CN114362064A - High tension cable connects to shell and cut integrative automatic system that polishes - Google Patents
High tension cable connects to shell and cut integrative automatic system that polishes Download PDFInfo
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- CN114362064A CN114362064A CN202210230224.6A CN202210230224A CN114362064A CN 114362064 A CN114362064 A CN 114362064A CN 202210230224 A CN202210230224 A CN 202210230224A CN 114362064 A CN114362064 A CN 114362064A
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Abstract
The invention discloses a stripping, cutting and polishing integrated automatic system for a high-voltage cable connector, which comprises: the top surface of the mounting rack is fixedly provided with a feeding rack and a plurality of feeding guide rails; the first vertical seat is slidably positioned and supported by a plurality of feeding guide rails, and the first vertical seat is axially penetrated through for limiting and radially clamped and fixedly connected with a high-voltage cable; the second vertical seat is of a hollow box structure and is supported by a plurality of feeding guide rails in a sliding and positioning mode, the bottom of the second vertical seat is provided with a feeding power unit meshed and connected with the feeding rack, and the second vertical seat comprises a bottom plate, a first vertical plate and a second vertical plate; the top surface of the bottom plate is fixedly provided with a second vertical plate, a first vertical plate and a feeding power unit in sequence; the middle part of the second vertical plate is used for rotatably cutting and non-return supporting the high-voltage cable; the middle part of the first vertical plate axially slides and penetrates through the middle part of the first vertical plate and is radially clamped and connected with a high-voltage cable. The system has high automation degree, effectively improves the pretreatment efficiency and precision of the high-voltage cable joint, and further reduces the fault rate of the cable joint.
Description
Technical Field
The invention belongs to the field of power cable installation and construction, relates to a high-voltage cable joint installation processing technology, and particularly relates to a high-voltage cable joint stripping, cutting and polishing integrated automatic system.
Background
The power cable industry is an industry-based industry, and products thereof have great demands in the fields of automobiles, traffic, engineering machinery, building construction, communication, energy and the like. The development of Chinese economy cannot be protected by taking electric power as energy. In recent years, the demand for power cables has increased significantly. For a single pair of power cables, with the rapid economic growth, especially the investment, upgrade and construction of large-scale projects (such as power grid transformation projects and extra-high voltage construction), huge market space and unprecedented opportunities are brought to the development of the power cable industry. In addition, the demand of other countries for the power cable industry is increasing, and the quality requirement of products is also increasing.
Before installation, connection and use of the power cable, the joint of the power cable needs to be pretreated, and the pretreatment mainly comprises stripping and cutting of a cable shielding layer and an insulating layer and polishing of the insulating layer, so that a foundation is laid for installation of cable accessories, smooth conduction between the cables is ensured, and normal use of prefabricated products of the power cable is ensured. The existing power cable pretreatment technology mainly adopts manual operation to treat by using an annular cutter or a wallpaper cutter, but the insulating outer layer of the power cable is very thick and solid and is covered on the inner layer of the cable through a coating process, the manual operation is very strenuous, the hand can be scratched carelessly, great potential safety hazards are brought to operators, even if the manual operation is not injured, the inner layer lead of the power cable can be scratched, the inner layer lead of the power cable is formed by winding and twisting a plurality of thin leads, the normal use of the power cable can be influenced once the scratch is cut off or even cut off, and serious power safety faults can be brought in serious cases.
Therefore, how to develop a processing platform capable of performing cable joint peeling treatment in a standardized manner, which reduces labor intensity and potential safety hazards while ensuring the processing quality of the cable joint, becomes a technical problem to be solved urgently by the person in the art.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides the rotary-cut peeling treatment platform for the high-voltage cable, which has high automation degree, effectively improves the pretreatment efficiency and precision of the high-voltage cable connector and further reduces the fault rate of the cable connector.
High tension cable connects to strip and cuts integrative automatic system that polishes, includes:
the top surface of the mounting rack is fixedly provided with a feeding rack and a plurality of feeding guide rails;
the first vertical seat is slidably positioned and supported by the plurality of feeding guide rails, and the first vertical seat axially penetrates through the limiting part and is radially clamped and fixedly connected with the high-voltage cable;
a second vertical seat which is of a hollow box structure and is supported by a plurality of feeding guide rails in a sliding positioning way, a feeding power unit which is meshed and connected with the feeding rack is arranged at the bottom of the second vertical seat,
the second vertical seat comprises a bottom plate, a first vertical plate and a second vertical plate; the top surface of the bottom plate is fixedly provided with a second vertical plate, a first vertical plate and a feeding power unit in sequence; the middle part of the second vertical plate is connected with a rotary cutter disc in a circumferential rotation and axial limiting manner, and the axis of the rotary cutter disc is supported in an axial non-return manner and rotationally cuts the high-voltage cable; the middle part of the first vertical plate rotates in the circumferential direction and is axially limited and connected with a second three-jaw chuck, and the middle part of the second three-jaw chuck slides axially to penetrate through and is radially clamped and connected with a high-voltage cable.
And the middle part of the first vertical seat is fixedly provided with a first three-jaw chuck, and the middle part of the first three-jaw chuck axially penetrates and is radially clamped and connected with a high-voltage cable.
Moreover, the clamping jaw of the first three-jaw chuck is fixedly connected with the outer skin of the high-voltage cable in a clamping manner; the clamping jaw of the second three-jaw chuck is rotatably connected with a plurality of first damping wheels which axially convey the high-voltage cables and circumferentially limit the rotation of the high-voltage cables.
The feeding power unit comprises a feeding motor and a feeding gear, wherein the feeding motor is fixedly arranged on the bottom plate, and the output end of the feeding motor vertically penetrates through the bottom plate and is coaxially and fixedly connected with the feeding gear; the feeding gear is meshed with the feeding rack.
A centering direct current motor and a rotary cutter disc driving motor are axially and fixedly arranged on the first vertical plate, wherein the output end of the centering direct current motor is coaxially and fixedly connected with a first driving gear which is meshed and connected to the periphery of the second three-jaw chuck and drives the second three-jaw chuck to rotate; the output end of the rotating cutter head driving motor penetrates through the first vertical plate and is coaxially and fixedly connected with a second driving gear which is meshed and connected to the periphery of the rotating cutter head and drives the rotating cutter head to rotate.
And the middle part of the rotary cutter head is axially provided with a high-voltage cable penetrating channel, and the axial end face of the rotary cutter head is oppositely and slidably connected with a cutting clamping unit which is radially clamped and is non-return connected on the circumferential outer skin of the high-voltage cable.
The cutting clamping unit comprises two groups of clamping blocks, a screw rod, a rotary seat and a clamping block motor, wherein the two groups of clamping blocks are arranged in a point symmetry manner; the rotary seat and the clamping block motor are fixedly connected to the axial end face of the rotary cutter head, wherein the output end of the clamping block motor drives the screw rod to rotate, two ends of the screw rod circumferentially rotate and are axially limited and inserted in the rotary seat, and the middle part of the screw rod is sleeved and connected with two clamping blocks which are oppositely arranged; the screw rod is provided with an external thread at one end connected with the motor, and the other end of the screw rod is a polished rod; the external thread is in threaded connection with the inner hole of the clamping block; the polish rod is connected with the inner hole of the other clamping block in a sliding fit manner.
And the middle part of the clamping block is rotatably connected with a plurality of second damping wheels, the peripheries of the second damping wheels are attached to the outer skin of the high-voltage cable, and the axes of the second damping wheels are parallel to the axis of the high-voltage cable.
The invention has the advantages and technical effects that:
according to the automatic stripping, cutting and polishing integrated system for the high-voltage cable connector, a plurality of feeding guide rails on an installation rack provide coaxial sliding support on a horizontal plane for a first vertical seat and a second vertical seat, a feeding rack on the installation rack provides a force application point for the second vertical seat, the first vertical seat is used for fixedly clamping and supporting the root of a high-voltage cable, a rotary cutter disc on the second vertical seat is used for rotatably cutting the end part of the high-voltage cable, and finally a second three-jaw chuck on the second vertical seat is used for providing coaxial support for the high-voltage cable;
particularly, the second damping wheel in the cutting clamping unit in the rotary cutter head is used for radial supporting and positioning and axial damping non-return of the high-voltage cable, on one hand, the problem that the cutting part of the high-voltage cable is bent when contacting with the cutting knife, and then the cutting circle is eccentric is solved, on the other hand, along with the circumferential rotation action of the rotary cutter head relative to the high-voltage cable and the axial feeding action of the second support relative to the high-voltage cable, the contact track of the second damping wheel on the circumferential outer wall of the high-voltage cable is in a spiral line shape, the axial uncontrollable displacement in the cutting process of the high-voltage cable can be effectively avoided, and meanwhile, the high-voltage cable between the first vertical seat and the second vertical seat can be ensured to be in a relatively linear state all the time.
In addition, a plurality of first damping wheels are rotatably connected to the clamping jaw in the second three-jaw chuck, the first damping wheels are used for circumferentially limiting the high-voltage cable and do not influence the axial conveying of the high-voltage cable, the high-voltage cable at the position of the first vertical plate and the high-voltage cable at the position of the second vertical plate are ensured not to have relative circumferential rotation displacement, the high-voltage cable sheath is prevented from being cut in a twisted twist posture after contacting the cutting knife, the coaxiality of a cutting circle on the high-voltage cable sheath and the axis of the high-voltage cable is further ensured, and the rotary cutting processing precision of the high-voltage cable sheath is more effectively ensured.
Drawings
FIG. 1 is a perspective view (forward 45) of the present invention;
FIG. 2 is a perspective view (45 back) of the present invention;
FIG. 3 is a side view (partially enlarged) of the present invention;
FIG. 4 is a partial sectional view of the present invention (the inner structure of the second vertical base);
FIG. 5 is a cross-sectional view of section A-A of FIG. 4;
FIG. 6 is a cross-sectional view of section B-B of FIG. 4;
FIG. 7 is an enlarged, 45 back partial view of FIG. 4 (second three-jaw chuck position);
FIG. 8 is an enlarged, 45 back partial view of FIG. 4 (first three-jaw chuck position);
in the figure: 1-a second vertical base; 2-rotating the cutter head; 3-a high voltage cable; 4-a first vertical seat; 5-a feed rack; 6-a feed guide; 7, installing a frame; 8-a first vertical plate; 9-a second three-jaw chuck; 10-a base plate; 11-a feed motor; 12-a first three-jaw chuck; 13-a second vertical plate; 14-a clamp block motor; 15-transposition; 16-a clamping block; 17-a screw; 18-a second damping wheel; 19-a second drive gear; 20-a first drive gear; 21-centering the direct current motor; 22-a rotary cutter head drive motor; 23-passing the high-voltage cable through a channel; 24-a feed gear; 25-first damping wheel.
Detailed Description
For a further understanding of the contents, features and effects of the present invention, reference will now be made to the following examples, which are to be considered in conjunction with the accompanying drawings. It should be noted that the present embodiment is illustrative, not restrictive, and the scope of the invention should not be limited thereby.
High tension cable connects to strip and cuts integrative automatic system that polishes, includes:
the device comprises an installation rack 7, wherein a feeding rack 5 and a plurality of feeding guide rails 6 are fixedly arranged on the top surface of the installation rack;
the first vertical seat 4 is slidably positioned and supported by a plurality of feeding guide rails, and the first vertical seat is axially penetrated through and limited and is radially clamped and fixedly connected with the high-voltage cable 3;
a second vertical seat 1 which is a hollow box structure and is supported by a plurality of feeding guide rails in a sliding positioning way, a feeding power unit meshed and connected with the feeding rack is arranged at the bottom of the second vertical seat,
the second vertical seat comprises a bottom plate 10, a first vertical plate 8 and a second vertical plate 13; the top surface of the bottom plate is fixedly provided with a second vertical plate, a first vertical plate and a feeding power unit in sequence; the middle part of the second vertical plate is connected with a rotary cutter head 2 in a circumferential rotation and axial limiting manner, and the axis of the rotary cutter head is supported in an axial non-return manner and rotationally cuts the high-voltage cable; the middle part of the first vertical plate rotates in the circumferential direction and is axially limited and connected with a second three-jaw chuck 9, and the middle part of the second three-jaw chuck slides axially to penetrate through and is radially clamped and connected with a high-voltage cable.
And the middle part of the first vertical seat is fixedly provided with a first three-jaw chuck 12, and the middle part of the first three-jaw chuck axially penetrates and is radially clamped and connected with a high-voltage cable.
Moreover, the clamping jaw of the first three-jaw chuck is fixedly connected with the outer skin of the high-voltage cable in a clamping manner; a plurality of first damping wheels 25 which axially convey the high-voltage cables and circumferentially limit the rotation of the high-voltage cables are rotatably connected to the clamping jaws of the second three-jaw chuck.
Moreover, the feeding power unit comprises a feeding motor 11 and a feeding gear 24, wherein the feeding motor is fixedly arranged on the bottom plate, and the output end of the feeding motor vertically penetrates through the bottom plate and is coaxially and fixedly connected with the feeding gear; the feeding gear is meshed with the feeding rack.
Moreover, a centering direct current motor 21 and a rotary cutter disc driving motor 22 are axially and fixedly arranged on the first vertical plate, wherein the output end of the centering direct current motor is coaxially and fixedly connected with a first driving gear 20 which is meshed and connected to the periphery of the second three-jaw chuck and drives the second three-jaw chuck to rotate; the output end of the rotating cutter head driving motor penetrates through the first vertical plate and is coaxially and fixedly connected with a second driving gear 19 which is meshed and connected to the periphery of the rotating cutter head and drives the rotating cutter head to rotate.
Moreover, a high-voltage cable penetrating channel 23 is axially arranged in the middle of the rotary cutter head, and a cutting clamping unit which is radially clamped and is non-return connected to the circumferential outer skin of the high-voltage cable is connected to the axial end face of the rotary cutter head in a sliding mode in opposite directions.
Moreover, the cutting clamping unit comprises two groups of clamping blocks 16, a screw rod 17, a rotary seat 15 and a clamping block motor 14, wherein the centers of the two groups of clamping blocks are symmetrically arranged; the rotary seat and the clamping block motor are fixedly connected to the axial end face of the rotary cutter head, wherein the output end of the clamping block motor drives the screw rod to rotate, two ends of the screw rod circumferentially rotate and are axially limited and inserted in the rotary seat, and the middle part of the screw rod is sleeved and connected with two clamping blocks which are oppositely arranged; the screw rod is provided with an external thread at one end connected with the motor, and the other end of the screw rod is a polished rod; the external thread is in threaded connection with the inner hole of the clamping block; the polish rod is connected with the inner hole of the other clamping block in a sliding fit manner.
And, the middle part of clamp splice is rotated and is connected with a plurality of second damping wheels 18, and this second damping wheel's periphery laminating is on the crust of high tension cable, and the axis of second damping wheel is parallel with the axis of high tension cable.
In addition, the rotary cutter head is preferably provided with a polishing unit and a radial telescopic cable cutting unit, the polishing unit and the cable cutting unit can be mature products in the prior art, and can also be realized by a cable sheath rotary-cutting mechanism and an insulating layer polishing mechanism disclosed by a CN202122675568.1 high-voltage cable joint preprocessing device in earlier development and development achievements of the invention.
In addition, according to the invention, preferably, the fixed installation modes of the centering direct current motor and the rotary cutter head driving motor on the first vertical plate are both mature technical means in the prior art.
To more clearly illustrate the embodiments of the present invention, an example is provided below:
the invention discloses a stripping, cutting and polishing integrated automatic system for a high-voltage cable connector, which comprises the following rotary cutting construction methods:
1. adjusting the sliding connection positions of the first vertical seat and the second vertical seat on the feeding guide rail to enable the first vertical seat to be close to the cable input end of the feeding guide rail and lock the bottom of the first vertical seat on the feeding guide rail; then through feeding motor control second stand to first stand department slip, stand the seat until the second and press close to first stand, then to penetrating high tension cable in the first stand, and high tension cable's end stretches into to the second and stands inside the seat.
2. And locking the second three-jaw chuck, and then controlling the second vertical seat to be far away from the first vertical seat through a feeding motor, wherein the distance of the far away is slightly greater than the preset length of the high-voltage cable to be cut.
3. The first three-jaw chuck is locked, and the screw rod is driven to rotate through the clamping block motor, so that the two oppositely arranged clamping blocks are driven to slide oppositely until the second damping wheels in the clamping blocks are supported on the circumferential outer wall of the high-voltage cable in a pressing mode; at the moment, the high-voltage cable axis locked by the first damping wheel and the high-voltage cable axis locked by the second damping wheel at the second three-jaw chuck are required to be in a coaxial state.
4. The second vertical seat is controlled to slide towards the first vertical seat through the feeding motor again, meanwhile, the rotating cutter driving motor drives the rotating cutter to perform clockwise rotating motion as shown in figure 3, and at the moment, the centering direct current motor is required to apply anticlockwise rotating force to the second three-jaw chuck as shown in figure 3.
5. After the cutting is finished, the second damping wheel, the first damping wheel on the second three-jaw chuck and the clamping connection of the first three-jaw chuck and the periphery of the high-voltage cable are sequentially loosened, and then the high-voltage cable after the cutting is finished is drawn out from the second vertical seat and the first vertical seat.
Finally, the invention adopts the mature products and the mature technical means in the prior art.
It will be understood that modifications and variations can be made by persons skilled in the art in light of the above teachings and all such modifications and variations are intended to be included within the scope of the invention as defined in the appended claims.
Claims (8)
1. High tension cable connects to strip and cuts integrative automatic system that polishes, its characterized in that includes:
the device comprises an installation rack, wherein a feeding rack and a plurality of feeding guide rails are fixedly arranged on the top surface of the installation rack;
the first vertical seat is slidably positioned and supported by the plurality of feeding guide rails, and the first vertical seat is axially penetrated through for limiting and radially clamped and fixedly connected with a high-voltage cable;
the second vertical seat is of a hollow box structure, the second vertical seat is supported by the plurality of feeding guide rails in a sliding positioning manner, the bottom of the second vertical seat is provided with a feeding power unit which is meshed and connected with the feeding rack,
the second vertical seat comprises a bottom plate, a first vertical plate and a second vertical plate; the top surface of the bottom plate is fixedly provided with a second vertical plate, a first vertical plate and a feeding power unit in sequence; the middle part of the second vertical plate is connected with a rotary cutter disc in a circumferential rotation and axial limiting manner, and the axis of the rotary cutter disc is supported in an axial non-return manner and rotationally cuts the high-voltage cable; the middle part of the first vertical plate rotates in the circumferential direction and is axially limited and connected with a second three-jaw chuck, and the middle part of the second three-jaw chuck slides axially to penetrate through and is radially clamped and connected with a high-voltage cable.
2. The high-voltage cable joint stripping, cutting and polishing integrated automatic system according to claim 1, characterized in that: the middle part of the first vertical seat is fixedly provided with a first three-jaw chuck, and the middle part of the first three-jaw chuck axially penetrates and is radially clamped and connected with a high-voltage cable.
3. The high-voltage cable joint stripping, cutting and polishing integrated automatic system according to claim 2, characterized in that: the clamping jaw of the first three-jaw chuck is fixedly connected with the outer skin of the high-voltage cable in a clamping manner; and the clamping jaw of the second three-jaw chuck is rotatably connected with a plurality of first damping wheels which axially convey the high-voltage cable and circumferentially limit the rotation of the high-voltage cable.
4. The high-voltage cable joint stripping, cutting and polishing integrated automatic system according to claim 1, characterized in that: the feeding power unit comprises a feeding motor and a feeding gear, wherein the feeding motor is fixedly arranged on the bottom plate, and the output end of the feeding motor vertically penetrates through the bottom plate and is coaxially and fixedly connected with the feeding gear; the feeding gear is meshed with the feeding rack.
5. The high-voltage cable joint stripping, cutting and polishing integrated automatic system according to claim 1, characterized in that: a centering direct current motor and a rotary cutter disc driving motor are axially and fixedly arranged on the first vertical plate, wherein the output end of the centering direct current motor is coaxially and fixedly connected with a first driving gear which is meshed and connected to the periphery of the second three-jaw chuck and drives the second three-jaw chuck to rotate; the output end of the rotating cutter head driving motor penetrates through the first vertical plate and is coaxially and fixedly connected with a second driving gear which is meshed and connected to the periphery of the rotating cutter head and drives the rotating cutter head to rotate.
6. The high-voltage cable joint stripping, cutting and polishing integrated automatic system according to claim 1, characterized in that: the middle part of the rotary cutter head is axially provided with a high-voltage cable penetrating channel, and the axial end face of the rotary cutter head is oppositely and slidably connected with a cutting clamping unit which is radially clamped and is non-return connected on the circumferential outer skin of the high-voltage cable.
7. The high-voltage cable joint stripping, cutting and polishing integrated automatic system as claimed in claim 6, wherein: the cutting clamping unit comprises two groups of clamping blocks, a screw rod, a rotary seat and a clamping block motor, wherein the two groups of clamping blocks are arranged in a point symmetry manner; the rotary seat and the clamping block motor are fixedly connected to the axial end face of the rotary cutter head, the output end of the clamping block motor drives the screw rod to rotate, two ends of the screw rod rotate in the circumferential direction and are axially limited and inserted into the rotary seat, and the middle part of the screw rod is sleeved with two clamping blocks which are arranged oppositely; an external thread is formed at one end of the screw rod connected with the motor, and the other end of the screw rod is a polished rod; the external thread is in threaded connection with an inner hole of the clamping block; the polished rod is connected with the inner hole of the other clamping block in a sliding fit manner.
8. The high-voltage cable joint stripping, cutting and polishing integrated automatic system according to claim 7, characterized in that: the middle part of the clamping block is rotatably connected with a plurality of second damping wheels, the peripheries of the second damping wheels are attached to the outer skin of the high-voltage cable, and the axes of the second damping wheels are parallel to the axis of the high-voltage cable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210230224.6A CN114362064B (en) | 2022-03-10 | 2022-03-10 | High tension cable connects to shell and cut integrative automatic system that polishes |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210230224.6A CN114362064B (en) | 2022-03-10 | 2022-03-10 | High tension cable connects to shell and cut integrative automatic system that polishes |
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| CN114362064A true CN114362064A (en) | 2022-04-15 |
| CN114362064B CN114362064B (en) | 2022-06-17 |
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| CN115241806A (en) * | 2022-08-02 | 2022-10-25 | 国网河南省电力公司沁阳市供电公司 | Portable electric wire peeling device |
| CN115548987A (en) * | 2022-11-28 | 2022-12-30 | 天津滨电电力工程有限公司 | Lightweight grinding rotary-cut processing platform for high-voltage cable connector |
| CN116833767A (en) * | 2023-07-31 | 2023-10-03 | 上海摩威环境科技股份有限公司 | Production device and production process of micro double injection pump |
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| CN116833767B (en) * | 2023-07-31 | 2024-03-05 | 上海摩威环境科技股份有限公司 | Production device and production process of micro double injection pump |
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| CN114362064B (en) | 2022-06-17 |
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