CN114355856A - Intelligent data collection and analysis system applied to electroplating production line - Google Patents
Intelligent data collection and analysis system applied to electroplating production line Download PDFInfo
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- CN114355856A CN114355856A CN202210030242.XA CN202210030242A CN114355856A CN 114355856 A CN114355856 A CN 114355856A CN 202210030242 A CN202210030242 A CN 202210030242A CN 114355856 A CN114355856 A CN 114355856A
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- 238000009713 electroplating Methods 0.000 title claims abstract description 14
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 238000007405 data analysis Methods 0.000 title claims abstract description 11
- 238000013480 data collection Methods 0.000 title claims abstract description 9
- 238000013500 data storage Methods 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 238000004590 computer program Methods 0.000 claims description 12
- 230000000694 effects Effects 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000004891 communication Methods 0.000 claims description 5
- 238000012545 processing Methods 0.000 claims description 3
- 238000007726 management method Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31282—Data acquisition, BDE MDE
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
The invention relates to the field of management and control systems of electroplating production lines, in particular to an intelligent data collection and analysis system applied to the electroplating production lines. According to the invention, the industrial personal computer and the PLC master control are directly connected to acquire information, the information is classified and grouped after being acquired, and the data storage is optimized after the cloud receives the data; and the batch storage and query of the data are optimized, the information acquisition speed is improved, and the query time of the historical information is reduced.
Description
Technical Field
The invention relates to the technical field of electroplating production line management and control systems, in particular to an intelligent data collection and analysis system applied to an electroplating production line.
Background
In the process of researching and developing water treatment equipment, various sensors are required to be arranged on relevant equipment to collect water quality relevant information and equipment relevant information, and the collected data are stored in the PLC equipment of the master control, so that the information transmission and storage are greatly limited. The partial data needs to be processed for the second time in batches, automatically transmitted and stored in a cloud database, and information can be conveniently inquired and tracked. This is achieved with the simplest and lowest cost method. Therefore, an intelligent data collecting and analyzing system applied to an electroplating production line is provided.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides an intelligent data collecting and analyzing system applied to an electroplating production line.
In order to achieve the purpose, the invention adopts the following technical scheme:
an intelligent data collection and analysis system applied to an electroplating production line comprises a PLC (programmable logic controller) master control module, an industrial personal computer program module, an industrial personal computer database, an android terminal machine program module, a cloud terminal database module, a water treatment equipment module and a water treatment sensor module, wherein the PLC master control module transmits a control instruction to the industrial personal computer program module in a data communication mode, the industrial personal computer program module realizes a data storage function by means of the industrial personal computer database, the industrial personal computer database provides data query service for the android terminal machine program module, the industrial personal computer program module transmits data to the cloud terminal program module in a data transmission mode to realize cloud treatment of the data, and the cloud terminal program module realizes the effect of data cloud storage through the cloud terminal database module;
the water treatment equipment module and the water treatment sensor module provide data acquisition basis for the PLC master control module.
As an optimal technical scheme of the application, the system further comprises a field billboard display module, and the field billboard display module is connected with the android terminal machine program module to achieve the effect of data display.
As an optimal technical scheme of the application, the on-site billboard display module is composed of an android terminal and a television output.
As an optimal technical scheme of the application, the system further comprises a PC side checking module and a mobile side checking module, wherein the PC side checking module and the mobile side checking module are connected with the cloud program module, and therefore the effect of data cloud inquiry is achieved.
The invention has the beneficial effects that:
the system realizes that the industrial personal computer is directly connected with the PLC master control to acquire information, classifies and groups the information after acquiring the information, and optimizes data storage after the cloud receives the data; and the batch storage and query of the data are optimized, the information acquisition speed is improved, and the query time of the historical information is reduced.
Drawings
Fig. 1 is a block diagram of a system structure of an intelligent data collection and analysis system applied to an electroplating production line according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1, an intelligent data collecting and analyzing system applied to an electroplating production line comprises a PLC (programmable logic controller) master control module, an industrial personal computer program module, an industrial personal computer database, an android terminal machine program module, a cloud terminal database module, a water treatment device module and a water treatment sensor module, wherein the PLC master control module transmits a control instruction to the industrial personal computer program module in a data communication mode, the industrial personal computer program module realizes a data storage function by means of the industrial personal computer database, the industrial personal computer database provides data query service for the android terminal machine program module, the industrial personal computer program module transmits data to the cloud terminal program module in a data transmission mode to realize cloud processing of the data, and the cloud terminal program module realizes the effect of data cloud storage through the cloud terminal database module;
the water treatment equipment module and the water treatment sensor module provide data acquisition basis for the PLC master control module.
Furthermore, the system also comprises a field billboard display module, wherein the field billboard display module is connected with the android terminal machine program module, so that the effect of data display is realized.
Specifically, the on-site billboard display module is composed of an android terminal and a television output.
Furthermore, the system also comprises a PC side checking module and a mobile side checking module, wherein the PC side checking module and the mobile side checking module are connected with the cloud program module, so that the effect of data cloud inquiry is realized.
The working process is as follows:
the system comprises three technical points
Firstly, the communication and data analysis of the total control PLC equipment are carried out. The industrial personal computer and the PLC master control are in transmission association through network link, then a data acquisition program on the industrial personal computer and the PLC master control are in conversation through a communication protocol, relevant information is automatically collected from the master control, data analysis is carried out through a certain rule, and collected data are stored in the industrial personal computer.
And the industrial personal computer and the cloud end communicate and store data. After the industrial personal computer collects data, the data are classified and grouped according to time and the data transmission state is judged due to huge total data amount and frequent data transmission. And then, transmitting the data to a cloud terminal through a network transmission protocol, after receiving the data, the cloud terminal server sorts the data and stores the data into a database, data storage rules need to be optimized in the processing process, relevant information with long storage time is split, and the data with short storage time is stored respectively.
And finally, viewing and tracking the data. The data viewing and tracking are divided into three aspects, namely a PC end, a mobile end and a field data billboard. The PC end and the mobile end are communicated with the cloud end to acquire data and display and track the data. The on-site billboard needs to communicate with an industrial personal computer and display real-time data, and the on-site billboard is composed of an android terminal and a television output.
In addition, the system realizes that the industrial personal computer is directly connected with the PLC master control to acquire information, classifies and groups the information after acquiring the information, and optimizes data storage after the cloud receives the data; and the batch storage and query of the data are optimized, the information acquisition speed is improved, and the query time of the historical information is reduced.
Finally, it should be noted that: in the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (4)
1. An intelligent data collection and analysis system applied to an electroplating production line comprises a PLC (programmable logic controller) master control module, an industrial personal computer program module, an industrial personal computer database, an android terminal machine program module, a cloud terminal database module, a water treatment equipment module and a water treatment sensor module, and is characterized in that the PLC master control module transmits a control instruction to the industrial personal computer program module in a data communication mode, the industrial personal computer program module realizes a data storage function by means of the industrial personal computer database, the industrial personal computer database provides data query service for the android terminal machine program module, the industrial personal computer program module transmits data to the cloud terminal program module in a data transmission mode to realize cloud processing of the data, and the cloud terminal program module realizes the effect of data cloud storage through the cloud terminal database module;
the water treatment equipment module and the water treatment sensor module provide data acquisition basis for the PLC master control module.
2. The intelligent data collection and analysis system applied to the electroplating production line as claimed in claim 1, further comprising a field billboard display module, wherein the field billboard display module is connected with the android terminal program module to achieve the effect of data display.
3. The intelligent data collection and analysis system applied to the electroplating production line as claimed in claim 2, wherein the on-site billboard display module comprises an android terminal and a television output.
4. The system of claim 1, further comprising a PC viewing module and a mobile viewing module, wherein the PC viewing module and the mobile viewing module are connected to the cloud program module, so as to achieve the effect of cloud query.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210030242.XA CN114355856A (en) | 2022-01-12 | 2022-01-12 | Intelligent data collection and analysis system applied to electroplating production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210030242.XA CN114355856A (en) | 2022-01-12 | 2022-01-12 | Intelligent data collection and analysis system applied to electroplating production line |
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| Publication Number | Publication Date |
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| CN114355856A true CN114355856A (en) | 2022-04-15 |
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| CN202210030242.XA Pending CN114355856A (en) | 2022-01-12 | 2022-01-12 | Intelligent data collection and analysis system applied to electroplating production line |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106569453A (en) * | 2016-08-29 | 2017-04-19 | 湖南永清水务有限公司 | Sewage treatment plant intelligent management system |
| CN206991380U (en) * | 2017-06-20 | 2018-02-09 | 黄山富田精工制造有限公司 | A kind of intelligent interactive system of absorbent article production line |
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2022
- 2022-01-12 CN CN202210030242.XA patent/CN114355856A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106569453A (en) * | 2016-08-29 | 2017-04-19 | 湖南永清水务有限公司 | Sewage treatment plant intelligent management system |
| CN206991380U (en) * | 2017-06-20 | 2018-02-09 | 黄山富田精工制造有限公司 | A kind of intelligent interactive system of absorbent article production line |
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