CN114353010A - Multi-mask mounting structure and multi-mask lamp mounting method - Google Patents

Multi-mask mounting structure and multi-mask lamp mounting method Download PDF

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CN114353010A
CN114353010A CN202210023029.6A CN202210023029A CN114353010A CN 114353010 A CN114353010 A CN 114353010A CN 202210023029 A CN202210023029 A CN 202210023029A CN 114353010 A CN114353010 A CN 114353010A
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rib
groove
face
shell
positioning
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CN114353010B (en
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孙子旺
冀鹏飞
刘里洋
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Magneti Marelli Automotive Components Wuhu Co Ltd
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Magneti Marelli Automotive Components Wuhu Co Ltd
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Abstract

The invention provides a polyhedral cover mounting structure and a polyhedral cover lamp mounting method, wherein the polyhedral cover mounting structure comprises a shell and a plurality of face masks; the shell comprises a plurality of tailstocks, and the tailstocks are provided with groove structures; the side wall of the mask is provided with a rib clamping structure, the rib clamping structure is arranged in the groove structure, and the shell is of an integrally formed structure; the adjacent groove structures of different masks have overlapped intersection areas; the width of the groove in the overlapped intersection area is matched with the sum of the thicknesses of the adjacent clamping rib structures of the adjacent masks. The multi-face cover mounting structure provided by the invention is formed by splicing a single special-shaped lampshade into a plurality of face covers. Meanwhile, a plurality of masks are arranged on the same shell, so that different masks have the same positioning reference, and the relative positions among the masks are easier to control; different masks are fixed on the vehicle body through the same shell, and the different masks are the same as a positioning and mounting system between the vehicle bodies, so that the difference of clearance surfaces between the masks and the vehicle bodies can be more accurately controlled.

Description

Multi-mask mounting structure and multi-mask lamp mounting method
Technical Field
The invention relates to the field of automobile lamps, in particular to a polyhedral cover mounting structure and a polyhedral cover lamp mounting method.
Background
The development of the automobile industry also drives the automobile lamp industry to move forward at a rapid speed, the appearance of the lamp is more and more emphasized in the fields of automobiles and automobile lamps, the shape of a complex face mask is more and more endless, and the design of the traditional industry is gradually difficult to meet the harsh shape requirement. At present, more and more modeling type special-shaped patterns appear in an automobile lighting lamp, and in the actual design process, the problem that a single special-shaped lampshade is difficult to machine and form generally exists.
Patent document CN 110701564 a discloses a special-shaped light emitting lamp structure for automobiles, which comprises a lamp housing base and a housing arranged on the lamp housing base, wherein the lamp housing base and the housing are matched to form a lamp cavity, an LED light source structure is arranged in the lamp cavity, the LED light source structure comprises a light source light guide plate and an LED light source which are arranged oppositely, and a lamp shade used for emitting light by the lamp is arranged on the housing. The scheme still adopts a single lampshade design, so that the problem of difficulty in processing the special-shaped mask is avoided, the forming area of the mask is enlarged, and the appearance of the whole mask is regularized; meanwhile, in order to match the enlarged mask, the area of the lamp shell is enlarged by the scheme. The enlarged mask and the lamp shell not only need more raw materials, but also correspondingly increase the size of a mold for forming the mask and the lamp shell, thereby increasing the cost of the whole lamp invisibly. Simultaneously, this scheme has increaseed the size of face guard and lamp body, has occupied bigger automobile body space, is unfavorable for the precision design of automobile body.
Disclosure of Invention
In view of the defects in the prior art, the invention aims to provide a polyhedral cover mounting structure and a polyhedral cover lamp mounting method.
The invention provides a multi-face mask mounting structure, which comprises a shell and a plurality of face masks; the shell comprises a plurality of tailstocks, and the tailstocks are provided with groove structures; the side wall of the face shield is provided with a rib clamping structure, the rib clamping structure is installed in the groove structure, the face shield and the tail seat correspond to each other one by one, and the shell is of an integrally formed structure; the groove structure and the clamping rib structure respectively extend along the tailstock and the face mask to form a ring;
the adjacent groove structures of different masks have overlapped intersection areas; the width of the annular top of the groove structure of the top tailstock is matched with the thickness of the clamping rib structure of the top mask; the width of the annular bottom of the groove structure of the bottom tailstock is matched with the thickness of a clamping rib structure of the bottom mask; the width of the groove in the overlapped intersection area is matched with the sum of the thicknesses of the adjacent clamping rib structures of the adjacent masks.
Preferably, the positioning device further comprises a positioning rib group, a plurality of positioning rib groups are arranged in the annular direction of the groove structure, each positioning rib group comprises a first positioning rib and a second positioning rib, and each first positioning rib and each second positioning rib comprises a positioning plane and a guide inclined plane; the first positioning rib and the second positioning rib are arranged in the groove structure and are symmetrically arranged along the groove structure, the positioning rib group is integrally connected with the tailstock, the positioning plane is perpendicular to the bottom plane of the groove structure, and the guide inclined plane is connected with the positioning plane;
a first distance h is reserved between the first positioning rib and the second positioning rib;
the h of the positioning rib group at the annular top end of the groove structure on the top tailstock and the h of the positioning rib group at the annular bottom end of the groove structure on the bottom tailstock are respectively matched with the thickness of the clamping rib structure of the top face mask and the thickness of the clamping rib structure of the bottom face mask;
h of the positioning rib group in the overlapping and intersecting area is matched with the sum of the thicknesses of the adjacent rib clamping structures of the adjacent masks.
Preferably, the rib structure on the face mask is mounted in the groove structure on the tail seat through an adhesive.
Preferably, the housing is provided with a mounting structure, and the mounting structure is used for fixing the housing on external equipment.
Preferably, the shell is further provided with reinforcing ribs, and the plurality of tailstocks are connected through the groove structures respectively arranged on the reinforcing ribs.
Preferably, the external equipment is an automobile, and the automobile is provided with a first automobile body outer end face, a second automobile body outer end face and a third automobile body outer end face; the automobile is also provided with bolt holes for mounting the outer end face of the first automobile body, the outer end face of the second automobile body and the outer end face of the third automobile body;
the number of the face masks is 3, the face masks are respectively an upper face mask, a middle face mask and a lower face mask, and the side walls of the upper face mask, the middle face mask and the lower face mask respectively comprise an upper clamping rib structure, a middle clamping rib structure and a lower clamping rib structure; the number of the tailstocks is 3, and the tailstocks are respectively an upper tailstock, a middle tailstock and a lower tailstock; the upper face cover, the middle face cover and the lower face cover correspond to the upper tail seat, the middle tail seat and the lower tail seat respectively. The upper tailstock, the middle tailstock and the lower tailstock respectively comprise an upper glue groove, a middle glue groove and a lower glue groove; the overlapping intersection area of the upper glue groove and the middle glue groove is a first overlapping intersection area, and the overlapping intersection area of the middle glue groove and the lower glue groove is a second overlapping intersection area;
the gap between the upper face cover and the outer end face of the first vehicle body is G1; the gap between the middle cover and the second body outer end surface is G2; the gap between the lower cover and the outer end face of the third vehicle body is G3.
Preferably, the crossing region of coincidence still is provided with the depressed part, the depressed part sets up at the crossing regional groove structure end of coincidence, and the width of depressed part just equals to install the card muscle structure thickness sum that two adjacent face guards have in corresponding the crossing region of coincidence, two adjacent card muscle structures of two adjacent face guards are gone into in the depressed part.
Preferably, the recessed portions are respectively a first recessed portion and a second recessed portion, the first recessed portion and the second recessed portion are respectively arranged at the tail ends of the groove structures in the first overlapping intersection region and the second overlapping intersection region, the width of the first recessed portion is just equal to the sum of the thickness of the upper clamping rib structure and the thickness of the middle clamping rib structure 301, and the annular bottom of the upper clamping rib structure and the annular top of the middle clamping rib structure are clamped into the first recessed portion; the width of the second concave part is just equal to the sum of the thickness of the middle clamping rib structure 301 and the thickness of the lower clamping rib structure 401, and the annular bottom of the middle clamping rib structure and the annular top of the lower clamping rib structure are clamped into the second concave part;
the outer dimensions of the upper mask are such as to satisfy the following requirements: the difference between the height of the bottom of the outer end face of the first vehicle body and the height of the bottom of the outer end face of the second vehicle body minus the required dimension G1 is equal to the height of the upper face cover, and the outer dimension of the middle face cover meets the following requirements: the difference in height between the bottom of the second vehicle body outer end face and the bottom of the third vehicle body outer end face minus the dimension G2 is required to be equal to the height of the middle cowl.
According to the polyhedral cover lamp mounting method provided by the invention, the polyhedral cover mounting structure is adopted, and the method further comprises the following steps:
s1: installing a shell on a vehicle body according to an original bolt hole on the vehicle, and respectively installing an upper mask, a middle mask and a lower mask on the shell;
s2: installing a first vehicle body outer end face, a second vehicle body outer end face and a third vehicle body outer end face on a vehicle body according to other original bolt holes on the vehicle;
s3: measuring the actual size of G1, and adjusting the height of a positioning plane in a second positioning rib on the annular top end of a gluing groove in a shell manufacturing mould according to the size required by G1 to ensure that the actual size of G1 meets the size required by G1;
measuring the actual size of G2, and adjusting the height of a positioning plane in a second positioning rib on the annular top end of a middle glue groove in a shell manufacturing mold according to the size required by G2 to ensure that the actual size of G2 meets the size required by G2;
measuring the actual size of G3, and adjusting the height of a positioning plane in a second positioning rib on the annular top end of a lower glue groove in a shell manufacturing mold according to the size required by G3 to ensure that the actual size of G3 meets the size required by G3;
s4: and producing a new shell by using the adjusted shell manufacturing die, so that the actual sizes of G1, G2 and G3 in the new shell respectively meet the required sizes of G1, G2 and G3.
According to the polyhedral cover lamp mounting method provided by the invention, the polyhedral cover mounting structure is adopted, and the method further comprises the following steps:
s1: installing a shell on a vehicle body according to an original bolt hole on the vehicle, and respectively installing an upper mask, a middle mask and a lower mask on the shell;
s2: installing a first vehicle body outer end face, a second vehicle body outer end face and a third vehicle body outer end face on a vehicle body according to other original bolt holes on the vehicle;
s3: measuring the actual size of G1, and adjusting the height of a positioning plane in a second positioning rib on the annular top end of a gluing groove in a shell manufacturing mould according to the size required by G1 to ensure that the actual size of G1 meets the size required by G1;
s4: producing a new shell by using the adjusted shell manufacturing die, so that the actual size of G1 in the new shell meets the size required by G1;
s5: from the measurement value of G1 in S4, it can be inferred that the actual sizes of G2 and G3 also satisfy the required sizes of G2 and G3, thereby completing the tasks of measuring the sizes and updating the shell manufacturing mold.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, a single special-shaped lampshade is designed into a plurality of masks which are spliced, so that the problem that the single special-shaped lampshade is difficult to machine and form is solved.
2. The adjacent groove structures of different masks have the design of overlapped intersection areas, so that the gluing path is simplified, the difficulty of the gluing process is reduced, and the gluing process is easier to control.
3. According to the invention, a plurality of masks are arranged on the same shell, the same shell is used as a reference when the positions of different masks are adjusted, and the mutual positions of the adjusted masks are unique, so that the stable gap between the masks and a vehicle body is ensured, and a good appearance effect is ensured.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic front view of the present invention;
FIG. 3 is a schematic cross-sectional view taken at A-A in FIG. 2;
FIG. 4 is a schematic view of the structure of FIG. 3 at B;
FIG. 5 is a schematic view of the structure of FIG. 3 at C;
FIG. 6 is a schematic view of the housing structure;
FIG. 7 is a schematic view of a positioning rib set h;
FIG. 8 is a schematic view of the upper mask structure;
FIG. 9 is a schematic view of a middle mask structure;
FIG. 10 is a schematic view of the lower housing construction;
FIG. 11 is a schematic view of a second overlapping intersection region in example 4.
The figures show that:
Figure BDA0003463262520000051
Detailed Description
The present invention will be described in detail with reference to specific examples. The following examples will assist those skilled in the art in further understanding the invention, but are not intended to limit the invention in any way. It should be noted that it would be obvious to those skilled in the art that various changes and modifications can be made without departing from the spirit of the invention. All falling within the scope of the present invention.
Example 1: example 1 is a basic example of the present invention.
The present embodiment provides a multiple-face mask mounting structure, as shown in fig. 1 to 10, including a housing 1 and a plurality of face masks 20; the shell 1 comprises a plurality of tailstocks 10, and the tailstocks are provided with groove structures 30; the side wall of the face shield 20 is provided with a rib clamping structure 40, the rib clamping structure 40 is installed in the groove structure 30, the face shield 20 corresponds to the tail seat 10 one by one, and the shell 1 is of an integrally formed structure; the groove structure 30 and the rib structure 40 extend annularly along the tailstock 10 and the face mask 20, respectively. In a preferred embodiment, the rib structure 40 on the face mask 20 is mounted in the groove structure 30 on the tail block 10 by an adhesive, preferably, the adhesive is glue 5, at this time, the rib structure 40 is a rubber rib structure, and the groove structure is a rubber groove structure. The specific principle of mounting by the adhesive is as follows: the face mask 20 and the shell 1 have corresponding contour clamps, the contour clamps of the shell 1 are used for fixing the shell 1, and the contour clamps of the face mask 20 are used for grabbing the face mask 20 and pressing the face mask 20 into the glue groove of the shell 1 along a specific direction. The specific process of mounting by the adhesive is as follows: firstly, a worker places and fixes the shell 1 on a shell 1 profiling fixture, then places and clamps the face mask 20 on a face mask 20 profiling fixture, uses a gluing robot to uniformly coat glue in a glue groove of the shell 1, then uses the profiling fixture of the face mask 20 to press a glue rib of the face mask 20 into the glue groove of the shell 1, and finally, bonds the face mask 20 and the shell 1 together after the glue is cured. The housing 1 is made of a mold.
Adjacent groove structures 30 of different masks have overlapping intersection regions 50;
as shown in fig. 1 and 6, the width of the annular top of the groove structure 30 of the top tailstock 10 matches the thickness of the rib structure 40 of the top cover 20; the width of the annular bottom of the groove structure 30 of the bottom tailstock 10 is matched with the thickness of the clamping rib structure 40 of the bottom mask 20; the width of the groove in the overlapping intersection region is matched with the sum of the thicknesses of the rib structures 40 of the adjacent face masks 20, and the matching means that the sum of the thicknesses of the rib structures 40 and the thicknesses of the adhesives of the corresponding face masks is equal to the width of the corresponding groove structure 30. The multi-surface cover mounting structure further comprises a plurality of positioning rib groups, the plurality of positioning rib groups are arranged in the annular direction of the groove structure 30, each positioning rib group comprises a first positioning rib 107 and a second positioning rib 104, and each of the first positioning rib 107 and the second positioning rib 104 comprises a positioning plane 1042 and a guide inclined plane 1041; the first positioning rib 107 and the second positioning rib 104 are both disposed in the groove structure 30 and symmetrically arranged along the groove structure 30, the positioning rib groups are integrally connected with the tailstock 10, the positioning plane 1042 is perpendicular to the bottom plane of the groove structure 30, and the guiding inclined plane 1041 is connected with the positioning plane 1042;
as shown in fig. 7, the first positioning rib 107 and the second positioning rib 104 have a first distance h therebetween;
the thickness h of the positioning rib group at the annular top end of the groove structure 30 on the top tail seat 10 and the thickness h of the positioning rib group at the annular bottom end of the groove structure 30 on the bottom tail seat 10 are respectively matched with the thickness of the clamping rib structure 40 of the top face mask 20 and the thickness of the clamping rib structure 40 of the bottom face mask 20; the h of the set of registration ribs in the overlapping intersection region 50 matches the sum of the thicknesses of adjacent rib structures 40 of adjacent face masks 20. The matching means that the sum of the thickness of the rib-clamping structure 40 and the thickness of the adhesive of the corresponding mask is equal to the distance h between the corresponding first positioning rib 107 and the corresponding second positioning rib 104. The thickness of the adhesive between the first positioning rib 107 and the second positioning rib 104 is smaller than the thickness of the adhesive in other portions of the groove structure 30.
As shown in fig. 3 and 6, the housing 1 is provided with a mounting structure 105 and a reinforcing rib 106, and the mounting structure 105 is used for fixing the housing 1 to an external device. The reinforcing rib 106 connects the groove structures 30 respectively provided on the tailstocks 10, so that the relative positions of the grooves are firm, the deformation is reduced, and the dimensional accuracy of the lamp is further improved, in a preferred example, the external device is an automobile, and the automobile is provided with a first automobile body outer end surface 61, a second automobile body outer end surface 62, and a third automobile body outer end surface 63; the automobile is also provided with bolt holes for mounting a first automobile body outer end surface 61, a second automobile body outer end surface 62 and a third automobile body outer end surface 63.
Example 2: example 2 is a preferred example of example 1.
As shown in fig. 1-3 and 8-10, the number of the face masks is 3, the face masks are respectively an upper face mask 2, a middle face mask 3 and a lower face mask 4, and the side walls of the upper face mask 2, the middle face mask 3 and the lower face mask 4 respectively include an upper rib structure 201, a middle rib structure 301 and a lower rib structure 401; the number of the tailstocks is 3, and the tailstocks are respectively an upper tailstock 100, a middle tailstock 200 and a lower tailstock 300. The upper face mask 2, the middle face mask 3 and the lower face mask 4 correspond to the upper tail seat 100, the middle tail seat 200 and the lower tail seat 300 respectively. The upper tailstock 100, the middle tailstock 200 and the lower tailstock 300 respectively comprise an upper glue groove 101, a middle glue groove 102 and a lower glue groove 103. The upper glue groove 101, the middle glue groove 102 and the lower glue groove 103 respectively extend along the upper tail seat 100, the middle tail seat 200 and the lower tail seat 300 to form a ring. As shown in fig. 3, the overlapping intersection area of the glue applying groove 101 and the glue middle groove 102 is the first overlapping intersection area 51, and the overlapping intersection area of the glue middle groove 102 and the glue lower groove 103 is the second overlapping intersection area 52.
The upper clamping rib structure 201 and the upper gluing groove 101 are fixed together after being cooled and solidified by a binder. Specifically, the annular top of the upper clamping rib structure 201 and the annular top of the upper glue groove 101 are fixed together after being cooled and solidified by the adhesive. The annular bottom of the upper clamping rib structure 201 and the first overlapped intersection area 51 are cooled and solidified through the adhesive and then fixed together, so that the upper cover 2 can be installed and fixed on the shell 1, and specifically, the annular bottom of the upper clamping rib structure 201 and the annular bottom of the upper glue groove 101 are cooled and solidified through the adhesive and then fixed together, so that the upper cover 2 can be installed and fixed on the upper tail seat 100.
Similarly, the middle rubber rib 301 and the middle rubber groove 102 are fixed together after being cooled and solidified by the adhesive, so that the middle mask 3 can be installed and fixed on the shell 1; specifically, the annular top of the middle rubber rib 301 and the first overlapping intersection area 51 are fixed by an adhesive, and the annular bottom of the middle rubber rib 301 and the second overlapping intersection area 52 are fixed by an adhesive. Therefore, the middle face mask 3 can be fixed on the middle tailstock 200.
Similarly, the lower rubber rib 401 and the lower rubber groove 103 are fixed together after being cooled and solidified by the adhesive, so that the middle mask 3 can be installed and fixed on the shell 1; specifically, the annular top of the lower rubber rib 401 is fixed with the second overlapping intersection area 52 through an adhesive, and the annular bottom of the lower rubber rib 401 is fixed with the annular bottom of the lower rubber groove 103 through an adhesive. Therefore, the middle panel 3 can be fixed to the lower tail block 300. It should be noted that the number of the mask data is not limited to 3, and the number of the glue grooves can be increased or decreased by the housing 1, so that different numbers of masks can be installed and fixed.
The width of the groove of the first overlapping intersection region 51 is matched with the sum of the thicknesses of the upper clamping rib structure 201 and the middle clamping rib structure 301, so that the groove of the first overlapping intersection region 51 can simultaneously accommodate the upper clamping rib structure 201 and the middle clamping rib structure 301. The width of the groove of the second overlapping intersection area 52 is matched with the sum of the thicknesses of the middle clamping rib structure 301 and the lower clamping rib structure 401, so that the groove of the second overlapping intersection area 52 can simultaneously accommodate the middle rubber rib 301 and the lower rubber rib 401. The shell 1 is provided with a mounting structure 105, the shell 1 is fixed on the vehicle body through the mounting structure 105, and therefore different face masks 2/3/4 can be mounted and fixed on the vehicle body through the shell 1; the matching means that the sum of the thickness of the rib structure corresponding to the mask and the thickness of the binder is equal to the width of the corresponding groove structure.
As shown in fig. 4, 5, and 6, 4 positioning rib groups are disposed on the gluing groove 101 of the housing 1, and the 4 positioning rib groups are respectively disposed in four directions, namely, up, down, left, and right, of the annular direction of the gluing groove 101. The guide inclined plane 1041 of the first positioning rib 107 and the second positioning rib 104 in the gluing groove 101 plays a role of guiding when the gluing rib 201 of the upper mask 2 is pressed into the tail end of the gluing groove 101 of the shell 1, so that the gluing rib 201 is positioned in the middle of the gluing groove 101, and the gluing rib 201 is bonded with the positioning plane 1042 through a bonding agent after being pressed into the gluing groove 101.
A plurality of positioning rib groups are arranged on the middle rubber groove 102 of the shell 1, the positioning rib groups are respectively arranged in the upper direction, the lower direction, the left direction and the right direction of the annular direction of the middle rubber groove 102, the guide inclined plane 1041 of the first positioning rib 107 and the second positioning rib 104 in the middle rubber groove 102 plays a role of guiding when the middle rubber rib 301 of the middle cover 3 is pressed into the tail end of the middle rubber groove 102 of the shell 1, so that the middle rubber rib 301 is positioned in the middle position of the middle rubber groove 102, and the middle rubber rib 301 is pressed into the middle rubber groove 102 and then is attached to the positioning plane 1042 through a bonding agent.
Be provided with a plurality of location muscle groups on casing 1's lower jiao chi 103, location muscle group sets up respectively in the upper and lower, left and right four directions of well jiao chi 102 annular direction, the direction inclined plane 1041 that first location muscle 107 and second location muscle 104 have plays the guide effect when the lower jiao chi 103 end of casing 1 is impressed to the lower jiao chi 401 of face guard 4 down in lower jiao chi 103, makes lower jiao chi 401 be in the intermediate position of lower jiao chi 103, glue the muscle 401 down and laminate mutually through the binder with location plane 1042 after impressing lower jiao chi 103.
The positioning rib group at the annular bottom of the upper rubber groove 101 and the positioning rib group at the annular top of the middle rubber groove 102 are overlapped, and the positioning rib group at the annular bottom of the middle rubber groove 102 and the positioning rib group at the annular top of the lower rubber groove 103 are overlapped.
The h of the positioning rib group at the annular top end of the gluing groove 101 is matched with the thickness of the upper clamping rib structure 201; the h of the positioning rib group in the first overlapped intersection area 51 is matched with the sum of the thicknesses of the upper clamping rib structure 201 and the middle clamping rib structure 301. The h of the positioning rib group in the second overlapping intersection area 52 is matched with the sum of the thicknesses of the middle clamping rib structure 301 and the lower clamping rib structure 401. The h of the positioning rib group at the annular top end of the lower rubber groove 103 is matched with the thickness of the lower clamping rib structure 401; the matching means that the sum of the thickness of the rib structure corresponding to the mask and the thickness of the adhesive is equal to the distance h between the corresponding first positioning rib 107 and the corresponding second positioning rib 104.
In the preferred embodiment, the position of the upper rib 201 of the upper mask 2 can be limited by heightening or lowering the positioning plane 1042 of the second positioning rib 104 in the upper tail seat 100, so as to control the position of the upper mask 2, and further, the gap G1 between the upper mask 2 and the outer end surface 61 of the first vehicle body can be precisely controlled, so that the lamp has a better appearance after being assembled to the vehicle body. By heightening or lowering the positioning plane 1042 of the second positioning rib 104 in the middle tailstock 200, the position of the middle rubber rib 301 of the middle face shield 3 can be limited, so that the position of the middle face shield 3 can be controlled, the gap G2 between the middle face shield 3 and the outer end face 62 of the second vehicle body can be accurately controlled, and the lamp has better appearance after being assembled on the vehicle body; the position of the lower rubber rib 401 of the lower face guard 4 can be limited by heightening or lowering the positioning plane 1042 of the second positioning rib 104 in the lower tail seat 300, so as to control the position of the lower face guard 4, and further accurately control the gap and the surface difference G3 between the lower face guard 4 and the outer end surface 63 of the third vehicle body; in summary, by adjusting the heights of the positioning planes 1042 of the positioning ribs 104 of the different glue grooves 101/102/103, the positions of the different visors 2/3/4 can be independently controlled, and further the gap between the lamp and the vehicle body can be accurately controlled to achieve the best appearance effect. Note that the first, second, and third vehicle-body outer end surfaces 61, 62, 63 are all fixed positions.
In this preferred embodiment, a method of installing a multifaceted cover lamp includes:
s1: a shell 1 is arranged on a vehicle body according to an original bolt hole on the vehicle, and an upper face cover 2, a middle face cover 3 and a lower face cover 4 are respectively arranged on the shell 1.
S2: the first, second, and third body outer end surfaces 61, 62, 63 are attached to the vehicle body according to the bolt holes that are originally provided in the vehicle.
S3: measuring the actual size of G1, and adjusting the height of a positioning plane 1042 in an upper tailstock 100 in a shell manufacturing mold according to the size required by G1 to ensure that the actual size of G1 meets the size required by G1;
measuring the actual size of G2, and adjusting the height of a positioning plane 1042 in a middle tailstock 200 in a shell manufacturing mold according to the size required by G2 to ensure that the actual size of G2 meets the size required by G2;
and measuring the actual size of G3, and adjusting the height of a positioning plane 1042 in the lower tailstock 300 in the shell manufacturing mold according to the size required by G3 to ensure that the actual size of G3 meets the size required by G3.
S4: and producing a new shell by using the adjusted shell manufacturing die, so that the actual sizes of G1, G2 and G3 in the new shell respectively meet the required sizes of G1, G2 and G3.
The shape of the mask is not limited to the pattern shown in the figure of the invention, and the mask shape can be flexibly changed, thereby meeting the more rigorous shape requirements of customers.
In prior art, there is also the way of disassembling into a plurality of face guards single special-shaped lamp shade, but the matching of different lamps and lanterns is difficult to control, not only influences the outward appearance, and the poor management and control of clearance face is difficult simultaneously, has more additionally increased the quantity and the installation component of casing, increases lamps and lanterns cost. In the prior art, one shell is needed for one face mask, three different shells are needed for three face masks according to the invention, each shell needs a corresponding gluing clamp, three different gluing clamps are needed for three shells, workers are needed to place different shells on the clamps through three operations, and a gluing robot needs to glue three times discontinuously. In the prior art, one mask needs one shell, three masks need to correspond to three different shells as in the invention, when the gap is adjusted, the positioning plane characteristics in the glue grooves of the corresponding shells need to be adjusted, but the three shells are respectively fixed on the vehicle body and have no relation with each other, and the shells have uncontrollable process tolerance in the process of being installed on the vehicle body, so that different position differences are generated among the shells after being installed, further different position differences are generated among the masks, further different gaps are generated between the masks and the vehicle body, and further poor appearance effect is caused.
The invention only needs one shell to meet the installation of a plurality of face covers, only needs one corresponding gluing tool, and only needs one operation of workers to place the shell on the clamp, and the corresponding gluing robot only needs one-time ordered gluing, thereby saving the cost of the gluing tool and the operation time of the workers and the gluing robot; the invention provides a multi-face mask mounting structure, thereby realizing the function of simultaneously mounting a plurality of masks. The casing 1 has the annular of rubberizing groove 101, well gluey groove 102 and the annular of gluing of three differences of lower gluey groove 103, and every annular is glued the groove and is glued alone, and single rubber coating stroke is short and smooth, and the control volume of gluing that can be better prevents to overflow and glue or lack, simplifies the rubber coating technology simultaneously, promotes the sealing performance after the rubber coating, promotes the appearance quality after the rubber coating. In addition, the shell of the invention is of an integrated structure. On the same casing of face guard installation, all use same casing as the benchmark when the position of different face guards is adjusted, the mutual position of adjustment back face guard is unique, and then guarantees that the clearance between face guard and the automobile body is stable, and then guarantees good outward appearance effect.
The multi-face cover mounting structure provided by the invention has the advantages that a single special-shaped lampshade is designed into a plurality of face covers which are spliced, and the problem that the single special-shaped lampshade is difficult to machine and form is solved. Compared with the multi-mask splicing process in the prior art, the process can meet the requirement of harsh modeling, does not need to increase the number of shells and installation parts, and saves a lot of cost; secondly, a plurality of masks are arranged on the same shell, so that different masks have the same positioning reference, and the relative positions among the masks are easier to control; moreover, different masks are fixed on the vehicle body through the same shell, and the masks are the same as the positioning and mounting systems between the vehicle bodies, so that the gap surface difference between the masks and the vehicle bodies can be more accurately controlled.
The invention adopts the crossed glue groove structure of the shell 1 to ensure that the same shell is provided with a plurality of gluing systems, namely, the gluing process only carries out gluing orderly once, thereby realizing the installation of a multi-surface cover, simplifying the complicated gluing path, further reducing the difficulty of the gluing process and ensuring that the gluing process is easier to control. Furthermore, the harsh mask modeling is split into a plurality of masks which are arranged on the same shell, and compared with a traditional design in which one mask corresponds to one shell, the mask modeling method can meet the modeling requirement and avoid the increase of the cost of the shell. In addition, the invention also adopts the positioning ribs 104 in the glue grooves of the shell 1, so that the positions of different masks can be independently controlled, and the difference of clearance surfaces between the masks and the automobile body can be better controlled.
Example 3: example 3 is a variation of example 1. The overlapping intersection region 50 is further provided with a recessed part, the recessed part is arranged at the tail end of a groove structure of the overlapping intersection region 50, the width of the recessed part is just equal to the sum of the thicknesses of the clamping rib structures 40 of two adjacent face masks 20 arranged in the corresponding overlapping intersection region 50, and the two adjacent clamping rib structures 40 of the two adjacent face masks 20 are clamped in the recessed part. At this time, the two adjacent rib structures 40 are in contact with each other.
Example 4: embodiment 4 is a modification of embodiment 2 and is also a preferred embodiment of embodiment 3.
As shown in fig. 11, the first overlapping intersection area 51 and the second overlapping intersection area 52 are further provided with a first recessed portion 71 and a second recessed portion, respectively, and the first recessed portion 71 and the second recessed portion are respectively disposed at the ends of the groove structures of the first overlapping intersection area 51 and the second overlapping intersection area 52. The width of the first concave part 71 is just equal to the sum of the thickness of the upper clamping rib structure 201 and the thickness of the middle clamping rib structure 301, and the annular bottom of the upper clamping rib structure 201 and the annular top of the middle clamping rib structure 301 are clamped into the first concave part 71; the width of the second depressed part is just equal to the sum of the thicknesses of the middle clamping rib structure 301 and the lower clamping rib structure 401, and the annular bottom of the middle clamping rib structure 301 and the annular top of the lower clamping rib structure 401 are clamped into the second depressed part. At the moment, the bottom of the upper mask 2 is propped against the top of the middle mask 3; the bottom of the middle face shield 3 is in abutting contact with the top of the lower face shield 4. In this preferred embodiment, the outer dimensions of the upper mask 2 are such as to satisfy the following requirements: the difference in height between the bottom of the first vehicle body outer end surface 61 and the bottom of the second vehicle body outer end surface 62 minus G1 is required to be equal to the height of the upper hood 2. The outer dimensions of the middle mask 3 are such as to satisfy the following requirements: the difference in height between the bottom of the second vehicle-body outer end surface 62 and the bottom of the third vehicle-body outer end surface 63 minus G2 is required to be equal to the height of the middle cowl 3.
In this preferred embodiment, a method of installing a multifaceted cover lamp includes: :
s1: a shell 1 is arranged on a vehicle body according to an original bolt hole on the vehicle, and an upper face cover 2, a middle face cover 3 and a lower face cover 4 are respectively arranged on the shell 1.
S2: the first, second, and third body outer end surfaces 61, 62, 63 are attached to the vehicle body according to the bolt holes that are originally provided in the vehicle.
S3: and measuring the actual size of G1, and adjusting the height of a positioning plane 1042 in the upper tailstock 100 in the shell manufacturing mold according to the size required by G1 to ensure that the actual size of G1 meets the size required by G1.
S4: and (3) producing a new shell by using the adjusted shell manufacturing die, so that the actual size of G1 in the new shell meets the size required by G1.
S5: from the measurement value of G1 in S4, it can be inferred that the actual sizes of G2 and G3 also satisfy the required sizes of G2 and G3, thereby completing the tasks of measuring the sizes and updating the shell manufacturing mold.
Because the bottom of the upper face shield 2 is abutted against the top of the middle face shield 3, the bottom of the middle face shield 3 is abutted against the top of the lower face shield 4, the lengths of the upper face shield 2, the middle face shield 3 and the lower face shield 4 are fixed, and the height of the positioning plane 1042 in the upper tail seat 100 is changed at the moment, the sizes of G1, G2 and G3 can be changed at the same time, so that the purpose of simultaneously adjusting the sizes of G2 and G3 can be achieved by only adjusting the height of one position of the positioning plane 1042 in the upper tail seat 100.
In the description of the present application, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the present application and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present application.
The foregoing description of specific embodiments of the present invention has been presented. It is to be understood that the present invention is not limited to the specific embodiments described above, and that various changes or modifications may be made by one skilled in the art within the scope of the appended claims without departing from the spirit of the invention. The embodiments and features of the embodiments of the present application may be combined with each other arbitrarily without conflict.

Claims (10)

1. A multifaceted-cover mounting structure characterized by comprising a housing (1) and a plurality of face covers (20); the shell (1) comprises a plurality of tailstocks (10) which are provided with groove structures (30); the side wall of the face shield is provided with a rib clamping structure (40), the rib clamping structure (40) is installed in the groove structure (30), the face shield (20) corresponds to the tail seat (10) one by one, and the shell (1) is of an integrally formed structure; the groove structure (30) and the rib clamping structure (40) respectively extend along the tailstock (10) and the face mask (20) to form a ring;
adjacent groove structures (30) of different masks have overlapping intersection regions (50); the width of the annular top of the groove structure (30) of the top tailstock (10) is matched with the thickness of a clamping rib structure (40) of the top mask (20); the width of the annular bottom of the groove structure (30) of the bottom tailstock (10) is matched with the thickness of a clamping rib structure (40) of the bottom mask (20); the width of the groove of the overlapping intersection area is matched with the sum of the thicknesses of the adjacent clamping rib structures (40) of the adjacent face masks (20).
2. The polygon cover mounting structure according to claim 1, further comprising a positioning rib set, wherein a plurality of the positioning rib sets are arranged in the annular direction of the groove structure (30), the positioning rib set comprises a first positioning rib (107) and a second positioning rib (104), and each of the first positioning rib (107) and the second positioning rib (104) comprises a positioning plane (1042) and a guide slope (1041); the first positioning rib (107) and the second positioning rib (104) are arranged in the groove structure (30) and are symmetrically arranged along the groove structure (30), the positioning rib groups are integrally connected with the tailstock (10), the positioning plane (1042) is perpendicular to the bottom plane of the groove structure (30), and the guide inclined plane (1041) is connected with the positioning plane (1042);
a first distance h is reserved between the first positioning rib (107) and the second positioning rib (104);
the h of the positioning rib group at the annular top end of the groove structure (30) on the top tailstock (10) and the h of the positioning rib group at the annular bottom end of the groove structure (30) on the bottom tailstock (10) are respectively matched with the thickness of the clamping rib structure (40) of the top face mask (20) and the thickness of the clamping rib structure (40) of the bottom face mask (20);
the h of the positioning rib group in the overlapping intersection area (50) is matched with the sum of the thicknesses of the adjacent clamping rib structures (40) of the adjacent face masks (20).
3. The polyhedral mounting arrangement according to claim 1, wherein the rib structures (40) on the visor (20) are mounted in the groove structures (30) on the tailstock (10) by means of an adhesive.
4. The facetted cover mounting structure of claim 1, wherein a mounting structure (105) is provided on the housing (1), the mounting structure (105) being for securing the housing (1) to an external device.
5. The multiple facelift mounting arrangement according to claim 1, wherein the housing (1) is further provided with a rib (106), and the groove structures (30) respectively provided in the plurality of tailstocks (10) are connected by the rib (106).
6. The multifaceted cowling mounting structure of claim 4, wherein said external device is an automobile having a first body outer end face (61), a second body outer end face (62), a third body outer end face (63); the automobile is also provided with bolt holes for mounting a first automobile body outer end face (61), a second automobile body outer end face (62) and a third automobile body outer end face (63);
the number of the face masks (20) is 3, the face masks are respectively an upper face mask (2), a middle face mask (3) and a lower face mask (4), and the side walls of the upper face mask (2), the middle face mask (3) and the lower face mask (4) respectively comprise an upper clamping rib structure (201), a middle clamping rib structure (301) and a lower clamping rib structure (401); the number of the tailstocks is 3, and the tailstocks are respectively an upper tailstock (100), a middle tailstock (200) and a lower tailstock (300); the upper face guard (2), the middle face guard (3) and the lower face guard (4) respectively correspond to an upper tail seat (100), a middle tail seat (200) and a lower tail seat (300), and the upper tail seat (100), the middle tail seat (200) and the lower tail seat (300) respectively comprise an upper glue groove (101), a middle glue groove (102) and a lower glue groove (103); the overlapping intersection area of the gluing groove (101) and the middle gluing groove (102) is a first overlapping intersection area (51), and the overlapping intersection area of the middle gluing groove (102) and the lower gluing groove (103) is a second overlapping intersection area (52);
the gap between the upper face shield (2) and the outer end face (61) of the first vehicle body is G1; the gap between the middle cover (3) and the second body outer end surface (62) is G2; the gap between the lower cover (4) and the third vehicle body outer end surface (63) is G3.
7. The facemask arrangement, as set forth in claim 6, characterized in that the overlapping intersection area (50) is further provided with a recess, the recess is provided at the end of the groove structure of the overlapping intersection area (50), the width of the recess is exactly equal to the sum of the thicknesses of the rib structures (40) of two adjacent facemasks (20) installed in the corresponding overlapping intersection area (50), and the two adjacent rib structures (40) of two adjacent facemasks (20) are clamped in the recess.
8. The polyhedral hood installation structure according to claim 7, wherein the recesses are a first recess (71) and a second recess, respectively, the first recess (71) and the second recess are respectively arranged at the ends of the groove structures of the first overlapping intersection region (51) and the second overlapping intersection region (52), the width of the first recess (71) is just equal to the sum of the thickness of the upper clamping rib structure (201) and the thickness of the middle clamping rib structure (301), and the annular bottom of the upper clamping rib structure (201) and the annular top of the middle clamping rib structure (301) are clamped into the first recess (71); the width of the second concave part is just equal to the sum of the thickness of the middle clamping rib structure 301 and the thickness of the lower clamping rib structure 401, and the annular bottom of the middle clamping rib structure (301) and the annular top of the lower clamping rib structure (401) are clamped into the second concave part;
the outer dimensions of the upper mask (2) are such as to satisfy the following requirements: the difference between the height of the bottom of the first vehicle body outer end surface (61) and the height of the bottom of the second vehicle body outer end surface (62) minus the required size G1 is equal to the height of the upper face mask (2), and the outer size of the middle face mask (3) meets the following requirements: the difference between the height of the bottom of the second vehicle body outer end surface (62) and the height of the bottom of the third vehicle body outer end surface (63) minus the required dimension G2 is equal to the height of the middle cover (3).
9. A method of mounting a multifaceted lamp, characterized by using the multifaceted lamp mounting structure of claim 6, further comprising the steps of:
s1: a shell (1) is installed on a vehicle body according to an original bolt hole on the vehicle, and an upper face shield (2), a middle face shield (3) and a lower face shield (4) are respectively installed on the shell (1);
s2: mounting a first vehicle body outer end surface (61), a second vehicle body outer end surface (62) and a third vehicle body outer end surface (63) on a vehicle body according to other bolt holes on the vehicle;
s3: measuring the actual size of G1, and adjusting the height of a positioning plane (1042) in a second positioning rib (104) on the annular top end of a gluing groove (101) in a shell manufacturing mold according to the size required by G1 to ensure that the actual size of G1 meets the size required by G1;
measuring the actual size of G2, and adjusting the height of a positioning plane (1042) in a second positioning rib (104) on the annular top end of a middle glue groove (102) in a shell manufacturing mold according to the size required by G2 to ensure that the actual size of G2 meets the size required by G2;
measuring the actual size of G3, and adjusting the height of a positioning plane (1042) in a second positioning rib (104) at the annular top end of a lower glue groove (103) in a shell manufacturing mold according to the size required by G3 to ensure that the actual size of G3 meets the size required by G3;
s4: and producing a new shell by using the adjusted shell manufacturing die, so that the actual sizes of G1, G2 and G3 in the new shell respectively meet the required sizes of G1, G2 and G3.
10. A method of mounting a multifaceted lamp, characterized by using the multifaceted lamp mounting structure of claim 8, further comprising the steps of:
s1: a shell (1) is installed on a vehicle body according to an original bolt hole on the vehicle, and an upper face shield (2), a middle face shield (3) and a lower face shield (4) are respectively installed on the shell (1);
s2: mounting a first vehicle body outer end surface (61), a second vehicle body outer end surface (62) and a third vehicle body outer end surface (63) on a vehicle body according to other bolt holes on the vehicle;
s3: measuring the actual size of G1, and adjusting the height of a positioning plane (1042) in a second positioning rib (104) on the annular top end of a gluing groove (101) in a shell manufacturing mold according to the size required by G1 to ensure that the actual size of G1 meets the size required by G1;
s4: producing a new shell by using the adjusted shell manufacturing die, so that the actual size of G1 in the new shell meets the size required by G1;
s5: from the measurement value of G1 in S4, it can be inferred that the actual sizes of G2 and G3 also satisfy the required sizes of G2 and G3, thereby completing the tasks of measuring the sizes and updating the shell manufacturing mold.
CN202210023029.6A 2022-01-10 2022-01-10 Multi-mask mounting structure and multi-mask lamp mounting method Active CN114353010B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20120314435A1 (en) * 2011-06-10 2012-12-13 Honda Motor Co., Ltd Front structure of straddle type vehicle
CN205261389U (en) * 2015-11-26 2016-05-25 北京汽车股份有限公司 Fixed knot of car lamps and lanterns constructs and car
CN208237767U (en) * 2018-06-06 2018-12-14 奇瑞汽车股份有限公司 The positioning of driving lamp and mounting structure between a kind of daytime
CN208951992U (en) * 2018-11-23 2019-06-07 广州小鹏汽车科技有限公司 A kind of auto lamp and automobile lamp group
CN112610933A (en) * 2020-12-28 2021-04-06 海纳川海拉(三河)车灯有限公司 Automobile headlamp rubber rib and rubber groove structure

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20120314435A1 (en) * 2011-06-10 2012-12-13 Honda Motor Co., Ltd Front structure of straddle type vehicle
CN205261389U (en) * 2015-11-26 2016-05-25 北京汽车股份有限公司 Fixed knot of car lamps and lanterns constructs and car
CN208237767U (en) * 2018-06-06 2018-12-14 奇瑞汽车股份有限公司 The positioning of driving lamp and mounting structure between a kind of daytime
CN208951992U (en) * 2018-11-23 2019-06-07 广州小鹏汽车科技有限公司 A kind of auto lamp and automobile lamp group
CN112610933A (en) * 2020-12-28 2021-04-06 海纳川海拉(三河)车灯有限公司 Automobile headlamp rubber rib and rubber groove structure

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