CN114322723A - Multifunctional semi-automatic metal spool quality inspection device - Google Patents
Multifunctional semi-automatic metal spool quality inspection device Download PDFInfo
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- CN114322723A CN114322723A CN202111549056.9A CN202111549056A CN114322723A CN 114322723 A CN114322723 A CN 114322723A CN 202111549056 A CN202111549056 A CN 202111549056A CN 114322723 A CN114322723 A CN 114322723A
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Abstract
The invention relates to the technical field of spool quality inspection, and particularly discloses a multifunctional semi-automatic metal spool quality inspection device which comprises a device base, wherein the top of the device base is fixedly connected with two vertical plates which are oppositely arranged, the surface of the vertical plate on the left side is provided with a clamping mechanism capable of clamping and fixing a spool, the surface of the vertical plate on the right side is provided with a power mechanism for driving the spool to rotate, and a detection mechanism for detecting the surface size of the spool is arranged between the two vertical plates; according to the invention, the outer ring induction rod and the inner ring induction rod are arranged, so that after the spool is rotated by the power mechanism and the clamping mechanism, the outer ring and the inner ring of the spool are detected by the inner ring induction rod and the outer ring induction rod, if the inner ring and the outer ring of the spool are uneven, the inner ring induction rod and the outer ring induction rod can be pushed by the irregular spool to enable the alarm mechanism to give an alarm, and thus the detection effect is more comprehensive.
Description
Technical Field
The invention relates to the technical field of quality inspection of spool wheels, in particular to a multifunctional semi-automatic quality inspection device for a metal spool wheel.
Background
The metal I-shaped wheel is a tool used for winding metal wires or steel wires, bundles of the metal wires or the steel wires can be wound to facilitate transportation, and after the metal I-shaped wheel is produced, a detection device is often required to detect the flatness and regularity of the surface of the I-shaped wheel, so that the condition that the metal I-shaped wheel with insufficient quality influences the subsequent winding operation of the metal wires is avoided.
The patent publication in China: a flatness detection device described in a spool flatness detection device (publication number: CN202121041496.9) can only detect the flatness of the outer ring of the spool, has no corresponding detection means for the flatness of the inner ring surface of the spool, and has not comprehensive detection effect.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the multifunctional semi-automatic metal spool quality inspection device which has the advantage of more comprehensive inspection on the spool and solves the problem that the conventional spool quality inspection device is not comprehensive enough in inspection.
The invention relates to a multifunctional semi-automatic quality inspection device for a metal spool, which comprises a device base, wherein the top of the device base is fixedly connected with two vertical plates which are oppositely arranged, the surface of the vertical plate on the left side is provided with a clamping mechanism capable of clamping and fixing the spool, the surface of the vertical plate on the right side is provided with a power mechanism for driving the spool to rotate, a detection mechanism for detecting the surface size of the spool is arranged between the two vertical plates, the detection mechanism comprises an outer ring induction rod and an inner ring induction rod which are arranged right above the outer ring and the inner ring of the spool, the top of the inner ring induction rod is fixedly connected with the bottom of the outer ring induction rod through a telescopic rod, the surface of the telescopic rod is in threaded connection with a bolt, and the telescopic rod can fix the telescopic length of the telescopic rod through a bolt, a positioning plate is arranged above the outer ring induction rod, and an alarm mechanism is arranged at the top of the positioning plate.
Through the technical scheme, after the spool is rotated through the power mechanism and the clamping mechanism, the outer ring and the inner ring of the spool are detected through the inner ring induction rod and the outer ring induction rod, if the inner ring and the outer ring of the spool are uneven, the inner ring induction rod and the outer ring induction rod can be pushed by the irregular spool to enable the alarm mechanism to give an alarm, and therefore the detection effect is more comprehensive.
As a further improvement of the invention, the surface of the vertical plate is provided with a movable groove matched with two ends of the positioning plate, a hydraulic cylinder capable of controlling the positioning plate to lift is arranged in the movable groove, the telescopic end of the hydraulic cylinder is fixedly connected with the bottom of the positioning plate, the top of one end, away from the telescopic rod, of the outer ring induction rod is fixedly connected with a spring telescopic rod, the telescopic end of the spring telescopic rod is rotatably connected with an adjusting screw rod through a bearing, the surface of the adjusting screw rod is in threaded connection with a movable pipe, the movable pipe is embedded in the surface of the positioning plate, the top end of the adjusting screw rod extends to the outside of the movable pipe, and the top end of the adjusting screw rod is provided with an adjusting handle.
Through the design of the technical scheme, the height and the distance between the outer ring induction rod and the inner ring induction rod can be adjusted as required, so that different sizes can be detected according to different detection requirements.
As a further improvement of the invention, the alarm mechanism comprises a switch plate fixedly connected to the top of the outer ring induction rod, the top of the switch plate is provided with two contacts electrically connected through an electric wire, the bottom of the positioning plate is provided with a groove matched with the switch plate, two auxiliary contacts matched with the contacts on the switch plate are arranged inside the groove, the top of the positioning plate is fixedly connected with a storage battery and an alarm lamp, the output end of the storage battery is electrically connected with the input end of the alarm lamp through an electric wire, the output end of the alarm lamp is electrically connected with the auxiliary contacts of the groove in the positioning plate through an electric wire, and the input end of the storage battery is electrically connected with the other auxiliary contact of the groove in the positioning plate.
Through the design of the technical scheme, when the outer ring induction rod and the inner ring induction rod are jacked up by the irregular I-shaped wheel, the storage battery and the alarm are communicated by the switch board, and the alarm is successfully sent out.
As a further improvement of the invention, the clamping mechanism comprises a transverse hydraulic rod which is arranged on a vertical plate through a bracket, the telescopic end of the transverse hydraulic rod is fixedly connected with a positioning shell, the surface of the vertical plate is provided with a movable port matched with the positioning shell, the surface of the positioning shell far away from the transverse hydraulic rod is rotatably connected with a clamping plate for clamping the spool through a bearing, the interior of the positioning shell is fixedly connected with a brake cylinder through the bracket, the surface of the vertical plate is fixedly connected with a relay, a normally open contact of the relay is electrically connected with the output end of the brake cylinder through an electric wire, a power contact of the relay is connected with an alarm lamp through an electric wire in series, a common contact of the relay and the input end of the brake cylinder are electrically connected with an external power supply through electric wires, the output end of the control motor is electrically connected with the external power supply, and the input end of the control motor is electrically connected with the normally closed contact of the relay through an electric wire, the flexible end fixedly connected with brake block of brake cylinder, and the surface of location shell set up with the through-hole of brake block looks adaptation, this through-hole of brake block accessible and grip block swing joint.
Through the design of the technical scheme, when the switch board gives an alarm to the alarm, the brake cylinder can immediately stop rotating the rotating spool, and the operator can find out the position of unevenness in time, so that secondary processing is conveniently carried out on the spool in the follow-up process.
As a further improvement of the invention, the power mechanism comprises a control motor fixedly connected to the vertical plate through a bracket, an output end of the control motor penetrates through the surface of the vertical plate and extends to the other side of the vertical plate, an output end of the control motor is fixedly connected with a rotating plate capable of rotating the spool, the surface of the rotating plate is rotatably connected with a fixed pipe through a bearing, and one end of the fixed pipe, which is far away from the rotating plate, is fixedly connected with the surface of the vertical plate.
Through the design of the technical scheme, the spool can be more stably fixed and rotated, and the normal inspection operation of the spool is ensured.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, the outer ring induction rod and the inner ring induction rod are arranged, so that after the spool is rotated by the power mechanism and the clamping mechanism, the outer ring and the inner ring of the spool are detected by the inner ring induction rod and the outer ring induction rod, if the inner ring and the outer ring of the spool are uneven, the inner ring induction rod and the outer ring induction rod can be pushed by the irregular spool to enable the alarm mechanism to give an alarm, and thus the detection effect is more comprehensive.
2. According to the invention, through the arranged switch plate, when the outer ring induction rod and the inner ring induction rod are jacked up by the irregular spool, the switch plate is enabled to communicate the storage battery with the alarm, so that the alarm is successfully sent out, meanwhile, the arranged relay is matched with the brake cylinder, so that when the switch plate enables the alarm to send out the alarm, the brake cylinder can also immediately stop the rotating spool, an operator can find out the position of the unevenness in time, and the secondary processing of the spool is convenient to follow.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
FIG. 1 is a schematic front sectional view of the present invention;
FIG. 2 is a circuit diagram of the present invention;
FIG. 3 is an enlarged view of the structure at A in FIG. 1;
FIG. 4 is an enlarged view of the structure at B in FIG. 1;
fig. 5 is an enlarged schematic view of the structure at C in fig. 1.
In the figure: 1. a device base; 2. a vertical plate; 3. a spool; 4. a clamping mechanism; 41. a transverse hydraulic rod; 42. a positioning shell; 43. a clamping plate; 44. a brake cylinder; 45. a relay; 46. a brake pad; 5. a detection mechanism; 51. an outer ring induction rod; 52. an inner ring induction rod; 53. a spring telescopic rod; 54. positioning a plate; 55. an alarm mechanism; 551. a switch plate; 552. an alarm light; 56. a hydraulic cylinder; 57. adjusting the screw rod; 58. a movable tube; 59. a telescopic rod; 6. a power mechanism; 61. a rotating plate; 62. and fixing the tube.
Detailed Description
In the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the various embodiments of the invention. It should be understood, however, that these physical details should not be construed as limiting the invention. That is, in some embodiments of the invention, such physical details are not necessary. In addition, for simplicity, some conventional structures and components are shown in the drawings in a simplified schematic manner.
In addition, the descriptions related to the first, the second, etc. in the present invention are only used for description purposes, do not particularly refer to an order or sequence, and do not limit the present invention, but only distinguish components or operations described in the same technical terms, and are not understood to indicate or imply relative importance or implicitly indicate the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
Referring to fig. 1-5, the multifunctional semi-automatic metal h-wheel quality inspection device of the invention comprises a device base 1, two oppositely arranged vertical plates 2 are fixedly connected to the top of the device base 1, a clamping mechanism 4 capable of clamping and fixing the h-wheel 3 is arranged on the surface of the left vertical plate 2, a power mechanism 6 for driving the h-wheel 3 to rotate is arranged on the surface of the right vertical plate 2, a detection mechanism 5 for detecting the surface size of the h-wheel 3 is arranged between the two vertical plates 2, the detection mechanism 5 comprises an outer ring induction rod 51 and an inner ring induction rod 52 which are arranged right above the outer ring and the inner ring of the h-wheel 3, the top of the inner ring induction rod 52 is fixedly connected with the bottom of the outer ring induction rod 51 through a telescopic rod 59, a bolt is connected to the surface of the telescopic rod 59 through a thread, the telescopic rod 59 can fix the telescopic length of the telescopic rod 59 through the bolt, a positioning plate 54 is arranged above the outer ring induction rod 51, the top of the positioning plate 54 is provided with an alarm mechanism 55.
Through the outer ring induction rod 51 and the inner ring induction rod 52, after the power mechanism 6 and the clamping mechanism 4 rotate the spool 3, the outer ring and the inner ring of the spool 3 are detected through the inner ring induction rod 52 and the outer ring induction rod 51, if the inner ring and the outer ring of the spool 3 are uneven, the inner ring induction rod 52 and the outer ring induction rod 51 can be pushed by the irregular spool 3 to enable the alarm mechanism 55 to give an alarm, and therefore the detection effect is more comprehensive.
The movable groove with locating plate 54 both ends looks adaptation is seted up on the surface of riser 2, and the inside in movable groove is equipped with the pneumatic cylinder 56 that steerable locating plate 54 goes up and down, the flexible end of pneumatic cylinder 56 and the bottom fixed connection of locating plate 54, outer lane induction rod 51 keeps away from the one end top fixedly connected with spring telescopic link 53 of telescopic link 59, the flexible end of spring telescopic link 53 rotates through the bearing and is connected with adjusting screw 57, and adjusting screw 57's surperficial threaded connection has the movable tube 58, the surface in locating plate 54 is inlayed to the movable tube 58, adjusting screw 57 top extends to the outside of movable tube 58, and adjusting screw 57's top is equipped with the adjustment handle.
The hydraulic cylinder 56 is arranged to be matched with the positioning plate 54, so that the heights and the distances between the outer ring induction rod 51 and the inner ring induction rod 52 can be adjusted according to requirements, and different sizes can be detected according to different inspection requirements.
Through the switch plate 551, when the outer ring induction rod 51 and the inner ring induction rod 52 are jacked up by the irregular spool 3, the switch plate 551 enables the storage battery to be communicated with the alarm lamp 552, and an alarm is successfully given out.
The clamping mechanism 4 comprises a transverse hydraulic rod 41 arranged on the vertical plate 2 through a support, a positioning shell 42 is fixedly connected with the telescopic end of the transverse hydraulic rod 41, a movable opening matched with the positioning shell 42 is formed in the surface of the vertical plate 2, a clamping plate 43 for clamping the spool 3 is rotatably connected to the surface, far away from the transverse hydraulic rod 41, of the positioning shell 42 through a bearing, a brake cylinder 44 is fixedly connected inside the positioning shell 42 through the support, a relay 45 is fixedly connected to the surface of the vertical plate 2, a normally open contact of the relay 45 is electrically connected with an output end of the brake cylinder 44 through an electric wire, a power contact of the relay 45 is connected with an alarm lamp 552 through an electric wire in series, a common contact of the relay 45 and an input end of the brake cylinder 44 are electrically connected with an external power supply through electric wires, an output end of a control motor is electrically connected with the external power supply, and an input end of the control motor is electrically connected with the normally closed contact of the relay 45 through an electric wire, the telescopic end of the brake cylinder 44 is fixedly connected with a brake pad 46, the surface of the positioning shell 42 is provided with a through hole matched with the brake pad 46, and the brake pad 46 can be movably connected with the clamping plate 43 through the through hole.
The arranged relay 45 is matched with the brake cylinder 44, when the switch plate 551 enables the alarm lamp 552 to give an alarm, the brake cylinder 44 can also immediately stop the rotating spool 3, and an operator can find out the uneven position in time, so that secondary processing is conveniently carried out on the spool 3 subsequently.
Through the control motor and the rotating plate 61, the spool 3 can be more stably fixed and rotated, and the normal inspection operation of the spool 3 is ensured.
In the use of the invention: after the clamping plate 43 is contracted by the hydraulic transverse hydraulic rod 41, the spool 3 is placed on the rotating plate 61, the clamping plate 43 is clamped on one side of the spool 3 through the hydraulic cylinder 56, the control motor is started to enable the spool 3 to rotate, at the moment, the adjusted outer ring induction rod 51 and the inner ring induction rod 52 can be jacked up by the uneven spool 3 when the surface of the spool 3 is uneven, the switch plate 551 is in contact with the positioning plate 54, the storage battery is connected with the alarm lamp 552 to give an alarm, meanwhile, the relay 45 is electrified to disconnect the control motor from a circuit, the brake cylinder 44 is enabled to be started, the rotating clamping plate 43 is limited through the brake pad 46, and an operator can observe and record the uneven part conveniently.
The above description is only an embodiment of the present invention, and is not intended to limit the present invention. Various modifications and alterations to this invention will become apparent to those skilled in the art. Any modification, equivalent replacement, improvement or the like made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims (9)
1. The utility model provides a multi-functional semi-automatic metal I-shaped wheel quality testing device, includes device base (1), its characterized in that: the device is characterized in that two vertical plates (2) which are oppositely arranged are fixedly connected to the top of a base (1) of the device, a clamping mechanism (4) capable of clamping and fixing the spool (3) is arranged on the surface of the vertical plate (2) on the left side, a power mechanism (6) for driving the spool (3) to rotate is arranged on the surface of the vertical plate (2) on the right side, and a detection mechanism (5) for detecting the surface size of the spool (3) is arranged between the two vertical plates (2);
detection mechanism (5) are including setting up outer lane response pole (51) and inner circle response pole (52) directly over I-shaped wheel (3) outer lane and inner circle, the bottom fixed connection of telescopic link (59) and outer lane response pole (51) is passed through at the top of inner circle response pole (52), the surperficial threaded connection of telescopic link (59) has the bolt, and telescopic link (59) accessible bolt fixes the flexible length of telescopic link (59), the top of outer lane response pole (51) is equipped with locating plate (54), the top of locating plate (54) is equipped with alarm mechanism (55).
2. The multifunctional semi-automatic metal spool quality inspection device according to claim 1, characterized in that: the surface of the vertical plate (2) is provided with a movable groove matched with the two ends of the positioning plate (54), a hydraulic cylinder (56) capable of controlling the positioning plate (54) to lift is arranged in the movable groove, and the telescopic end of the hydraulic cylinder (56) is fixedly connected with the bottom of the positioning plate (54).
3. The multifunctional semi-automatic metal spool quality inspection device according to claim 1, characterized in that: outer lane response pole (51) keep away from one end top fixedly connected with spring telescopic link (53) of telescopic link (59), the flexible end of spring telescopic link (53) is rotated through the bearing and is connected with adjusting screw (57), and the surperficial threaded connection of adjusting screw (57) has movable tube (58), the surface in locating plate (54) is inlayed in movable tube (58), adjusting screw (57) top extends to the outside of movable tube (58), and the top of adjusting screw (57) is equipped with the adjustment handle.
4. The multifunctional semi-automatic metal spool quality inspection device according to claim 1, characterized in that: the alarm mechanism (55) comprises a switch plate (551) fixedly connected to the top of the outer ring induction rod (51), two contacts electrically connected through wires are arranged on the top of the switch plate (551), a groove matched with the switch plate (551) is formed in the bottom of the positioning plate (54), and two auxiliary contacts matched with the contacts on the switch plate (551) are arranged inside the groove.
5. The multifunctional semi-automatic metal spool quality inspection device according to claim 1, characterized in that: the top of the positioning plate (54) is fixedly connected with a storage battery and an alarm lamp (552), the output end of the storage battery is electrically connected with the input end of the alarm lamp (552) through an electric wire, the output end of the alarm lamp (552) is electrically connected with a groove secondary contact in the positioning plate (54) through an electric wire, and the input end of the storage battery is electrically connected with another secondary contact in the groove in the positioning plate (54).
6. The multifunctional semi-automatic metal spool quality inspection device according to claim 1, characterized in that: the clamping mechanism (4) comprises a transverse hydraulic rod (41) which is arranged on the vertical plate (2) through a support, a positioning shell (42) is fixedly connected with the telescopic end of the transverse hydraulic rod (41), a movable opening matched with the positioning shell (42) is formed in the surface of the vertical plate (2), and a clamping plate (43) for clamping the spool (3) is rotatably connected to the surface, far away from the transverse hydraulic rod (41), of the positioning shell (42) through a bearing.
7. The multifunctional semi-automatic metal spool quality inspection device according to claim 1, characterized in that: the power mechanism (6) comprises a control motor fixedly connected to the vertical plate (2) through a support, the output end of the control motor penetrates through the surface of the vertical plate (2) and extends to the other side of the vertical plate (2), the output end of the control motor is fixedly connected with a rotating plate (61) capable of rotating the spool (3), the surface of the rotating plate (61) is rotatably connected with a fixing pipe (62) through a bearing, and one end, far away from the rotating plate (61), of the fixing pipe (62) is fixedly connected with the surface of the vertical plate (2).
8. The multifunctional semi-automatic metal I-shaped wheel quality inspection device of claim 6, wherein: the inside of location shell (42) is through support fixedly connected with brake cylinder (44), the fixed surface of riser (2) is connected with relay (45), and the normally open contact of relay (45) passes through the electric wire and is connected with the output electricity of brake cylinder (44), the power contact of relay (45) passes through the electric wire and establishes ties with warning light (552), the public contact of relay (45) and the input of brake cylinder (44) all are connected through electric wire and external power source electricity, and control motor's output is connected with external power source electricity, and control motor's input passes through the electric wire and is connected with the normally closed contact electricity of relay (45).
9. The multifunctional semi-automatic metal spool quality inspection device according to claim 8, wherein: the flexible end fixedly connected with brake block (46) of brake cylinder (44), and the surface of location shell (42) is seted up with the through-hole of brake block (46) looks adaptation, this through-hole of brake block (46) accessible and grip block (43) swing joint.
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CN202111549056.9A CN114322723B (en) | 2021-12-17 | 2021-12-17 | Multifunctional semi-automatic metal spool quality inspection device |
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CN202111549056.9A CN114322723B (en) | 2021-12-17 | 2021-12-17 | Multifunctional semi-automatic metal spool quality inspection device |
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