CN114349308B - Float ultra-thin glass feeding device and method - Google Patents
Float ultra-thin glass feeding device and method Download PDFInfo
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- CN114349308B CN114349308B CN202111681308.3A CN202111681308A CN114349308B CN 114349308 B CN114349308 B CN 114349308B CN 202111681308 A CN202111681308 A CN 202111681308A CN 114349308 B CN114349308 B CN 114349308B
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- 238000000034 method Methods 0.000 title claims abstract description 19
- 239000011521 glass Substances 0.000 title claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 40
- 230000007246 mechanism Effects 0.000 claims abstract description 37
- 238000002844 melting Methods 0.000 claims abstract description 30
- 230000008018 melting Effects 0.000 claims abstract description 30
- 239000000178 monomer Substances 0.000 claims description 20
- 239000006066 glass batch Substances 0.000 claims description 7
- 230000000903 blocking effect Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000009825 accumulation Methods 0.000 abstract description 2
- 239000002994 raw material Substances 0.000 description 10
- 230000008569 process Effects 0.000 description 5
- 230000001360 synchronised effect Effects 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 2
- 238000006124 Pilkington process Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 239000005329 float glass Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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Abstract
The invention is suitable for the technical field of manufacturing of float ultrathin glass cover plates, and provides a float ultrathin glass feeding device and a float ultrathin glass feeding method. According to the float ultra-thin glass feeding device and method, the first sliding rail, the feeding bin and the conveying mechanism are arranged, the first sliding rail is parallel to the feeding hole of the melting furnace, the feeding bin can move on the surface of the first sliding rail along the length direction of the feeding bin, so that even feeding can be realized during feeding, the melting speed is prevented from being influenced by excessive accumulation of materials at one position, the melting effect of the materials is improved, the conveying mechanism can continuously feed the materials into the feeding bin, the working efficiency is improved, and the device ensures the melting effect of the materials and simultaneously improves the overall practicability of the device.
Description
Technical Field
The invention belongs to the technical field of manufacturing of float ultrathin glass cover plates, and particularly relates to a float ultrathin glass feeding device and a float ultrathin glass feeding method.
Background
The float glass production is that a plurality of raw materials are melted at high temperature and then are pulled into a plate, the productivity in the float process is high, the volume of a kiln is large, hundreds of tons of raw materials are required to be put into the melting kiln every day, and a plurality of charging bins are generally arranged for kiln charging.
Raw materials are carried to the feeding bin through the conveyer belt after mixing the ratio, and the feeding bin is installed in parallel above the feeding mouth of the end part of the melting furnace, and in order to make the feeding even, the feeding bin is opened one by one in the feeding process generally, because the feeding bin is fixed, the fed raw materials can be stacked because a certain distance is arranged between the feeding bin mouths, when the raw materials fall into the melting furnace, the melting rate is influenced by the formation of a material mountain, the time of melting the raw materials is increased, and more energy sources are consumed.
Disclosure of Invention
The invention provides a float ultra-thin glass feeding device and method, and aims to solve the problems that a certain distance is reserved between bin openings, so that fed raw materials can be stacked, when the raw materials fall into a melting furnace, a material mountain is formed to influence the melting rate, the time for melting the raw materials is increased, and more energy sources are consumed.
The invention is realized in such a way that a float ultra-thin glass feeding device and method comprises a first slide rail, a feeding bin and a conveying mechanism;
the two first sliding rails are positioned on the same horizontal line and above a feeding hole of the melting furnace, the two first sliding rails are parallel to the feeding hole of the melting furnace, racks are arranged on the outer surfaces of the two first sliding rails along the length direction of the two first sliding rails, sliding frames capable of sliding along the length directions of the two first sliding rails are transversely and slidably connected to the surfaces of the two first sliding rails, a plurality of first servo motors are fixedly connected to the inner parts of the sliding frames, the top ends of output shafts of the plurality of first servo motors extend to the upper parts of the racks, gears matched with the racks are arranged on the surfaces of the output shafts of the plurality of first servo motors, and the feeding bin is fixedly connected to the bottom ends of the sliding frames;
the conveying mechanism is arranged above the first sliding rail;
the conveying mechanism comprises a plurality of single conveying belts, and the rotary joints at the front end and the rear end of each single conveying belt are mutually hinged.
Further, the gear is detachably arranged on the surface of the output shaft of the first servo motor, and the rack is connected to the outer surface of the first sliding rail through a plurality of screws.
Further, an electric control gate is arranged at the discharge hole at the bottom end of the feeding bin.
Further, two second sliding rails are arranged above the conveying mechanism.
Further, the front end parts of the two second slide rails are parallel to the first slide rail, the rear end parts of the second slide rails are inclined downwards, and sliding grooves are formed in the surfaces of the two second slide rails along the length direction of the surfaces of the two second slide rails.
Further, the conveying mechanism further comprises a power box which is connected to the surfaces of the two second sliding rails in a sliding mode and is located right above the front end of the single conveying belt, a plurality of output shafts are transversely and fixedly connected to the inside of the power box and face the second servo motors of the second sliding rails, and power wheels matched with the sliding grooves are detachably arranged on the surfaces of the output shafts of the second servo motors.
Further, the conveying mechanism further comprises two power rods fixedly connected to the bottom of the power box, and the other ends of the two power rods are respectively and rotatably connected to the rotating nodes at the front end of the single conveying belt.
Further, the conveying mechanism further comprises a plurality of supporting rods rotatably connected to two ends of the rotating nodes, and the other ends of the supporting rods extend to the position of the sliding groove and are transversely and rotatably connected with driven wheels matched with the sliding groove.
Further, the surface of each of the single-body conveyer belts is detachably provided with a blocking strip along the width direction thereof.
The application method of the float ultra-thin glass feeding device comprises the following steps:
s1: starting the conveying mechanism, and conveying the materials to the surface of the monomer conveying belt at the forefront end by a plurality of monomer conveying belts and then falling into the feeding bin;
s2: after a certain amount of materials are accumulated in the feeding bin, a first servo motor is started, and the first servo motor operates to drive the sliding frame and the feeding bin to move along the length direction of the first sliding rail;
s3: after the feeding bin moves to a feeding position, the electric control gate is opened, and materials fall into the melting furnace from the inside of the feeding bin;
s4: the conveying mechanism waits for the feeding bin to move to the lower side of the feeding bin again and feeds the inside of the feeding bin.
Compared with the prior art, the invention has the beneficial effects that:
(1) According to the float ultrathin glass feeding device and method, the feeding bin and the first sliding rail are arranged, the surface of the first sliding rail is connected with the sliding frame in a sliding mode, the sliding frame moves on the first sliding rail along the length direction of the first sliding rail through the operation of the plurality of first servo motors, the feeding bin is fixedly connected to the bottom end of the sliding frame and synchronously moves along with the movement of the sliding frame, the first sliding rail is parallel to the feeding hole of the melting furnace, when the feeding is needed, the feeding bin can be controlled to move above the feeding hole of the melting furnace through the first servo motor, materials are evenly fed into the feeding hole of the melting furnace, the excessive accumulation of the materials at one part is prevented from affecting the melting speed, and the practicability of the device is improved while the melting effect of the materials is improved.
(2) According to the float ultrathin glass feeding device and method, the conveying mechanism is hinged to the front end and the rear end of the single conveying belts, the conveying mechanism is arranged above the feeding bin, materials can be fed into the feeding bin through the operation of the single conveying belts, meanwhile, the two sides of the front end of the first single conveying belt in the conveying mechanism are rotationally connected with the power rod, the top end of the power rod is fixedly connected to the lower surface of the power box, the power box can move on the second sliding rail along the length direction of the second sliding rail, the single conveying belts can be driven to move in the moving process of the power box, so that the conveying mechanism can synchronously move along with the feeding bin and continuously feed the materials into the feeding bin, the repeated feeding of the feeding bin between the conveying mechanism and the feeding place is not needed, and the overall working efficiency of the device is improved.
Drawings
FIG. 1 is a schematic diagram of a float ultra-thin glass batch charging device and method according to the present invention;
FIG. 2 is a side view of the loading bin shown in FIG. 1;
FIG. 3 is a schematic view of the gear and rack shown in FIG. 1;
fig. 4 is a schematic view of the barrier rib structure shown in fig. 1.
In the figure: the automatic feeding device comprises a first sliding rail, a 2-rack, a 3-sliding frame, a 4-first servo motor, a 5-gear, a 6-feeding bin, a 7-electric control gate, 8-screws, a 9-second sliding rail, a 10-sliding groove, an 11-power box, a 12-second servo motor, a 13-power wheel, a 14-power rod, a 15-driven wheel, a 16-supporting rod, a 17-rotating node, an 18-single conveyor belt and a 19-blocking strip.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
Referring to fig. 1-4, the present invention provides a technical solution: the float ultrathin glass feeding device and method comprises a first sliding rail 1, a feeding bin 6 and a conveying mechanism;
the utility model provides a melting furnace's batch charging port, including first slide rail 1, the first slide rail 1 has two and is located the same horizontal line and is located the top of melting furnace's batch charging port, two first slide rail 1 all are on a parallel with the batch charging port of melting furnace, the surface of two first slide rail 1 all is provided with rack 2 along its length direction, the surface transverse sliding connection of two first slide rail 1 has the gliding slip frame 3 of two length directions, the inside fixedly connected with of slip frame 3 a plurality of first servo motors 4, the output shaft top of a plurality of first servo motors 4 extends to the top of rack 2 and its surface is provided with the gear 5 with rack 2 looks adaptation, batch charging bin 6 fixed connection is in the bottom of slip frame 3.
The discharge hole at the bottom end of the feeding bin 6 is provided with an electric control gate 7.
One end on the surface of the first sliding rail 1 is provided with a motor driving device, the device can be used for controlling the operation of a plurality of first servo motors 4, when the plurality of first servo motors 4 operate, the gear 5 arranged at the top end of an output shaft of the first servo motors is matched with the rack 2 to enable the sliding frame 3 to move on the surface of the first sliding rail 1 along the length direction of the first sliding rail 1, the feeding bin 6 fixedly connected to the bottom of the sliding frame 3 moves synchronously with the sliding frame 3, a worker can control the first servo motors 4 to enable the feeding bin 6 to move above a feeding hole of the melting furnace, the feeding bin 6 is stopped at a designated position, and the feeding bin 6 can evenly feed materials according to the material condition in the feeding hole of the melting furnace.
The electric control gate 7 seals the discharge hole of the feeding bin 6, and when feeding is needed, the electric control gate 7 can be controlled to be opened to discharge the materials in the feeding bin 6.
Further, the gear 5 is detachably disposed on the surface of the output shaft of the first servo motor 4, and the rack 2 is fixedly mounted on the outer surface of the first sliding rail 1 through a plurality of screws 8.
When the gear 5 is worn for a period of time, a new gear 5 can be manually replaced and put into use again, the rack 2 is connected to the outer surface of the first sliding rail 1 through a plurality of screws 8, and the rack is convenient to replace after being worn for a period of time.
Further, the conveying mechanism is arranged above the first sliding rail 1.
The conveyor mechanism includes a plurality of single-body conveyor belts 18, and rotary joints 17 at front and rear ends of the plurality of single-body conveyor belts 18 are hinged to each other.
When a plurality of mutually hinged monomer conveyor belts 18 run, materials are transported to the monomer conveyor belt 18 at the head end of the material through the monomer conveyor belt 18 at the tail end of the material and are thrown into the material throwing bin 6.
Further, two second slide rails 9 are arranged above the conveying mechanism.
The front end parts of the two second slide rails 9 are parallel to the first slide rail 1, the rear end parts of the second slide rails 9 are inclined downwards, and sliding grooves 10 are formed in the surfaces of the two second slide rails 9 along the length direction of the surfaces.
The conveying mechanism further comprises a power box 11 which is connected to the surfaces of the two second sliding rails 9 in a sliding manner and is positioned right above the front end of the first single conveying belt 18, a plurality of second servo motors 12 with output shafts facing the second sliding rails 9 are transversely and fixedly connected to the inside of the power box 11, and power wheels 13 matched with the sliding grooves 10 are detachably arranged on the surfaces of the output shafts of the second servo motors 12.
The conveying mechanism further comprises two power rods 14 fixedly connected to the bottom of the power box 11, and the other ends of the two power rods 14 are respectively and rotatably connected to a rotating node 17 at the front end of the first single conveying belt 18.
The conveying mechanism further comprises a plurality of support rods 16 rotatably connected to two ends of the plurality of rotary joints 17, and the other ends of the plurality of support rods 16 extend to the position of the sliding groove 10 and are transversely and rotatably connected with driven wheels 15 matched with the sliding groove 10.
One end of the surface of the second slide rail 9 is also provided with motor drive means.
When the materials are less, the conveying mechanism can stay in place to wait for the material feeding bin 6 to run below the conveying mechanism again after the material feeding is completed, and the material feeding is performed inside the material feeding bin 6.
When more materials are needed, the motor driving device on the surface of the second sliding rail 9 can be used for controlling the plurality of second servo motors 12 to operate, after the second servo motors 12 are started, the power wheels 13 arranged on the surface of the output shafts of the second servo motors interact with the sliding grooves 10 to drive the power boxes 11 to move along the length direction of the second sliding rail 9 on the surface of the second sliding rail 9, the power boxes 11 drive the monomer conveyor belts 18 below the power boxes to synchronously move when moving, the plurality of monomer conveyor belts 18 behind the first monomer conveyor belt 18 synchronously move with the first monomer conveyor belt in the moving process under the action of the first monomer conveyor belt, the lengths of the support rods 16 connected with the two sides of the plurality of rotating nodes 17 are the same, so that the plurality of monomer conveyor belts 18 always keep opposite distances with the second sliding rail 9, and as the rear ends of the second sliding rails 9 incline downwards, the monomer conveyor belts 18 at the tail ends of the plurality of the mutually hinged monomer conveyor belts 18 can always convey materials from low places to high places.
The running speed of the power box 11 can be synchronous with the sliding frame 3, so that the monomer conveyor belt 18 at the head end can keep synchronous movement with the feeding bin 6, and raw materials can be continuously fed into the power box.
Further, the surface of each of the single-body conveyer belts 18 is detachably provided with a blocking strip 19 in the width direction thereof.
The barrier 19 prevents the conveyor from binding against the conveyor belt surface during transport of the material.
The application method of the float ultra-thin glass feeding device comprises the following steps:
s1: starting the conveying mechanism, and conveying the materials to the surface of the monomer conveying belt 18 at the forefront end by the plurality of monomer conveying belts 18 and then falling into the feeding bin 6;
s2: after a certain amount of materials are accumulated in the feeding bin 6, a first servo motor 4 is started, and the first servo motor 4 operates to drive the sliding frame 3 and the feeding bin 6 to move along the length direction of the first sliding rail 1;
s3: after the feeding bin 6 moves to the feeding position, an electric control gate 7 is opened, and materials fall into the melting furnace from the inside of the feeding bin 6;
s4: the conveyor waits for the feeder bin 6 to move again below it and feeds the interior of the feeder bin 6.
The working principle and the using flow of the invention are as follows: firstly, a plurality of monomer conveyer belts 18 are started, materials are conveyed to the inside of a feeding bin 6 through the operation of the plurality of monomer conveyer belts 18, after a certain amount of materials are accumulated, a first servo motor 4 is started, the first servo motor 4 drives a sliding frame 3 and the feeding bin 6 to move on a first sliding rail 1, after the feeding bin 6 moves to a designated position, an electric control gate 7 can be opened to throw the materials in the feeding bin 6 into the melting furnace, in the moving process of the feeding bin 6, a second servo motor 12 can be started to control the synchronous displacement of a conveying mechanism and the feeding bin 6, continuous feeding is carried out on the materials in the feeding bin 6 in the moving process of the feeding bin 6, and the working efficiency is improved.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.
Claims (7)
1. The utility model provides a float ultra-thin glass material feeding device which characterized in that: comprises a first sliding rail (1), a feeding bin (6) and a conveying mechanism; the two first sliding rails (1) are positioned on the same horizontal line and above a feeding hole of the melting furnace, the two first sliding rails (1) are parallel to the feeding hole of the melting furnace, racks (2) are arranged on the outer surfaces of the two first sliding rails (1) along the length direction of the two first sliding rails, sliding frames (3) capable of sliding along the length direction of the two sliding frames are transversely and slidably connected to the surfaces of the two first sliding rails (1), a plurality of first servo motors (4) are fixedly connected to the inner parts of the sliding frames (3), the top ends of output shafts of the plurality of first servo motors (4) extend to the upper parts of the racks (2), gears (5) matched with the racks (2) are arranged on the surfaces of the output shafts of the plurality of first servo motors, and the feeding bins (6) are fixedly connected to the bottom ends of the sliding frames (3); the conveying mechanism is arranged above the first sliding rail (1);
the conveying mechanism comprises a plurality of single conveying belts (18), and rotary joints (17) at the front end and the rear end of the single conveying belts (18) are hinged with each other;
two second sliding rails (9) are arranged above the conveying mechanism;
the front end parts of the two second sliding rails (9) are parallel to the first sliding rail (1), the rear end parts of the second sliding rails (9) are inclined downwards, and sliding grooves (10) are formed in the surfaces of the two second sliding rails (9) along the length direction of the surfaces;
the conveying mechanism further comprises a power box (11) which is connected to the surfaces of the second sliding rails (9) in a sliding mode and is located right above the front end of the single conveying belt (18), a plurality of output shafts are transversely and fixedly connected to the inside of the power box (11) and face the second servo motors (12) of the second sliding rails (9), and the surfaces of the output shafts of the second servo motors (12) are detachably provided with power wheels (13) matched with the sliding grooves (10).
2. The float ultra-thin glass batch charging device of claim 1, wherein: the gear (5) is detachably arranged on the surface of the output shaft of the first servo motor (4), and the rack (2) is fixedly arranged on the outer surface of the first sliding rail (1) through a plurality of screws (8).
3. The float ultra-thin glass batch charging device of claim 1, wherein: and an electric control gate (7) is arranged at the discharge hole at the bottom end of the feeding bin (6).
4. The float ultra-thin glass batch charging device of claim 1, wherein: the conveying mechanism further comprises two power rods (14) fixedly connected to the bottom of the power box (11), and the other ends of the two power rods (14) are respectively connected to the rotary nodes (17) at the front ends of the first single conveying belts (18) in a rotary mode.
5. The float ultra-thin glass batch charging device of claim 1, wherein: the conveying mechanism further comprises a plurality of supporting rods (16) which are rotatably connected to two ends of the rotating nodes (17), the other ends of the supporting rods (16) extend to the position of the sliding groove (10) and are transversely and rotatably connected with driven wheels (15) which are matched with the sliding groove (10).
6. The float ultra-thin glass batch charging device of claim 1, wherein: the surface of each of the single-body conveyor belts (18) is detachably provided with a blocking strip (19) in the width direction thereof.
7. A method of using a float ultra-thin glass batch feeder according to any one of claims 1 to 6, comprising the steps of:
s1: starting the conveying mechanism, and conveying materials to the surface of the monomer conveying belt (18) at the forefront by a plurality of monomer conveying belts (18) to fall into the feeding bin (6);
s2: after a certain amount of materials are accumulated in the feeding bin (6), a first servo motor (4) is started, and the first servo motor (4) operates to drive the sliding frame (3) and the feeding bin (6) to move along the length direction of the first sliding rail (1);
s3: after the feeding bin (6) moves to a feeding position, an electric control gate (7) is opened, and materials fall into the melting furnace from the inside of the feeding bin (6);
s4: the conveying mechanism waits for the feeding bin (6) to move to the lower part of the conveying mechanism again and feeds the interior of the feeding bin (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111681308.3A CN114349308B (en) | 2021-12-31 | 2021-12-31 | Float ultra-thin glass feeding device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111681308.3A CN114349308B (en) | 2021-12-31 | 2021-12-31 | Float ultra-thin glass feeding device and method |
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| Publication Number | Publication Date |
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| CN114349308A CN114349308A (en) | 2022-04-15 |
| CN114349308B true CN114349308B (en) | 2023-12-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202111681308.3A Active CN114349308B (en) | 2021-12-31 | 2021-12-31 | Float ultra-thin glass feeding device and method |
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| CN102531331A (en) * | 2011-12-21 | 2012-07-04 | 淄博汇久自动化技术有限公司 | Automatic material distributing device and material distributing method for producing minicrystal glass panes |
| CN203065333U (en) * | 2012-12-26 | 2013-07-17 | 中材科技股份有限公司 | Automatic feeding machine for small-flow high-precision glass kiln |
| CN108558181A (en) * | 2018-06-15 | 2018-09-21 | 芜湖东旭光电科技有限公司 | Glass furnace charger guider and glass furnace charger mounting structure |
| CN211255665U (en) * | 2019-12-25 | 2020-08-14 | 崇州市蜀玻科学仪器有限责任公司 | Glass kiln capable of achieving uniform feeding |
| CN213357308U (en) * | 2020-09-15 | 2021-06-04 | 山东鑫诺新玻璃工程有限公司 | Glass all-electric melting furnace with square carpet heating |
| CN113087365A (en) * | 2021-03-26 | 2021-07-09 | 河南旭阳光电科技有限公司 | Distributing device of glass kiln and glass production line |
| CN214270660U (en) * | 2020-11-25 | 2021-09-24 | 沧州四星光热玻璃有限公司 | Automatic feeding device of all-electric melting glass kiln |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR3074165B1 (en) * | 2017-11-30 | 2020-12-11 | Saint Gobain Isover | MOBILE CONVEYOR IN TRANSLATION |
-
2021
- 2021-12-31 CN CN202111681308.3A patent/CN114349308B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102531331A (en) * | 2011-12-21 | 2012-07-04 | 淄博汇久自动化技术有限公司 | Automatic material distributing device and material distributing method for producing minicrystal glass panes |
| CN203065333U (en) * | 2012-12-26 | 2013-07-17 | 中材科技股份有限公司 | Automatic feeding machine for small-flow high-precision glass kiln |
| CN108558181A (en) * | 2018-06-15 | 2018-09-21 | 芜湖东旭光电科技有限公司 | Glass furnace charger guider and glass furnace charger mounting structure |
| CN211255665U (en) * | 2019-12-25 | 2020-08-14 | 崇州市蜀玻科学仪器有限责任公司 | Glass kiln capable of achieving uniform feeding |
| CN213357308U (en) * | 2020-09-15 | 2021-06-04 | 山东鑫诺新玻璃工程有限公司 | Glass all-electric melting furnace with square carpet heating |
| CN214270660U (en) * | 2020-11-25 | 2021-09-24 | 沧州四星光热玻璃有限公司 | Automatic feeding device of all-electric melting glass kiln |
| CN113087365A (en) * | 2021-03-26 | 2021-07-09 | 河南旭阳光电科技有限公司 | Distributing device of glass kiln and glass production line |
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| CN114349308A (en) | 2022-04-15 |
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