CN114351189A - Electrolytic production monitoring method and system - Google Patents

Abstract

The embodiment of the specification provides an electrolytic production monitoring method and system, and the method comprises the steps of obtaining production data information in production, wherein the production data information reflects at least one of pole plate information, tank information, production detection information and capacity information; and determining a monitoring result based on the production data information.

Description

Electrolytic production monitoring method and system

Description of the cases

The application is a divisional application proposed by Chinese application with application date of 2022, month 01 and 12, application number of 202210029863.6 and title of "an electrolytic production monitoring method and system".

Cross-referencing

The present application claims priority to chinese application 202111193136.5 filed on 10/13/2021, the entire contents of which are incorporated herein by reference.

Technical Field

The specification relates to the field of metal smelting, in particular to an electrolytic production monitoring method and system.

Background

The smelting and processing of nonferrous metals such as copper and the like face the problems of severe production environment, unbalanced industry development speed and resource environment bearing capacity, insufficient green and low-carbon development, technical talent fault, more and complicated bottom layer process data and insufficient utilization, and an intelligent electrolytic production technology which can be covered by the global Internet, can be remotely guided and has a standardized production process is urgently needed to be created.

Therefore, the development of an intelligent production monitoring scheme applied to electrolytic production is urgent.

Disclosure of Invention

One of the embodiments of the present specification provides an electrolytic production monitoring method, including: the method comprises the steps of obtaining production data information in production, wherein the production data information reflects at least one of pole plate information, tank information, production detection information and capacity information; and determining a monitoring result based on the production data information.

In some embodiments, the plate information includes at least one of identity information of the anode plate, identity information of the cathode plate, circulation information of the anode plate, and plate positioning information.

In some embodiments, the production test information comprises: at least one of polar plate production information, polar plate detection information and electrolysis detection information.

In some embodiments, the monitoring result includes at least one of electrolyte adjustment information, additive adjustment information, plate adjustment information, adjustment information of production parameters, and casting mold deformation information.

One of the embodiments of the present specification provides an electrolytic production monitoring system, including: the system comprises an acquisition module, a processing module and a control module, wherein the acquisition module is used for acquiring production data information in production, and the production data information reflects at least one of polar plate information, tank information, production detection information and capacity information; and the determining module is used for determining a monitoring result based on the production data information.

One of the embodiments of the present description provides an electrolytic production monitoring device, comprising at least one processor and at least one memory; the at least one memory is for storing computer instructions; the at least one processor is used in an electrolytic production monitoring method.

One of the embodiments of the present specification provides a computer-readable storage medium storing computer instructions, and when the computer instructions in the storage medium are read by a computer, the computer executes an electrolysis production monitoring method.

One of the embodiments of the present specification provides an electrolytic production plate arranging method based on a production data stream, the electrolytic production plate arranging method comprising: acquiring plate arrangement data, wherein the plate arrangement data comprises anode plate information and cathode plate information; acquiring identity information and attribute information of the anode plate based on the anode plate information, wherein the attribute information comprises at least one of weight and composition; acquiring at least identity information of a cathode plate based on the cathode plate information; and determining a polar plate arrangement scheme based on the plate arrangement data, wherein the polar plate arrangement scheme comprises at least one of polar plate corresponding relation and initial polar distance.

In some embodiments, the plate arrangement data further includes electrolytic cell information, the electrolytic cell information at least includes slot position information, and the plate arrangement scheme further includes slot position matching information of the anode plate and the electrolytic cell and/or slot position matching information of the cathode plate and the electrolytic cell.

In some embodiments, the method further comprises: making a plurality of board arrangement schemes based on different board arrangement strategies; analyzing the plurality of plate arrangement schemes, and evaluating the capacity pre-evaluation value of each plate arrangement scheme; and selecting the plate arrangement scheme with the capacity pre-estimated value meeting the preset requirement as the polar plate arrangement scheme.

In some embodiments, the method further comprises: acquiring production abnormal data; determining identity information of an abnormal anode plate and/or identity information of an abnormal cathode plate based on the production abnormality data; and correcting the plate arrangement scheme based on the acquired identity information of the abnormal anode plate and/or the acquired identity information of the abnormal cathode plate.

One of the embodiments of the present specification provides an electrolytic production panel system based on a production data stream, the electrolytic production panel system comprising: the plate arranging data acquisition module is used for acquiring plate arranging data, and the plate arranging data comprises anode plate information and cathode plate information; the plate arrangement data determination module is used for determining the identity information and the attribute information of the anode plate based on the anode plate information and at least determining the identity information of the cathode plate based on the cathode plate information; the attribute information comprises at least one plate arranging scheme formulating module in weight and components, and is used for formulating a polar plate arranging scheme based on the plate arranging data, wherein the polar plate arranging scheme comprises at least one of polar plate corresponding relation and initial polar distance.

One of the embodiments of the present specification provides an electrolytic production plate arrangement device based on a production data stream, the device comprising at least one processor and at least one memory; the at least one memory is for storing computer instructions; the at least one processor is for use in an electrolytic production panel method.

One of the embodiments of the present specification provides a computer-readable storage medium storing computer instructions, and when the computer instructions in the storage medium are read by a computer, the computer executes the electrolytic production plate arranging method.

Drawings

The present description will be further explained by way of exemplary embodiments, which will be described in detail by way of the accompanying drawings. These embodiments are not intended to be limiting, and in these embodiments like numerals are used to indicate like structures, wherein:

FIG. 1 is a schematic diagram of an application scenario of an electrolysis production monitoring system according to some embodiments herein;

FIG. 2 is a block diagram of an electrolytic production monitoring system according to some embodiments herein;

FIG. 3 is an exemplary flow diagram of an electrolytic production monitoring method according to some embodiments herein;

FIG. 4 is a schematic illustration of an electrolytic production process and data flow shown in accordance with some embodiments herein;

FIG. 5 is a block diagram of an electrolytic production plating system according to some embodiments herein;

FIG. 6 is an exemplary flow diagram of an electrolytic production panel method according to some embodiments herein;

FIG. 7 is an exemplary flow diagram of an electrolytic production panel method according to some embodiments herein;

FIG. 8 is a modified exemplary flow diagram of an electrolytic production plating scheme according to some embodiments herein;

FIG. 9 is a schematic diagram of an assessment model according to some embodiments herein.

Detailed Description

In order to more clearly illustrate the technical solutions of the embodiments of the present disclosure, the drawings used in the description of the embodiments will be briefly described below. It is obvious that the drawings in the following description are only examples or embodiments of the present description, and that for a person skilled in the art, the present description can also be applied to other similar scenarios on the basis of these drawings without inventive effort. Unless otherwise apparent from the context, or otherwise indicated, like reference numbers in the figures refer to the same structure or operation.

It should be understood that "system", "apparatus", "unit" and/or "module" as used herein is a method for distinguishing different components, elements, parts, portions or assemblies at different levels. However, other words may be substituted by other expressions if they accomplish the same purpose.

As used in this specification and the appended claims, the terms "a," "an," "the," and/or "the" are not intended to be inclusive in the singular, but rather are intended to be inclusive in the plural, unless the context clearly dictates otherwise. In general, the terms "comprises" and "comprising" merely indicate that steps and elements are included which are explicitly identified, that the steps and elements do not form an exclusive list, and that a method or apparatus may include other steps or elements.

Flow charts are used in this description to illustrate operations performed by a system according to embodiments of the present description. It should be understood that the preceding or following operations are not necessarily performed in the exact order in which they are performed. Rather, the various steps may be processed in reverse order or simultaneously. Meanwhile, other operations may be added to the processes, or a certain step or several steps of operations may be removed from the processes.

The embodiment of the application relates to an electrolytic production monitoring method and system. The electrolytic production monitoring method and the system can be applied to the processes of smelting of nonferrous metals (such as sodium, potassium, magnesium, aluminum and the like) and rare metals (such as zirconium, hafnium and the like), refining of metals (such as copper, zinc, lead and the like) and the like. In some embodiments, the electrolytic production monitoring methods and systems may also be applied to processes that utilize electrolysis to produce chemical products (e.g., hydrogen, oxygen, caustic soda, potassium chlorate, hydrogen peroxide, ethanedinitrile, etc.). In some embodiments, the electrolytic production monitoring methods and systems may be applied to electroplating, electropolishing, anodizing, and the like. In some embodiments, the electrolytic production monitoring methods and systems may also be applied in other fields. For example, in some embodiments, the electrolytic production monitoring method and system can be applied to detection or big data analysis in the fields of security, environmental protection and the like. By the electrolytic production monitoring method and the system, the following can be realized: recording and analyzing data of part or all processes in the electrolytic production, evaluating upstream suppliers, identifying, accurately positioning and warning abnormalities in the electrolytic production, guiding to repair the abnormalities, guiding to make and/or correct production schemes and the like. The electrolytic production monitoring method and the system can realize one or more beneficial effects of improving the process of each link of electrolytic production, improving the efficiency and the productivity, reducing or avoiding the injury of site pollution (acid mist) to personnel and the like.

FIG. 1 is a schematic diagram of an application scenario of an electrolysis production monitoring system according to some embodiments of the present disclosure.

As shown in FIG. 1, the electrolytic production monitoring system 100 may include a server 110, a processor 112, a terminal 120, a production system 130, a storage device 140, and a network 150.

In some embodiments, the server 110 may be used to process information and/or data related to the electrolytic production monitoring system 100, for example, to obtain production data, determine monitoring results.

In some embodiments, the server 110 may include a processor 112. For example only, the processor 112 may include a Central Processing Unit (CPU), an Application Specific Integrated Circuit (ASIC), or the like.

Terminal 120 refers to one or more terminal devices or software used by a user. In some embodiments, the user using the terminal 120 may be one or more users, which may include monitoring personnel, technical experts, and the like. In some embodiments, the terminal 120 may be one or any combination of a mobile device 120-1, a tablet computer 120-2, a laptop computer 120-3, a desktop computer 120-4, or other device having input and/or output capabilities.

The production system 130 refers to a system for implementing an electrolytic industrial process. In some embodiments, the production system 130 can be used in systems for electrolyzing metals, such as sodium, potassium, magnesium, aluminum, zirconium, hafnium, copper, zinc, nickel, manganese, cobalt, gold, silver, and the like. In some embodiments, the production system 130 may be used for electroplating, electropolishing, and the like. In some embodiments, production system 130 may perform the steps of pouring, shaping, racking, grooving, producing, grooving, and the like.

The storage device 140 may be used to store data and/or instructions related to the electrolysis production monitoring system 100. In some embodiments, storage device 140 may include mass storage, removable storage, volatile read-write memory, read-only memory (ROM), and the like, or any combination thereof. In some embodiments, the storage device 140 may be part of the server 110. In some embodiments, storage device 140 may be a separate memory.

The network 150 may facilitate the exchange of information and/or data. In some embodiments, the network 150 may be a wired network or a wireless network, or the like, or any combination thereof.

It should be noted that the foregoing description is provided for the purpose of illustration only and is not intended to limit the scope of the present application. It will be apparent to those skilled in the art that various modifications and variations can be made in light of the description of the present application. For example, the electrolytic production monitoring system 100 may also include a database. As another example, the electrolysis production monitoring system 100 may perform similar or different functions on other devices. However, such changes and modifications do not depart from the scope of the present application.

FIG. 2 is a block diagram of an electrolytic production monitoring system according to some embodiments herein.

In some embodiments, the electrolytic production monitoring system 200 may include an acquisition module 210 and a determination module 220.

The obtaining module 210 may be configured to obtain production data information during production, where the production data information includes at least one of plate information, tank information, production detection information, and capacity information.

In some embodiments, the obtaining module 210 may directly or indirectly obtain the production data information based on the data collected by the inspection equipment, for example, image recognition of the collected images, composition analysis of the mineral sources, the polar plates, and the like. In some embodiments, the obtaining module 210 may obtain the production data information by scanning a code. In some embodiments, the acquisition module 210 may acquire production data information based on the output of a preceding process step, for example, the shaping step may acquire production data information (e.g., anode plate information) based on the output of a preceding process step (e.g., a casting process). In some embodiments, the acquisition module 210 may acquire production data information pre-stored in a storage device (e.g., a central database). In some embodiments, the acquisition module 210 may acquire production data information based on manual input. In some embodiments, the obtaining module 210 may obtain the production data information through data transmission of other devices.

In some embodiments, the plate information includes at least one of identity information of the anode plate, identity information of the cathode plate, circulation information of the anode plate, and plate positioning information. See step 310 for further explanation of the above information. In some embodiments, the production test information comprises: at least one of polar plate production information, polar plate detection information and electrolysis detection information. See step 310 for further description of production test information.

The determination module 220 may be configured to determine a monitoring result based on the production data information. In some embodiments, the monitoring results include at least one of electrolyte adjustment information, additive adjustment information, plate adjustment information, adjustment information of production process parameters, casting mold deformation information. In some embodiments, the determining module 220 may determine the electrolyte adjustment information and/or the additive adjustment information based on the production process parameter (e.g., the electrolysis current) and the capacity information, for example, if the current capacity is not matched with the production process parameter (e.g., the capacity is small), after excluding other production abnormalities, it may further determine whether the current capacity is not matched with the production process parameter, and if the mixture ratio of a certain component is incorrect, perform an abnormality analysis and adjust the electrolyte and/or the additive based on the obtained information, and continue to monitor whether the subsequent capacity is changed. In some embodiments, the determining module 220 may determine the plate adjustment information based on the production parameters (e.g., current), capacity information, and the implementation of the plate adjustment information may be referred to in this specification in relation to the plate arrangement scheme modification. In some embodiments, the determination module 220 may determine the adjustment information of the production process parameters based on the energy production information, for example, if the energy production is too small, the electrolysis voltage may be considered to be increased, and the like. In some embodiments, casting mold deformation information may be determined based on the plate information, and if the size information of an anode plate is too different from a standard size, it may be fed back that a casting mold for casting the anode plate is deformed.

In some embodiments, the determination module 220 may determine a production anomaly prediction based on the production data information and determine a detection scheme based on a confidence of the production anomaly prediction. For example, the determining module 220 may predict an abnormal situation and an abnormal probability that may occur in subsequent production based on the production data information, and then determine a confidence of the corresponding abnormality based on the abnormal probability, and correspondingly make a detection scheme for the abnormality with a higher confidence, such as performing a timed manual detection, and for the abnormality with a lower confidence, perform detection in a manner such as a machine random spot check.

In some embodiments, the determination module 220 may process the production data information based on the monitoring model and determine a production anomaly prediction and a confidence thereof. Wherein, the monitoring model is a machine learning model, and for further description of the monitoring model, reference is made to the corresponding content of step 320 in fig. 3.

In some embodiments, for the derived detection scheme, the determination module 220 may further modify the detection scheme based on the production anomaly prediction and the plate information. The plate information includes information such as the identity information of the anode plate, the identity information of the cathode plate, and further description on the plate information refers to step 310 in fig. 3, after the identity information of the anode plate is determined, the batch information of the anode plate can be determined, and then the determining module 220 can correct the detection scheme of the corresponding batch of plates by combining the production anomaly prediction and the batch information of the anode plate. For example, if there is a certain production abnormality in the anode plates obtained from a certain batch and there is a high confidence, the detection schemes of the anode plates of the certain batch can be all corrected to pass the manual timing detection.

In some embodiments, the electrolysis production monitoring system 200 may further include a transmission module (not shown), which may be used to transmit the monitoring results to a monitoring center or corresponding process. In some embodiments, the monitoring center can take emergency measures in time based on the received monitoring results. In some embodiments, the monitoring center may optimize the process based on the received monitoring results. For a description of the monitoring result, see step 320.

It should be noted that the above descriptions of the candidate item display and determination system and the modules thereof are only for convenience of description, and the description is not limited to the scope of the illustrated embodiments. It will be appreciated by those skilled in the art that, given the teachings of the present system, any combination of modules or sub-system configurations may be used to connect to other modules without departing from such teachings. In some embodiments, the obtaining module 210 and the determining module 220 disclosed in fig. 2 may be different modules in a system, or may be a module that implements the functions of two or more modules described above. For example, each module may share one memory module, and each module may have its own memory module. Such variations are within the scope of the present disclosure.

FIG. 3 is an exemplary flow chart of an electrolytic production monitoring method according to some embodiments herein.

Electrolysis is the process of producing the desired product by oxidation at the interface between the anode and the solution and reduction at the interface between the cathode and the solution when current is passed through.

For example, the process of electrolyzing copper is as follows: the crude copper is made into a thick plate in advance to be used as an anode, a stainless steel plate (or pure copper is made into a thin sheet) is used as a cathode, and a mixed solution of sulfuric acid and copper sulfate is used as an electrolyte. After the current is applied, copper is dissolved from the anode into copper ions (Cu) and moves to the cathode, and electrons are obtained after the copper ions reach the cathode, so that pure copper is precipitated at the cathode (also referred to as electrolytic copper).

The electrolytic cell refers to a cell body in which an electrolytic reaction occurs. The cell includes an anode and a cathode.

The plate means a plate-like substance as an anode and/or a cathode. The plates include anode plates, e.g., thick plates made beforehand of raw copper (containing 99% copper), and cathode plates, e.g., stainless steel plates, thin sheets made of pure copper.

As shown in FIG. 3, the electrolytic production monitoring method flow 300 includes the following steps. In some embodiments, the process 300 may be performed by the processor 112.

Step 310, obtaining production data information in production, wherein the production data information comprises at least one of pole plate information, tank information, production detection information and capacity information. In some embodiments, this step 310 may be performed by the acquisition module 210.

Production data information refers to data and/or information relating to production. In some embodiments, the production data information includes plate information, tank information, production test information, capacity information, and the like. In some embodiments, the production data information also includes production plan information, production progress information, production cost information, and the like. The production data information may include any form of data type, such as text, numerical values, audio, images, video, feature vectors, and the like.

In some embodiments, the acquisition module 210 may acquire production data information directly or indirectly from the inspection equipment. For example, the inspection equipment may upload the collected data to a database, and the obtaining module 210 may read production data information from the database. Or the acquisition module directly acquires the production data information from the inspection equipment. In some embodiments, the obtaining module 210 may obtain production data information pre-stored in the storage device 140, and further description on obtaining the production data information may refer to relevant contents of fig. 2.

Plate information refers to data and/or information relating to a plate. In some embodiments, the plate information includes identity information of the anode plate, identity information of the cathode plate, circulation information of the anode plate, plate positioning information, and the like.

The identity information of the anode plate is data and/or information for identifying the identity of the anode plate, and can be represented by the identity information of the anode plate. For example, a001 may be used to denote the anode plate numbered 001. The identity information of the cathode plate is data and/or information for identifying the identity of the cathode plate, and can be represented by the identity information of the cathode plate. For example, B001 may be used to denote the cathode plate numbered 001. The flow information of the anode plate refers to data and/or information related to the flow of the anode plate. The circulation information of the anode plate can comprise anode plate manufacturing time, anode plate processing procedure, anode plate discharging time, anode plate remelting time and the like. The latency between the completion of the fabrication of the anode plate and the commissioning of the anode plate can be determined by the flow information of the anode plate.

The pad positioning information refers to data and/or information relating to the position of the pad. The plate positioning information includes plate and tank correspondence information, anode plate and cathode plate correspondence information, etc., for example, the positioning information about the anode plate a001 may be C001-001, and the positioning information about the cathode plate B001 may be C001-002, and in some embodiments, it may be determined in which electrolytic tank the plate is installed by the plate and tank correspondence information, for example, the a anode plate 001 is installed in the C001 electrolytic tank by the above positioning information; in some embodiments, the specific slot position of an electrolytic cell where the electrode plate is installed can be further determined according to the corresponding information of the electrode plate and the cell, for example, the a001 anode plate is installed in the 001 slot position of the C001 electrolytic cell according to the positioning information; the corresponding information of the anode plate and the cathode plate refers to which cathode plate and which anode plate are combined and paired to jointly participate in production during production, for example, the positioning information of the anode plate A001 can also be specifically C001-001-B001, and it can be known that the anode plate A001 and the cathode plate B001 are combined and paired to jointly participate in production during production; in some embodiments, the corresponding information of the anode plate and the cathode plate may also be determined directly through the corresponding information of the pole plate and the slot, for example, the slot for installing the anode plate and the first adjacent slot on the right side thereof may be set to be two adjacent slots, and the pole plates installed in the two adjacent slots are a group of corresponding pole plates during production.

In some embodiments, the plate information further includes the composition, weight, size of the plate, the source of the anode plate relative to the mineral, batch information, and the like. The plate information may include any form of data type, such as text, numerical values, audio, images, video, feature vectors, and the like.

In some embodiments, the inspection device may collect plate information. For example, the inspection device may scan an information carrier (e.g., a two-dimensional code) disposed on the pad to obtain pad information. For another example, the inspection device may capture an image of the plate, detect the plate temperature, detect the plate current, and the like.

In some embodiments, the plate information may be transmitted and updated through an information carrier with an identification, for example, the information carrier may be written with corresponding operation information of the plate by the process in each process of the production system, specifically, pouring information may be written in the pouring process, plate arranging information may be written in the plate arranging process, and more description about updating and transmitting of the plate information in each process may be referred to in relation to fig. 4.

In some embodiments, the acquisition module 210 may directly or indirectly acquire plate information collected by the inspection device. For example, the inspection equipment may upload the collected plate information to a database, and the obtaining module 210 may read the plate information from the database. Alternatively, the obtaining module 210 may obtain the plate information directly from the inspection device. The electrode plate information can be obtained by directly or indirectly processing the data collected by the inspection equipment, for example, performing image recognition on the collected electrode plate image, performing component analysis processing on the electrode plate, and the like. In some embodiments, the acquisition module 210 may acquire plate information based on the output of the process step. For example, the anode plate information output by the casting step, the anode plate information updated by the shaping step, and the like. In some embodiments, the obtaining module 210 may obtain pole plate information, such as supply information, purchase information, etc., of pole plates, which is pre-stored in the storage device.

Cell information refers to data and/or information relating to the electrolytic cell. In some embodiments, the slot information includes identification information of the slot, slot weight, specification, slot location information, and the like. In some embodiments, the tank information also includes installation information, such as the number of plates in the tank, plate information for plates in the tank, position information for plates in the tank, and the like. The slot information may include any form of data type, such as text, numerical values, audio, images, video, feature vectors, and the like.

In some embodiments, the inspection device may collect slot information. For example, the inspection device may scan an information carrier (e.g., a two-dimensional code) disposed on the pad to obtain the slot information. For another example, the inspection device may capture a bath image, detect the bath bottom and/or temperature within the bath, detect bath weight, and the like.

In some embodiments, the cell information can be transferred and updated by providing the electrolytic cell with an information carrier containing an identification.

In some embodiments, the acquisition module 210 may directly or indirectly acquire slot information collected by the inspection device. For example, the inspection equipment may upload the collected slot information to a database, and the obtaining module 210 may read the slot information from the database. Alternatively, the obtaining module 210 may obtain the slot information directly from the inspection device. The tank information may be obtained by directly or indirectly processing data collected by the inspection equipment, for example, performing image recognition on the collected tank image to determine whether electrolyte is splashed or overflowed, calculating the temperature difference between the bottom of the tank and the inside of the tank, and the like. In some embodiments, the acquisition module 210 may acquire slot information based on the output of the process step. For example, the slot information output in the slot loading step, the slot information updated in the slot unloading step, and the like. In some embodiments, the obtaining module 210 may obtain slot information pre-stored in a storage device.

Production test information refers to data and/or information detected during the production process. In some embodiments, the production test information includes plate production information, plate test information, electrolysis test information, and the like. It can be understood that the production information and the polar plate detection information can be obtained by detecting the polar plate in the production process, and the electrolysis detection information can be obtained by detecting the electrolytic cell. In some embodiments, the production test information also includes environmental test information, energy consumption test information, and the like. It can be understood that the production environment can be detected in the production process to obtain environment detection information, and the power consumption detection information can be obtained by detecting the power consumption, the water quantity and the like. The production test information may include any form of data type, such as text, numerical values, audio, images, video, feature vectors, and the like.

In some embodiments, the inspection device may collect production inspection information. For example, the inspection equipment can scan the information carrier arranged on the polar plate to obtain the production detection information. For another example, the inspection equipment can shoot an image of the plate, an image of the tank, an image of the electrolyte, an image of the environment and the like, and acquire production detection information through image acquisition, and the inspection equipment can also directly detect current, voltage, temperature, humidity and the like to acquire the production detection information.

In some embodiments, the obtaining module 210 may directly or indirectly obtain the production detection information collected by the inspection equipment. For example, the inspection equipment may upload the collected production test information to a database, and the obtaining module 210 may read the production test information from the database. Alternatively, the obtaining module 210 may obtain the production detection information directly from the inspection equipment. The production detection information can be obtained by directly or indirectly processing the data collected by the inspection equipment, for example, performing image recognition on the collected tank image to judge whether the electrolyte is splashed or overflowed, calculating the total consumed electric quantity, and the like.

Capacity information refers to data and/or information related to capacity. In some embodiments, the capacity information includes throughput, raw material throughput, input quantities, and the like. In some embodiments, the capacity information includes design capacity, available capacity, and the like. In some embodiments, the capacity information includes daily capacity, weekly capacity, monthly capacity, quarterly capacity, annual capacity, and the like. In some embodiments, the capacity information includes tank capacity, pipeline capacity, shop capacity, factory capacity, corporate capacity, outside capacity, and the like. The capacity information may include any form of data type, such as text, numerical values, audio, images, video, feature vectors, and the like.

In some embodiments, the inspection device may collect capacity information. For example, the inspection equipment may directly weigh the cathode plate when the bath is in use. For another example, the inspection equipment can scan the information carrier arranged on the electrolytic bath to obtain the initial weight of the bath and weigh the weight of the bath after the cathode plate is taken out, thereby calculating the productivity information.

In some embodiments, the obtaining module 210 may directly or indirectly obtain the capacity information collected by the inspection equipment. For example, the inspection equipment may upload the collected slot information to a database, and the obtaining module 210 may read the capacity information from the database. Alternatively, the obtaining module 210 may obtain the capacity information directly from the inspection equipment. The capacity information can be obtained by directly or indirectly processing the data collected by the inspection equipment, for example, accumulating the weight of the cathode plate when the cathode plate is discharged out of the tank to obtain the total capacity and the like. In some embodiments, the acquisition module 210 may acquire slot information based on the output of the process step. For example, the plate information output in the grooving step.

Step 320, determining a monitoring result based on the production data information.

The monitoring results are data and/or information reflecting the production process and the production results. In some embodiments, the determination module 220 may determine the monitoring result based on the production data information. For example, a method for determining whether production is normal and whether production parameters can be improved and/or improved based on capacity information, and the like.

In some embodiments, the monitoring results include electrolyte adjustment information, additive adjustment information, plate adjustment information, adjustment information for production parameters, casting mold deformation information, and the like.

The electrolyte is a solution capable of conducting electricity, for example, a mixed solution of sulfuric acid and copper sulfate. Cations (e.g., copper ions) and/or anions can move freely in the electrolyte, or can move directionally in the electrolyte under the action of a voltage.

The electrolyte adjustment information is adjustment information relating to the electrolyte. For example, the concentration of the electrolyte solution and the mixture ratio are adjusted.

Additives are substances added to the electrolyte to optimize the electrolysis process and/or to improve the quality of the finished product. Taking electrolytic copper as an example, the bone glue or gelatin is added into the electrolyte, so that electrolytic copper with fine crystals and smooth surface can be obtained, and the effect of inhibiting the generation of metal lumps is strong. Due to the surface adsorption effect, the growth speed of the microcrystal can be reduced, and the generation of new crystal nucleus is facilitated, so that compact and flat copper precipitation with extremely fine crystal is obtained. For example, hydrochloric acid is added to the electrolyte to precipitate silver ions (impurities in the blister copper) into AgCl, which is then added to the anode sludge to reduce the loss of precious metals, and to reduce the contamination of the cathode with harmful impurities such as arsenic and antimony with the increase of Cl-. In some embodiments, one or more additives may be used in combination. In some embodiments, the additive ratio may be determined according to various control process parameters of the electrolysis system, electrolyte solution properties, and other data.

The additive adjustment information is adjustment information relating to the additive. For example, adjusting the concentration of the additive, adjusting the formulation of the additive, adjusting the time of use, frequency of use, etc. of the additive.

The plate adjustment information is adjustment information relating to the plate arrangement. For example, the distance between the plates is adjusted, the slot position for installing the plates is adjusted, the pairing relation between the anode plate and the cathode plate is adjusted, and the like. In some embodiments, the pole plate adjustment information may be obtained according to production detection information obtained in each production link. For example, if the situation of electrolyte splashing in the electrolytic production process is obtained, the distance between the polar plates can be adjusted. For example, after the short circuit occurs and the short circuit is resolved, the pairing relationship between the anode plate and the cathode plate may be readjusted. In some embodiments, the plate adjustment information about the plate arrangement scheme may be determined in the plate arrangement process based on the production detection information acquired in the electrolytic production process, and the relevant contents may be referred to in the description of the modified part of the plate arrangement scheme.

The production process parameter adjustment information is adjustment information related to a production parameter. For example, adjusting voltage, current, temperature, humidity, etc. In some embodiments, the production process parameter adjustment information may be obtained according to production detection information obtained in each production link. For example, if the current is detected to be small in the electrolytic production process, the circulation amount and/or the drain opening can be increased.

The casting mold deformation information is data and/or information reflecting the casting mold deformation. Such as squareness deformation, flatness deformation, smoothness deformation, etc. In some embodiments, the casting mold deformation information may be obtained according to production detection information obtained in each production link. For example, the casting mold deformation information may be determined based on the shape information of the anode plate obtained by the shaping process, and specifically, when the verticality deformation of the anode plate exceeds 30%, the verticality deformation information of the corresponding mold may be obtained. For another example, when the fraction defective of the anode plate cast by the corresponding mold exceeds 30%, it can be determined that the casting mold is deformed.

In some embodiments, the determining module 220 may determine the electrolyte adjustment information, the additive adjustment information, the plate adjustment information, the production process parameter adjustment information, the casting mold deformation information, and the like based on the production process parameter (e.g., current), the capacity information, and the like, as described in the foregoing description.

In some embodiments, the determination module 220 may determine other monitoring results based on the production data information. For example, waste/pollutant treatment adjustment information is determined based on acid mist and carbon emission conditions.

In some embodiments, other monitoring results may also include production anomaly predictions and detection schemes determined based on information associated with the production anomaly predictions.

The production abnormity prediction is a prediction result obtained by predicting whether the production is abnormal or not by combining production data information. The prediction of whether production is abnormal based on production data information may be determined manually based on experience or may be implemented based on machine learning models. The manual experience-based determination means that quality control personnel and the like analyze the acquired production data information and predict possible abnormalities based on years of experience accumulation. Determining a production anomaly prediction based on a machine learning model refers to outputting production anomaly prediction information based on processing of input production data information by a machine learning model trained from historical data. For further description of the implementation of production anomaly prediction based on machine learning models, reference is made to the contents of the rest of this specification.

In some embodiments, the production anomaly prediction information includes anomaly prediction results and corresponding confidence level information.

The anomaly prediction result may include whether an anomaly is present and the particular anomaly category. For example, the abnormality result may be no abnormality, temperature abnormality, electrolysis efficiency abnormality, metal component abnormality, or the like. The confidence level is the confidence level of the prediction result of the abnormal prediction. For example, if the confidence value is higher than a first threshold (e.g., 0.95), it may be considered that the confidence level of the corresponding abnormality is higher; if the confidence value is lower than a second threshold (such as 0.05), the credibility of the occurrence of the corresponding abnormality is considered to be low, and even the occurrence of the corresponding abnormality is unlikely to occur; if the confidence value is between the second threshold and the first threshold, it may be considered that whether a corresponding abnormality may occur may not be predicted based on the currently acquired data.

In some embodiments, the confidence of an anomaly may be determined based on the probability of an anomaly occurring, for example, if the probability of an anomaly existing is p, the confidence of the anomaly determination is K,

in some embodiments, after the production anomaly prediction and the confidence information thereof are obtained, a detection scheme can be correspondingly formulated so as to timely troubleshoot and solve the anomaly.

The detection scheme is a scheme for performing anomaly detection on an anomaly result obtained through prediction, and in some embodiments, the detection scheme may include a specific detection method and a corresponding detection strength. The detection method refers to different detection means aiming at different anomalies, for example, for part of the anomalies, modes such as manual detection, machine detection, detection completed by both manual and machine and the like can be adopted, wherein the manual detection can also be divided into expert consultation, detection by common quality inspection personnel and the like. The detection strength refers to the detection range of the detected target, and the larger the detection strength is, the more beneficial to finding the abnormality is, for example, the detection strength of all the examinations can be considered to be greater than that of the spot check, and the detection strength with the high spot check rate is greater than that with the low spot check rate.

The detection scheme may be formulated in combination with confidence levels of the production anomaly prediction, for example, corresponding to different confidence levels, different specific detection methods and different corresponding detection strengths. For example, for an anomaly with low confidence (e.g., less than 0.05), a detection method such as machine detection and random sampling can be adopted, and the sampling rate is not higher than a preset value (e.g., 10%). For the abnormality with higher confidence (such as higher than 0.95), the detection method of manual detection and the detection strength of timing sampling and even all investigation can be adopted.

By determining the production anomaly prediction based on the production data information, the advance prediction of the anomaly can be realized so as to be taken as a countermeasure in advance, meanwhile, the detection scheme is determined based on the confidence coefficient of the prediction, the detection resources can be effectively utilized, the effective detection scheme can be formulated for the anomaly with high confidence coefficient, the anomaly is solved in advance, the anomaly is prevented, and the normal production is ensured.

In some embodiments, the detection scheme corresponding to the plate of the target batch can be corrected based on the production abnormity prediction and the plate information, wherein the target batch is determined based on the plate information. The current production anomaly prediction and the plate information can be combined to correct the corresponding detection scheme, and if the batch information of the anode plates can be determined based on the identity information of the anode plates in the plate information, the detection scheme of the anode plates in the corresponding batch can be corrected by combining the production anomaly prediction information.

For example, the production anomaly prediction information is analyzed to determine that a certain production anomaly may occur on a certain batch of anode plates, and the confidence of the anomaly is higher, the detection scheme of the anode plates of the certain batch can be correspondingly adjusted. If it is determined that the anode plate of the lot 202103 may have capacity abnormality (confidence of 0.98) based on the acquired production data information, and the abnormality is analyzed to be the presence of most anode plates of the lot, the detection scheme corresponding to the anode plate of the lot 202103 can be modified to sample each anode plate and be consulted by an expert.

By combining and analyzing the production abnormity prediction and the plate identity information, the abnormity of certain plates possibly existing in a certain batch can be confirmed in advance, and the omission caused by the fact that the risk prediction is not carried out on certain plates in the same batch is avoided.

In some embodiments, production anomaly prediction may also be implemented based on machine learning models. For example, the acquired production data information may be processed based on a monitoring model to determine production anomaly prediction information.

In some embodiments, the monitoring model is a machine learning model. Such as a convolutional neural network model (CNN), or other model that can be data processed and identified.

In some embodiments, the input to the monitoring model includes the acquired production data information. The production data information may be at least one or all of plate information, tank information, production test information, and capacity information. See step 310 for further explanation of production data information.

In some embodiments, the production data information input to the monitoring model may further include a risk rate of the plating solution, which is a probability of the plating solution having a production abnormality, and may be determined based on the evaluation model. For more details on the risk rate of the plating scheme, see the corresponding contents of step 710. For more details on the evaluation model, refer to step 720 of fig. 7 and the related description of fig. 9.

In some embodiments, the output of the monitoring model includes production anomaly prediction information. For example, information such as the anomaly prediction result and the corresponding confidence may be included. In some embodiments, the production anomaly prediction information may also include an identification result such as "no anomaly risk".

The parameters of the monitoring model can be obtained through training. In some embodiments, the monitoring model may be trained based on a number of first training samples with first labels. For example, a first training sample with a first label is input into an initial monitoring model, a loss function is constructed through the first label and the prediction result of the initial monitoring model, and the parameters of the model are updated iteratively based on the loss function. And when the trained model meets the preset condition, finishing the training. The preset conditions include loss function convergence, threshold reaching of iteration times and the like.

The first training sample at least comprises production data information such as plate information, tank information, production detection information, capacity information and the like, and the first label can be production abnormity prediction information, such as a production abnormity prediction result, confidence thereof and the like. In some embodiments, the first label may be generated based on historical data or may be obtained by human annotation.

The abnormal production can be more accurately and efficiently predicted based on the production data information through the machine learning model, so that the abnormal production can be checked in advance, meanwhile, the abnormal production can be predicted by combining the risk rate of the plate arrangement scheme, and the accuracy of the abnormal production can be improved.

In some embodiments, the electrolytic production monitoring method flow 300 may further include step 330 (not shown): and feeding back the monitoring result to a monitoring center or a corresponding procedure. The specific implementation can be realized by the transmission module of the special function module, and also can be realized by the communication function of the determination module.

FIG. 4 is a schematic illustration of an electrolytic production process and data flow shown in accordance with some embodiments herein.

And step 410, pouring.

Pouring is the process of melting the mineral source into liquid state at high temperature, injecting the liquid into a mold, and cooling and molding. In some embodiments, the mineral sources may be cast into anode plates. In some embodiments, the ore source may be fabricated into anode plates of uniform dimensions (e.g., length, width, thickness, etc.) and matching the electrolytic cell, particularly using a casting mold. It is understood that in some embodiments, the cast anode plate surface may be rough only due to purity, impurities, operation manner, mold defects, and the like, and may be followed by a corresponding rough finishing process.

In the pouring process, based on the obtained mineral source information and the pouring production information of the specific pouring process, corresponding identity information is created for each anode plate obtained by pouring and is recorded and stored, the obtaining of the corresponding information can be realized by the obtaining module 210, in some embodiments, the identity information is stored in an information carrier which can be read by scanning codes, and the information carrier is arranged on the anode plate, so that the information in the information carrier can be directly read by scanning codes as required, and the information in the information carrier can be updated according to specific conditions in subsequent processes. The rest of the description has further details about the information carrier, see in particular the description. In some embodiments, the specific identity information may be stored in a database, and the association relationship between the identity information and the anode plate may be established, for example, if the anode plate and the information stored in the database are associated and correspond to each other through the identity identifier, the specific information about the anode plate may be acquired by retrieving corresponding information from the database based on the acquired identity identifier if necessary.

Mineral sources refer to mineral raw materials, such as copper ore, manganese ore.

The mineral source information refers to information related to a mineral source. The ore source information may include the ore source itself information, such as the composition of the ore source (native copper, copper sulfide, and copper oxide, for example, copper ore), metal purity (e.g., 80%), weight, and the like. In some embodiments, the mineral source information may also include source information of the mineral source, such as supplier information, place of production, lot, time to plant, type of deposit (e.g., copper deposit, porphyry copper deposit, sandstone copper deposit), and the like.

By recording the corresponding mineral source information of the anode plate and tracking the production condition of the anode plate manufactured by the corresponding mineral source, the influence of the ore removal source on the production can be obtained, and the evaluation of upstream suppliers based on the production condition is facilitated.

In some embodiments, the mineral source information may be obtained directly or indirectly (e.g., image recognition of the obtained mineral source image, compositional analysis of the mineral source, etc.) based on the sampled data.

In some embodiments, the mine source information previously stored in the storage device may be retrieved.

The casting production information refers to information representing a specific casting production process of the anode plate, and the casting information can include casting date, casting personnel, mold information and the like.

In some embodiments, the casting process may output the anode plate including the identity information, and the plate information of the anode plate (referred to as the anode plate information) may be determined according to the identity information of the anode plate. The anode plate information may include: identification (e.g., a001, indicating anode plate number 001), composition, weight, size, corresponding mineral source information, corresponding mold information (e.g., M001, indicating that the casting was made with mold number 001), casting date, and the like.

In some embodiments, the casting process may store information of each anode plate in its corresponding information carrier, and place the information carrier on the anode plate, for example, attaching the information carrier to the anode plate. The information carrier can comprise part or all of the anode plate information and can also comprise only the anode plate identity information. The carrier can be in the form of a bar code, a two-dimensional code, an RFID electronic tag and the like. It will be appreciated that in subsequent steps, direct code scanning of the information carrier may result in anode plate information that may be used for reference or analysis. For example, the anode plate information may be referred to as data before shaping in the shaping process or as measurement data. In some embodiments, the subsequent process may also directly write the operation information of the anode plate into the information carrier to update the anode plate information, for example, in the shaping process, the shaping data of the anode plate may be written into the corresponding information carrier, so as to directly scan the code to obtain the shaping data when the subsequent process requires, and for example, in the plate arranging process, the plate arranging data (such as slot position matching data) corresponding to the anode plate may also be written into the corresponding information carrier of the anode plate, so as to implement rapid positioning in the subsequent production monitoring.

In some embodiments, the anode plate information may be stored in a database, and only the information carrier including the identification is set on the anode plate, so that the anode plate information of the anode plate can be called in the database after the subsequent process determines the identity of the anode plate through the code scanning identification.

And step 420, shaping.

Shaping refers to the process of adjusting the anode plate with unqualified appearance. For example, the anode plate may be shaped by filling, cutting, grinding, etc. In some embodiments, whether the shape of the anode plate is qualified or not may be determined based on the shape information, specific information acquisition may be implemented by the acquisition module 210, specific determination evaluation may be performed by the determination module 220, and specific information feedback may be implemented by the transmission module. The shape information refers to information relating to the shape of the anode plate. Such as perpendicularity, flatness, smoothness, etc.

And in the shaping process, when each anode plate is shaped, the corresponding anode plate information can be obtained by scanning the information carriers on the anode plates, the anode plate information is updated based on the shaping information, and meanwhile, the deformed pouring mold can be fed back to a monitoring center and/or a pouring process based on the obtained anode plate information.

In some embodiments, whether the anode plate shape is acceptable may be determined based on the shape information. The shape information refers to information and/or data relating to the shape of the anode plate. Such as perpendicularity, flatness, smoothness, physical dimensions, etc.

In some embodiments, the profile information of the anode plate may be obtained directly or indirectly (e.g., image recognition, physical measurement of the cast anode plate, etc.) based on the detected data.

In some embodiments, the shape information previously stored in a storage device, for example, a storage device of a pouring department, may be obtained. In some embodiments, the profile information of the anode plate may be obtained by scanning an information carrier of the anode plate, for example, by scanning an information carrier affixed to the anode plate. In some embodiments, the profile information of the anode plate may be obtained from the output of a process step, e.g., the output of a casting step.

In some embodiments, the shaped anode plate information (e.g., shape information, weight information, etc.) may be updated to a database or information carrier.

In some embodiments, it may be determined whether the anode plate is acceptable based on the shape information and/or weight information before and after shaping, e.g., an unacceptable anode plate having a difference in shape information and/or weight information of greater than 30% before and after shaping. In some embodiments, a failure rate of the casting process may be calculated based on the number of failed anode plates and the total number of anode plates. In some embodiments, the mold deformation information and the failure rate may be fed back to the casting process.

In some embodiments, the mold quality may be determined based on the fraction defective, corresponding mold information. For example, if the failure rate of the anode plate cast by the M001 model is higher than 20%, feedback information that the M001 model fails to be qualified can be obtained. For example, if the external dimension of the a002 anode plate cast by the M002 mold is not qualified, the feedback information that the M002 mold is the deformation mold can be obtained. By determining the mold mass, it is advantageous to find the deformed mold. And the deformation mold is eliminated in time, so that the pouring quality is improved, and the shaping efficiency is improved.

In some embodiments, the shaped anode plate information may be updated to a database or information carrier. For example, the shaped weight, size, verticality and the like of the anode plate are updated.

And step 430, arranging the plates.

The plate arrangement is a process of arranging one or more groups of polar plates on a hoisting tool matched with the travelling crane, and after the plate arrangement is finished, the polar plates can be placed in the electrolytic cell by the travelling crane through the hoisting tool (namely a cell loading process). The specific plate arrangement is performed based on a plate arrangement scheme, and the generation of the plate arrangement scheme needs to be determined based on pole plate information, tank information, production process parameter information, historical production information and the like. For a detailed description of the plate arrangement scheme, reference is made to the relevant contents of fig. 7.

In the plate arranging procedure, a plate arranging scheme can be determined based on the plate information, the electrolytic cell information, the production process parameter information, the production detection information and the like, and the positioning information of each plate can be determined based on the plate arranging scheme. In some embodiments, the acquired positioning information of the electrode plate can be updated into the information carrier of the corresponding electrode plate and the electrolytic cell, and in some embodiments, circulation monitoring and feedback of the anode plate can be realized based on the acquired information of the anode plate entering the plate arranging process. The corresponding information acquisition may be implemented by the acquisition module 210, the specific judgment evaluation may be performed by the determination module 220, and the specific information feedback may be implemented by the transmission module.

In some embodiments, the acquisition of plate information may be achieved by acquiring plate information for one or more sets of plates pre-stored in a storage device, such as a storage device of a shaping department, a central database, and the like. In some embodiments, the plate information may be obtained by scanning an information carrier of the plate. Specifically, as shown in the foregoing steps 410 and 420, the pouring process stores the anode plate information of each poured anode plate in a database or an information carrier, and the shaping process updates the anode plate information of the shaped anode plate to the database or the information carrier. Therefore, the anode plate information stored in the information carrier can be acquired by directly scanning the code, or the anode plate identification information stored in the information carrier is acquired by directly scanning the code, and then the corresponding anode plate information is called from the database through the anode plate identification information.

In some embodiments, to facilitate the acquisition of the cathode plate information, an information carrier (e.g., a two-dimensional code, a bar code, an RFID tag, etc.) may also be provided on the cathode plate, which, like the information carrier of the anode plate, may be used to store cathode plate information or just cathode plate identification information. It will be appreciated that in subsequent processes the information of the cathode plate can be obtained by scanning the information carrier of the cathode plate.

In some embodiments, the standing time of the anode plate before the anode plate is put into production (i.e., monitoring the circulation time of the anode plate) may be determined based on the acquired time of the anode plate entering the plate arranging process and the time of the anode plate completing the pouring, and an optimizable process may be specifically determined, so as to shorten the circulation time of the anode plate and improve the production efficiency.

In some embodiments, as indicated above, each electrolytic cell may be provided with a corresponding information carrier for recording cell information in order to facilitate acquisition of the cell information, such that the cell information is directly obtained by scanning a code, the information carriers for the electrolytic cells may be provided in the same manner as the information carriers for the anode plate and the cathode plate, the cell information may include cell position information of the electrolytic cell, historical production data statistical information of the electrolytic cell, and the like, and other detailed descriptions about the cell information may be found in step 310. In some embodiments, the number of plate pairs (i.e. an anode plate and a cathode plate corresponding to each other) may be determined based on the tank information, for example, if the electrolytic tank has 50 slots, 25 pairs of anode plates and cathode plates are discharged, 50 plate pairs correspond to slots No. 1-50 respectively, and the specific plate arrangement order and the corresponding relationship of the plates are determined by the plate arrangement scheme.

In some embodiments, the obtaining of the production process parameter information may be achieved by obtaining production process parameters that are pre-stored in a storage device. The storage device may include, for example, a storage device for the electrolysis process, a central database provided in a monitoring center, and the like. The production process parameter information refers to specific process parameters in electrolytic production, such as electrolytic voltage, temperature, electrolyte ratio, additive components and ratio and the like.

In some embodiments, the board arrangement scheme may be modified by obtaining historical production information, where the historical production information may refer to production-related information in the historical production, such as a historical board arrangement scheme, historical production process parameter information, historical capacity, historical production monitoring information, historical production abnormal information, and the like, and the historical production information may be obtained by reading information in the storage device. The storage device may include storage devices corresponding to each process, such as a storage device for a plate arranging process, a storage device for an electrolysis process, a central database disposed in a monitoring center, and the like, and specific contents regarding the modification of the plate arranging scheme are shown in fig. 8.

In some embodiments, based on the acquired information, a corresponding plate arrangement scheme or a modified plate arrangement scheme may be determined, and after the final plate arrangement scheme is determined, the pairing relationship between the anode plate and the cathode plate, the positioning information of the polar plate, and the like may be added or stored in a database or an information carrier of the corresponding polar plate and slot. For example, identity information of the paired cathode plate is added to the anode plate information recorded by the information carrier of the anode plate, and for example, a slot number is added to the anode plate information recorded by the information carrier of the anode plate.

See fig. 6, 7 and the description thereof for further explanation of the plate arranging step.

And step 440, grooving.

The process of loading the polar plates arranged according to the plate arrangement scheme into the electrolytic cell. The grooving is usually done by a travelling crane.

The travelling crane is commonly known as a crane, a navigation vehicle, a crown block and the like.

The obtained plate arrangement scheme, polar plate information and tank information can be updated and fed back in the tank filling process based on actual tank filling information, meanwhile, information output by the tank filling process can be used as initial information before production, so that production process information can be detected and monitored in the production electrolysis process based on the initial information before production, corresponding information acquisition can be realized by the acquisition module 210, specific judgment and evaluation can be executed by the determination module 220, and specific information feedback can be realized by the transmission module.

The information obtained during the loading process may include plate information, and in some embodiments, plate information previously stored in a storage device may be obtained, for example, from a database of a shaping department, a plate arrangement department, or a central database, and for example, plate information of a cathode plate may be obtained from a database of a plate arrangement department or a central database. In some embodiments, the plate information may also be obtained by scanning an information carrier of the plate. As described above, in step 410 and/or step 420, the information of the cast or shaped anode plate is stored or updated in the information carrier in the previous process, so that the plate information of the anode plate can be obtained by scanning the information carrier disposed on the anode plate. The plate information can be used to track the production effects of different plates.

The information obtained in the grooving process may include a plate arrangement scheme, where the plate arrangement scheme includes plate pairing information, and in some embodiments, the plate pairing information stored in the storage device in advance may be obtained, for example, the plate pairing information is obtained from a database or a central database of a plate arrangement department. In some embodiments, the plate pairing information may be obtained by scanning an information carrier of the plate, and as can be seen from the description of the plate arranging step 430, pairing information of the anode plate and the paired cathode plate which are arranged in order may be stored or updated to the information carrier. Thus, for example, information of the anode plate and information of the cathode plate paired with the anode plate can be acquired by scanning an information carrier provided on the anode plate. The plate pairing information can be used to track the production effects of different pairing methods.

The information obtained during the loading process may include cell information, in some embodiments, cell information previously stored in a storage device may be obtained, and in some embodiments, cell information may be obtained via an information carrier of the electrolytic cell. And the groove information is acquired and recorded, so that the tracking of the production condition in the groove, the capacity statistics, the abnormal positioning and the like in the subsequent process are facilitated.

In some embodiments, the total cell weight after cell loading can be obtained and used as the initial cell weight before production based on the total weight of the anode plate and the cathode plate loaded in the cell, so as to facilitate the calculation and monitoring of subsequent capacity. The initial tank weight can be obtained by weighing the total weight of the anode plate and the cathode plate when the anode plate and the cathode plate are hoisted by a crane or respectively weighing and accumulating the anode plate and the cathode plate when the anode plate and the cathode plate are arranged.

In some embodiments, information about the cell (e.g., cell weight, cell inner plate pair information) obtained from the actual cell loading process may be added or stored in a database or information carrier. In some embodiments, when the slot loading information is different from the plating scheme, the slots and the correspondence of the slots to the anode and/or cathode plates may be updated to a database or carrier.

By updating the slot information, the subsequent accurate data analysis (such as capacity analysis and single-slot capacity analysis) is facilitated. Through updating the corresponding relation between the groove and the groove position and the anode plate and/or the cathode plate, the abnormity (such as short circuit and position information of an abnormal pole plate during circuit breaking) in production can be accurately positioned, the abnormity can be rapidly processed, and the safety and the efficiency are improved.

And step 450, production.

Production is the process of performing an electrolytic process to make the desired metal according to an electrolytic production scheme.

The production schedule is a plan and/or standard for the electrolysis process. The information related to the production scheme comprises production process parameter information, production monitoring plans and the like, wherein the production process parameter information comprises electrolysis voltage, electrolysis current, electrolysis time, electrolyte configuration, additive configuration and the like; the production monitoring plan may include, for example, monitoring mode, monitoring time, monitoring object, etc.

The electrolytic production process can be detected and monitored in real time or regularly and irregularly, production detection information is obtained, whether production is abnormal or not is determined and feedback is carried out based on the obtained grooving information, the production scheme, the production detection information, the plate arrangement scheme and the like, when the feedback information is related to the polar plates, the positions of the polar plates with the abnormal conditions can be reflected in the feedback information, and meanwhile, the feedback information can also comprise preliminary reason analysis carried out aiming at the abnormal conditions. The corresponding information acquisition may be implemented by the acquisition module 210, the specific judgment evaluation may be performed by the determination module 220, and the specific information feedback may be implemented by the transmission module.

In some embodiments, a slate scheme pre-stored in a storage device may be retrieved. As can be seen from the description of the plate arranging step 430 and the grooving step 440, the plate arranging scheme can be stored or updated in the database, and therefore, the plate arranging scheme can be obtained from the database of the plate arranging department, the grooving department or the central database. In some embodiments, the production effects of different plating solutions may be tracked based on the plating solution.

In some embodiments, production recipes pre-stored in the storage device may be retrieved, for example, from a central database. The plate information may in some embodiments be obtained by scanning the respective information carrier. As can be seen from the description of step 410 and/or step 420, the poured or shaped anode plate information can be stored or updated into the carrier, so that the plate information of the anode plate can be obtained by scanning the information carrier disposed on the anode plate.

In some embodiments, production conditions may be monitored based on production test information. The production test information is data and/or information detected in actual production. As described above, the production test information includes temperature, voltage, current, electrolysis time, electrolyte solution configuration, additive configuration, and the like. The production data information may include any form of data type, such as text, numerical values, audio, images, video, feature vectors, and the like.

In addition to the manner of obtaining production test information as described in step 310 above, in some embodiments, the production test information may be obtained by an operator or a field device that is automatically read. For example, the additive information (actual amount, composition, addition time, addition frequency, etc.) is automatically read from the addition device.

In some embodiments, an anomaly in production may be determined and alerted or countermeasures taken based on production detection information.

It can be understood that the alarm information can be accurate to the position of the groove and/or the polar plate based on the corresponding relation between the groove and the polar plate and the data such as the positioning information of the polar plate and the like stored in the database and the information carrier. In some embodiments, the alert information may be in the form of one or more of text, voice, image, vibration, and the like. The alarm information may be sent through the patrol device, the server 110, the terminal 120, and the like. In some embodiments, after receiving the alarm information, measures such as rapid positioning, suspension of related production, maintenance, adjustment of production parameters, and the like can be taken.

In some embodiments, anomalies may be determined based on differences in production inspection information and/or production recipes. For example, if the difference between the production inspection information and the production schedule is greater than 30%, a production abnormality is determined. Specifically, if the voltage suggested by the production scheme is 380 volts and the actually detected voltage is 220 volts, and the difference is greater than 30%, it is determined that there is a production abnormality. For another example, it may be determined based on the production schedule that the metal yield for an anode plate should be 90 kg at the present time, but the actual measured metal yield is only 60 kg, and a production anomaly is considered. In some embodiments, the anomalies may be analyzed and handled in a manner that suspends associated production, overhauls, adjusts production parameters, and the like.

In some embodiments, production test information (e.g., voltage, current, electrolysis time, electrolyte solution configuration, additive configuration) may be appended or stored in a database. In some embodiments, the occurrence of an abnormality (e.g., short circuit or open circuit) may be added or stored in a database, and when the production detection information and the related information such as the abnormal information are stored, the related information and the corresponding anode plate information, cathode plate information, and production scheme information may be correspondingly stored, so as to analyze the cause of the abnormality and determine the anode plate and cathode plate, the production scheme, the electrolytic cell, and the like, which may have an abnormality, according to the occurrence of the abnormality, thereby improving and perfecting the subsequent production.

And the production detection information is recorded, so that the subsequent data analysis is facilitated. For example, an optimal production schedule is determined based on capacity information and production inspection information. As another example, an optimal placement solution is determined based on the capacity information and the production inspection information.

And the occurrence condition of the abnormity is recorded, so that the subsequent data analysis is facilitated. For example, a production recipe with a high probability of occurrence of an abnormality is determined based on the occurrence of the abnormality and the production inspection information, and the use of the production recipe in a later production process is avoided. For another example, a board arrangement scheme with a high probability of occurrence of an abnormality is determined based on the occurrence of the abnormality and the board arrangement scheme, and the board arrangement scheme is prevented from being used in a later production process.

And step 460, discharging the groove.

The step of discharging is the process of taking out the electrode plates which finish the electrolysis. The tapping is usually done by a travelling crane. In some embodiments, the metal (e.g., fine copper) on the surface of the cathode plate can be stripped from the cathode plate (e.g., stainless steel plate) with the stripped metal as the final product.

In the groove discharging process, the statistical calculation of the metal yield, the polar plate capacity and the like is needed, the calculation of the metal yield and the polar plate capacity is needed to be realized based on the obtained polar plate information, and meanwhile, the information of the capacity and the like output in the groove discharging process can also be used as reference information for improving a production scheme and a plate arrangement scheme in subsequent production.

The calculation of yield and productivity needs to be performed based on the acquired plate information and tank information, in some embodiments, plate information pre-stored in the storage device may be acquired, for example, the plate information of the anode plate and/or the plate information of the cathode plate may be acquired from a database or a central database of a shaping department, a plate arrangement department, and a tank installation department, and in some embodiments, the plate information may be acquired by scanning an information carrier of the plate, for example, the plate information of the cathode plate may be acquired by scanning a two-dimensional code disposed on the cathode plate. In some embodiments, the cell information may be obtained based on a database, or may be obtained from an information carrier that scans the electrolysis cell, see step 310.

In some embodiments, the metal yield may be determined based on the initial weight of the cathode plate and the final weight of the cathode plate, e.g., the difference between the final weight of a cathode plate and its initial weight is the metal yield corresponding to the cathode plate and its mating anode plate.

In some embodiments, the single tank capacity, single plant capacity, may be counted based on the tank information. The productivity of a single plant can be obtained by the accumulation of all the electrolytic cells in the plant, the productivity of the single cell can comprise the daily productivity of the single cell, the monthly productivity of the single cell and the like, in some embodiments, the daily productivity of the single cell can be represented by the difference between the final weight of all the cathode plates in the cell after a production day and the initial weight of the production day, corresponding information can be written into an information carrier of the electrolytic cell when the polar plates in the electrolytic cell are detected, such as weighing, polar distance detection and the like, and specific weight information and corresponding time information can be correspondingly associated and recorded in the cell information weight of the electrolytic cell after the weight measurement of all the cathode plates or the anode plates in a certain electrolytic cell is completed on a certain day.

In some embodiments, process quality may be determined based on throughput and cathode plate appearance information. For example, the yield is high, the corners of the cathode plate are flat, no burrs are formed, and the process quality is high. In some embodiments, process quality may be determined based on yield and appearance information of the stripped metal. For example, the yield is high, the appearance of the stripped metal is smooth and bright, the light reflection is uniform, and the process quality is higher. In some embodiments, production parameters corresponding to a high quality process may be determined based on big data analysis to guide subsequent production.

In some embodiments, the residual anode rate may be calculated based on the initial weight of the anode plate and the final weight of the anode plate. The anode scrap rate is the ratio of the weight of the anode plate remaining after the completion of the electrolysis process to the weight of the anode plate before the electrolysis. For example, if the weight of the remaining anode plate is 1 ton and the weight of the anode plate before electrolysis is 10 tons, the rate of the remaining anode is 10%. Since the residual anode plate needs to be re-melted and re-manufactured to cause secondary consumption of energy, it can be understood that the lower the residual anode plate rate is, the better the process is.

In some embodiments, the information of the slots (e.g., single slot yield, final slot weight) may be appended or stored in a database or information carrier. In some embodiments, the final weight, the anode scrap rate, or the information carrier of the anode plate may be appended or stored in a database or the anode plate. For example, the final weight, the residual anode rate, etc. of the anode plate are added to the anode plate information, so as to evaluate the capacity of the anode plate of a certain batch or the capacity corresponding to the corresponding mineral resources, etc. according to the capacity related information obtained by the tank outlet process. In some embodiments, the final weight of the cathode plate, the appearance information of the cathode plate, and the appearance information of the metal stripped from the cathode plate may be added or stored in a database or an information carrier of the cathode plate, so as to evaluate the parameters of the cathode plate (e.g., whether the metal is deformed or not) and optimize the plate arrangement scheme of the cathode plate in the plate arrangement process (e.g., if the productivity of the cathode plate and the anode plate with a certain range of metal purity is statistically found to be high, the cathode plate may be preferred when the anode plate with the certain range of metal purity is arranged later).

By measuring, calculating and recording the anode scrap rate, a production scheme with the lowest anode scrap rate can be obtained based on the anode scrap rate and big data analysis, and therefore the production flow is optimized. Similarly, by measuring and recording the capacity information, a production scheme with the maximum capacity can be obtained based on the capacity information and big data analysis, so that the production flow is optimized.

It should be noted that the above description related to the flow 400 is only for illustration and description, and does not limit the applicable scope of the present specification. Various modifications and changes to flow 400 will be apparent to those skilled in the art in light of this description. However, such modifications and variations are intended to be within the scope of the present description. For example, the shaping step 420 may be omitted, and the plate arraying step 430 and the slotting step 440 may be combined into the same step.

FIG. 5 is a block diagram of an electrolytic production plate arrangement system according to some embodiments herein.

In some embodiments, the electrolytic production plating system 500 may include a plating data acquisition module 510, a plating data determination module 520, and a plating protocol formulation module 530.

The panel arrangement data acquisition module 510 may be configured to acquire panel arrangement data, which may include anode plate information and cathode plate information. The method for acquiring the anode plate information and the cathode plate information is shown in step 430. In some embodiments, the pallet data further includes cell information including at least slot location information. The method of obtaining cell information is shown in step 440.

The ranking data determination module 520 may be configured to determine identity information and attribute information of the anode plate based on the anode plate information, and determine at least identity information of the cathode plate based on the cathode plate information; the attribute information of the anode plate comprises at least one of weight and composition. The specific determination method of the information is described in the specification with corresponding contents.

The plate arrangement scheme making module 530 may be configured to make a plate arrangement scheme based on the plate arrangement data, and refer to fig. 6 and 7 for specific making of the plate arrangement scheme; the polar plate arranging scheme comprises at least one of polar plate corresponding relation and initial polar distance. In some embodiments, the plate arrangement scheme further comprises slot matching information of the anode plate and the electrolytic cell and/or slot matching information of the cathode plate and the electrolytic cell.

In some embodiments, the plating scheme formulation module is further to: making a plurality of board arrangement schemes based on different board arrangement strategies; analyzing a plurality of plate arrangement schemes, and evaluating the capacity pre-evaluation value of each plate arrangement scheme; and selecting a plate arrangement scheme with the capacity pre-estimated value meeting the preset requirement as a polar plate arrangement scheme.

In some embodiments, the electrolytic production plating system 500 may also include a plating solution revision module 540. The plating solution modification module may be configured to: acquiring production abnormal data; determining the identity information of the abnormal anode plate and/or the identity information of the abnormal cathode plate based on the production abnormality data; and correcting the plate arrangement scheme based on the acquired identity information of the anode plate and/or the identity information of the cathode plate, and the specific correction on the plate arrangement scheme is described in reference to fig. 8.

It should be noted that the above descriptions of the candidate item display and determination system and the modules thereof are only for convenience of description, and the description is not limited to the scope of the illustrated embodiments. It will be appreciated by those skilled in the art that, given the teachings of the present system, any combination of modules or sub-system configurations may be used to connect to other modules without departing from such teachings. In some embodiments, the slate data obtaining module 510, the slate data determining module 520, the slate plan making module 530 and the slate plan modifying module 540 disclosed in fig. 5 may be different modules in a system, or may be a module that implements the functions of two or more of the above modules. For example, each module may share one memory module, and each module may have its own memory module. Such variations are within the scope of the present disclosure.

FIG. 6 is a flow diagram of an exemplary process 600 of a method of electrolytically producing a collated plate in accordance with some embodiments herein.

And step 610, obtaining plate arranging data, wherein the plate arranging data comprises anode plate information and cathode plate information.

The slate data is data and/or information related to slates. The plate arrangement data at least comprises anode plate information and cathode plate information.

The information of the anode plate is described in step 410, and the method for obtaining the information of the anode plate is described in step 430.

Cathode plate information refers to data and/or information relating to the cathode plate. The cathode plate information includes cathode plate identity information, cathode plate use history, weight, appearance, and the like. Cathode plate information may include any form of data type, such as text, numerical, audio, image, video, feature vectors, and the like.

In some embodiments, the rank data acquisition module 510 may acquire cathode plate information pre-stored in a storage device. In some embodiments, the bank data acquisition module 510 may acquire cathode plate information by scanning an information carrier disposed on the cathode plate. In some embodiments, the cathode plate identification information may be obtained by the cathode plate data obtaining module 510 by scanning an information carrier disposed on the cathode plate, and then retrieving corresponding cathode plate information from a database.

And step 620, acquiring identity information and attribute information of the anode plate based on the anode plate information, wherein the attribute information comprises at least one of weight and components.

The identity information of the anode plate is data and/or information used to identify the identity of the anode plate. For example, an anode plate may be represented by the a001 designation, where a designates the anode plate and 001 designates the anode plate's number, each anode plate having its unique number to distinguish the different anode plates. The anode plate information of the anode plate can be written on the information carrier of the a001 anode plate so as to be directly read by scanning codes when needed, or only the a001 which can be used as the identity of the anode plate is saved on the information carrier of the anode plate, and the anode plate information corresponding to the a001 is stored in the database so as to be called.

The attribute information of the anode plate is information of quantities reflecting various attributes of the anode plate. The attribute information of the anode plate includes weight, metal purity, and the like. For example, 5 tons weight, 80% purity, etc.

In some embodiments, identity information and attribute information of the anode plate may be obtained in a similar manner as the acquisition of the anode plate information. The method for obtaining the anode plate information is shown in step 430.

At step 630, at least identity information of the cathode plate is obtained based on the cathode plate information.

The identity information of the cathode plate is data and/or information used to identify the identity of the cathode plate. For example, a cathode plate may be represented by the B001 number, where B represents the cathode plate and 001 represents the number of the cathode plate, each cathode plate having its unique number to distinguish between different cathode plates, and in some embodiments, the saving and retrieving of cathode plate information may refer to the saving and retrieving of anode plate information. As described above, the cathode plate information includes cathode plate identity information, cathode plate usage history, weight, appearance, and other data, and the identity information of the cathode plate, for example, included in the cathode plate information, may be obtained after the cathode plate information is obtained.

In some embodiments, identity information and attribute information of the cathode plate may be obtained in a similar manner as the cathode plate information. The method of obtaining cathode plate information is shown in step 610.

And 640, determining a polar plate arrangement scheme based on the plate arrangement data, wherein the polar plate arrangement scheme comprises at least one of a polar plate corresponding relation and an initial polar distance.

The polar plate arranging scheme is a scheme of pairing the cathode plate and the anode plate during production and is determined based on the plate arranging data, and a scheme of determining the corresponding relation between each polar plate and the electrolytic tank and the mounting position of the polar plate in the electrolytic tank is determined, wherein the polar plate arranging scheme comprises at least one of the corresponding relation of the polar plate and the initial polar distance. And after the polar plate arranging scheme is determined, arranging the polar plates before grooving based on the polar plate arranging scheme. For more details on the plate arrangement scheme, see step 710.

The corresponding relation of the pole plates refers to the pairing relation of the cathode plate and the anode plate in production, and if a certain cathode plate and an anode plate are arranged in two adjacent grooves of the same electrolytic tank in production, the corresponding relation of the cathode plate and the anode plate can be determined. The initial inter-pole distance is the initial distance between the anode and cathode plates in a plate pair (one anode plate and one cathode plate corresponding to each other). For example 50 cm.

The final polar plate arranging scheme can be determined in various ways, and the polar plate arranging scheme can be generated based on the formulation of an experienced expert or can be automatically generated based on a corresponding algorithm. Some examples of the determination of the relevant plate arrangement scheme may be found in relation to step 710.

In some embodiments, the pallet data further includes cell information including at least slot location information. In some embodiments, the plate arrangement scheme further comprises slot matching information of the cathode plate and the electrolytic cell.

The electrolytic cell information (i.e., cell information) refers to data and/or information relating to the electrolytic cell. The specification relates to specific description of slot information. The cell information may include any form of data type, such as text, numerical values, audio, images, video, feature vectors, and the like.

The slot position information refers to data and/or information relating to the electrolytic cell. Such as the number of slots in the slot, slot number, etc.

The slot position matching information refers to the position of the cathode plate in the slot. For example, a B001 cathode plate is placed in the C001 slot.

In some embodiments, slot matching information for the cathode plate and the electrolytic cell may be determined based on the electrolytic cell information (e.g., slot information) and the cathode plate information. For example, the historical use of the cathode plate B003 showed that the cathode plate was less likely to be abnormal when placed in a slot in the middle of the cell, and the cathode plate could be placed in the middle of the cell when the plate was removed.

In some embodiments, the plating scheme may also be formulated in other ways, for example, based on production process parameters. For more explanation on the formulation of the plating scheme, reference is made to fig. 7 and its description.

FIG. 7 is an exemplary flow diagram of a method for electrolytically producing a collated plate in accordance with certain embodiments herein. In some embodiments, the process 700 of the electrolytic production panel arrangement method may be implemented by the panel arrangement scheme preparing module 530, as shown in fig. 7, the electrolytic production panel arrangement method includes the following steps:

and 710, making a plurality of board arrangement schemes based on different board arrangement strategies.

The plate arranging strategy refers to a plate arranging principle according to which a plate arranging scheme is formulated, and factors influencing the plate arranging can be reflected in the plate arranging strategy. Different plate arranging strategies can be formulated based on different production considerations, and one plate arranging strategy can embody one or more influence factors.

In some embodiments, the plate arrangement strategy may be mainly related to the relevant information of the anode plate, and the relevant information of the anode plate may include, for example, the circulation time of the anode plate, the metal purity of the anode plate, the weight of the anode plate, the production abnormal condition of the batch in which the anode plate is positioned, and the like. In some embodiments, the scheduling strategy may be primarily related to information related to the cathode plate, which may include, for example, the time or number of uses of the cathode plate, the weight of the cathode plate, the deformation of the cathode plate, and the like. In some embodiments, the plate arrangement strategy may be primarily related to specific information of production process parameters, which may include, for example, electrolyte composition, additive type, electrolysis voltage parameter, electrolysis current parameter, time of electrolysis production, and the like. In some embodiments, the plate arrangement strategy may be related to a plurality of influencing factors, such as a combination of at least two of information related to the anode plate, information related to the cathode plate, information related to the production process parameters, and the like. In some embodiments, the plate arranging strategy may be manually established or acquired based on historical data, such as the plate arranging strategy established by a manufacturer based on current production considerations, or the plate arranging strategy adopted by a directly acquired historical production for the most times.

The plate arrangement scheme is a scheme for determining the installation positions of the anode plate and the cathode plate in the electrolytic cell correspondingly worked out according to a plate arrangement strategy, and in some embodiments, at least one of the following information can be embodied in the plate arrangement scheme: the contrast relationship between the anode plate and the cathode plate, the contrast relationship between the anode plate and the cathode plate and the electrolytic tank, and the positioning information of each anode plate and each cathode plate in the electrolytic tank, namely the slot position of the corresponding electrolytic tank in which each anode plate and each cathode plate are specifically installed, and the initial pole spacing between the anode plate and the cathode plate.

As previously mentioned, in some embodiments, if a represents an anode plate, B represents a cathode plate, and C represents an electrolyzer, then the plate arrangement for a C001 electrolyzer (electrolyzer numbered 001) may comprise the following: C001-01-A001 (i.e., the anode plate numbered 001 is mounted in the groove numbered 01 of the electrolytic cell numbered 001), C001-02-B008 (i.e., the cathode plate numbered 008 is mounted in the groove numbered 02 of the electrolytic cell numbered 001), C001-03-A004 (i.e., the anode plate numbered 004 is mounted in the groove numbered 03 of the electrolytic cell numbered 001), and C001-04-B010 (i.e., the cathode plate numbered 010 is mounted in the groove numbered 04 of the electrolytic cell numbered 001).

In some embodiments, the plate arrangement scheme further includes initial inter-polar distances between the anode plates and the cathode plates, in some embodiments, the initial inter-polar distances between the anode plates and the cathode plates in a set of two opposite anode plates and cathode plates in the same electrolytic cell are the same, and the initial inter-polar distances between all the two opposite anode plates and cathode plates in the above C001 electrolytic cell are the same, the plate arrangement scheme of the C001 electrolytic cell may further include the following contents: the initial interpolar distances were all 50 cm. In some embodiments, if the initial inter-polar distances between the anode plates and the cathode plates in a group of two opposite anode plates and cathode plates in the same electrolytic cell are not completely the same, the initial inter-polar distances between the anode plates and the cathode plates in each group may be recorded in the plate arrangement scheme, for example, the plate arrangement scheme of the C001 electrolytic cell described above may be represented as follows: a001-B008-48 (i.e., 48 cm initial pole-to-pole spacing between anode plate number 001 and cathode plate number 008); a004-B010-50 (i.e., 50cm initial pole-to-pole spacing between anode plate number 004 and cathode plate number 010).

In some embodiments, the plate arrangement scheme generated for the plate arrangement strategy with the influence factor of the circulation time of the anode plate may be to arrange all the anode plates with the same circulation time or within a certain time range in the same electrolytic cell, for example, the anode plates meeting the preset condition are arranged from the slot for installing the anode plate at the first to the slot for installing the anode plate at the last in the electrolytic cell in sequence according to the circulation time from long to short. In some embodiments, the plate arrangement scheme generated for the plate arrangement strategy whose influencing factor is the metal purity of the anode plate may be to arrange all anode plates with the same metal purity or within a certain purity range in the same electrolytic cell, for example, the anode plates are arranged from the middle of the electrolytic cell to the two sides of the electrolytic cell in sequence according to the metal purity from the middle to the bottom. In some embodiments, the plate arranging scheme generated for the plate arranging strategy with the influence factor being the weight of the anode plate may be that the weights of the anode plates arranged in the same electrolytic cell need to satisfy the same preset condition (for example, the weights all belong to the same weight range). In some embodiments, the layout schemes formulated according to different layout strategies may be the same or different.

When formulating the plate arranging scheme, the corresponding plate arranging strategy can be selected by combining the actual situation of the application scene, if the scene that the anode plate circulation time needs to be shortened in production is emphasized, the plate arranging strategy that takes the anode plate circulation time as the main influence factor can be selected to correspondingly formulate the plate arranging scheme when formulating the plate arranging scheme, the circulation time of the anode plate refers to the waiting time of the anode plate from the completion of pouring to the groove filling, the circulation time of the anode plate is shorter, the production efficiency is higher, and the production cost is lower.

The plate arrangement scheme can be established manually or automatically generated by a program algorithm. In some embodiments, possible board ranking strategies may be entered into the program in advance, then the board ranking strategies are manually selected or automatically determined after the program acquires corresponding production information, and a corresponding board ranking scheme is generated based on the determined board ranking strategies. In some of the following examples, all treatments were performed by a treatment set-up, unless otherwise specified.

In some embodiments, because the production parameters corresponding to the anode plates in the same electrolytic tank are the same, such as the same electrolyte, the same proportion of additives, the same electrolysis time, and the same electrolysis voltage/current, the anode plates with closer parameters can be arranged in the same electrolytic tank so as to obtain the best electrolysis production effect, and the parameter proximity refers to parameters affecting the electrolysis production, such as the weight of the anode plates, the metal purity of the anode plates, and the like.

As previously described, in some embodiments, in formulating a plating solution, the plating strategy selected may be to plate based on the weight of the anode plates, i.e., the weight of the anode plates within one cell falls within the same weight threshold range. In some embodiments, the plate arrangement strategy selected in the preparation of the plate arrangement scheme may be plate arrangement based on metal purity, i.e. the metal purity of the anode plates in one electrolytic cell falls within the same metal purity threshold range. In some embodiments, the selected plate arranging strategy may be plate arranging based on a combination of factors, such as the weight of the anode plate and the metal purity may be assigned a weight, a combined evaluation score of the anode plate may be calculated, and the anode plate within a threshold value of the evaluation score may be in one of the electrolytic cells. Specifically, if a weight x is assigned to the weight a of the anode plate and a weight y is assigned to the metal purity B of the anode plate, the comprehensive evaluation score R is a x + B y, wherein the values of x and y can be determined according to specific production conditions, if the production speed is more important, a larger value can be given to the weight y, for example, y is 0.65, x is 0.35, and the like, and the anode plates which are the same in the comprehensive evaluation score or belong to the same score range are arranged in an electrolytic cell during final plate arrangement.

In some embodiments, a plate arrangement scheme may be further formulated according to the production process parameters, for example, an anode plate and a cathode plate corresponding to the production process parameters with the same electrolysis time duration may be selected based on the determined production process parameters (including the components of the electrolyte, the ratio of the additives, the electrolysis voltage, the electrolysis current, the electrolysis temperature, and the like), and plate arrangement may be performed in the same electrolytic cell, so as to achieve the best production effect based on the determined production process parameters. It should be noted that the specific production scheme can be set according to actual conditions, and the specification is not limited to this.

And 720, analyzing the plurality of plate arrangement schemes, and evaluating the capacity pre-evaluation value of each plate arrangement scheme.

The productivity estimated value refers to the estimated metal yield of all the electrolytic cells in a period of time under the plate arrangement scheme, and the quality of each plate arrangement scheme can be estimated through the productivity estimated values corresponding to different plate arrangement schemes. In some embodiments, the capacity estimates may be expressed as a specific value, such as 48 hours and 2 tons, in some embodiments, the capacity estimates may be a data range, such as 12 hours and 0.8 tons to 1.2 tons, in some embodiments, the capacity estimates may be expressed as a grade, such as a high, higher, normal, and the like grade setting.

In some embodiments, the capacity pre-estimated value may be calculated by estimating the metal yield of each anode plate of the corresponding parameter in a period of time under a certain production process parameter based on historical data, and then summing the yield data of all the plates of all the electrolytic cells under the estimated plate arrangement scheme, so as to obtain the capacity pre-estimated value of the plate arrangement scheme in a period of time. In some embodiments, the implementation of a particular assessment may be achieved by obtaining manual input. In some embodiments, a mapping table may be further established, and the correspondence between the parameter information of the polar plate and the parameter information of the production process, which may appear in the plate arrangement scheme, and the standard capacity is recorded, so that the capacity pre-evaluation value corresponding to the current plate arrangement scheme can be determined based on the mapping table when the capacity pre-evaluation value is evaluated. Similarly, in order to obtain the capacity pre-estimated value quickly and accurately, in some embodiments, the specific estimation may also be automatically calculated by a corresponding algorithm program, for example, if corresponding parameters (such as production process parameters, parameter information of the electrode plates in the plate arrangement scheme, and the like) are entered into the algorithm program, the algorithm program may automatically estimate and calculate the capacity pre-estimated value corresponding to the plate arrangement scheme based on a preset algorithm, and the specific implementation description is referred to below.

As mentioned above, in some embodiments, the estimated capacity value can be estimated by automatically acquiring and processing the plate information in the plate arrangement scheme through some preset algorithms. In some embodiments, the preset algorithm may include a machine learning model, specifically, the trained machine learning model, that is, the evaluation model, may input corresponding information of the pole plate in the plate arrangement scheme, and the evaluation model may output the capacity pre-estimation value corresponding to the plate arrangement scheme.

In some embodiments, the input of the evaluation model may be only the relevant parameter information (such as transit time, weight, metal purity, size, etc.) of the anode plate in the plate arrangement scheme, and the capacity pre-estimated value output by the evaluation model is the corresponding capacity data of the anode plate under the parameter under the predetermined production condition (such as standard production condition). In some embodiments, the input of the evaluation model may include the relevant parameter information of the anode plate and the relevant parameter information of the cathode plate (such as the number of uses, the weight, the size, etc.) in the plate arrangement scheme, and the capacity pre-estimated value output by the evaluation model is the corresponding capacity data of the anode plate and the cathode plate under the predetermined production condition (such as the regular production condition) under the parameter. In some embodiments, the input of the evaluation model may further include electrolytic production process parameter information based on the relevant parameter information of the anode plate in the plate arrangement scheme, and the capacity pre-estimated value output by the evaluation model is the corresponding capacity data of the anode plate under the parameter under the electrolytic production process parameter. In some embodiments, the inputs to the evaluation model may also include parameters related to the anode plate, parameters related to the cathode plate, electrolysis production process parameters, and the like.

For further explanation and specific training of the evaluation model, see the contents of fig. 9.

In some embodiments, the inputs to the evaluation model further include production anomaly information for each of the plates in each of the cells. The production abnormal information of the pole plate is derived from the obtained production abnormal data, and the corresponding content of the step 810 is referred to for the specific obtaining of the production abnormal data. The evaluation model can correct the output capacity pre-estimated value based on the acquired production abnormity information of the polar plate, so that the output capacity pre-estimated value has higher accuracy.

The production abnormity information of the polar plate is data reflecting the production abnormity of the polar plate, which is acquired in the electrolytic production link, a series of monitoring means are arranged in the electrolytic production link for monitoring the quality of the electrolytic production process, after the production abnormity is monitored, the abnormity condition can be preliminarily analyzed, if the abnormity is the production abnormity of the polar plate, the polar plate with the production abnormity can be positioned based on the data in the plate arrangement scheme, and the content of positioning the polar plate with the production abnormity based on the plate arrangement scheme is specifically explained in the specification. When the polar plate with the abnormal production is positioned, more polar plate information can be obtained based on the identity information of the polar plate with the abnormal production, for example, the batch, the corresponding mineral source, the related pouring information and the like of the anode plate with the abnormal production can be obtained based on the identity information of the anode plate with the abnormal production, and the data such as the number of times of use of the cathode plate, the number of times of occurrence of the abnormal production and the like can be obtained based on the identity information of the cathode plate with the abnormal production, and more contents about the identity information of the anode plate and the identity information of the cathode plate are described with reference to fig. 6. In some embodiments, the data related to the abnormal production capacity estimate may be further obtained based on the identity information of the abnormal production plates, for example, the data is used to reflect the probability or frequency of the abnormal production capacity estimate, in some embodiments, the abnormal production information of the anode plate obtained by the evaluation model includes the proportion of the abnormal production occurrence of the anode plate already participating in production in the batch of the anode plate, and in some embodiments, the abnormal production information of the anode plate obtained by the evaluation model includes the probability of the abnormal production occurrence of the cathode plate.

In some embodiments, the evaluation model may correct the capacity pre-estimation value based on the acquired production anomaly information of the anode plate and/or the production anomaly information of the cathode plate. In some embodiments, if the probability that a certain cathode plate in the plate arrangement scheme has a production abnormality is m, the product of the productivity data corresponding to the cathode plate and m may be used as the final corresponding productivity data of the cathode plate when the productivity data corresponding to the cathode plate is evaluated.

In some embodiments, if the evaluation model simultaneously obtains the proportion m of abnormal production of the anode plates already in production in the batch of the anode plates in the plate arrangement scheme and the probability n of abnormal production of a cathode plate in the plate arrangement scheme, when evaluating the capacity pre-estimated value, it needs to further determine whether the anode plates and the cathode plates obtained abnormal data belong to the plate group which is right opposite to each other in production, if the anode plates and the cathode plates obtained abnormal data belong to the right opposite plate group in production, a weight can be respectively given to the anode plates and the cathode plates, if the anode plates are given a weight a and the cathode plates are given a weight b, the capacity corresponding to the plate group is the sum of the product of the capacity data corresponding to the cathode plates and m and b and the product of the capacity data corresponding to the anode plates and n and a, wherein the sum of a and b is 1, and the values of a and b can be determined according to actual conditions, if the anode plate is considered to have a greater impact on production, a may be set greater than b. If the anode plate and the cathode plate which acquire the abnormal data are not exactly opposite to each other in production, the corresponding productivity data can be calculated respectively, and the subsequent normal summation is carried out.

In some embodiments, the output of the assessment model may also include a risk rate corresponding to the plating solution. The risk rate corresponding to the board arrangement scheme refers to the probability of abnormal production of the evaluated board arrangement scheme. In some embodiments, the risk rate may be expressed in a specific risk value or risk rating, such as 30% or low risk, etc.

During training, the label of the sample data can be added, so that the evaluation model can predict the risk rate of the board arrangement scheme at the same time, for example, the result of whether the production abnormality occurs in the subsequent production of each board arrangement scheme is also used as the label of the sample data. For an explanation of the training of the evaluation model, see fig. 9.

And step 730, selecting the plate arranging scheme with the capacity pre-estimated value meeting the preset requirement as the polar plate arranging scheme.

The default requirement refers to a condition that a preset capacity estimate needs to satisfy, and may be specifically set in combination with an actual production demand, for example, in some embodiments, the default requirement may be related to a set minimum capacity estimate, and for example, the default requirement may be that the capacity of 12 hours is not less than 1000 kg. In some embodiments, the default demand may be related to a range of capacity values of the set capacity forecast, such as 800 kg to 1200 kg for 8 hours. In some embodiments, the preset requirement may also be that the capacity budget value is the largest among all the layout schemes, and the like.

When the polar plate arrangement scheme is selected, the capacity predicted values corresponding to all the plate arrangement schemes can be arranged according to a certain sequence, for example, the capacity predicted values are arranged from big to small, and then the selection is carried out according to the preset requirement.

FIG. 8 is an exemplary flow diagram illustrating a modification of the electrolytic production plating scheme according to some embodiments herein. In some embodiments, the modified process 800 of the electrolytic production plating solution can be implemented by a plating solution modification module 540, as shown in fig. 8, the modified process of the electrolytic production plating solution comprises the following steps:

step 810, obtaining abnormal production data.

The production abnormal data refers to relevant production process parameters or polar plate data obtained in the electrolytic production process when production is abnormal, namely the production abnormal data comprises the production abnormal information of the polar plate, and also can comprise abnormal production process parameters such as abnormal temperature data, abnormal voltage data, abnormal current data, abnormal acid mist concentration and the like. The statistics of various abnormal data is beneficial to improving the subsequent production regulation and control, and meanwhile, the statistical data can also be used as basic data for big data analysis so as to realize the subsequent intelligent monitoring and intelligent production.

The abnormal identification is related to a preset standard, for example, the normal inter-polar distance between an anode plate and a cathode plate which are produced under a certain process parameter ranges from 30 cm to 50cm, if a certain time is monitored, the inter-polar distance between the anode plate and the cathode plate is 5 cm, the production of the anode plate and the cathode plate can be identified to be abnormal, the anode plate and the cathode plate belong to polar plates with abnormal production, the anode plate and the cathode plate can be further positioned, more identity information can be obtained, the abnormal reason can be analyzed and fed back, and a corresponding problem solution can be made.

The production abnormal data is from monitoring the production data of the electrolytic production process, and various modes can be used for acquiring the production abnormal data according to different processing of the monitoring data of the electrolytic production process. In some embodiments, the abnormal production data can be directly obtained from the corresponding production monitoring module of the electrolytic production process, the data obtained from the corresponding production monitoring module of the electrolytic production process is timely, and the board arrangement scheme can be corrected based on the latest production data. In some embodiments, the collected data of the production process in the electrolytic production process is stored in a storage module of the electrolytic cell, so that the production abnormal data can be obtained from the storage module of the electrolytic cell.

And step 820, determining the identity information of the abnormal anode plate and/or the identity information of the abnormal cathode plate based on the production abnormal data.

In some embodiments, production abnormity information about the polar plates is further acquired mainly based on the acquired production abnormity data, so that further correction is performed on the plate arrangement scheme, and the phenomenon that abnormal polar plates are mixed to influence production is avoided. In some embodiments, the identity information of the abnormal anode plate and/or the identity information of the abnormal cathode plate can be determined through the production abnormality information of the plate. In some embodiments, each of the anode plate and the cathode plate has an identification, and the specific contents of the identification of the plate are described in other parts of the specification. The identity information of the polar plate can be determined by reading the identity identification of the polar plate, the polar plate involved in the production abnormal data is identified as an abnormal polar plate, and the corresponding identity information is the identity information of the abnormal anode plate and the identity information of the abnormal cathode plate.

The identity information of the abnormal anode plate refers to the identity information of the anode plate with production abnormality, such as abnormal change of inter-polar distance and abnormal quality of electrolytic metal, and in some embodiments, the identity information of the abnormal anode plate includes batch information of the anode plate, corresponding mineral source information, size information, pouring information, and the like. The obtained batch information of the anode plate can further obtain specific data of the anode plates corresponding to the batch, such as the number of the anode plates with abnormal production, abnormal conditions and the like in the anode plates already participating in production, and the data of the proportion of the anode plates already participating in production with abnormal production and the like can be further determined through the data.

The identification information of the abnormal cathode plate refers to the identification information of the cathode plate with production abnormality such as abnormal change of inter-polar distance and abnormal quality of electrolytic metal, and in some embodiments, the identification information of the abnormal cathode plate comprises the number of times that the cathode plate participates in production, the number of times that the production abnormality occurs, deformation data and the like. Wherein, the probability of the abnormal occurrence of the cathode plate in the production can be further determined through the obtained times of the cathode plate participating in the production and the times of the abnormal occurrence of the production.

In some embodiments, the acquired production anomaly data can be used for estimating whether the pole plate is an abnormal pole plate before the pole plate is not in production. In some embodiments, whether the anode plate to be arranged is an abnormal anode plate may be evaluated based on the production abnormality data, if the batch information of the anode plate to be arranged is determined according to the acquired identity information of the anode plate with the production abnormality, then the anode plate of the batch is evaluated, if the anode plate with the production abnormality in the batch meets a specific condition, the anode plate of the batch is considered to be an abnormal anode plate, when a plate arrangement scheme is subsequently established, the plate arrangement scheme may be corrected according to the data of the abnormal anode plate, in some embodiments, the specific condition may be that the proportion of the anode plate with the production abnormality in the batch to the anode plate already in production in the batch or all the anode plates in the batch reaches or exceeds a certain set value, and specifically, if the anode plate of the batch is in production, the probability of the production abnormality of all the anode plates participating in production exceeds 50%, namely, the anode plates of the batch are all considered to be abnormal anode plates, and the obtained information can be further applied to the correction of the plate arrangement scheme.

In some embodiments, whether the cathode plate to be arranged is an abnormal cathode plate may be evaluated based on the production abnormality data, for example, the probability that the production abnormality occurs in the production of each cathode plate may be determined by obtaining the identity information of the cathode plate in which the production abnormality has occurred, and if the probability that the production abnormality occurs reaches a preset condition, the cathode plate is considered to be an abnormal cathode plate, specifically, if the probability that the production abnormality occurs in the production of the cathode plate exceeds 30%, the cathode plate is considered to be an abnormal cathode plate, and the obtained information may be further applied in the correction of the arrangement scheme.

In some embodiments, the information of the abnormal anode plate and the abnormal cathode plate may be determined in other manners, for example, the abnormal condition of the anode plate manufactured by an ore source may be determined based on the ore source information corresponding to the anode plate with a problem fed back in the production abnormal data, and specifically, if the rate of the production abnormality of the anode plate manufactured by the ore source reaches a preset condition, for example, exceeds 70%, it may be determined that all the anode plates manufactured by the ore source are the abnormal anode plates. In some embodiments, the abnormal condition of the cathode plate may be determined based on a supplier corresponding to the cathode plate with the problem fed back in the production abnormal data, specifically, if the probability that the cathode plate supplied by a certain cathode plate supplier has the production abnormality in production reaches a preset condition, such as more than 50%, the cathode plate supplied by the supplier may be considered as an abnormal cathode plate.

Step 830, correcting the plate arrangement scheme based on the acquired identity information of the abnormal anode plate and/or the identity information of the abnormal cathode plate.

In some embodiments, the production anomaly information of the electrode plates obtained based on the electrolytic production can be used not only for the correction in the estimation of the capacity estimation value, but also for the correction of the plate arrangement scheme.

The polar plate arranging scheme can be corrected based on the acquired identity information of the abnormal anode plate and/or the acquired identity information of the abnormal cathode plate, for example, polar plates which are possibly abnormal are removed from the polar plate arranging scheme or the proportion of the polar plates which are possibly abnormal is controlled within a certain limit, and the like, and the proportion of the polar plates which are possibly abnormal to the total number of the polar plates cannot exceed 10%, so that the normal production is ensured.

In some embodiments, the time for correcting the plate arrangement scheme according to the acquired identity information of the abnormal anode plate and/or the acquired identity information of the abnormal cathode plate is divided into correction of the cathode plate and correction of the anode plate in the plate arrangement scheme. In some embodiments, the modification of the cathode plate may be to remove the cathode plate with the same identity information as the abnormal cathode plate in the plate arrangement scheme and replace the cathode plate with a non-abnormal cathode plate. In some embodiments, the anode plate modification may be to obtain casting information (such as casting date, mineral resources used, casting mold, etc.) from the identity information of the anode plate, and to reject anode plates with the same casting information in the plate arrangement scheme.

In some embodiments, the following manner may be specifically adopted when the plate arranging scheme is modified based on the acquired identity information of the abnormal anode plate and/or the identity information of the abnormal cathode plate:

firstly, determining batch information of the abnormal anode plate based on the acquired identity information of the abnormal anode plate; if the anode plate related in the current plate arrangement data is the same as the determined batch information, the anode plate is determined to be abnormal anode plate information, and then whether the abnormal anode plate information and/or the abnormal cathode plate information contained in the current plate arrangement data meets a preset condition is judged; and if the preset conditions are met, stopping arranging the corresponding abnormal anode plate or the abnormal cathode plate. In some embodiments, the preset condition may be that the proportion of the abnormal anode plate and/or the abnormal cathode plate to all the plates in the electrolytic cell exceeds a preset value or is equal to a preset value, for example, in some embodiments, it may be set that the abnormal anode plate or the abnormal cathode plate cannot exist in the electrolytic cell, at this time, the preset condition may be that the number of the abnormal anode plates or the abnormal cathode plates is not greater than 0, in some embodiments, it may be set that the number of the abnormal cathode plates or the abnormal cathode plates in the electrolytic cell does not exceed 2%, and the preset condition may be that the proportion of the abnormal anode plates or the abnormal cathode plates is less than or equal to 2%.

In some embodiments, the plate arrangement scheme may be further modified based on other acquired production abnormal data, for example, a comparison relationship between the production process parameter and the plate data when the production abnormality occurs may be analyzed based on the acquired production abnormal data, for example, data such as the weight or the metal purity of the anode plate corresponding to a certain production process parameter (which may include electrolyte component, additive ratio, electrolysis voltage/current, electrolysis duration, and the like) when the abnormality occurs may be analyzed, a weight range or a metal purity range of the anode plate which is easy to occur (if the abnormality probability is greater than 50%, it is considered that the anode plate is easy to occur) under the production process parameter is estimated, if the production process parameter corresponding to the plate arrangement data is the aforementioned estimated production process parameter, it may be determined whether the anode plate in the weight range or the metal purity range is included in the current plate arrangement data based on the acquired information, or whether the occupation ratio of the anode plates in the weight range or the metal purity range reaches a preset threshold value, if so, the correction of the plate arrangement scheme can be realized by reducing the corresponding anode plates or rejecting the corresponding anode plates.

In some embodiments, the abnormal pole plates in production may be monitored based on the related data in the generated plate arrangement scheme, and the monitoring process may be implemented by setting a special monitoring module or by the aforementioned determining module 220. In some embodiments, a monitoring module may be provided in the monitoring system 200 for monitoring the abnormality of the electrode plates during production by acquiring data from the plate arrangement scheme and production data, in some embodiments, a monitoring module may also be provided in the electrolytic production plating system 500, to monitor for abnormalities in the plates in production based on data in the plating scheme, in some embodiments, the monitoring module can also be arranged in a system corresponding to the electrolytic production process, the monitoring module can monitor the production data in real time, and then monitor the abnormity of the polar plates in the production based on the plate arrangement scheme data acquired from the plate arrangement process, in some embodiments, the monitoring module can also be directly set in the monitoring center, the data generated by each process can be uploaded to the monitoring center for remote analysis, the monitoring module can monitor the abnormity of the polar plate in the production based on the received data and production data in the plate arrangement scheme.

In some embodiments, monitoring of abnormal plates in production can be achieved by acquiring production data in electrolytic production and then determining abnormal plates in production based on the plate arrangement scheme and the production data.

In some embodiments, the obtaining of the production data in the electrolytic production may be that the monitoring module directly obtains from the electrolytic production process, in some embodiments, the obtaining of the production data in the electrolytic production may be that the electrolytic production process uploads the relevant production data to the monitoring center, and the monitoring module obtains from the monitoring center, and in some embodiments, the monitoring module may also directly monitor the electrolytic production process and generate the production data.

In some embodiments, the production data may further include data related to the produced metal, such as appearance of the metal, quality of the metal, ambient temperature data, concentration of acid mist generated by electrolysis, and the like, and the production data may be further determined accurately based on the production data, such as the growth of the metal may be known in time based on the data of appearance of the metal, quality of the metal, and the like, and whether the current setting of the electrolysis process parameters is appropriate and the current source of the anode plate is normal may be known through the ambient temperature data, the acid mist concentration data, and the like, and the acid mist concentration may be abnormal if the ore source contains more impurities or the electrolyte contains abnormal components.

The plate data is data reflecting plate information, and in some embodiments, the plate data is specifically divided into anode plate data and cathode plate data, and in some embodiments, the anode plate data is related data of the anode plate participating in production, and includes identification data of the anode plate and production data of the anode plate, and the identification data of the anode plate may be obtained based on an identification of the anode plate, and specifically may include information of a mineral source for manufacturing the anode plate, casting information of the anode plate, shaping information of the anode plate, batch information of the anode plate, size information of the anode plate, and the like. The production data of the anode plate is obtained based on the electrolysis production process, and specifically may include real-time inter-polar distance information of the anode plate and the corresponding cathode plate, real-time weight of the anode plate, and the like.

In some embodiments, the cathode plate data is data related to the cathode plate participating in production, and includes identification data of the cathode plate and production data of the cathode plate, and the identification data of the cathode plate may be obtained based on an identification of the cathode plate, and specifically may include the number of times of use of the cathode plate, the number of times of occurrence of production abnormality, the number of times of shaping of the cathode plate, supplier information of the cathode plate, size information of the cathode plate, and the like. The production data of the cathode plate is obtained based on the electrolytic production process, and may specifically include real-time inter-polar distance information of the cathode plate and the anode plate corresponding thereto, real-time weight of the cathode plate, and the like, where the difference between the real-time weight of the cathode plate and the initial weight thereof is the weight of the metal currently produced on the cathode plate.

The production process parameters refer to the process parameter configuration adopted in the current production, such as the components of the adopted electrolyte, the components and the proportion of additives, the set electrolysis voltage, the electrolysis current, the electrolysis time length, the electrolysis temperature and the like, and the rest of the specification is further explained about the production process parameters.

Based on the acquired production data, and combining with the plate arrangement scheme, it can preliminarily determine whether the current production is abnormal, for example, in some embodiments, the respective initial weight and initial inter-polar distance of a certain cathode plate and an anode plate can be determined by the plate arrangement scheme, based on the acquired production data, the weight of the anode plate and the weight of the cathode plate at a certain production moment and the inter-polar distance of the anode plate and the cathode plate at the moment can be obtained, in some embodiments, the weight of the metal produced at the moment can be determined based on the weight difference of the cathode plate, the normal weight difference range of the anode plate can be determined by combining the weight of the produced metal, if the weight difference of the anode plate at the moment exceeds the normal weight difference range, it can preliminarily determine that the anode plate is abnormal, because in the plate arrangement scheme, the position of each anode plate and the cathode plate has detailed records, based on the identity information of the anode plate, the abnormal anode plate can be quickly positioned and fed back to the corresponding monitoring center so as to check the abnormality in time.

In some embodiments, the normal inter-polar distance range between the cathode plate and the anode plate can be estimated based on the electrolysis time, if the inter-polar distance between a certain cathode plate and the anode plate in the acquired data exceeds the normal inter-polar distance range, the anode plate and the cathode plate can be preliminarily determined to be abnormal in production, corresponding identity information can be rapidly acquired based on the identity marks of the anode plate and the cathode plate, and the anode plate and the cathode plate which are abnormal in production can be rapidly positioned and correspondingly fed back to the monitoring center based on the plate arrangement scheme.

In some embodiments, pole plates with production anomalies may be determined by manually analyzing the acquired data, and in some embodiments, determining pole plates with production anomalies based on the acquired data may also be accomplished by a correlation algorithm.

In some embodiments, the monitoring module may process the acquired plate arrangement scheme and the production data based on a trained machine learning model such as a monitoring model, and determine the plate with the abnormal production. When monitoring is performed by using the monitoring model, the data input into the monitoring model may be production data and a plate arrangement scheme, and the contents of the production data and the data included in the plate arrangement scheme are referred to in other parts of the description. In some embodiments, the data output by the monitoring model may be the location information of the electrode plate with the abnormal production, for example, the output content may be C001-01-a001, that is, the electrode plate with the abnormal production is the anode plate numbered 001 at the 01 slot position of the 001 slot. In some embodiments, the data output by the monitoring model may also include abnormal situations, such as abnormal pole pitch anomalies and abnormal specification of specific anomaly pitch values.

In some embodiments, the abnormal data output by the monitoring model may be written into the identity information of the polar plate corresponding to the abnormality, so as to record and update the conditions of the polar plate participating in the production, which is beneficial for subsequent further utilization, for example, when a plate arranging scheme is subsequently formulated, the recorded abnormal conditions of the polar plate participating in the production may be read, so as to correct the plate arranging scheme, and the like.

In some embodiments, the monitoring model may include, but is not limited to, one or any combination of Neural Networks (NN), Linear Regression (LR), Decision Trees (DT), Deep Neural Networks (DNN), Support Vector Machines (SVM), K-Nearest Neighbor (KNN), and the like.

The monitoring model can be obtained by performing machine learning training on the initial monitoring model based on a large number of training samples with labels. The training sample of the monitoring model can be the initial weight and/or the composition of a plurality of polar plates, the electrolysis time, the initial polar distance, the polar distance corresponding to the electrolysis time and/or the polar plate weight, and the label of the training sample of the monitoring model can be whether the polar plate is abnormal or not.

The training samples of the monitoring model and the labels of the training samples can be obtained from historical data. For example, historical production data may be obtained from historical data stored in a database of the monitoring center. In some embodiments, the training samples of the monitoring model and the labels of the training samples may be obtained through an online platform (e.g., a website, an application, etc.). In some embodiments, the training samples of the monitoring model and the labels of the training samples may also be obtained by manual input, invoking a related interface, and the like. In some embodiments, the training samples and the labels of the training samples of the monitoring model may also be obtained in any other manner.

In some embodiments, after determining the pole plate with abnormal production, the monitoring module may feed back information of the pole plate with abnormal production, in some embodiments, the monitoring module may feed back the information of the pole plate with abnormal production to the monitoring center, in some embodiments, the monitoring module may perform early warning according to the monitored abnormality in addition to feeding back the abnormality, and the early warning may be implemented by a special early warning module or directly by the monitoring module. During early warning, various modes such as voice broadcasting, acousto-optic reminding, screen display and the like or combinations thereof can be adopted, and the content of the early warning can comprise the positioning information of the abnormal polar plate and specific abnormal conditions such as abnormal inter-polar distance, abnormal temperature and the like.

The information of the plate with abnormal production is used for feeding back the specific information of the plate with abnormal production so as to determine which plate has the problem. Such as at least one of identity information, location information, and specific anomaly data of the plate that may include production anomalies. In some embodiments, the information of the pole plate with abnormal production may directly include positioning information of the pole plate, and in some embodiments, the specific positioning information of the pole plate may also be determined by the acquired identity information of the pole plate with abnormal production in combination with the data of the plate arrangement scheme.

The positioning information of the plate is information for indicating a specific position of the plate, in some embodiments, the positioning information of the plate may specifically indicate in which slot of which electrolytic cell the plate is, and the indicating form may be C001-01-a001 as described above, that is, the plate with the abnormal production is the anode plate with the number 001, specifically, the 01 slot of the number 001 slot, and in some embodiments, the positioning information of the plate may further include the anode plate or the cathode plate corresponding to the plate with the abnormal production, for example, the indicating form may be C001-01-a001(B008), that is, the plate with the abnormal production is the anode plate with the number 001, specifically, the cathode plate with the number 008 corresponding to the 01 slot of the number 001. The information of the corresponding pole plate is added to the pole plate positioning information, so that comprehensive analysis can be performed by combining the production information of the corresponding pole plate and the like when the abnormal reason is analyzed, and the abnormal reason can be quickly and accurately determined.

In some embodiments, the information of the electrode plate with the abnormal production further includes abnormal data of the electrode plate, and the corresponding abnormal data of different abnormal conditions are different, for example, when the distance between the electrodes is abnormal, the abnormal data is a specific distance value currently determined as the abnormal distance between the electrodes, and for example, when the abnormality is a temperature abnormality, the abnormal data may be a specific temperature value currently determined as the abnormal temperature. In some embodiments, the abnormal data may also include abnormal data corresponding to a mixture of multiple abnormal situations, for example, when the temperature and the inter-electrode distance of the electrode plate are abnormal, the abnormal data may include an abnormal temperature value and an abnormal interval value.

In some embodiments, after the information of the pole plate with the abnormal production is obtained, the information needs to be further fed back to the monitoring center, and the specific implementation of the information feedback may be different based on different setting positions of the monitoring module. In some embodiments, if the monitoring module is directly disposed in the monitoring center, the information output by the monitoring module may be directly stored in a corresponding database of the monitoring center, so as to be called when needed.

In some embodiments, when the monitoring module is not directly disposed in the monitoring center, each electrolytic cell may correspond to a separate monitoring module, and each monitored abnormal information is fed back to the monitoring center by each electrolytic cell. In some embodiments, one monitoring module can correspondingly monitor or count the abnormal information of a plurality of electrolytic cells, and the monitoring module can uniformly feed back the monitored abnormal information to the monitoring center.

FIG. 9 is a schematic diagram of a process 900 for forming an evaluation model according to some embodiments described herein.

The evaluation model 920 can output the capacity pre-estimated value corresponding to each plate arrangement scheme by processing the input data 910, wherein in some embodiments, the input data 910 may include data in the plate arrangement scheme, the data in the plate arrangement scheme may include data of the plate, such as plate weight, plate component, and the like, in some embodiments, the input data 910 may further include production anomaly information of the plate, and the evaluation model 920 may further improve the accuracy of the output capacity pre-estimated value by combining the production anomaly information of the processing plate. In some embodiments, the output data 930 may also include a risk rate for the plating scheme. For input, output and detailed data description of the evaluation model 920, refer to the description of fig. 7.

In some embodiments, the evaluation model 920 may include, but is not limited to, one or any combination of Decision Trees (DTs), Deep Neural Networks (DNNs), and the like. In some embodiments, the evaluation model 920 may also refer to a collection of methods performed based on the processing device. These methods may include a number of parameters. When executing the model, the parameters used may be preset or may be dynamically adjusted. Some parameters may be obtained by a trained method, and some parameters may be obtained during execution.

The parameters of the evaluation model 920 may be obtained by training. Multiple sets of sample data 940 can be obtained, in some embodiments, each set of sample data may include a training sample and a corresponding label, the training sample may include the layout scheme data and the production abnormality information, the label may be a capacity value corresponding to each layout scheme, whether production is abnormal, and the like, training may be performed through the multiple sets of sample data 940, and parameters of the initial evaluation model 950 are updated, so as to obtain the trained initial evaluation model 950. The parameters of the evaluation model 920 are from the trained initial evaluation model 950.

The evaluation model 920 and the trained initial evaluation model 950 have the same model structure. Specifically, the trained initial evaluation model 950 has an input for each training sample, and outputs a performance value corresponding to each training sample and a risk ratio corresponding to each training sample.

Embodiments of the present disclosure also provide an electrolytic production monitoring device, including at least one storage medium and at least one processor, the at least one storage medium configured to store computer instructions; the at least one processor is configured to perform the foregoing method of monitoring electrolytic production, the method comprising: the method comprises the steps of obtaining production data information in production, wherein the production data information reflects at least one of pole plate information, tank information, production detection information and capacity information; and determining a monitoring result based on the production data information.

The embodiment of the specification also provides a computer readable storage medium. The storage medium stores computer instructions, and after the computer reads the computer instructions in the storage medium, the computer realizes the electrolysis production monitoring method, and the method comprises the following steps: the method comprises the steps of obtaining production data information in production, wherein the production data information reflects at least one of pole plate information, tank information, production detection information and capacity information; and determining a monitoring result based on the production data information.

Embodiments of the present disclosure also provide an electrolytic production plating apparatus based on a production data stream, including at least one storage medium and at least one processor, the at least one storage medium configured to store computer instructions; the at least one processor is configured to perform the aforementioned electrolytic production panel method, the method comprising: acquiring plate arrangement data, wherein the plate arrangement data comprises anode plate information and cathode plate information; acquiring identity information and attribute information of the anode plate based on the anode plate information, wherein the attribute information comprises at least one of weight and composition; acquiring at least identity information of a cathode plate based on the cathode plate information; and determining a polar plate arrangement scheme based on the plate arrangement data, wherein the polar plate arrangement scheme comprises at least one of polar plate corresponding relation and initial polar distance.

The embodiment of the specification also provides a computer readable storage medium. The storage medium stores computer instructions, and after the computer reads the computer instructions in the storage medium, the computer realizes the electrolytic production plate arranging method, wherein the method comprises the following steps: acquiring plate arrangement data, wherein the plate arrangement data comprises anode plate information and cathode plate information; acquiring identity information and attribute information of the anode plate based on the anode plate information, wherein the attribute information comprises at least one of weight and composition; acquiring at least identity information of a cathode plate based on the cathode plate information; and determining a polar plate arrangement scheme based on the plate arrangement data, wherein the polar plate arrangement scheme comprises at least one of polar plate corresponding relation and initial polar distance.

The beneficial effects that may be brought by the embodiments of the present description include, but are not limited to: (1) the scheme disclosed by the embodiment of the specification can automatically monitor and optimize the whole production process based on data generated in the production process; (2) in the solution disclosed in the embodiment of the present specification, data circulation between processes can be realized by a related information carrier that can be read by scanning codes, which is more convenient for information acquisition and update, and can promote information circulation; (3) in the scheme disclosed by the embodiment of the specification, corresponding feedback and alarm can be carried out when the abnormality is found in each process, so that the abnormality can be checked in time; (4) in the scheme disclosed in the embodiment of the specification, the selection of the plate arrangement scheme can be determined by actual production requirements, and the actual production requirements are better met, and if the productivity can be used as a standard, the plate arrangement scheme with the maximum productivity can be used for plate arrangement, so that the maximization of the productivity is facilitated; (5) in the scheme disclosed in the embodiment of the specification, the plate arrangement scheme can be corrected based on historical production data, so that possible abnormal polar plates can be eliminated in the plate arrangement stage, and the probability of abnormal production caused by abnormal polar plates in production is reduced; (6) in the scheme disclosed by the embodiment of the specification, the production process can be monitored based on data in the plate arrangement scheme, and when the abnormity is monitored, the polar plate with the abnormity can be immediately positioned so as to eliminate the abnormity in time; (7) in the scheme disclosed in the embodiment of the specification, the monitoring of the abnormity can be directly realized by the model, which is beneficial to reducing the labor cost and improving the monitoring accuracy. It is to be noted that different embodiments may produce different advantages, and in different embodiments, any one or combination of the above advantages may be produced, or any other advantages may be obtained.

Having thus described the basic concept, it will be apparent to those skilled in the art that the foregoing detailed disclosure is to be regarded as illustrative only and not as limiting the present specification. Various modifications, improvements and adaptations to the present description may occur to those skilled in the art, although not explicitly described herein. Such modifications, improvements and adaptations are proposed in the present specification and thus fall within the spirit and scope of the exemplary embodiments of the present specification.

Also, the description uses specific words to describe embodiments of the description. Reference throughout this specification to "one embodiment," "an embodiment," and/or "some embodiments" means that a particular feature, structure, or characteristic described in connection with at least one embodiment of the specification is included. Therefore, it is emphasized and should be appreciated that two or more references to "an embodiment" or "one embodiment" or "an alternative embodiment" in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, some features, structures, or characteristics of one or more embodiments of the specification may be combined as appropriate.

Additionally, the order in which the elements and sequences of the process are recited in the specification, the use of alphanumeric characters, or other designations, is not intended to limit the order in which the processes and methods of the specification occur, unless otherwise specified in the claims. While various presently contemplated embodiments of the invention have been discussed in the foregoing disclosure by way of example, it is to be understood that such detail is solely for that purpose and that the appended claims are not limited to the disclosed embodiments, but, on the contrary, are intended to cover all modifications and equivalent arrangements that are within the spirit and scope of the embodiments herein. For example, although the system components described above may be implemented by hardware devices, they may also be implemented by software-only solutions, such as installing the described system on an existing server or mobile device.

Similarly, it should be noted that in the preceding description of embodiments of the present specification, various features are sometimes grouped together in a single embodiment, figure, or description thereof for the purpose of streamlining the disclosure aiding in the understanding of one or more of the embodiments. This method of disclosure, however, is not intended to imply that more features than are expressly recited in a claim. Indeed, the embodiments may be characterized as having less than all of the features of a single embodiment disclosed above.

Numerals describing the number of components, attributes, etc. are used in some embodiments, it being understood that such numerals used in the description of the embodiments are modified in some instances by the use of the modifier "about", "approximately" or "substantially". Unless otherwise indicated, "about", "approximately" or "substantially" indicates that the number allows a variation of ± 20%. Accordingly, in some embodiments, the numerical parameters used in the specification and claims are approximations that may vary depending upon the desired properties of the individual embodiments. In some embodiments, the numerical parameter should take into account the specified significant digits and employ a general digit preserving approach. Notwithstanding that the numerical ranges and parameters setting forth the broad scope of the range are approximations, in the specific examples, such numerical values are set forth as precisely as possible within the scope of the application.

For each patent, patent application publication, and other material, such as articles, books, specifications, publications, documents, etc., cited in this specification, the entire contents of each are hereby incorporated by reference into this specification. Except where the application history document does not conform to or conflict with the contents of the present specification, it is to be understood that the application history document, as used herein in the present specification or appended claims, is intended to define the broadest scope of the present specification (whether presently or later in the specification) rather than the broadest scope of the present specification. It is to be understood that the descriptions, definitions and/or uses of terms in the accompanying materials of this specification shall control if they are inconsistent or contrary to the descriptions and/or uses of terms in this specification.

Finally, it should be understood that the embodiments described herein are merely illustrative of the principles of the embodiments of the present disclosure. Other variations are also possible within the scope of the present description. Thus, by way of example, and not limitation, alternative configurations of the embodiments of the specification can be considered consistent with the teachings of the specification. Accordingly, the embodiments of the present description are not limited to only those embodiments explicitly described and depicted herein.

Claims (10)

1. An electrolytic production panel arranging method based on production data flow, comprising the following steps:

acquiring plate arrangement data, wherein the plate arrangement data comprises anode plate information and cathode plate information;

acquiring identity information and attribute information of the anode plate based on the anode plate information, wherein the attribute information comprises at least one of weight and composition;

acquiring at least identity information of a cathode plate based on the cathode plate information;

and determining a polar plate arrangement scheme based on the plate arrangement data, wherein the polar plate arrangement scheme comprises at least one of polar plate corresponding relation and initial polar distance.

2. The method according to claim 1, wherein the plate arrangement data further comprises electrolytic tank information, the electrolytic tank information at least comprises slot position information, and the plate arrangement scheme further comprises slot position matching information of the anode plate and the electrolytic tank and/or slot position matching information of the cathode plate and the electrolytic tank.

3. The method of claim 2, further comprising:

making a plurality of board arrangement schemes based on different board arrangement strategies;

analyzing the plurality of plate arrangement schemes, and evaluating the capacity pre-evaluation value of each plate arrangement scheme;

and selecting the plate arrangement scheme with the capacity pre-estimated value meeting the preset requirement as the polar plate arrangement scheme.

4. The method of claim 1, further comprising:

acquiring production abnormal data;

determining identity information of an abnormal anode plate and/or identity information of an abnormal cathode plate based on the production abnormality data;

and correcting the plate arrangement scheme based on the acquired identity information of the abnormal anode plate and/or the acquired identity information of the abnormal cathode plate.

5. An electrolytic production panel system based on production data flow, comprising:

the plate arranging data acquisition module is used for acquiring plate arranging data, and the plate arranging data comprises anode plate information and cathode plate information;

the plate arrangement data determination module is used for determining the identity information and the attribute information of the anode plate based on the anode plate information and at least determining the identity information of the cathode plate based on the cathode plate information; the attribute information includes at least one of weight and composition

And the plate arranging scheme making module is used for making a polar plate arranging scheme based on the plate arranging data, and the polar plate arranging scheme comprises at least one of a polar plate corresponding relation and an initial polar distance.

6. The system of claim 5, wherein the layout data further comprises cell information, the cell information at least comprises slot information, and the plate layout scheme further comprises slot matching information of the anode plate and the electrolytic cell and/or slot matching information of the cathode plate and the electrolytic cell.

7. The system of claim 6, the plating solution formulation module further to:

making a plurality of board arrangement schemes based on different board arrangement strategies;

analyzing the plurality of plate arrangement schemes, and evaluating the capacity pre-evaluation value of each plate arrangement scheme;

and selecting the plate arrangement scheme with the capacity pre-estimated value meeting the preset requirement as the polar plate arrangement scheme.

8. The system of claim 7, further comprising a plating scheme revision module to:

acquiring production abnormal data;

determining identity information of the anode plate and/or identity information of the cathode plate that is abnormal based on the production abnormality data;

and correcting the plate arrangement scheme based on the acquired identity information of the anode plate and/or the acquired identity information of the cathode plate.

9. An electrolytic production slate device based on a production data stream, the device comprising a processor and a memory; the memory is configured to store instructions, and the instructions, when executed by the processor, cause the apparatus to implement operations corresponding to the production data flow-based electrolytic production plating method according to any one of claims 1 to 4.

10. A computer-readable storage medium, wherein the storage medium stores computer instructions, and when the computer instructions in the storage medium are read by a computer, the computer executes the production data flow-based electrolytic production plating method according to any one of claims 1 to 4.

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