CN114318695A - Efficient full-automatic wool weaving machine - Google Patents
Efficient full-automatic wool weaving machine Download PDFInfo
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- CN114318695A CN114318695A CN202111628523.7A CN202111628523A CN114318695A CN 114318695 A CN114318695 A CN 114318695A CN 202111628523 A CN202111628523 A CN 202111628523A CN 114318695 A CN114318695 A CN 114318695A
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Abstract
The application relates to a high-efficiency full-automatic wool weaving machine, relating to the technical field of wool weaving; the wool yarn feeding mechanism comprises a wool loom body and a wool yarn feeding mechanism, wherein the wool yarn feeding mechanism comprises a winding wheel wound with wool yarns, a conveying assembly used for conveying the wool yarns into the wool loom body, a detection module, a control module and a warning module, the detection module and the warning module are in communication connection with the control module, the detection module is used for detecting whether the wool yarns conveyed by the conveying assembly break or not and sending a detection result to the control module, the control module is used for receiving the detection result, warning information is sent to the warning module when the content of the detection result is consistent with that of a preset breaking result, and the warning module is used for receiving and displaying the warning information; this application has the operating personnel of being convenient for in time discover knitting wool fracture and knitting wool fracture position, improves knitting wool supply efficiency and holistic effect of weaving efficiency.
Description
Technical Field
The application relates to the technical field of wool weaving, in particular to a full-automatic efficient wool weaving machine.
Background
Wool weaving is a technological process of interweaving natural wool fibers, wool type chemical fibers or two types of fiber blended yarns as warp yarns and weft yarns to prepare various wool fabrics, and a wool weaving machine is a machine for finishing the technological process.
A related Chinese patent with the publication number of CN20805584U discloses a quilter for wool weaving, which can prevent the breakage of wool, and comprises a machine tool, a connecting plate, a motor, a driving roller and a driven roller, wherein a belt is sleeved between the driving roller and the driven roller, and the driving end of the motor is fixedly connected with the end part of the driving roller; a thread installing frame is fixed at the top of the machine tool, a thread winding wheel is rotatably connected in the thread installing frame, wool is wound outside the thread winding wheel, the connecting plate is hollow and is used for the wool to pass through, the end part of the connecting plate is provided with a connecting plate, and the contact surface of the connecting plate and the wool is arc-shaped; the wool passes through the connecting plate and is connected into the quilting machine head, the top of the quilting machine head is provided with a cylinder for driving the quilting machine head to lift, when the quilting machine head works, firstly, wool to be quilted is placed on the driving roller, and then the motor and the cylinder are connected with an external power supply, so that the motor drives the driving roller and the driven roller to rotate through the belt, and the wool moves between the driving roller and the driven roller; the coiling wheel in the thread loading frame pulls the wool on the surface of the coiling wheel due to the motion of the quilting machine, so that the wool passes through the inside of the connecting plate and is conveyed into the quilting machine head through the connecting plate, the contact surface of the connecting plate and the wool is of an arc-shaped structure, the friction generated in the transmission process of the wool is reduced, and the wool is prevented from being broken.
In view of the above-mentioned related technologies, the inventor found that if the knitting wool is broken due to the influence of the tension of the quilting machine or the influence of external force, the operator cannot find the broken knitting wool in time, so that the supply of the knitting wool cannot be restored in time, and the weaving efficiency is reduced.
Disclosure of Invention
In order to improve the wool loom that exists among the correlation technique and supply the in-process at the wool, operating personnel can't in time learn whether the wool breaks, and then leads to the wool can't in time resume supplying with, weaves the technical problem that efficiency reduces, this application provides a full-automatic wool loom of efficient.
The application provides a pair of full-automatic wool loom of efficient adopts following technical scheme:
the utility model provides a full-automatic wool loom of efficient, includes wool loom body and supplies line mechanism, supply line mechanism including the take-up reel that has the knitting wool around the book, be used for carrying the knitting wool to this internal conveying assembly of wool loom, still include detection module, control module and warning module, the equal communication connection of detection module and warning module in control module, detection module is used for detecting whether the knitting wool that carries through conveying assembly breaks to send the testing result to control module, control module is used for receiving the testing result, and when the testing result content is unanimous with the content of predetermineeing the fracture result to warning module sends warning information, warning module is used for receiving and showing warning information.
By adopting the technical scheme, whether the conveyed wool is broken or not is detected in real time through the detection module, the detection result is output, the control module is used for receiving the detection result, and a warning signal is sent to the warning module when the wool is broken, so that the warning module sends warning information for displaying the broken wool, the timeliness that operators know the broken wool is improved, and the supply efficiency and the overall weaving efficiency of the wool are indirectly improved.
Preferably, the detection module comprises a plurality of groups of correlation photoelectric switches, all the correlation photoelectric switches are uniformly distributed along the conveyance direction of the knitting wool at intervals, and the control module prestores communication addresses of each correlation photoelectric switch and the control module and a corresponding relation between position information of each correlation photoelectric switch;
the control module comprises a broken line position determining unit and is used for receiving all detection results of the correlation type photoelectric switches at preset intervals, determining position information of the correlation type photoelectric switches corresponding to the target detection results when target detection results with contents consistent with those of preset fracture results exist, generating broken line position information according to the target detection results and the corresponding position information of the correlation type photoelectric switches, and sending the broken line position information to the warning module as warning information so that the warning module displays the warning information.
By adopting the technical scheme, whether the broken wool is broken or not is detected according to the correlation type photoelectric switch, whether the receiver of the correlation type photoelectric switch can receive the light of the transmitter or not is specifically determined, if the receiver of the correlation type photoelectric switch can receive the light corresponding to the transmitter, the broken wool at the corresponding position is explained, and at the moment, the broken wool approximate range is determined through the broken wool position determining unit, so that an operator can find the broken wool position in time and repair the broken wool position.
Preferably, the disconnection position determination unit includes:
the detection result judging subunit is used for receiving the detection result of each correlation type photoelectric switch and determining a target detection result with all contents consistent with the contents of the preset fracture result;
the broken line number judgment subunit is used for receiving all the target detection results determined by the detection result judgment subunit and calculating the number of the target detection results;
the disconnection information determining subunit is used for sending the position information of the correlation photoelectric switch corresponding to the target detection result as warning information to a warning module when the target detection result determined by the disconnection number determining subunit is unique, so that the warning module displays the warning information;
the broken line information determining subunit is further configured to determine, when the number of the target detection results is more than one, position information of all the correlation photoelectric switches corresponding to the target detection results, determine, according to the position information of all the correlation photoelectric switches corresponding to the target detection results, the target position information which is closest to the winding wheel and farthest from the winding wheel in the transmission direction of the knitting wool, and send the target position information as warning information to the warning module, so that the warning module displays the warning information.
By adopting the technical scheme, if the content of a plurality of detection results in the same batch of received detection results is consistent with the content of the preset fracture result, the condition that a plurality of fractures exist in the knitting wool currently is explained, the fracture positions of the plurality of fractures can be continuous or discontinuous, for the discontinuous fracture positions of the plurality of fractures, only the broken line position closest to the winding wheel and the broken line position farthest from the winding wheel are needed to be found, the two positions are used as the starting point and the end point of the knitting wool for repairing connection, and each fracture position is not needed to be repaired and connected, so that the knitting wool repairing efficiency is improved, and the supply of the knitting wool is quickened to recover.
Preferably, the conveying assembly comprises a plurality of conveying pieces which are uniformly arranged along the conveying direction of the wool, the conveying pieces and the correlation type photoelectric switches are arranged in a one-to-one correspondence manner, each conveying piece comprises conveying parts symmetrically arranged on two sides of the wool, and the two conveying parts are matched with each other to convey the wool along the conveying direction; the conveying part comprises a sliding plate, a sliding rod, a connecting plate, a supporting plate, a clamping circular plate and a cylinder;
the length direction of the cylinder driving end is parallel to the wool conveying direction, and the cylinder driving end is fixedly connected to the end wall of the sliding plate and used for driving the sliding plate to slide in a reciprocating mode along the wool conveying direction; one end of the connecting plate is hinged to the sliding plate, the other end of the connecting plate is hinged to the sliding rod, a parallelogram groove for the moving rod to insert is formed in the side wall of the supporting plate, transition arcs are arranged at four vertex angles of the parallelogram groove, the clamping circular plates are sleeved outside the connecting plate, and a gap for allowing the wool to pass through is reserved between the two clamping circular plates on the same conveying piece so as to clamp the wool and pull the wool along the wool conveying direction.
Through adopting above-mentioned technical scheme, through cylinder reciprocating motion in order to drive the pole that slides along parallelogram groove circumference removal, when two centre gripping plectanes on affiliated same transport piece are close to each other, two centre gripping plectanes can grasp the knitting wool jointly and at the pulling knitting wool of removal in-process along parallelogram groove, realize the transportation to the knitting wool.
Preferably, each conveying part further comprises a linkage rope, a plurality of linkage rods and a linkage circular plate sleeved outside each linkage rod, the sliding rods belonging to the same conveying part and all the linkage rods are fixedly connected to the linkage rope together and are uniformly distributed along the length direction of the linkage rope; all the linkage rods are connected in the parallelogram grooves corresponding to the conveying parts in a sliding manner, and gaps for allowing the wool to pass through are reserved between adjacent linkage circular plates belonging to the same conveying piece and belonging to the two conveying parts respectively so as to be used for clamping the wool and pulling the wool along the wool conveying direction.
By adopting the technical scheme, the clamping circular plate is required to move for a circle along the parallelogram groove after being separated from the contact with the knitting wool so as to be contacted with the knitting wool again and further pull the knitting wool, so that the length of the single-time pulling knitting wool and the frequency of the pulling knitting wool are limited, and the linkage circular plate can be added according to the requirement to prolong the length of the single-time pulling knitting wool and improve the frequency of the pulling knitting wool.
Preferably, each the centre gripping plectane and the link plectane lateral wall all are equipped with the elasticity gasbag ring along its circumference, the elasticity gasbag ring intercommunication has air feed cylinder pipe, the interpolation of air feed cylinder pipe is equipped with the push rod, one of them end of push rod is equipped with the seal cushion, the close laminating of seal cushion is in air feed cylinder inside wall, the push rod other end is equipped with the locking pipe, the locking pipe cup joints in air feed cylinder pipe periphery, the locking pipe inside wall with air feed cylinder outside wall threaded connection.
Through adopting above-mentioned technical scheme, drive the push rod through rotating the locking pipe and remove along air feed cylinder pipe length direction, and then make the intraductal partial gas of air feed cylinder fill in the elasticity gasbag ring circle, or make the partial gas in the elasticity gasbag ring circle taken out, thereby according to the external diameter of adjusting the elasticity gasbag ring circle, adjust the clearance size that supplies the knitting wool to pass between two centre gripping plectanes or two linkage plectanes on affiliated same transport piece, so that this application can adapt to the transport to the knitting wool of different external diameters.
Preferably, the outer side wall of the elastic airbag ring is provided with an elastic wear-resistant pad along the circumferential direction, and the elastic wear-resistant pad is abutted to the wool.
Through adopting above-mentioned technical scheme, the setting of elasticity wear pad can reduce the wearing and tearing of elasticity gasbag circle lateral wall when not influencing the supply of the gas in the elasticity gasbag circle, prevents that the condition of gas leakage from appearing because of wearing and tearing in the elasticity gasbag circle.
Preferably, the elastic wear pad comprises a plurality of limiting protrusions.
Through adopting above-mentioned technical scheme, spacing bellied setting has increased the area of contact of knitting wool and elasticity wear pad, reduces the knitting wool and breaks away from the possibility between two centre gripping plectanes, realizes the stable butt of elasticity wear pad and knitting wool, improves and carries the stable transport of piece to the knitting wool.
Preferably, the lateral wall of the supporting plate is provided with a flock cleaning component on one side, away from the wool, of the lateral wall of the supporting plate for removing flock adhered to the elastic wear-resistant layer, the flock cleaning component comprises a connecting plate, a cleaning brush and comb teeth, the cleaning brush is arranged along the length direction of the connecting plate, one end of the cleaning brush is connected to the connecting plate, the other end of the cleaning brush is abutted to the outer lateral wall of the elastic wear-resistant pad, and the comb teeth are connected to the lateral wall of the connecting plate in a sliding mode along the length direction of the connecting plate for scraping the flock on the cleaning brush.
Through adopting above-mentioned technical scheme, when centre gripping plectane or linkage plectane removed to connecting plate department, the hair bits that the wool that elasticity abrasion pad surface adhesion dropped are scraped to the cleaning brush, then operating personnel can regularly drive the broach and slide along connecting plate length direction to the clean cleaning brush of clearance guarantees the clean effect of cleaning brush to elasticity abrasion pad.
Preferably, the winding device further comprises a driving motor for driving the winding wheel to rotate, the driving end of the driving motor is fixedly connected to the end of the winding wheel, and the driving motor is controlled by the control module and is used for being opened and closed under the control of the control module and rotating according to a preset rotating speed.
Through adopting above-mentioned technical scheme, in the transportation of knitting wool, if only rely on transportation piece pulling knitting wool to realize the transportation, the condition that the less knitting wool of external diameter is broken by the pulling force very easily appears then, consequently can drive the reel rotation through starting driving motor to make in the knitting wool transportation, the reel can release the knitting wool of fixed length at the unit interval, when not influencing the knitting wool transportation, reduces the pulling force that the knitting wool receives, protects the knitting wool, prevents the knitting wool fracture.
In summary, the present application includes at least one of the following beneficial technical effects:
1. whether the conveyed wool is broken or not is detected in real time through the detection module, the detection result is output, the control module is used for receiving the detection result and sending a warning signal to the warning module when the wool is broken, so that the warning module sends warning information for displaying the broken wool, timeliness of knowing the broken wool situation of the wool by an operator is improved, and supply efficiency and overall weaving efficiency of the wool are indirectly improved;
2. when the clamping circular plate or the linkage circular plate moves to the connecting plate, the cleaning brush scrapes flocks falling from the yarns adhered to the outer surface of the elastic wear-resistant pad, and then an operator can regularly drive the comb teeth to slide along the length direction of the connecting plate, so that the cleaning brush is cleaned, and the cleaning effect of the cleaning brush on the elastic wear-resistant pad is ensured;
3. in the transportation of knitting wool, if only rely on transportation spare pulling knitting wool to realize the transportation, then very easily appear the less knitting wool of external diameter by the condition of pulling force snap, consequently can drive the reel through starting driving motor and rotate to make in the knitting wool transportation, the reel can release the knitting wool of fixed length at the unit interval, when not influencing the knitting wool transportation, reduces the pulling force that the knitting wool receives, protects the knitting wool, prevents the knitting wool fracture.
Drawings
FIG. 1 is a schematic structural diagram of a fully automatic wool weaving machine with high efficiency in the embodiment.
FIG. 2 is a block diagram of an embodiment of a fully automatic wool loom for embodying an efficient.
Fig. 3 is a schematic diagram of a structure for embodying the wire supply mechanism in the embodiment.
Fig. 4 is an enlarged schematic view of the structure of part a in fig. 3.
FIG. 5 is a sectional view showing the connection relationship between the cylinder tube, the push rod and the lock tube in the embodiment.
Description of reference numerals: 1. a wool loom body; 2. a wire supply mechanism; 21. a winding wheel; 211. a drive motor; 22. a delivery assembly; 23. a conveying member; 24. a conveying section; 241. a slide plate; 242. a slide bar; 243. a connecting plate; 244. a support plate; 2441. a parallelogram slot; 2442. a transition arc; 245. clamping a circular plate; 2451. an elastic bladder loop; 2452. a gas supply cylindrical pipe; 2453. a push rod; 2454. sealing the cushion layer; 2455. a locking tube; 2456. an elastic wear pad; 2457. a limiting bulge; 246. a cylinder; 247. a linkage rope; 2471. a linkage rod; 248. a linkage circular plate; 249. a gap; 25. a lint cleaning assembly; 251. a fixing plate; 2511. a chute; 252. cleaning the brush; 253. comb teeth; 3. a detection module; 31. a correlation type photoelectric switch; 4. a control module; 41. a disconnection position determination unit; 411. a detection result judgment subunit; 412. a broken line number judgment subunit; 413. a disconnection information determination subunit; 5. a warning module; 6. and (4) knitting wool.
Detailed Description
The present application is described in further detail below with reference to figures 1-5.
The embodiment of the application discloses a high-efficiency full-automatic wool weaving machine. Referring to fig. 1, 2 and 3, the high-efficiency full-automatic wool weaving machine includes a wool weaving machine body 1 and a thread supplying mechanism 2, and the wool weaving machine body 1 may be an apparatus composed of a rotating roller and a sewing machine for quilting wool; the yarn supply mechanism 2 is used for providing the knitting wool 6 for the knitting wool machine body 1, the yarn supply mechanism 2 comprises a winding wheel 21 and a conveying assembly 22, the winding wheel 21 is used for storing the knitting wool 6, the end portion of the winding wheel 21 is provided with a driving motor 211 used for driving the winding wheel 21 to rotate in the circumferential direction, and the conveying assembly 22 is used for conveying the knitting wool 6 on the winding wheel 21 to the knitting wool machine body 1 according to the preset conveying direction of the knitting wool 6, so that the knitting wool 6 is used for achieving weaving operation.
Refer to fig. 2 and fig. 3, still include detection module 3, control module 4 and warning module 5, driving motor 211, detection module 3 and the equal communication connection of warning module 5 in control module 4, detection module 3 is arranged in 6 transportation of knitting wool, whether the knitting wool 6 that detects in transit breaks, and send the testing result to control module 4, control module 4 is used for receiving the testing result, and send warning information to warning module 5 when the testing result content is unanimous with the content of predetermined breaking result, warning module 5 is used for receiving and showing warning information, warning module 5 can be liquid crystal display.
Referring to fig. 2 and 3, the detection module 3 includes a plurality of groups of correlation photoelectric switches 31, all the correlation photoelectric switches 31 are uniformly arranged at intervals along the conveying direction of the knitting wool 6, the control module 4 may be a PLC controller, communication addresses of each correlation photoelectric switch 31 and the control module 4 and a corresponding relationship between position information of each correlation photoelectric switch 31 are prestored in the control module 4, the position information of the correlation photoelectric switches 31 may be identified in the form of arabic number, and specifically, a paper label with a corresponding number may be attached to an outer surface of each correlation switch.
Referring to fig. 2 and 3, the control module 4 includes a disconnection position determining unit 41, configured to receive all detection results of the correlation photoelectric switches 31 every preset time (e.g., five minutes), determine position information of the correlation photoelectric switches 31 corresponding to the target detection results when there is a target detection result whose content is consistent with the content of the preset disconnection result, generate disconnection position information for the position information of the corresponding correlation photoelectric switches 31 according to the target detection result, and send the disconnection position information as warning information to the warning module 5, so that the warning module 5 displays the warning information.
Referring to fig. 2 and 3, specifically, the emitter and the receiver of the opposite-type photoelectric switch 31 are oppositely disposed at two sides of the hair 6, if the hair 6 is not broken, the light emitted by the emitter of the opposite-type photoelectric switch 31 is blocked by the hair 6, so that the receiver cannot receive the light emitted by the emitter, the detection result sent by the opposite-type photoelectric switch 31 to the control module 4 is a first detection result, when the control module 4 receives the first detection result, the first detection result is determined as "the hair 6 is normal", conversely, if the receiver of the opposite-type photoelectric switch 31 receives the light emitted by the emitter, it is determined that the hair 6 is broken, at this time, the detection result sent by the opposite-type photoelectric switch 31 to the control module 4 is a second detection result, when the control module 4 receives the second detection result, the second detection result is determined as "the hair 6 is broken", then, the yarn breakage position determining unit 41 compares the content of the detection result with the content of the preset breakage result, where the content of the preset breakage result is stored in the control module 4 in advance, and the specific content may be "broken yarn 6".
Referring to fig. 2 and 3, if there is a detection result whose content is consistent with that of the preset breakage result, the detection result is a target detection result, at this time, the disconnection position determining unit 41 determines the position information of the correlation photoelectric switch 31 corresponding to the determined target detection result as the disconnection position information, and then sends the disconnection position information as the warning information to the warning module 5 to display the warning information, so that the operator can determine the approximate position of breakage of the hair line 6 according to the displayed warning information.
Referring to fig. 2 and 3, after knowing that the knitting wool 6 is broken, an operator generally needs to repair the broken position of the knitting wool 6, and if the content of more than one detection result is consistent with the content of the preset breaking result in the detection result obtained within the preset time period, it indicates that the knitting wool 6 has multiple broken positions within the preset time period, at this time, in order to improve the efficiency of repairing the knitting wool 6, it is only necessary to find out the broken position of the knitting wool 6 closest to the winding wheel 21 and the broken position of the knitting wool 6 farthest from the winding wheel 21 in the transportation direction of the knitting wool 6, and then connect and repair the knitting wool 6 at the two positions.
Referring to fig. 2 and 3, the disconnection position determining unit 41 includes a detection result determining subunit 411 configured to receive the detection result of each correlation photoelectric switch 31 and determine a target detection result whose all contents are consistent with the preset disconnection result contents; the wire breakage position determination unit 41 further includes a wire breakage number judgment subunit 412, configured to receive all the target detection results determined by the detection result judgment subunit 411, and calculate the number of the target detection results; the disconnection position determining unit 41 further includes a disconnection information determining subunit 413, configured to send, when the target detection result determined by the disconnection number determining subunit 412 is unique, the position information of the correlation photoelectric switch 31 corresponding to the target detection result as warning information to the warning module 5, so that the warning module 5 displays the warning information.
Referring to fig. 2 and 3, the disconnection information determining subunit 413 is further configured to determine, when the number of target detection results is more than one, position information of the corresponding correlation photoelectric switches 31 corresponding to all the target detection results, determine, according to the position information of the corresponding correlation photoelectric switches 31 corresponding to all the target detection results, target position information that is closest to the winding wheel 21 and farthest from the winding wheel 21 in the transmission direction of the knitting wool 6, and send the target position information as warning information to the warning module 5, so that the warning module 5 displays the warning information; the method for determining the target position information may be: since the positional information of the opposed-type photoelectric switches 31 is an arabic numeral number, when the corresponding number of each opposed-type photoelectric switch 31 is set, the number can be set to be small or large from the near to the far from the winding wheel 21, that is, the number of the opposed-type photoelectric switch 31 closer to the winding wheel 21 is smaller, and therefore, when the disconnection information determining subunit 413 determines the target positional information closest to the winding wheel 21 and farthest from the winding wheel 21, it is only necessary to find the positional information having the smallest corresponding number and the largest corresponding number from the positional information of the opposed-type photoelectric switches 31 corresponding to all the target detection results.
Referring to fig. 3 and 4, the conveying assembly 22 includes a plurality of fixed pulleys and conveying members 23 uniformly arranged along the conveying direction of the knitting wool 6, and the conveying members 23 are arranged in one-to-one correspondence with the opposed photoelectric switches 31; each conveying member 23 includes conveying parts 24 symmetrically disposed at both sides of the knitting wool 6 for clamping and pulling the knitting wool 6 along the conveying direction of the knitting wool 6, each conveying member 23 corresponds to two conveying parts 24, and each conveying part 24 includes a sliding plate 241, a sliding rod 242, a connecting plate 243, a supporting plate 244, a clamping circular plate 245 and a cylinder 246.
Referring to fig. 3 and 4, the length direction of the sliding plate 241 is parallel to the length direction of the knitting wool 6, and the driving end of the cylinder 246 is welded to the lower end of the sliding plate 241 for driving the sliding plate 241 to slide back and forth along the length direction of the knitting wool 6; one end of the connecting plate 243 is hinged to the side wall of the sliding plate 241, the other end of the connecting plate is hinged to the end of the sliding rod 242, a parallelogram groove 2441 is formed in the side wall of the supporting plate 244, one end, far away from the sliding rod 242, of the sliding rod 242 is inserted into the parallelogram groove 2441, and transition arcs 2442 are integrally formed on the inner walls of four vertex angles of the parallelogram groove 2441, so that the sliding rod 242 can move circumferentially along the parallelogram groove 2441 in the reciprocating lifting process of the sliding plate 241.
Referring to fig. 3 and 4, the clamping circular plate 245 is fixedly sleeved on the outer side wall of the sliding rod 242, the clamping circular plate 245 is located between the supporting plate 244 and the connecting plate 243, the conveying part 24 further comprises a linkage rope 247 and a plurality of linkage rods 2471, and a linkage circular plate 248 fixedly sleeved outside each linkage rod 2471, wherein one end of each linkage rod 2471 is inserted in the parallelogram groove 2441, the other end is fixedly connected with the linkage circular plate 248, one end of each linkage rope 247 is fixedly bound on the outer side wall of the sliding rod 242, the other end is sequentially connected with all the linkage rods 2471, the number of the linkage rods 2471 on each conveying part 24 is the same, the distance between every two adjacent linkage rods 2471 on the same linkage rope 247 is the same, and the distance between each linkage rod 2471 and the sliding rod 242 is the same, during the circumferential movement of the sliding bar 242 along the parallelogram groove 2441, the sliding bar 242 can drive all the linkage bars 2471 to move circumferentially along the parallelogram groove 2441 through the linkage ropes 247.
Referring to fig. 4 and 5, the outer side wall of each clamping circular plate 245 and each linkage circular plate 248 is fixedly bonded with an elastic airbag ring 2451 along the circumferential direction thereof, the side wall of each clamping circular plate 245 and each linkage circular plate 248 is fixedly connected with a gas supply cylindrical tube 2452, one end of the gas supply cylindrical tube 2452 is closed and communicated with the elastic airbag ring 2451, the other end of the gas supply cylindrical tube 2452 is provided with a push rod 2453, one end of the push rod 2453 is inserted into the gas supply cylindrical tube 2452, and a rubber seal 2454 is fixed and bonded, the seal 2454 is tightly adhered to the inner wall of the air supply cylinder 2452, when the driving push rod 2453 slides along the length direction of the air supply cylindrical tube 2452, the air in the air supply cylindrical tube 2452 is charged into the elastic air bag ring 2451, or such that a portion of the gas within the elastomeric bladder ring 2451 is drawn into the gas supply cylinder tube 2452 to effect adjustment of the outer diameter of the elastomeric bladder ring 2451.
Referring to fig. 4 and 5, a locking pipe 2455 is fixedly sleeved at one end of the push rod 2453 far away from the gas supply cylindrical pipe 2452, the locking pipe 2455 is sleeved outside the gas supply cylindrical pipe 2452, the inner wall of the locking pipe 2455 is in threaded connection with the outer side wall of the gas supply cylindrical pipe 2452, and the push rod 2453 is driven to slide along the length direction of the gas supply cylindrical pipe 2452 while rotating by rotating the locking pipe 2455, so that the position of the push rod 2453 can be fixed while the position of the push rod 2453 is adjusted.
Referring to fig. 3 and 4, an elastic wear pad 2456 is fixedly bonded to an outer side wall of each elastic airbag ring 2451 along a circumferential direction thereof, the elastic wear pad 2456 includes a plurality of integrally formed limiting protrusions 2457, the elastic wear pad 2456 may be made of rubber, when the two clamping disks 245 on the two conveying sections 24 belonging to the same conveying member 23 are moved in the direction of approaching each other, a gap 249 for allowing the knitting wool 6 to pass is reserved between the two clamping disks 245, and the two clamping circular plates 245 can clamp the knitting wool 6 and pull the knitting wool 6 along the transportation direction of the knitting wool 6 in the moving process, at the moment, the elastic wear-resistant pad 2456 is abutted against the knitting wool 6, to effect the transfer of the knitting wool 6, and when the interlocking round plate 248 connected to the clamping round plate 245 is moved to the knitting wool 6, the two interlocking circular plates 248 in the corresponding positions can also grip the knitting wool 6 and pull the knitting wool 6 in the direction of conveyance of the knitting wool 6.
Referring to fig. 3 and 4, a lint cleaning assembly 25 is further provided on a side wall of the support plate 244 at a side thereof away from the yarns 6, the lint cleaning assembly 25 removing lint adhered to the layer of the elastic wear pad 2456, the lint cleaning assembly 25 including a fixing plate 251, a cleaning brush 252, and comb teeth 253; one end of the cleaning brush 252 is fixedly bonded to the side wall of the fixing plate 251, the cleaning brush 252 is uniformly arranged along the length direction of the fixing plate 251, and when the clamping circular plate 245 and the linkage circular plate 248 pass through the cleaning brush 252, the other end of the cleaning brush 252 can abut against the outer surface of the elastic wear-resistant pad 2456 to scrape off the flocks which are adhered to the elastic wear-resistant pad 2456 and fall off from the woolen yarns 6; the fixing plate 251 is provided with a chute 2511 for the end of the comb teeth 253 to be inserted and slid, the chute 2511 is arranged along the fixing plate 251 in the length direction, the comb teeth 253 scrapes the cleaning brush 252 in the sliding process, so that the flocks on the cleaning brush 252 are scraped off, and the subsequent cleaning effect of the cleaning brush 252 on the elastic wear-resistant pad 2456 layer is ensured.
The implementation principle of the efficient full-automatic wool weaving machine is as follows: before the knitting wool 6 is delivered, the air quantity in each elastic air bag loop 2451 is adjusted according to the outer diameter of the knitting wool 6, so that the gap 249 reserved between each delivery part 24 can just and only allow the knitting wool 6 to pass through; then, the starting end of the knitting wool 6 passes through a gap 249 reserved between a fixed pulley and all the conveying parts 24 and is connected with a part, connected with the knitting wool 6, on the knitting wool machine body 1, then the driving motor 211 and all the air cylinders 246 are started, the rotating speed of the driving motor 211 can be controlled through a control system, so that the driving motor 211 drives the winding wheel 21 to slowly rotate and release the knitting wool 6 with a fixed length in a unit time length, meanwhile, the air cylinder 246 drives the sliding plate 241 to lift, so that the sliding rod 242 and the linkage rod 247 circumferentially move along the parallelogram groove 2441, when the clamping circular plate 245 and the linkage circular plate 248 sequentially pass through the gap 249, the clamping circular plate 245 or the linkage circular plate 248 clamps the knitting wool 6 and pulls the knitting wool 6 along the conveying direction of the knitting wool 6, and the conveying of the knitting wool 6 is realized.
In 6 transportation of knitting wool, whether fracture of knitting wool 6 is detected through detection module 3, and send the testing result to control module 4, control module 4 receives the testing result, and when 6 fracture of knitting wool, send 6 fracture position of knitting wool as warning information to warning module 5, so that warning module 5 shows warning information, be convenient for operating personnel knows the cracked condition of knitting wool 6 in real time, and in time restore 6 fracture position of knitting wool, improve 6 recovery supply rate of knitting wool, and then improve holistic weaving efficiency.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (10)
1. The utility model provides a full-automatic wool loom of efficient, includes wool loom body (1) and supplies line mechanism (2), its characterized in that: supply line mechanism (2) including around rolling up take-up reel (21) that have knitting wool (6), be used for carrying conveying assembly (22) to wool loom body (1) with knitting wool (6), still include detection module (3), control module (4) and warning module (5), detection module (3) and warning module (5) equal communication connection in control module (4), detection module (3) are used for detecting whether broken wool (6) of carrying through conveying assembly (22) are cracked to send the testing result to control module (4), control module (4) are used for receiving the testing result, and when the testing result content is unanimous with the content of predetermineeing the fracture result to warning module (5) send warning information, warning module (5) are used for receiving and show warning information.
2. The high efficiency, fully automatic wool loom of claim 1, wherein: the detection module (3) comprises a plurality of groups of correlation photoelectric switches (31), all the correlation photoelectric switches (31) are uniformly distributed along the conveying direction of the knitting wool (6) at intervals, and the control module (4) is pre-stored with communication addresses of each correlation photoelectric switch (31) and the control module (4) and the corresponding relation between the position information of each correlation photoelectric switch (31);
the control module (4) comprises a broken line position determining unit (41) and is used for receiving all detection results of the correlation photoelectric switch (31) at preset intervals, determining position information of the correlation photoelectric switch (31) corresponding to the target detection result when the target detection result with the content consistent with the content of the preset breakage result exists, generating broken line position information according to the target detection result and the position information of the corresponding correlation photoelectric switch (31), and sending the broken line position information to the warning module (5) as warning information so that the warning module (5) displays the warning information.
3. The high efficiency, fully automatic wool loom of claim 2, wherein: the disconnection position determination unit (41) includes:
a detection result judging subunit (411) for receiving the detection result of each correlation photoelectric switch (31) and determining a target detection result with all contents consistent with the contents of the preset fracture result;
a disconnection number determination subunit (412) configured to receive all the target detection results determined by the detection result determination subunit (411), and calculate the number of the target detection results;
a disconnection information determining subunit (413) configured to, when the target detection result determined by the disconnection number determining subunit (412) is unique, send position information of the correlation photoelectric switch (31) corresponding to the target detection result to the warning module (5) as warning information, so that the warning module (5) displays the warning information;
the broken line information determining subunit (413) is further configured to determine, when the number of the target detection results is more than one, position information of the corresponding correlation photoelectric switches (31) of all the target detection results, determine, according to the position information of the corresponding correlation photoelectric switches (31) of all the target detection results, the target position information which is closest to the winding wheel (21) and farthest from the winding wheel (21) in the transmission direction of the knitting wool (6), and send the target position information as warning information to the warning module (5), so that the warning module (5) displays the warning information.
4. The high efficiency, fully automatic wool loom of claim 3, wherein: the conveying assembly (22) comprises a plurality of conveying parts (23) which are uniformly arranged along the conveying direction of the knitting wool (6), the conveying parts (23) and the correlation photoelectric switches (31) are arranged in a one-to-one correspondence manner, each conveying part (23) comprises conveying parts (24) which are symmetrically arranged on two sides of the knitting wool (6), and the two conveying parts (24) are mutually matched for conveying the knitting wool (6) along the conveying direction; the conveying part (24) comprises a sliding plate (241), a sliding rod (242), a connecting plate (243), a supporting plate (244), a clamping circular plate (245) and a cylinder (246);
the length direction of the driving end of the air cylinder (246) is parallel to the conveying direction of the woolen yarns (6), and the driving end of the air cylinder (246) is fixedly connected to the end wall of the sliding plate (241) and used for driving the sliding plate (241) to slide in a reciprocating mode along the conveying direction of the woolen yarns (6); one end of the connecting plate (243) is hinged to the sliding plate (241), the other end of the connecting plate is hinged to the sliding rod (242), a parallelogram groove (2441) for the moving rod to insert is formed in the side wall of the supporting plate (244), transition circular arcs (2442) are arranged at four vertex angles of the parallelogram groove (2441), the clamping circular plates (245) are sleeved outside the connecting plate (243), and a gap (249) for allowing the knitting wool (6) to pass through is reserved between the two clamping circular plates (245) on the same conveying piece (23) so as to be used for clamping the knitting wool (6) and pulling the knitting wool (6) along the conveying direction of the knitting wool (6).
5. The efficient, fully automatic wool loom of claim 4, wherein: each conveying part (24) also comprises a linkage rope (247), a plurality of linkage rods (2471) and a linkage circular plate (248) sleeved outside each linkage rod (2471), and the sliding rods (242) belonging to the same conveying part (24) and all the linkage rods (2471) are jointly and fixedly connected to the linkage rope (247) and are uniformly distributed along the length direction of the linkage rope (247); all the linkage rods (2471) are connected in a sliding manner in the parallelogram grooves (2441) corresponding to the conveying parts (24), and gaps (249) for the wool (6) to pass through are reserved between adjacent linkage circular plates (248) belonging to the same conveying piece (23) and belonging to the two conveying parts (24) respectively so as to be used for clamping the wool (6) and pulling the wool (6) along the conveying direction of the wool (6).
6. The high efficiency, fully automatic wool loom of claim 5, wherein: each centre gripping plectane (245) and linkage plectane (248) lateral wall all are equipped with elasticity gasbag loop (2451) along its circumference, elasticity gasbag loop (2451) intercommunication has air feed cylinder pipe (2452), air feed cylinder pipe (2452) interpolation is equipped with push rod (2453), push rod (2453) wherein one end is equipped with seal cushion (2454), seal cushion (2454) closely laminate in air feed cylinder pipe (2452) inner wall, push rod (2453) other end is equipped with locking pipe (2455), locking pipe (2455) cup joint in air feed cylinder pipe (2452) periphery, locking pipe (2455) inner wall with air feed cylinder pipe (2452) lateral wall threaded connection.
7. The efficient, fully automatic wool loom of claim 6, wherein: the outer side wall of the elastic air bag ring (2451) is provided with an elastic wear-resistant pad (2456) along the circumferential direction thereof, and the elastic wear-resistant pad (2456) is abutted to the knitting wool (6).
8. The high efficiency, fully automatic wool loom of claim 7, wherein: the elastic wear pad (2456) comprises a plurality of limiting bulges (2457).
9. The efficient, fully automatic wool loom of claim 8, wherein: the side wall of the supporting plate (244) and the side, far away from the woolen yarn (6), of the supporting plate (244) are provided with a fluff cleaning assembly (25) for removing fluff adhered to the elastic wear-resistant layer, the fluff cleaning assembly (25) comprises a connecting plate (243), a cleaning hairbrush (252) and comb teeth (253), the cleaning hairbrush (252) is arranged along the length direction of the connecting plate (243), one end of the cleaning hairbrush (252) is connected to the connecting plate (243), the other end of the cleaning hairbrush (252) is abutted to the outer side wall of the elastic wear-resistant pad (2456), and the comb teeth (253) are connected to the side wall of the connecting plate (243) in a sliding mode along the length direction of the connecting plate (243) to scrape the fluff on the cleaning hairbrush (252).
10. The high efficiency, fully automatic wool loom of claim 1, wherein: the winding device is characterized by further comprising a driving motor (211) used for driving the winding wheel (21) to rotate, the driving end of the driving motor (211) is fixedly connected to the end portion of the winding wheel (21), and the driving motor (211) is controlled by the control module (4) and is used for being opened and closed under the control of the control module (4) and rotating according to a preset rotating speed.
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| US5046535A (en) * | 1988-10-10 | 1991-09-10 | Texipat, S. A. | Automatic repair of broken warp threads in weaving machines |
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