CN114351465A - Method for coating aramid 1414 fibers with PEEK - Google Patents
Method for coating aramid 1414 fibers with PEEK Download PDFInfo
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- CN114351465A CN114351465A CN202111618693.7A CN202111618693A CN114351465A CN 114351465 A CN114351465 A CN 114351465A CN 202111618693 A CN202111618693 A CN 202111618693A CN 114351465 A CN114351465 A CN 114351465A
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- flame
- peek
- ether
- aramid
- ketone
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- 239000004696 Poly ether ether ketone Substances 0.000 title claims abstract description 69
- 229920002530 polyetherether ketone Polymers 0.000 title claims abstract description 69
- 239000004760 aramid Substances 0.000 title claims abstract description 33
- 229920003235 aromatic polyamide Polymers 0.000 title claims abstract description 33
- 239000000835 fiber Substances 0.000 title claims abstract description 29
- 238000000576 coating method Methods 0.000 title claims abstract description 21
- 239000011248 coating agent Substances 0.000 title claims abstract description 17
- 238000000034 method Methods 0.000 title claims abstract description 10
- JUPQTSLXMOCDHR-UHFFFAOYSA-N benzene-1,4-diol;bis(4-fluorophenyl)methanone Chemical compound OC1=CC=C(O)C=C1.C1=CC(F)=CC=C1C(=O)C1=CC=C(F)C=C1 JUPQTSLXMOCDHR-UHFFFAOYSA-N 0.000 title claims abstract 9
- 239000003063 flame retardant Substances 0.000 claims abstract description 41
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 38
- 239000000463 material Substances 0.000 claims abstract description 24
- 239000004594 Masterbatch (MB) Substances 0.000 claims abstract description 18
- 229920000877 Melamine resin Polymers 0.000 claims abstract description 13
- 229920000388 Polyphosphate Polymers 0.000 claims abstract description 13
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 claims abstract description 13
- 239000001205 polyphosphate Substances 0.000 claims abstract description 13
- 235000011176 polyphosphates Nutrition 0.000 claims abstract description 13
- 238000001125 extrusion Methods 0.000 claims description 12
- 239000000314 lubricant Substances 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 11
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 7
- 238000002156 mixing Methods 0.000 claims description 7
- 229910052710 silicon Inorganic materials 0.000 claims description 7
- 239000010703 silicon Substances 0.000 claims description 7
- 239000008187 granular material Substances 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 5
- 238000002360 preparation method Methods 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 5
- 229920006231 aramid fiber Polymers 0.000 abstract description 6
- 238000002485 combustion reaction Methods 0.000 abstract description 6
- 238000012360 testing method Methods 0.000 description 9
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 7
- 229910052760 oxygen Inorganic materials 0.000 description 7
- 239000001301 oxygen Substances 0.000 description 7
- 239000011162 core material Substances 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- 229920001296 polysiloxane Polymers 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000010408 film Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 229920006052 Chinlon® Polymers 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 229920004933 Terylene® Polymers 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 229920006258 high performance thermoplastic Polymers 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 230000001535 kindling effect Effects 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920006260 polyaryletherketone Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 230000002459 sustained effect Effects 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/39—Aldehyde resins; Ketone resins; Polyacetals
- D06M15/41—Phenol-aldehyde or phenol-ketone resins
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/322—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
- D06M13/44—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen containing nitrogen and phosphorus
- D06M13/453—Phosphates or phosphites containing nitrogen atoms
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/34—Polyamides
- D06M2101/36—Aromatic polyamides
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/30—Flame or heat resistance, fire retardancy properties
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/35—Abrasion, pilling or fibrillation resistance
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
The invention discloses a method for coating aramid 1414 fibers with PEEK, which comprises the steps of preparing a melt-drip-resistant flame-retardant polyether-ether-ketone master batch, preparing PEEK-coated aramid 1414 fibers and the like. The PEEK coated aramid fiber prepared by the invention can be used as a framework material of a conveyer belt, and can endow the conveyer belt with excellent flame retardance, high temperature resistance, wear resistance, high strength and low elongation. Meanwhile, the aramid multifilament is filamentized by a coating method, so that the problem that broken filaments are easily generated is solved. Melamine polyphosphate and octaphenyl cage type silsesquioxane are used as an intumescent flame retardant to prepare the melt-drip-resistant flame-retardant polyether-ether-ketone master batch, so that the phenomenon of melt drip generated during combustion is inhibited on the basis of good PEEK flame retardance, and the flame retardance of the PEEK is further improved.
Description
Technical Field
The invention relates to a method for coating aramid 1414 fibers with PEEK.
Background
The belt serves to transport articles and is a composite article generally composed of a belt core skeleton structure and a cover layer (glue). The cored skeletal material is typically a fiber, metal or fabric, and the matrix material is typically rubber or plastic. The influence of the belt core framework on the tensile property, the elongation property and the bearing capacity of the conveying belt is very large. With the increase of conveying materials, the requirements on conveying belts, particularly high-strength conveying belts, are increasing, the quality requirements are also increasing, and the requirements on framework materials are continuously increased due to the development of high strength, high load, long distance and long service life.
With the increase of conveying materials, the requirements on conveying belts, particularly high-strength conveying belts, are increasing, the quality requirements are also increasing, and the requirements on framework materials are continuously increased due to the development of high strength, high load, long distance and long service life. The fiber materials used by the prior conveying belt are mainly nylon and terylene, so that the use limitation is more.
The aramid 1414 fibers are filaments and multifilaments, and are easy to generate broken filaments during use. Although PEEK has a high limiting oxygen index, a vertical burn test rating of V-0, PEEK materials, particularly oriented materials, including fibers, fabrics, films, etc., are susceptible to melt dripping in the event of a fire. This kind of reaction of meeting a fire, which takes away heat and kindling through surface quality loss, not only exposes more materials to the flame, but also can produce secondary disasters.
Disclosure of Invention
The invention aims to provide a method for coating aramid 1414 fibers with PEEK, which has good product performance and is convenient to manufacture.
The technical solution of the invention is as follows:
a method for coating aramid 1414 fibers with PEEK is characterized in that: comprises the following steps:
preparing melt-drip-resistant flame-retardant polyether-ether-ketone master batch:
(1) mixing polyether-ether-ketone, octaphenyl cage-type silsesquioxane and melamine polyphosphate according to the following mass percent, and uniformly dispersing a flame retardant by adopting a high-speed stirrer;
50-70wt% of polyether-ether-ketone
Octaphenyl cage type silsesquioxane 5-15wt%
25-35wt% of melamine polyphosphate;
(2) adding the mixture obtained in the step (1) into a five-section heating double-screw extruder, extruding, controlling the first-zone temperature to be 280 ℃, the second-zone temperature to be 360 ℃, the third-zone temperature to be 365 ℃, the fourth-zone temperature to be 370 ℃, the fifth-zone temperature to be 375 ℃, and the screw rotating speed to be 80 r/min, and granulating by using a granulator after extruding from a machine head to obtain the flame-retardant polyether-ether-ketone granules;
the flame-retardant PEEK composite material is prepared by introducing two nano flame retardants into a PEEK resin matrix through melt blending, high-temperature hot pressing and other modes, wherein the two nano flame retardants are selected to serve as intumescent flame retardants, the melamine polyphosphate (MPP) contains flame-retardant elements such as P, N and the like, NH3 can be generated during thermal decomposition, the flame-retardant PEEK composite material can play a role in diluting oxygen and combustible gas concentrations, and meanwhile, a generated phosphoric acid product can cover the surface of the material in a liquid film form to form a protective layer.
(II) preparation of PEEK-coated aramid 1414 fiber:
(1) preparing untwisted aramid 1414 filaments; (note: the gaps among the filaments of the untwisted aramid 1414 filaments are larger, which is beneficial for PEEK melt to enter the internal structure and improves the adhesive force between the coating and the substrate);
(2) adding the flame-retardant polyether-ether-ketone master batches and the high-temperature organic silicon lubricant (GPPS) which are matched according to the following mass percentage into a high-speed mixer, and fully stirring to be uniform to obtain a mixture;
80-90 wt% of flame-retardant polyether-ether-ketone master batch
10-20 wt% of high-temperature organic silicon lubricant;
(note: adding high temperature organosilicon lubricant (GPPS) into the polyether-ether-ketone melt, the melt viscosity is obviously reduced, and the crystallization behavior of the fiber during drafting is also positively influenced, and the mechanical strength and modulus of the fiber are improved.)
(3) Feeding the mixed material obtained in the step (2) into a screw extruder, performing melt extrusion, and coating the aramid 1414 filaments through a die with a corresponding size;
(4) drawing by a drawing roller at a speed of 25-60m/min, and collecting the filaments.
The screw extrusion temperature of the screw extruder was 370/375/375/380/385 ℃.
The invention provides a method for coating aramid 1414 fibers with PEEk, which is used as a framework material of a conveyor belt. As a framework material of the conveyor belt, the aramid 1414 fiber has the following advantages: firstly, the aramid 1414 fibers have the characteristics of low elongation, low creep rate, high strength and high modulus. The strength of the aramid fiber 1414 can reach 3 times that of common steel, so that the aramid fiber can replace a steel wire belt core in many occasions. And secondly, the density is low, and the framework material used as the conveying belt can greatly reduce the transportation consumption compared with steel. Thirdly, the chemical stability is good, and the size of the material used as a framework material is stable. Fourthly, the high temperature resistance is good, the high strength can be ensured under the high temperature condition, and the high temperature can reach 70 percent of the original strength under the temperature condition of 270 ℃. Polyether-ether-ketone (PEEK) is a high-performance thermoplastic resin, and is a variety with the most excellent performance in polyaryletherketone polymers. Its excellent properties include excellent mechanical strength, good toughness and rigidity, and excellent high-temp resistance, flame-retarding nature and antiwear nature. The high temperature resistance of the alloy is shown in that the alloy has higher glass transition temperature (Tg =143 ℃) and melting point (Tm =343 ℃), the load heat distortion temperature is up to 316 ℃, and the instant use temperature can be up to 300 ℃; the flame retardance is shown in a vertical combustion test grade with a higher limit oxygen index and V-0; the polyether-ether-ketone is hardly dissolved in any acid-base or organic solvent, particularly has excellent alkali resistance, is hardly influenced by high-temperature and high-pressure water vapor, and can be continuously used in the environment of high-temperature and high-pressure hot water or water vapor. The PEEK resin is coated on aramid fiber and used as a framework material of a conveyer belt, so that the conveyer belt has excellent flame retardance, high temperature resistance, wear resistance, high strength and low elongation.
According to the invention, the coating type fiber of PEEK-coated aramid 1414 fiber replaces common chinlon and polyester fiber to be used as a framework material of the conveyor belt, so that the conveyor belt has excellent flame retardance, high temperature resistance, wear resistance, high strength and low elongation; the aramid multifilament is converted into single filaments by a coating method, so that the problem that broken filaments are easily generated is solved; by preparing the melt-drip resistant flame-retardant polyether-ether-ketone master batch, the phenomenon that the PEEK is easy to melt drip is solved.
The coating layer adopts PEEK polymer, so that the fiber has the characteristics of high temperature resistance, good toughness and rigidity, high mechanical strength, good flame retardance and good wear resistance; the intumescent flame retardant is adopted to prepare the droplet-resistant flame-retardant polyether-ether-ketone master batch, and on the basis of good PEEK flame retardance, the phenomenon of droplet falling generated during combustion is inhibited; the core material adopts aramid 1414 fiber, so that the framework material of the conveyer belt is endowed with good dimensional stability, low elongation and creep property; the weight is light, and the transportation consumption is reduced; the aramid multifilament is filamentized by a coating method, so that the problem that broken filaments are easily generated is solved.
The PEEK coated aramid fiber prepared by the invention can be used as a framework material of a conveyer belt, and can endow the conveyer belt with excellent flame retardance, high temperature resistance, wear resistance, high strength and low elongation. Meanwhile, the aramid multifilament is filamentized by a coating method, so that the problem that broken filaments are easily generated is solved. Melamine polyphosphate (MPP) and octaphenyl cage type silsesquioxane (OPS) are used as an intumescent flame retardant to prepare the dripping-resistant flame-retardant polyether-ether-ketone master batch, so that the phenomenon of dripping generated during combustion of PEEK is inhibited on the basis of good flame retardance of the PEEK, and the flame retardant property of the PEEK is further improved.
The present invention will be further described with reference to the following examples.
Detailed Description
Example 1:
preparing a molten drop resistant flame-retardant polyether-ether-ketone master batch:
(1) mixing polyether-ether-ketone, octaphenyl cage-type silsesquioxane and melamine polyphosphate, and adopting a high-speed stirrer to more uniformly disperse the flame retardant;
polyether-ether-ketone 50 wt%
Octaphenyl cage silsesquioxane 5wt%
25 wt% of melamine polyphosphate
(2) Adding the mixture into a five-section heating double-screw extruder, extruding, controlling the first-zone temperature to be 260 ℃, the second-zone temperature to be 350 ℃, the third-zone temperature to be 370 ℃, the fourth-zone temperature to be 375 ℃, the fifth-zone temperature to be 370 ℃ and the screw rotation speed to be 60 r/min, and granulating by using a granulator after extruding from a machine head to obtain the flame-retardant polyether-ether-ketone granules.
Preparation of coated fibers:
(1) preparing untwisted aramid 1414 filaments;
(2) adding flame-retardant polyether-ether-ketone master batch and high-temperature organic silicon lubricant (GPPS) into a high-speed mixer, and fully stirring to make the mixture uniform
80 wt% of flame-retardant polyether-ether-ketone master batch
High temperature silicone lubricant 10 wt%
(3) Feeding the mixed material into a screw extruder, performing melt extrusion, and coating aramid 1414 filaments through a neck die with a corresponding size, wherein the screw extrusion temperature is 370/375/375/380/385 ℃;
(4) drawing by a drawing roller at the speed of 50m/min, and collecting the filaments.
Example 2:
preparing a molten drop resistant flame-retardant polyether-ether-ketone master batch:
(1) mixing polyether-ether-ketone, octaphenyl cage-type silsesquioxane and melamine polyphosphate, and adopting a high-speed stirrer to more uniformly disperse the flame retardant;
polyether-ether-ketone 60 wt%
Octaphenyl cage silsesquioxane 10 wt%
30 wt% of melamine polyphosphate
(2) Adding the mixture into a five-section heating double-screw extruder, extruding, controlling the first-zone temperature to be 260 ℃, the second-zone temperature to be 350 ℃, the third-zone temperature to be 370 ℃, the fourth-zone temperature to be 375 ℃, the fifth-zone temperature to be 370 ℃ and the screw rotation speed to be 60 r/min, and granulating by using a granulator after extruding from a machine head to obtain the flame-retardant polyether-ether-ketone granules.
Preparation of coated fibers:
(1) preparing untwisted aramid 1414 filaments;
(2) adding flame-retardant polyether-ether-ketone master batch and high-temperature organic silicon lubricant (GPPS) into a high-speed mixer, and fully stirring to make the mixture uniform
85 wt% of flame-retardant polyether-ether-ketone master batch
High temperature silicone lubricant 15wt%
(3) Feeding the mixed material into a screw extruder, performing melt extrusion, and coating aramid 1414 filaments through a neck die with a corresponding size, wherein the screw extrusion temperature is 370/375/375/380/385 ℃;
(4) drawing by a drawing roller at the speed of 50m/min, and collecting the filaments.
Example 3:
preparing a molten drop resistant flame-retardant polyether-ether-ketone master batch:
(1) mixing polyether-ether-ketone, octaphenyl cage-type silsesquioxane and melamine polyphosphate, and adopting a high-speed stirrer to more uniformly disperse the flame retardant;
polyether ether ketone 70wt%
Octaphenyl cage silsesquioxane 15wt%
35wt% of melamine polyphosphate
(2) Adding the mixture into a five-section heating double-screw extruder, extruding, controlling the first-zone temperature to be 260 ℃, the second-zone temperature to be 350 ℃, the third-zone temperature to be 370 ℃, the fourth-zone temperature to be 375 ℃, the fifth-zone temperature to be 370 ℃ and the screw rotation speed to be 60 r/min, and granulating by using a granulator after extruding from a machine head to obtain the flame-retardant polyether-ether-ketone granules.
Preparation of coated fibers:
(1) preparing untwisted aramid 1414 filaments;
(2) adding flame-retardant polyether-ether-ketone master batch and high-temperature organic silicon lubricant (GPPS) into a high-speed mixer, and fully stirring to make the mixture uniform
90 wt% of flame-retardant polyether-ether-ketone master batch
20 wt% of high temperature silicone lubricant
(3) Feeding the mixed material into a screw extruder, performing melt extrusion, and coating aramid 1414 filaments through a neck die with a corresponding size, wherein the screw extrusion temperature is 370/375/375/380/385 ℃;
(4) drawing by a drawing roller at the speed of 50m/min, and collecting the filaments.
Comparative example:
fully mixing pure polyetheretherketone slices with GPPS, feeding the mixture into a screw extruder, performing melt extrusion, and coating aramid 1414 filaments through a neck mold with a corresponding size, wherein the screw extrusion temperature is 370/375/375/380/385 ℃; drawing by a drawing roller at the speed of 50m/min, and collecting the filaments.
And (3) performance testing:
(1) breaking strength and elongation at break: according to GB/T14344-. Three samples were taken from each group and the test averaged.
Breaking strength (cN/dtex) = breaking strength/fineness
(2) And (3) molten drop test: the bar was held horizontal and the flame length was 2cm to ignite the bar. The number of droplets within 60 s of sustained ignition (or burning) was recorded.
(3) Limiting Oxygen Index (LOI): under the specified test conditions, the minimum oxygen concentration required for just maintaining the combustion of the sample in the mixed gas of oxygen and nitrogen is tested according to the test standard of GB/T5454 'test oxygen index method for textile combustion performance test'.
Test results
Breaking strength/cN/dtex | Elongation at break/% | Number of molten drops/drop/min | LOI | |
Example 1 | 23.4 | 6.4 | 2 | 36.5 |
Example 2 | 23.1 | 7.8 | 1 | 38.9 |
Example 3 | 22.5 | 5.9 | 0 | 41.2 |
Comparative example | 22.0 | 5.1 | 20 | 32.0 |
It can be seen from the table that the flame retardant properties of the fibers prepared in examples 1, 2 and 3 are significantly better than those of the fibers prepared by the conventional method, and the breaking strength and elongation of the aramid fiber are not affected.
Claims (2)
1. A method for coating aramid 1414 fibers with PEEK is characterized in that: comprises the following steps:
preparing melt-drip-resistant flame-retardant polyether-ether-ketone master batch:
(1) mixing polyether-ether-ketone, octaphenyl cage-type silsesquioxane and melamine polyphosphate according to the following mass percent, and uniformly dispersing the flame retardant by adopting a stirrer;
50-70wt% of polyether-ether-ketone
Octaphenyl cage type silsesquioxane 5-15wt%
25-35wt% of melamine polyphosphate;
(2) adding the mixture obtained in the step (1) into a five-section heating double-screw extruder, extruding, controlling the first-zone temperature to be 280 ℃, the second-zone temperature to be 360 ℃, the third-zone temperature to be 365 ℃, the fourth-zone temperature to be 370 ℃, the fifth-zone temperature to be 375 ℃, and the screw rotating speed to be 80 r/min, and granulating by using a granulator after extruding from a machine head to obtain the flame-retardant polyether-ether-ketone granules;
(II) preparation of PEEK-coated aramid 1414 fiber:
(1) preparing untwisted aramid 1414 filaments;
(2) adding the flame-retardant polyether-ether-ketone master batches and the high-temperature organic silicon lubricant which are matched according to the following mass percentage into a high-speed mixer, and fully stirring to be uniform to obtain a mixture;
80-90 wt% of flame-retardant polyether-ether-ketone master batch
10-20 wt% of high-temperature organic silicon lubricant;
(3) feeding the mixed material obtained in the step (2) into a screw extruder, performing melt extrusion, and coating the aramid 1414 filaments through a die with a corresponding size;
(4) drawing by a drawing roller at a speed of 25-60m/min, and collecting the filaments.
2. The method for coating the aramid 1414 fibers with PEEK as claimed in claim 1, wherein: the screw extrusion temperature of the screw extruder was 370/375/375/380/385 ℃.
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