CN114345727A - Pole shoe size automatic sorting device - Google Patents
Pole shoe size automatic sorting device Download PDFInfo
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- CN114345727A CN114345727A CN202210014561.1A CN202210014561A CN114345727A CN 114345727 A CN114345727 A CN 114345727A CN 202210014561 A CN202210014561 A CN 202210014561A CN 114345727 A CN114345727 A CN 114345727A
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Abstract
An automatic pole shoe size sorting device comprises a feeding mechanism, a sorting mechanism and a sorting mechanism, wherein the feeding mechanism is suitable for providing a plurality of pole shoes; an outer diameter sorting device configured to drop the pole shoes to a plurality of first positions having different first distances from the feed mechanism in a first horizontal direction based on outer diameters of the pole shoes from the feed mechanism; a plurality of posture adjustment mechanisms respectively provided at a plurality of first positions to receive the pole shoes thrown off from the outer diameter sorting device and configured to adjust postures of the pole shoes such that planes of the pole shoes are perpendicular to a first horizontal direction; a thickness sorting device configured to drop the pole shoe to a plurality of second positions having different second distances from the attitude adjustment mechanism in a second horizontal direction perpendicular to the first horizontal direction based on a thickness of the pole shoe from the attitude adjustment mechanism; and a sorting matrix disposed below the thickness sorting device to receive the pole shoes falling from the thickness sorting device and determine the outer diameters and thicknesses of the pole shoes according to the falling positions of the pole shoes.
Description
Technical Field
At least one embodiment of the present disclosure relates to a sorting device, and more particularly, to an automatic pole shoe size sorting device.
Background
In the process production of the traveling wave tube, a large number of pole shoes are needed, and due to quality consistency control or design requirements, the inner diameter, the outer diameter and the thickness of the pole shoes of the traveling wave tube need to be sorted. The traditional sorting mode adopts instruments to measure one by one, sorts in a marking mode one by one, the mode is low in efficiency, high-precision measuring equipment is required in the sorting process, and the cost is high.
Disclosure of Invention
In view of the above, the present disclosure provides an automatic pole shoe size sorting apparatus that is intended to at least partially solve at least one of the above technical problems.
The present disclosure provides a pole shoe size automatic sorting device, including:
a feeding mechanism adapted to provide a plurality of pole shoes;
an outer diameter sorting device configured to drop the pole pieces to a plurality of first locations having different first distances from the feeding mechanism in a first horizontal direction based on outer diameters of the pole pieces from the feeding mechanism;
a plurality of posture adjustment mechanisms provided at a plurality of the first positions, respectively, to receive the pole pieces thrown off the outer diameter sorting device, and configured to adjust postures of the pole pieces so that planes of the pole pieces are perpendicular to the first horizontal direction;
a thickness sorting device configured to drop the pole shoe to a plurality of second positions having different second distances from the attitude adjustment mechanism in a second horizontal direction perpendicular to the first horizontal direction based on a thickness of the pole shoe from the attitude adjustment mechanism; and
and the sorting matrix is arranged below the thickness sorting device to receive the pole shoe falling from the thickness sorting device and determine the outer diameter and the thickness of the pole shoe according to the falling position of the pole shoe.
According to an embodiment of the present disclosure, the outer diameter sorting apparatus includes:
a first support frame;
the two diameter measuring baffles are obliquely arranged on the first supporting frame downwards relative to the horizontal plane, and the distance between the two diameter measuring baffles is reduced along with the reduction of the height;
the blanking plate is pivotally arranged at the lower part of the diameter measuring baffle relative to the diameter measuring baffle, and the blanking plate and the two diameter measuring baffles limit a diameter measuring space in which the pole shoes slide;
a drive mechanism configured to drive the blanking plate to rotate relative to the calliper baffles in response to an electrical signal from the pole pieces contacting the inside edges of the two calliper baffles, such that the pole pieces exit the calliper baffles and are thrown along the blanking plate into one of the first plurality of positions.
According to an embodiment of the present disclosure, the drive mechanism includes,
a pneumatic or hydraulic cylinder mounted on the first support frame to contract in response to electrical signals from the pole pieces contacting the inside edges of the two caliper guards; and
a driving rod configured to keep the lower ends of the blanking plates in contact with or allow the lower ends of the two diameter-measuring baffles to be separated with the expansion and contraction of the pneumatic or hydraulic cylinder, the pole shoe being separated from the diameter-measuring space in response to the separation of the lower ends of the blanking plates from the lower ends of the two diameter-measuring baffles.
According to an embodiment of the present disclosure, the first support frame includes:
a support table;
the first supporting arm is arranged at the first end of the supporting table;
the first pivot is arranged on the first supporting arm, and the upper end of the blanking plate is rotatably arranged on the first pivot; and
two second supporting arms connected between the first supporting arms and the second end of the supporting platform, two diameter measuring baffles respectively mounted on the second supporting arms,
according to the embodiment of the disclosure, the first support arm is provided with a first adjusting groove, and the pivot is slidably mounted in the adjusting groove so as to adjust the inclination of the diameter measuring baffle;
according to the embodiment of the disclosure, each second support arm is provided with at least one adjusting column, each diameter measuring baffle is provided with at least one second adjusting groove, and the adjusting columns are matched with the second adjusting grooves to adjust the distance between the two diameter measuring baffles.
According to an embodiment of the present disclosure, each of the posture adjustment mechanisms includes:
a funnel portion adapted to receive pole shoes thrown off of the outer diameter sizer; and
and the adjusting part is connected to the lower end of the funnel part and is provided with a guide groove which is approximately matched with the shape of the pole shoe, so that the plane of the pole shoe falling from the funnel part is vertical to the first horizontal direction.
According to an embodiment of the present disclosure, the thickness sorting apparatus includes:
a second support frame;
the thickness measuring slide bars are radially and obliquely arranged on the second supporting frame, the distance between every two adjacent thickness measuring slide bars is increased along with the reduction of the height, the minimum distance is smaller than the minimum thickness of the pole shoe to be measured, the maximum distance is larger than the maximum thickness of the pole shoe to be measured, and the minimum distances are respectively opposite to the outlets of the posture adjusting mechanisms.
According to an embodiment of the present disclosure, the thickness sorting apparatus further includes:
and the guide plates are respectively arranged above the thickness measuring slide bar, and the distance between every two adjacent guide plates is set to enable the pole shoe to be kept in an upright posture between the two guide plates.
According to an embodiment of the disclosure, the sorting matrix comprises a plurality of receiving troughs arranged in a matrix, the pole shoes received by each receiving trough having the same outer diameter and thickness.
According to an embodiment of the present disclosure, the feed mechanism includes:
a hopper containing a plurality of pole shoes;
the chute is connected between the hopper and the upper end of the diameter measuring baffle; and
and the vibration device is arranged in the hopper, and the pole shoe is driven by the vibration of the vibration device to move towards the upper end of the diameter measuring baffle plate through the sliding groove in a lying posture.
According to this disclosed embodiment, still include the internal diameter letter sorting module, set up in vibration dish feed mechanism with between the external diameter letter sorting module, and include:
the rotatable cone is used for penetrating the pole shoe to be tested, and the maximum diameter of the cone is 3-7 mm;
a motor to drive the cone to rotate;
the material guide chute is arranged below the cone; and
and the material guide structure similar to the posture adjusting mechanism is arranged at the inlet of the outer diameter sorting device.
According to the pole shoe size automatic sorting device disclosed by the embodiment of the disclosure, by arranging the outer diameter sorting device and the posture adjusting mechanism, different throwing speeds are formed by self weight according to the stay height difference of the pole shoes on the outer diameter sorting device caused by different outer diameters, and then the pole shoes are thrown out and fall into different positions of the posture adjusting mechanism, so that the pole shoes are automatically sorted according to different outer diameters.
According to the pole shoe size automatic sorting device disclosed by the embodiment of the disclosure, by arranging the thickness sorting device, different throwing positions are formed by utilizing the different thicknesses of the pole shoes, and further, the thickness automatic sorting is realized.
According to this disclosed pole shoe size automatic sorting device of above-mentioned embodiment, realized the combined type automatic sorting to the pole shoe through the combination with external diameter sorting device, gesture guiding mechanism, thickness sorting device and letter sorting mechanism, improved letter sorting efficiency and letter sorting precision.
Drawings
Fig. 1 is a schematic perspective view of an automatic pole shoe size sorting apparatus in an embodiment of the present disclosure;
fig. 2 is a front view, a side view and a perspective view of an outer diameter sorting apparatus in an embodiment of the disclosure;
fig. 3 is a schematic diagram illustrating the sorting operation of the outer diameter sorting apparatus in the embodiment of the present disclosure;
fig. 4 is a front view, a side view and a perspective view of a thickness sorting apparatus and an attitude adjusting mechanism in combination in an embodiment of the disclosure; and
fig. 5 is a schematic perspective view of a sorting matrix in an embodiment of the disclosure.
Description of the reference numerals
1: a feeding mechanism;
10: a pole shoe;
11: a hopper;
12: a chute;
2: an outer diameter sorting device;
21: a first support frame;
211: a support table;
212: a first support arm;
213: a first pivot;
214: a second support arm;
22: a diameter measuring baffle plate;
23: a blanking plate;
24: a drive mechanism;
241: pneumatic or hydraulic cylinders;
242: a drive rod;
3: an attitude adjusting mechanism;
31: a funnel part;
32: an adjustment part;
4: a thickness sorting device;
41: a second support frame;
42: measuring thickness and sliding strips;
43: a guide plate;
5: sorting the matrix; and
51: material receiving groove
Detailed Description
Hereinafter, embodiments of the present disclosure will be described with reference to the accompanying drawings. It should be understood that the description is illustrative only and is not intended to limit the scope of the present disclosure. In the following detailed description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the embodiments of the disclosure. It may be evident, however, that one or more embodiments may be practiced without these specific details. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present disclosure.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. The terms "comprises," "comprising," and the like, as used herein, specify the presence of stated features, steps, operations, and/or components, but do not preclude the presence or addition of one or more other features, steps, operations, or components.
All terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art unless otherwise defined. It is noted that the terms used herein should be interpreted as having a meaning that is consistent with the context of this specification and should not be interpreted in an idealized or overly formal sense.
According to the general inventive concept of one aspect of the present disclosure, there is provided a pole shoe size automatic sorting apparatus, including a feeding mechanism adapted to provide a plurality of pole shoes; an outer diameter sorting device configured to drop the pole shoes to a plurality of first positions having different first distances from the feed mechanism in a first horizontal direction based on outer diameters of the pole shoes from the feed mechanism; a plurality of posture adjustment mechanisms respectively provided at a plurality of first positions to receive the pole shoes thrown off from the outer diameter sorting device and configured to adjust postures of the pole shoes such that planes of the pole shoes are perpendicular to a first horizontal direction; a thickness sorting device configured to drop the pole shoe to a plurality of second positions having different second distances from the attitude adjustment mechanism in a second horizontal direction perpendicular to the first horizontal direction based on a thickness of the pole shoe from the attitude adjustment mechanism; and a sorting matrix disposed below the thickness sorting device to receive the pole shoes falling from the thickness sorting device and determine the outer diameters and thicknesses of the pole shoes according to the falling positions of the pole shoes.
Fig. 1 is a schematic perspective view of an automatic pole shoe size sorting apparatus in an embodiment of the present disclosure.
The present disclosure provides an automatic pole shoe size sorting apparatus, as shown in fig. 1, comprising: feed mechanism 1, external diameter sorting device 2, a plurality of gesture guiding mechanism 3, thickness sorting device 4 and letter sorting matrix 5.
The feeding mechanism 1 is suitable for providing pole shoes 10 of a plurality of traveling-wave tubes. The pole piece 10 has a generally flat cylindrical shape with a through hole in the middle.
The outer diameter sorting device 2 is configured to drop the pole shoe 10 to a plurality of first positions having different first distances from the feed mechanism 1 in a first horizontal direction based on the outer diameter of the pole shoe 10 from the feed mechanism 1. Different dropping speeds are formed by utilizing the difference of the stay heights of the pole shoes 10 on the outer diameter sorting device 2 caused by different outer diameters, and then different distances are flown out, so that the pole shoes 10 are automatically sorted according to different outer diameters.
The plurality of posture adjusting mechanisms 3 are respectively provided at a plurality of the first positions to receive the pole pieces 10 thrown off from the outer diameter sorting apparatus, and are configured to adjust the postures of the pole pieces 10 so that the planes of the pole pieces 10 are perpendicular to the first horizontal direction. The arrangement of the posture adjusting mechanism 3 can realize primary sorting according to the difference of the outer diameters of the pole shoes 10 on the one hand, and can adjust the sorted pole shoes 10 to the vertical posture on the other hand to be used for the next sorting procedure.
The thickness sorting device 4 is configured to drop the pole shoe 10 to a plurality of second positions having different second distances from the attitude adjusting mechanism 3 in a second horizontal direction perpendicular to the first horizontal direction based on the thickness of the pole shoe 10 from the attitude adjusting mechanism 3. By dropping the pole shoes 10 to different positions by using the difference in the thickness of the pole shoes 10, secondary sorting is achieved based on the thickness of the pole shoes 10.
The sorting matrix 5 is disposed below the thickness sorting device 4 to receive the pole shoes 10 falling from the thickness sorting device 4, and determines the outer diameters and thicknesses of the pole shoes 10 according to the falling positions of the pole shoes 10.
According to the embodiment of the disclosure, by arranging the outer diameter sorting device and the posture adjusting mechanism, different throwing speeds are formed by self weight according to the difference of the stay heights of the pole shoes 10 on the outer diameter sorting device caused by different outer diameters, and then the pole shoes are thrown out and fall into different positions of the posture adjusting mechanism, so that the pole shoes 10 are automatically sorted according to different outer diameters; by arranging the thickness sorting device, the pole shoes 10 fall to different dropping positions by utilizing the different thicknesses, and further, the automatic sorting of the thickness is realized.
According to the above-mentioned embodiment of this disclosure, realized the combined type automatic sorting of antipodal boots 10 through the combination with external diameter sorting device, gesture guiding mechanism, thickness sorting device and letter sorting mechanism, improved letter sorting efficiency and letter sorting precision.
Fig. 2 is a front view, a side view and a perspective view of an outer diameter sorting apparatus in an embodiment of the disclosure from different perspectives.
In one embodiment of the present disclosure, as shown in fig. 2, the outer diameter sorting apparatus includes a first support frame 21, two diameter-measuring baffles 22, a blanking plate 23, and a driving mechanism 24. The two diameter-measuring baffles 22 are made of conductive metal conductors and are arranged on the first supporting frame 21 in a downward inclination manner relative to the horizontal plane, the distance between the two diameter-measuring baffles 22 decreases with the height, the maximum diameter of the distance between the two diameter-measuring baffles is larger than the maximum diameter of the pole shoe 10, and the minimum diameter of the distance between the two diameter-measuring baffles is smaller than the minimum diameter of the pole shoe 10. The blanking plate 23 is made of an insulating material, the roughness of the upper surface of the blanking plate is 0.4, the blanking plate 22 is pivotally arranged at the lower part of the diameter measuring baffle 22 relative to the diameter measuring baffle 22, the blanking plate 23 and the two diameter measuring baffles 22 limit a diameter measuring space in which the pole shoe 10 slides, and the blanking plate 23 is used as a bottom supporting plate of a diameter measuring frame. Enabling pole piece 10 to be fixed or dropped. A drive mechanism 24 is configured to drive the blanking plate 23 to rotate relative to the calliper baffles 22 in response to an electrical signal from the pole shoe 10 contacting the inner edges of the two calliper baffles 22, such that the pole shoe 10 leaves the calliper baffles 22 and is thrown along the blanking plate 23 to one of the first plurality of positions. In one embodiment of the present disclosure, as shown in fig. 2, the driving mechanism 24 includes: a pneumatic cylinder 241 or hydraulic cylinder 241 mounted on the first support frame 21 to contract in response to an electrical signal of the pole piece 10 contacting the inner edges of the two calipers 22; and a driving rod 242 configured to keep the lower end of the blanking plate 23 in contact with the lower ends of the two caliper baffles 22 or to allow the lower end of the blanking plate 23 to be separated from the lower ends of the two caliper baffles 22 as the pneumatic cylinder 241 or the hydraulic cylinder 241 is extended and retracted, the pole piece 10 being separated from the caliper space in response to the separation of the lower end of the blanking plate 23 from the lower ends of the two caliper baffles 22, thereby being thrown to one of the above-mentioned first positions.
In one embodiment of the present disclosure, as shown in fig. 2, the action of the driving rod 242 and the blanking plate 23 may include: rotatably coupled and dynamically coupled. The driving rod 242 is rotatably and fixedly connected, that is, one end of the driving rod 242 is rotatably connected with the blanking plate 23 through a pivot, and when the driving rod 242 contracts, the blanking plate 23 is pulled to rotate; the dynamic connection is that one end of the driving rod 242 is in contact with the blanking plate 23 but not connected, that is, when the driving rod 242 contracts, the blanking plate 23 rotates toward the driving rod 242 by its own weight.
Fig. 3 is a schematic diagram illustrating the sorting operation of the outer diameter sorting apparatus in the embodiment of the present disclosure.
According to the above embodiment of the present disclosure, as shown in fig. 3, two diameter-measuring baffles are connected in a detection loop, the pole shoe 10 is sent from the feeding mechanism 1 to the position of the maximum distance between the diameter-measuring baffles 22 of the outer diameter sorting device 2, and the pole shoe 10 slides downwards along the blanking plate 23 under the load of the blanking plate by using its own weight; in the process that the pole shoe 1010 slides downwards between the two diameter measuring baffles 22, as the distance between the diameter measuring baffles is gradually reduced, when the distance between the two diameter measuring baffles 22 is equal to the outer diameter of the pole shoe 10, the pole shoe 10 stops falling and is abutted by the diameter measuring baffles 22, at the moment, the pole shoe 10 is simultaneously contacted with the two diameter measuring baffles 22 made of conductive materials to form a conductive path, so that a detection loop is switched on, an electric signal is further excited to drive the pneumatic cylinder 241 or the driving rod 242 at the front end of the hydraulic cylinder to contract, the blanking plate 23 rotates towards the driving mechanism 24, and the pole shoe 10 is separated from the diameter measuring space along with the blanking plate 23 and is thrown to one position of the first positions by virtue of self weight according to the height. Due to the fact that the pole shoes 10 are different in outer diameter, the pole shoes 10 are different in stopping height, and accordingly the speed of the pole shoes 10 falling along the blanking plate after the blanking plate 23 is separated from the diameter measuring space is different, and finally the pole shoes 10 fall to different first positions. It can be understood that if the diameter of the pole shoe 10 is larger, the pole shoe 10 will contact with the inner wall of the diameter-measuring baffle at a higher position, so that the free sliding height of the pole shoe 10 is higher, and the pole shoe 10 can be thrown to a position far away from the outer diameter sorting device; if the diameter of the pole shoe 10 is smaller, the pole shoe 10 is contacted with the inner wall of the diameter-measuring baffle plate at a lower position, so that the free sliding height of the pole shoe 10 is lower, and the pole shoe 10 is thrown to a position closer to the outer diameter sorting device.
In one embodiment of the present disclosure, as shown in fig. 2, the first support frame 21 includes: a support table 211; a first support arm 212 disposed at a first end of the support stage 211; a first pivot shaft 213 mounted on the first support arm 212, and an upper end of the blanking plate 23 is rotatably mounted on the first pivot shaft 213; and two second support arms 214 connected between the first support arms 212 and the second ends of the support base 211, wherein the two caliper baffles 22 are respectively mounted on the second support arms 214.
In one embodiment of the present disclosure, as shown in fig. 2, the first support arm 212 is provided with a first adjustment groove, and the pivot shaft 213 is slidably mounted in the adjustment groove to adjust the inclination of the caliper panel 22. The inclination of the diameter measuring baffle 22 is adjusted through the first adjusting groove, the speed of the pole shoe 10 in the dropping process is changed, and therefore under the condition that a plurality of sets of outer diameter sorting mechanisms are not needed, the outer diameter sorting mechanisms are matched with the posture adjusting mechanisms, and the measurable range of the outer diameter of the pole shoe 10 to be measured is increased.
In an embodiment of the present disclosure, as shown in fig. 2, at least one adjusting post 2141 is disposed on each of the second supporting arms 214, at least one second adjusting slot is disposed on each of the diameter-measuring baffles 22, the second adjusting slot is an elongated hole, and the adjusting post 2141 cooperates with the second adjusting slot to adjust a distance between the two diameter-measuring baffles 22. By means of the design of the adjusting posts 2141 and the assistance of the second adjusting grooves in the form of elongated holes, the distance measuring space can be adjusted as required according to the size distribution of the outer diameter of the pole shoe 10.
Fig. 4 is a front view, a side view and a perspective view of a combination of a thickness sorting apparatus and an attitude adjusting mechanism in an embodiment of the present disclosure.
In one embodiment of the present disclosure, as shown in fig. 4, each of the posture adjustment mechanisms 3 includes: a funnel portion 31 having a substantially inverted frustum shape and adapted to receive pole shoes 10 thrown off said outer diameter sorting device 2; and an adjusting portion 32 having a substantially rectangular parallelepiped shape and connected to a lower end of the funnel portion 31, wherein the adjusting portion 32 has a guide groove substantially matching an outer shape of the pole shoe 10, such that a plane of the pole shoe 10 falling from the funnel portion 31 is perpendicular to the first horizontal direction, and further an attitude of the pole shoe 10 is adjusted for thickness sorting.
In one embodiment of the present disclosure, as shown in fig. 4, the thickness sorting apparatus 4 includes: the second support frame 41; the thickness-measuring slide bars 42 are radially and obliquely arranged on the second support frame 41, the distance between every two adjacent thickness-measuring slide bars 42 is increased along with the height reduction, the minimum distance is smaller than the minimum thickness of the pole shoe 10 to be measured, the maximum distance is larger than the maximum thickness of the pole shoe 10 to be measured, and the minimum distances are respectively opposite to the outlets, located at the adjusting parts, of the posture adjusting mechanisms 3.
In one embodiment of the present disclosure, as shown in fig. 4, a plurality of guide plates 43 are respectively disposed above the thickness measuring slide 42, and a distance between adjacent two guide plates 43 is set such that the pole shoe 10 is maintained in an upright posture between the two guide plates 43.
In one embodiment of the present disclosure, as shown in fig. 4, the distance between each thickness measuring slide 42 and the guide plate 43 therebelow is adjustable, which is suitable for ensuring that pole shoes 10 with different outer diameter size distributions maintain an upright posture.
According to the above embodiment of the present disclosure, the pole shoe 10 vertically falls from the outlets of the plurality of posture adjustment mechanisms 3 to the minimum distance between two adjacent thickness-measuring slide bars 42, and is matched by the guide plate 43 to ensure that the pole shoe 10 rolls downwards in a vertical posture, and when the thickness of the pole shoe 10 is smaller than the distance between two adjacent thickness-measuring slide bars, the pole shoe 10 falls off, and the automatic sorting of the thickness of the pole shoe 10 is completed.
Fig. 5 is a schematic perspective view of a sorting matrix in an embodiment of the disclosure.
In one embodiment of the present disclosure, as shown in fig. 5, the sorting matrix 5 includes a plurality of receiving troughs 51 arranged in a matrix, and the pole shoes 10 received by each receiving trough 51 have the same outer diameter and thickness, so as to facilitate identification and processing of the size and thickness of the pole shoes 10.
In one embodiment of the present disclosure, as shown in fig. 5, the sorting matrix 5 is provided with a plurality of groups of laser matrixes perpendicular to each other, and by setting the laser matrixes, automatic sorting and counting of the dropped pole shoes 10 in the receiving troughs 51 can be realized.
In one embodiment of the present disclosure, as shown in fig. 1, the feeding mechanism 1 includes: a hopper 11 housing a plurality of pole shoes 10; a chute 12 connected between the hopper 11 and the upper end of the diameter measuring baffle 22; and a vibration device installed in the hopper 11, wherein the vibration of the vibration device drives the pole shoe 10 to move toward the upper end of the caliper 22 through the chute 12 in a lying posture. The vibrating device can make the pole shoes 10 at various angles in the feeding mechanism 1 regularly arranged and transferred to the hopper 11 and enter the outer diameter sorting device 2 through the slide way 12.
In one embodiment of the present disclosure, the apparatus further comprises an inner diameter sorting device disposed between the vibration tray feeding mechanism 1 and the outer diameter sorting module 2. The inner diameter sorting device comprises: the rotatable cone is used for penetrating through the pole shoe 10 to be tested, the diameter of the radial section of the cone is increased along with the reduction of the height, when the inner diameter of the through hole of the pole shoe 10 is smaller than the diameter of the radial section, the cone is sleeved and stopped on a certain height of the cone, and the cone is driven to rotate around a certain point on the axis as a central point, the central point can be set according to the height of the pole shoe 10 stopped on the inner diameter sorting device, so that the distance between the central point and the pole shoe 10 is about half of the total height of the cone, the rotary blanking path is further reduced, and the process beat is shortened. And the material guide chute is arranged below the cone. And a material guiding structure similar to the posture adjusting mechanism 3, which is arranged at the inlet of the outer diameter sorting device 2.
In one embodiment of the present disclosure, the maximum diameter of the cone comprises 3-10 mm.
In one embodiment of the present disclosure, the roughness of the outer surface of the cone comprises 0.4.
According to the above-mentioned embodiment of the present disclosure, the pole shoe 10 is conveyed by the feeding mechanism 1 and sleeved on the cone of the outer diameter sorting device, when the inner diameter of the through hole of the pole shoe 10 is smaller than the section radius of the cone at a certain height, stay on the section of the cone, at the moment, the electrode drives the cone to rotate around the central point to the material guide chute, when the horizontal plane of the central point of the cone is below, the motor activates a vibration signal to make the cone vibrate rapidly at a small frequency, the pole shoe 10 slides downwards to the material guide chute by matching with the cone, due to the different heights of the pole shoes 10 falling on the chute, the speed of the pole shoes 10 leaving the material guiding chute is different, and then fall into different positions of the material guiding mechanism matched with the pole shoes, and the automatic sorting of the inner diameters of the pole shoes 10 is displayed. The pole shoe 10 is adjusted to a horizontal posture by the material guiding mechanism and then enters the outer diameter sorting device.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature.
The above-mentioned embodiments are intended to illustrate the objects, aspects and advantages of the present disclosure in further detail, and it should be understood that the above-mentioned embodiments are only illustrative of the present disclosure and are not intended to limit the present disclosure, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present disclosure should be included in the scope of the present disclosure.
Claims (10)
1. An automatic pole shoe size sorting apparatus comprising:
a feeding mechanism (1) adapted to provide a plurality of pole shoes (10);
an outer diameter sorting device (2) configured to drop the pole shoe (10) to a plurality of first positions having different first distances from the feeding mechanism (1) in a first horizontal direction based on an outer diameter of the pole shoe (10) from the feeding mechanism (1);
a plurality of posture adjusting mechanisms (3) respectively provided at the plurality of first positions to receive the pole shoes (10) thrown off from the outer diameter sorting device and configured to adjust postures of the pole shoes (10) such that planes of the pole shoes (10) are perpendicular to the first horizontal direction;
a thickness sorting device (4) configured to drop the pole shoe (10) to a plurality of second positions having different second distances from the attitude adjustment mechanism (3) in a second horizontal direction perpendicular to the first horizontal direction based on a thickness of the pole shoe (10) from the attitude adjustment mechanism (3); and
a sorting matrix (5) arranged below the thickness sorting device (4) to receive the pole shoes (10) falling from the thickness sorting device (4) and determine the outer diameter and thickness of the pole shoes (10) according to the falling positions of the pole shoes (10).
2. An automatic pole shoe size sorting apparatus as in claim 1 wherein the outer diameter sorting apparatus comprises:
a first support frame (21);
the two diameter measuring baffles (22) are obliquely arranged on the first supporting frame (21) downwards relative to the horizontal plane, and the distance between the two diameter measuring baffles (22) is reduced along with the reduction of the height;
a blanking plate (23) which is arranged below the diameter measuring baffle (22) and can pivot relative to the diameter measuring baffle (22), wherein the blanking plate (23) and the two diameter measuring baffles (22) define a diameter measuring space in which the pole shoes (10) slide;
a drive mechanism (24) configured to drive the blanking plate (23) to rotate relative to the calliper baffles (22) in response to an electrical signal from the pole shoes (10) contacting the inner sides of the two calliper baffles (22) such that the pole shoes (10) leave the calliper baffles (22) and are thrown along the blanking plate (23) to one of the plurality of first positions.
3. Automatic pole shoe size sorting apparatus according to claim 2, wherein the drive mechanism (24) comprises,
a pneumatic cylinder (241) or hydraulic cylinder (241) mounted on the first support frame (21) to contract in response to an electrical signal of the pole piece (10) contacting the inner sides of the two calipers (22); and
a driving rod (242) configured to keep the lower end of the blanking plate (23) in contact with the lower ends of the two diameter-measuring baffles (22) or to allow the lower end of the blanking plate (23) to be separated from the lower ends of the two diameter-measuring baffles (22) as the pneumatic cylinder (241) or the hydraulic cylinder (241) expands and contracts, the pole shoe (10) being separated from the diameter-measuring space in response to the separation of the lower end of the blanking plate (23) from the lower ends of the two diameter-measuring baffles (22).
4. Pole shoe size automatic sorting device according to claim 3, wherein the first support frame (21) comprises:
a support table (211);
a first support arm (212) disposed at a first end of the support table (211);
a first pivot shaft (213) mounted on the first support arm (212), an upper end of the blanking plate (23) being rotatably mounted on the first pivot shaft (213); and
two second support arms (214) connected between the first support arms (212) and the second ends of the support tables (211), the two caliper flaps (22) being mounted on the second support arms (214), respectively;
preferably, the first support arm (212) is provided with a first adjusting groove, and the pivot (213) is slidably mounted in the adjusting groove to adjust the inclination of the caliper panel (22);
preferably, each second supporting arm (214) is provided with at least one adjusting column (2141), each diameter measuring baffle (22) is provided with at least one second adjusting groove, and the adjusting columns (2141) are matched with the second adjusting grooves to adjust the distance between the two diameter measuring baffles (22).
5. Pole shoe size automatic sorting device according to any of claims 1-4, wherein each of the attitude adjustment mechanisms (3) comprises:
a funnel portion (31) adapted to receive pole shoes (10) thrown off the outer diameter sorting device (2); and
and the adjusting part (32) is connected to the lower end of the funnel part (31), and the adjusting part (32) is provided with a guide groove which is approximately matched with the outer shape of the pole shoe (10) so that the plane of the pole shoe (10) falling from the funnel part (31) is vertical to the first horizontal direction.
6. Pole shoe size automatic sorting device according to any of claims 1-4, wherein the thickness sorting device (4) comprises:
a second support frame (41);
the thickness measuring slide bars (42) are radially and obliquely arranged on the second supporting frame (41), the distance between every two adjacent thickness measuring slide bars (42) is increased along with the reduction of the height, the minimum distance is smaller than the minimum thickness of the pole shoe (10) to be measured, the maximum distance is larger than the maximum thickness of the pole shoe (10) to be measured, and the minimum distances are respectively opposite to the outlets of the posture adjusting mechanisms (3).
7. Pole shoe size automatic sorting device according to claim 6, wherein the thickness sorting device (4) further comprises:
a plurality of guide plates (43) respectively disposed above the thickness-measuring slide bar (42), and the distance between two adjacent guide plates (43) is set so that the pole shoe (10) is held in an upright posture between the two guide plates (43).
8. A pole shoe size automatic sorting device according to any one of claims 1-4, wherein the sorting matrix (5) comprises a plurality of receiving troughs (51) arranged in a matrix, each receiving trough (51) receiving pole shoes (10) having the same outer diameter and thickness.
9. Pole shoe size automatic sorting device according to any of claims 1-4, wherein the feeding mechanism (1) comprises:
a hopper (11) containing a plurality of pole shoes (10);
the chute (12) is connected between the hopper (11) and the upper end of the diameter measuring baffle plate (22); and
the vibrating device is installed in the hopper (11), and the pole shoes (10) are driven by the vibration of the vibrating device to move towards the upper end of the diameter measuring baffle plate (22) through the sliding grooves (12) in a lying posture.
10. A pole shoe size automatic sorting apparatus according to any of claims 1-4, further comprising an inner diameter sorting apparatus disposed between the vibratory pan feeding mechanism (1) and the outer diameter sorting module (2), and comprising:
the rotatable cone is used for penetrating the pole shoe (10) to be tested, and the maximum diameter of the cone is 3-7 mm;
a motor to drive the cone to rotate;
the material guide chute is arranged below the cone; and
and the material guide structure similar to the posture adjusting mechanism (3) is arranged at the inlet of the outer diameter sorting device (2).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210014561.1A CN114345727B (en) | 2022-01-07 | 2022-01-07 | Automatic size sorting device for pole shoes |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210014561.1A CN114345727B (en) | 2022-01-07 | 2022-01-07 | Automatic size sorting device for pole shoes |
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| CN114345727B CN114345727B (en) | 2023-12-01 |
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| CN106040604A (en) * | 2016-06-17 | 2016-10-26 | 张文凯 | Automatic sorting device for steel balls |
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| CN210333384U (en) * | 2019-04-26 | 2020-04-17 | 浙江田歌实业股份有限公司 | Duck egg grading plant |
| CN210603100U (en) * | 2019-10-30 | 2020-05-22 | 瑞安市恩博汽车零部件有限公司 | Ball head diameter detection device |
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| CN201253609Y (en) * | 2008-08-29 | 2009-06-10 | 上海市上海中学 | Apple sorting device |
| KR20160000171U (en) * | 2014-07-08 | 2016-01-18 | 권익삼 | Apparatus for sorting agricultural products |
| CN106040604A (en) * | 2016-06-17 | 2016-10-26 | 张文凯 | Automatic sorting device for steel balls |
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| CN210333384U (en) * | 2019-04-26 | 2020-04-17 | 浙江田歌实业股份有限公司 | Duck egg grading plant |
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| CN114345727B (en) | 2023-12-01 |
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