CN114347258A - Quantitative proportioning device for manufacturing expansion mortar by using waste bricks and tiles and expanding agent - Google Patents
Quantitative proportioning device for manufacturing expansion mortar by using waste bricks and tiles and expanding agent Download PDFInfo
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- CN114347258A CN114347258A CN202210107330.5A CN202210107330A CN114347258A CN 114347258 A CN114347258 A CN 114347258A CN 202210107330 A CN202210107330 A CN 202210107330A CN 114347258 A CN114347258 A CN 114347258A
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- 239000002699 waste material Substances 0.000 title claims abstract description 31
- 239000011449 brick Substances 0.000 title claims abstract description 27
- 239000004570 mortar (masonry) Substances 0.000 title claims abstract description 26
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 238000003756 stirring Methods 0.000 claims abstract description 152
- 230000007246 mechanism Effects 0.000 claims abstract description 62
- 239000000463 material Substances 0.000 claims abstract description 53
- 238000005303 weighing Methods 0.000 claims abstract description 17
- 239000003795 chemical substances by application Substances 0.000 claims description 23
- 238000003860 storage Methods 0.000 claims description 18
- 239000003638 chemical reducing agent Substances 0.000 claims description 16
- 238000004321 preservation Methods 0.000 claims description 13
- 238000002156 mixing Methods 0.000 claims description 9
- 230000009977 dual effect Effects 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 239000010410 layer Substances 0.000 claims description 7
- 239000011229 interlayer Substances 0.000 claims description 6
- 238000005485 electric heating Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 4
- 238000007599 discharging Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000003823 mortar mixing Methods 0.000 description 1
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Abstract
The invention relates to a quantitative proportioning device for manufacturing expansion mortar by waste bricks and tiles and an expanding agent, belonging to the field of mortar production equipment; the quantitative proportioning device for manufacturing the expansion mortar by using the waste bricks and tiles and the expanding agent comprises a stirring box, a first stirring mechanism, a second stirring mechanism and a quantitative feeding mechanism, wherein the first stirring mechanism and the second stirring mechanism are arranged in the stirring box, the second stirring mechanism is used for stirring materials while stirring, and the quantitative feeding mechanism used for quantitatively weighing the waste bricks and tiles and the expanding agent and feeding the waste bricks and tiles and the expanding agent is arranged at the top of the stirring box; according to the invention, the first stirring mechanism is used for carrying out internal main stirring work, the materials in the stirring box can be stirred under the assistance of the second stirring mechanism, the stirring effect is ensured, the stirring efficiency is improved, the weight precision of the waste bricks and tiles entering the stirring box and the materials of the expanding agent is high under the coordination of the quantitative feeding mechanism, the error is small, and the quality of the integrally produced expanding mortar is better.
Description
Technical Field
The invention relates to a quantitative proportioning device for manufacturing expansion mortar by using waste bricks and tiles and an expanding agent, belonging to the field of mortar production equipment.
Background
In the application process of the prior waste bricks and tiles, the waste bricks and tiles can be mixed with an expanding agent to manufacture expansion mortar, in the production process of the expansion mortar, in order to ensure the production quality of the expansion mortar, the overall proportioning quality of the waste bricks and tiles and the expanding agent needs to be strictly controlled, but the overall control precision of the prior feeding mechanism is lower, so that errors are formed on feeding materials, and the quality of the expansion mortar is seriously influenced.
Meanwhile, in the production process of the expansion mortar, water is generally added to mix the waste bricks and tiles with the expansion agent so as to stir and mix the waste bricks and tiles, but the existing stirring equipment for production generally stirs the waste bricks and tiles through a single stirring rod, and the viscosity of the materials in the middle stage of mixing is increased, so that the raw materials are easily stirred unevenly, and the mortar quality is influenced.
Disclosure of Invention
In order to overcome the problems in the prior art, the invention carries out the main internal stirring work through the first stirring mechanism, can turn the materials in the stirring box under the assistance of the second stirring mechanism, ensures the stirring effect, improves the stirring efficiency, has high weight precision of the waste bricks and tiles entering the stirring box and the materials of the expanding agent under the coordination of the quantitative feeding mechanism, has small error and better quality of the integrally produced expanded mortar.
In order to overcome the problems in the background art and solve the problems, the invention is realized by the following technical scheme:
the quantitative proportioning device for manufacturing the expansion mortar by using the waste bricks and the expanding agents comprises a stirring box, a first stirring mechanism, a second stirring mechanism and a quantitative feeding mechanism, wherein the first stirring mechanism and the second stirring mechanism are arranged in the stirring box, materials are stirred while the materials are stirred, and the quantitative feeding mechanism used for quantitatively weighing the waste bricks and the expanding agents and feeding the waste bricks and the expanding agents is arranged at the top of the stirring box.
Preferably, first rabbling mechanism includes driving motor, bears base, carousel bearing, (mixing) shaft, stirring vane, stirring roller, install driving motor and carousel bearing on the agitator tank, driving motor is connected with the vertical (mixing) shaft of installing on the agitator tank, is provided with the bearing base who bears on carousel bearing on being located the (mixing) shaft outside the agitator tank, is provided with the stirring roller that is used for stirring the material and is used for stirring the stirring vane of material on being located the (mixing) shaft of agitator tank, and stirring roller and stirring vane cross arrangement.
Preferably, the second rabbling mechanism includes worm gear reducer, dual output shaft motor, crank pivot, head rod, second connecting rod, stirring screw, driving motor, there is crank pivot through the support mounting on the agitator tank, the crank pivot is connected with driving motor through gear drive, it has the head rod to articulate in the crank pivot, the head rod afterbody articulates there is the second connecting rod, be connected with the mounting base on the second connecting rod, be provided with dual output shaft motor on the mounting base, dual output shaft motor both sides are connected with worm gear reducer through the pivot, be connected with vertical stirring screw of installing in the agitator tank on worm gear reducer's the output shaft.
Preferably, the quantitative feeding mechanism comprises a feeding motor, a feeding pipe, a feeding hopper, an electromagnetic valve, a storage box, a feeding screw rod and a weighing sensor, wherein a base is arranged on the stirring box, the weighing sensor is uniformly distributed at the bottom of the base, the feeding pipe with the feeding screw rod internally mounted is arranged on the base, the feeding screw rod is connected with the feeding motor through a speed reducer, the feeding hopper is arranged on the feeding pipe, the storage box is mounted at the top of the stirring box through a support, a discharging port of the storage box is butted with the feeding hopper, and the electromagnetic valve is mounted on the discharging port of the storage box.
Preferably, install on the agitator tank and be used for the heat preservation intermediate layer to inside material heat preservation, the agitator tank bottom is provided with row material pipe, arranges and installs the solenoid valve on the material pipe.
Preferably, a water inlet pipe and a water outlet pipe are arranged on the heat-insulating interlayer, and an electric heating pipe and a temperature sensor are arranged in the heat-insulating interlayer.
The invention has the beneficial effects that:
according to the invention, the first stirring mechanism is used for carrying out internal main stirring work, the materials in the stirring box can be stirred under the assistance of the second stirring mechanism, the stirring effect is ensured, the stirring efficiency is improved, the weight precision of the waste bricks and tiles entering the stirring box and the materials of the expanding agent is high under the coordination of the quantitative feeding mechanism, the error is small, and the quality of the integrally produced expanding mortar is better.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the quantitative feeding mechanism of the present invention.
The reference numbers in the figures are: 1-stirring box, 2-heat preservation interlayer, 3-worm gear reducer, 4-double output shaft motor, 5-crank rotating shaft, 6-first connecting rod, 7-second connecting rod, 8-driving motor, 9-transmission box, 10-driving shaft, 11-gear transmission mechanism, 12-mounting base, 13-rotating shaft, 14-bearing base, 15-turntable bearing, 16-sleeve, 17-electric heating tube, 18-stirring blade, 19-stirring roller, 20-temperature sensor, 21-discharging tube, 22-electromagnetic valve, 23-stirring screw, 24-feeding motor, 25-speed reducer, 26-feeding tube, 27-feeding hopper, 28-electromagnetic valve, 29-material storage box, 30-feeding screw, 31-communicating joint, 32-base and 33-weighing sensor.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings to facilitate understanding of the skilled person.
As shown in fig. 1-2, the quantitative proportioning device for manufacturing the expansion mortar by using the waste tiles and the expanding agent comprises a stirring box 1, a first stirring mechanism, a second stirring mechanism and a heat-insulating interlayer 2, wherein the first stirring mechanism and the second stirring mechanism are arranged inside the stirring box 1, the second stirring mechanism is used for stirring materials during stirring, in the embodiment, the first stirring mechanism is in driving connection with the second stirring mechanism, a quantitative feeding mechanism for quantitatively weighing the waste tiles and the expanding agent and feeding the waste tiles and the expanding agent is arranged at the top of the stirring box 1, and a water pipe for installing a metering pump is further connected to the stirring box 1.
The first stirring mechanism comprises a driving motor 8, a bearing base 14, a turntable bearing 15, a stirring shaft, stirring blades 18 and stirring rollers 19, wherein the driving motor 8 and the turntable bearing 15 are installed on the stirring box 1, the driving motor 8 is connected with the stirring shaft vertically installed on the stirring box 1, the bearing base 14 borne on the turntable bearing 15 is arranged on the stirring shaft positioned outside the stirring box 1, the stirring roller 19 used for stirring materials and the stirring blades 18 used for turning the materials are arranged on the stirring shaft positioned in the stirring box 1, the stirring rollers 19 and the stirring blades 18 are arranged in a crossed manner, in the embodiment, the driving motor 8 is horizontally installed on a support at the top of the stirring box 1, the output shaft of the driving motor 8 is connected with a rotating shaft 13 through a coupler, the rotating shaft 13 is connected with the stirring shaft through a bevel gear transmission mechanism 11, and after the driving motor 8 works, the stirring shaft is driven to rotate, in the process that the stirring roller 19 continuously stirs materials, the stirring blades 18 are matched with each other to turn the materials, the driving motor 8 rotates forwards and backwards, the materials which are upward or downward in the vertical direction can be turned, and meanwhile, the bearing base 14 is arranged on the turntable bearing 15, and the stability of the components during working is also ensured.
The second stirring mechanism comprises a worm gear reducer 3, a double-output-shaft motor 4, a crank rotating shaft 5, a first connecting rod 6, a second connecting rod 7, a stirring screw 23 and a driving motor 8, the stirring box 1 is provided with the crank rotating shaft 5 through a support, the crank rotating shaft 5 is connected with a rotating shaft 13 on the driving motor 8 through a gear transmission mechanism 11, after the driving motor 8 works, the crank rotating shaft 5 is hinged with the first connecting rod 6, the tail part of the first connecting rod 6 is hinged with the second connecting rod 7, the second connecting rod 7 is connected with a mounting base 12, the mounting base 12 is provided with the double-output-shaft motor 4, two sides of the double-output-shaft motor 4 are connected with the worm gear reducer 3 through the rotating shaft 13, the output shaft of the worm gear reducer 3 is connected with the stirring screw 23 vertically installed in the stirring box 1, the crank rotating shaft 5 rotates, so that the first connecting rod 6, Second connecting rod 7, mounting base 12 forms crank and rocker mechanism, thereby mounting base 12 can take place the skew on vertical position, in this embodiment, 1 top of agitator tank still is provided with the sleeve 16 corresponding with stirring screw 23, stirring screw 23 top does not have spiral part to cup joint on sleeve 16, thereby stirring screw 23 can reciprocate telescopically along sleeve 16, driving motor 8 back of work, when driving first rabbling mechanism work, can drive second rabbling mechanism and reciprocate, dual output shaft motor 4 drives stirring screw 23 through worm gear reducer 3 and rotates, the pivoted in-process, stirring screw 23 moves about the area material and lasts and turns, the stirring of cooperation first rabbling mechanism in central point position, guarantee material stirring quality and stirring efficiency.
The quantitative feeding mechanism comprises a feeding motor 24, a feeding pipe 26, a feeding hopper 27, an electromagnetic valve 28, a storage box 29, a feeding screw rod 30 and a weighing sensor 33, wherein a base 32 is arranged on the stirring box 1, the weighing sensor 33 is uniformly distributed at the bottom of the base 32, the feeding pipe 26 internally provided with the feeding screw rod 30 is arranged on the base 32, the feeding screw rod 30 is connected with the feeding motor 24 through a speed reducer 25, the feeding hopper 27 is arranged on the feeding pipe 26, the storage box 29 is arranged at the top of the stirring box 1 through a support, a discharge port of the storage box 29 is butted with the feeding hopper 27, and the electromagnetic valve 28 is arranged on the discharge port of the storage box 29. In this embodiment, the communicating joint 31 is installed on the discharge port of the feeding pipe 26, the communicating joint 31 is a corner structure, that is, the feeding port and the discharge port are perpendicular to each other, it is ensured that the feeding port at the vertical position on the stirring box 1 is butted with the discharge port of the feeding pipe 26 in the horizontal direction, the communicating joint 31 is installed on the feeding pipe 26, but does not form a connection relationship with the stirring box 1, similarly, the storage box 29 is installed on the top of the stirring box 1 through a bracket, and the discharge port is butted with the feeding hopper 27, and does not form a connection relationship with the feeding hopper 27. When the electromagnetic valve 28 on the discharge port of the storage box 29 is opened for feeding, the material inside the storage box 29 continuously enters the feeding hopper 27, the weighing sensor 33 carries the device and the newly-entered material, when the preset mass is reached, the electromagnetic valve 28 is closed, the feeding motor 24 is opened, the material inside the feeding hopper 27 continuously moves to the discharge port of the feeding pipe 26 under the action of the feeding screw 30, and then continuously enters the stirring box 1.
In the specific implementation process of the quantitative feeding mechanism, in order to realize the control of the output speed of the feeding screw 30, the weighing sensor 33 can measure the weight of equipment on the top of the base 32, including the weight of the feeding hopper and the raw materials in the feeding hopper, directly detect the weight of the equipment on the top of the base 32, only the weight change value in the corresponding time interval needs to be detected, the current material output speed can be obtained, the detection precision is high, when the weight of the equipment is increased, the increased weight is the weight of the output material, the base 32 is also provided with a controller connected with the weighing sensor 33, the controller selects a PLC, the PLC can divide the data transmitted back by the weighing sensor 33 by the corresponding detection time interval, the current material output speed can be obtained, the PLC is also connected with the feeding motor 24, and controls the rotating speed of the motor according to the currently detected real-time data, and finally, the discharging speed of the feeding screw 30 is kept at a constant value, so that the output of the raw materials is stably realized, and the subsequent mortar mixing precision is improved. In order to realize the control of the rotating speed of the feeding motor 24, a frequency converter is arranged between the PLC and the feeding motor 24, the controller sends a signal to a servo or the frequency converter, and the control of the rotating speed of the motor can be realized through the frequency converter.
Install on agitator tank 1 and be used for the heat preservation intermediate layer 2 to inside material heat preservation, 1 bottom of agitator tank is provided with row material pipe 21, arranges and installs solenoid valve 22 on the material pipe 21, and 1 internally mounted collecting hopper of agitator tank is used for the feeding, be provided with inlet tube and outlet pipe on the heat preservation intermediate layer 2, 2 internally mounted in heat preservation intermediate layer have electrothermal tube 17 and temperature sensor 20, in this embodiment, PLC is all connected to electrothermal tube 17 and temperature sensor 20, is full of water heat preservation intermediate layer 2 back, through PLC control electrothermal tube 17 work, and the electrothermal tube 17 rises to water heating back temperature, and the inside heat of heat preservation intermediate layer 2 conducts to agitator tank 1 gradually to make agitator tank 1 inside remain the temperature of a suitable stirring throughout.
Based on the implementation process, the double-output-shaft motor 4, the driving motor 8, the electric heating pipe 17, the temperature sensor 20, the feeding motor 24, the electromagnetic valve 28 and the weighing sensor 33 are all connected with the PLC.
The working process of the invention is as follows: when the electromagnetic valve 28 on the discharge port of the storage box 29 is opened for feeding, the material inside the storage box 29 continuously enters the feeding hopper 27, the weighing sensor 33 carries the device and the newly-entered material, when the preset mass is reached, the electromagnetic valve 28 is closed, the feeding motor 24 is opened, the material inside the feeding hopper 27 continuously moves to the discharge port of the feeding pipe 26 under the action of the feeding screw 30, then the material continuously enters the stirring box 1, after the material is added, the driving motor 8 and the double-output shaft motor 4 are opened, the stirring shaft is driven to rotate after the driving motor 8 works, in the process that the stirring roller 19 continuously stirs the material, the stirring blades 18 are mutually matched to stir the material, the upward or downward material stirring in the vertical direction can be carried out through the forward and backward rotation of the driving motor 8, and meanwhile, the driving motor 8 drives the crank rotating shaft 5 to rotate through the gear transmission mechanism 11, stirring screw 23 can reciprocate telescopically along sleeve 16, and driving motor 8 work back drives first rabbling mechanism work, can drive the second rabbling mechanism and reciprocate, and dual output shaft motor 4 drives stirring screw 23 through worm gear reducer 3 and rotates, and the pivoted in-process, stirring screw 23 move about and take the material to last stirring, and the stirring of cooperation first rabbling mechanism in central point position guarantees material stirring quality and stirring efficiency.
According to the invention, the first stirring mechanism is used for carrying out internal main stirring work, the materials in the stirring box can be stirred under the assistance of the second stirring mechanism, the stirring effect is ensured, the stirring efficiency is improved, the weight precision of the waste bricks and tiles entering the stirring box and the materials of the expanding agent is high under the coordination of the quantitative feeding mechanism, the error is small, and the quality of the integrally produced expanding mortar is better.
Finally, it is noted that the above-mentioned preferred embodiments illustrate rather than limit the invention, and that, although the invention has been described in detail with reference to the above-mentioned preferred embodiments, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the scope of the invention as defined by the appended claims.
Claims (6)
1. The utility model provides a ration proportioning device of expansion mortar is made with expanding agent to abandonment brick and tile which characterized in that: the quantitative proportioning device for manufacturing the expansion mortar by using the waste bricks and the expanding agents comprises a stirring box, a first stirring mechanism, a second stirring mechanism and a quantitative feeding mechanism, wherein the first stirring mechanism and the second stirring mechanism are arranged in the stirring box, materials are stirred while the materials are stirred, and the quantitative feeding mechanism used for quantitatively weighing the waste bricks and the expanding agents and feeding the waste bricks and the expanding agents is arranged at the top of the stirring box.
2. The quantitative proportioning device for expansion mortar manufactured by waste bricks and tiles and expanding agents according to claim 1, which is characterized in that: first rabbling mechanism includes driving motor, bears base, carousel bearing, (mixing) shaft, stirring vane, stirring roller, install driving motor and carousel bearing on the agitator tank, driving motor is connected with vertical (mixing) shaft of installing on the agitator tank, is located to be provided with on the (mixing) shaft outside the agitator tank and bears the weight of base on the carousel bearing, is located to be provided with on the (mixing) shaft of agitator tank and is used for stirring the stirring roller of material and is used for the stirring blade of material, and stirring roller and stirring vane cross arrangement.
3. The quantitative proportioning device for manufacturing the expansion mortar by using the waste tiles and the expanding agent according to claim 1 or 2, which is characterized in that: the second rabbling mechanism includes worm gear reducer, dual output shaft motor, crank pivot, head rod, second connecting rod, stirring screw, driving motor, there is the crank pivot through the support mounting on the agitator tank, the crank pivot is connected with driving motor through gear drive, it has the head rod to articulate in the crank pivot, the head rod afterbody articulates there is the second connecting rod, be connected with the mounting base on the second connecting rod, be provided with dual output shaft motor on the mounting base, dual output shaft motor both sides are connected with worm gear reducer through the pivot, be connected with vertical stirring screw of installing in the agitator tank on worm gear reducer's the output shaft.
4. The quantitative proportioning device for expansion mortar manufactured by waste bricks and tiles and expanding agents according to claim 3, which is characterized in that: the quantitative feeding mechanism comprises a feeding motor, a feeding pipe, a feeding hopper, an electromagnetic valve, a storage box, a feeding screw and a weighing sensor, wherein a base is arranged on the stirring box, the weighing sensor is uniformly distributed at the bottom of the base, the feeding pipe with the feeding screw internally installed is arranged on the base, the feeding screw is connected with the feeding motor through a speed reducer, the feeding hopper is arranged on the feeding pipe, the storage box is installed at the top of the stirring box through a support, the discharge port of the storage box is butted with the feeding hopper, and the electromagnetic valve is installed on the discharge port of the storage box.
5. The quantitative proportioning device for expansion mortar manufactured by waste tiles and expanding agents according to claim 1 or 4, which is characterized in that: install on the agitator tank and be used for the heat preservation intermediate layer to inside material heat preservation, the agitator tank bottom is provided with row material pipe, arranges and installs the solenoid valve on the material pipe.
6. The quantitative proportioning device for expansion mortar manufactured by waste bricks and tiles and expanding agents according to claim 5, which is characterized in that: the heat-preservation interlayer is provided with a water inlet pipe and a water outlet pipe, and an electric heating pipe and a temperature sensor are arranged in the heat-preservation interlayer.
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CN202210107330.5A CN114347258A (en) | 2022-01-28 | 2022-01-28 | Quantitative proportioning device for manufacturing expansion mortar by using waste bricks and tiles and expanding agent |
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CN202210107330.5A CN114347258A (en) | 2022-01-28 | 2022-01-28 | Quantitative proportioning device for manufacturing expansion mortar by using waste bricks and tiles and expanding agent |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117384657A (en) * | 2023-12-07 | 2024-01-12 | 北京联绿生态环境有限公司 | Industrial construction waste recycling waste combustible recycling device |
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CN217098311U (en) * | 2022-01-06 | 2022-08-02 | 中国科学院武汉岩土力学研究所 | Pulping device for cement-fly ash-expansive soil grouting material |
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2022
- 2022-01-28 CN CN202210107330.5A patent/CN114347258A/en active Pending
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KR20090018744A (en) * | 2007-08-18 | 2009-02-23 | 김상용 | Mortar mixer |
CN204354299U (en) * | 2014-12-30 | 2015-05-27 | 富阳怀邦机械有限公司 | A kind of cement mixer |
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CN117384657B (en) * | 2023-12-07 | 2024-05-10 | 北京联绿生态环境有限公司 | Industrial construction waste recycling waste combustible recycling device |
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