CN114318355A - Steel cord pickling device and cleaning method thereof - Google Patents
Steel cord pickling device and cleaning method thereof Download PDFInfo
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- CN114318355A CN114318355A CN202111373484.0A CN202111373484A CN114318355A CN 114318355 A CN114318355 A CN 114318355A CN 202111373484 A CN202111373484 A CN 202111373484A CN 114318355 A CN114318355 A CN 114318355A
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- water
- pickling
- pipeline
- steel cord
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- 238000005554 pickling Methods 0.000 title claims abstract description 91
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 64
- 239000010959 steel Substances 0.000 title claims abstract description 64
- 238000000034 method Methods 0.000 title claims abstract description 23
- 238000004140 cleaning Methods 0.000 title abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 142
- 239000000463 material Substances 0.000 claims abstract description 12
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 56
- 238000004821 distillation Methods 0.000 claims description 23
- 238000009833 condensation Methods 0.000 claims description 15
- 230000005494 condensation Effects 0.000 claims description 15
- 235000021110 pickles Nutrition 0.000 claims description 8
- 238000001914 filtration Methods 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 6
- 239000000284 extract Substances 0.000 claims description 5
- 238000002791 soaking Methods 0.000 claims description 3
- 230000006978 adaptation Effects 0.000 claims description 2
- 239000007858 starting material Substances 0.000 claims 1
- 235000011149 sulphuric acid Nutrition 0.000 description 8
- 239000001117 sulphuric acid Substances 0.000 description 8
- 239000002253 acid Substances 0.000 description 3
- 238000001704 evaporation Methods 0.000 description 3
- 230000008020 evaporation Effects 0.000 description 3
- 229910001369 Brass Inorganic materials 0.000 description 1
- 229910000677 High-carbon steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
The invention discloses a steel cord pickling device and a cleaning method thereof, and relates to the technical field of steel cord pickling. The automatic steel cord cleaning device comprises a base, the top of base is fixed with four support columns, the one end of four support columns is fixed with control mechanism, the top of base is fixed with the storage water tank, one side external fixed surface intercommunication of storage water tank has the control duct, the fixed intercommunication of the play water end of control duct has pickling mechanism, one side external fixed surface intercommunication of pickling mechanism has the circulating line, the fixed intercommunication of the play water end of circulating line has separating mechanism, one side external fixed surface intercommunication of separating mechanism has the third connecting tube, the fixed intercommunication of the play water end of third connecting tube has throws material mechanism, the fixed intercommunication in bottom surface of throwing material mechanism has the second connecting tube, one side external fixed surface intercommunication of storage water tank has first connecting tube, make the utilization rate of resources among the pickling process of steel cord improve, reduce the cost of the pickling process of steel cord.
Description
Technical Field
The invention relates to the technical field of steel cord pickling, in particular to a steel cord pickling device and a cleaning method thereof.
Background
The steel cord is a thin steel strand or rope which is made of high-quality high-carbon steel, has brass plated on the surface and has special purposes. The method for removing the oxide skin and the rust on the surface of the steel cord by using the acid solution is called acid pickling, but the traditional acid pickling method of the steel cord has the following defects:
at present in-process that uses sulphuric acid pickling steel cord, be the sulphuric acid solution that the staff adjusted certain concentration, then place the steel cord and soak in sulphuric acid solution, after the steel cord soaks and finishes, the staff takes out the steel cord again to the sulphuric acid solution is collected in the extraction, after steel cord and sulphuric acid solution all handled, the staff again uses the clear water to erode and wash the container, make the utilization ratio of sulphuric acid solution and water not high, thereby make the pickling of steel cord with high costs.
Disclosure of Invention
The invention aims to provide a steel cord pickling device and a cleaning method thereof to solve the problem of high pickling cost caused by low resource utilization rate in the pickling process of the existing steel cord in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a steel cord pickling device and a cleaning method thereof comprise a base, wherein four supporting columns are fixed at the top of the base, a control mechanism is fixed at one end of each supporting column, a water storage tank is fixed at the top of the base, a control pipeline is fixedly communicated with the outer surface of one side of the water storage tank, a pickling mechanism is fixedly communicated with the water outlet end of the control pipeline, the bottom surface of the pickling mechanism is fixedly connected with the top surface of the base, a circulating pipeline is fixedly communicated with the outer surface of one side of the pickling mechanism, a separating mechanism is fixedly communicated with the water outlet end of the circulating pipeline, a third connecting pipeline is fixedly communicated with the outer surface of one side of the separating mechanism, a feeding mechanism is fixedly communicated with the water outlet end of the third connecting pipeline, a second connecting pipeline is fixedly communicated with the bottom surface of the feeding mechanism, and the water outlet end of the second connecting pipeline penetrates through the inner surface wall of one side of the control mechanism and extends into the control mechanism, the outer surface of one side of the water storage tank is fixedly communicated with a first connecting pipeline, and the water outlet end of the first connecting pipeline penetrates through the inner surface wall of one side of the control mechanism and extends into the control mechanism.
Preferably, control mechanism contains the control storehouse, the table wall is fixed with the fixing base in one side of control storehouse, one side external fixed surface of fixing base has the motor, the output of motor is fixed with the arc piece, one side external fixed surface of arc piece has the standpipe, and the one end threaded connection of standpipe has the shower nozzle, one side external fixed surface intercommunication of standpipe has first hose, and the end of intaking of first hose passes through the fixed intercommunication of ring flange with the water outlet end of first connecting tube, one side external fixed surface of arc piece has the storage pipeline, and the one end of storage pipeline is fixed with the water conservancy diversion post, one side external fixed surface intercommunication of storage pipeline has the second hose, and the end of intaking of second hose passes through the fixed intercommunication of ring flange with the water outlet end of second connecting tube.
Preferably, pickling mechanism contains the pickling case, the table wall all is fixed with the slide bar in the both sides of pickling case, two one side surface sliding connection of slide bar has the filtration drawer, the spout has all been seted up to the table wall in the both sides of filtering the drawer, and four spouts equally divide into two sets ofly, two sets of one side surface difference sliding connection of spout has first filter screen and second filter screen.
Preferably, separating mechanism contains the distillation case, the table wall is fixed with the heat-conducting plate along the horizontal direction in the both sides of distillation case, the bottom surface sliding connection of heat-conducting plate has the heater, and the bottom surface of heater and the inside bottom surface fixed connection of distillation case, the table wall is fixed with the water conservancy diversion pipeline in one side of distillation case, and one side outward appearance wall of water conservancy diversion pipeline has seted up the cold trap, the play water end of water conservancy diversion pipeline runs through one side surface and the fixed intercommunication of distillation case and has the condensation duct, condensation duct and water storage tank looks adaptation.
Preferably, throw the material mechanism and contain and throw the feed bin, it has the movable cover to throw one side exterior wall of feed bin articulated, two recesses have been seted up to one side surface of movable cover, two the table wall all is fixed with the slider in one side of recess, two one side surface of slider all is fixed with wire rope, two wire rope's one end is fixed with the guide plate, and one side surface fixing of guide plate has the fixed block, table wall sliding connection in one side of one side surface and the feed bin of fixed block.
Preferably, the outer surface of one side of each of the two sliding blocks is fixedly provided with a spring, and one end, far away from the sliding block, of each of the two springs is fixedly connected with the inner surface wall of one side of each of the two grooves.
Preferably, a PH meter is fixed on the outer surface of one side of the feeding bin and electrically connected with an external power supply.
Preferably, the outer surface of one side of the circulating pipeline is fixedly communicated with a second water pump, the bottom surface of the second water pump is fixedly provided with a base, the bottom surface of the base is fixedly connected with the top surface of the control mechanism, the outer surface of one side of the first connecting pipeline is fixedly communicated with a first water pump, and the bottom surface of the first water pump is fixedly connected with the top surface of the control mechanism
Preferably, the steel cord pickling device comprises the following using methods:
s1, after the first filter screen and the second filter screen are installed through a pickling tank, a steel cord is placed on the first filter screen, then a water storage tank is filled with clear water, a valve is opened to allow quantitative clear water to slowly flow into the pickling tank, meanwhile, a movable cover is opened, the movable cover moves to pull a sliding block to move, the sliding block moves to pull a steel wire rope to move, the steel wire rope moves to pull a guide plate to directionally move along a fixed block, when the movable cover is completely opened, sulfuric acid solution is poured into a feeding bin along the guide plate, when the sulfuric acid solution enters the bottom of the feeding bin, the sulfuric acid solution enters a second hose along a second connecting pipeline, then the sulfuric acid solution enters a storage pipeline through the second hose, when the sulfuric acid solution enters the storage pipeline, the sulfuric acid solution enters the pickling tank through a guide column, and the pickling tank is mixed with quantitative clear water to prepare pickling solution to soak and pickle the steel cord;
s2, after the steel cord is pickled, a second water pump extracts pickling solution to enter a distillation box, a heater is started to heat, clean water is evaporated and sublimated under high-heat evaporation, the sublimated water vapor enters a condensation pipeline through a condensation tank after contacting a diversion pipeline, then the evaporated clean water is changed into water drops to enter a water storage tank under the guidance of the condensation pipeline, and meanwhile, a valve is opened to enable the sulfuric acid solution to enter a feeding bin so that the sulfuric acid solution can be recycled;
s3, after the pickle is extracted by the second water pump and enters the distillation box, take out the steel cord, the first filter screen and the second filter screen, then start motor, it is rotatory that the motor will drive the arc-shaped block, the arc-shaped block is rotatory to make the shower nozzle aim at the pickle box, after the shower nozzle position adjustment, start first water pump, first water pump will absorb the clear water, the clear water will get into first hose through first connecting tube, then the clear water will get into the water storage pipeline through first hose, will wash the pickle box through the shower nozzle after the clear water gets into the water storage pipeline.
Advantageous effects
The invention provides a spring heat treatment frame and a using method thereof. Compared with the prior art, the method has the following beneficial effects:
1. a steel cord pickling device and a cleaning method thereof are provided, when a pickling mechanism is installed, a valve is opened to allow quantitative clean water to slowly flow into a pickling tank, a movable cover is opened, the movable cover moves to pull a guide plate to directionally move along a fixed block through a sliding block and a steel wire rope, when the movable cover is completely opened, sulfuric acid solution is poured into a feeding bin along the guide plate, the sulfuric acid solution entering the feeding bin enters a storage pipeline along a second connecting pipeline and a second hose, then the sulfuric acid solution enters the pickling tank through a guide column, the sulfuric acid solution entering the pickling tank and the quantitative clean water are fused to be prepared into pickling solution to perform soaking and pickling on the steel cord, after the pickling is completed, the steel cord, a first filter screen and a second filter screen are taken out, then a motor is started, the motor rotates to drive an arc-shaped block to rotate, so that a spray head is aligned with the pickling tank to flush the pickling tank, thereby completing the work of pickling the steel cord and the cleaning of the pickling device.
2. The utility model provides a steel cord pickling plant and cleaning method, after the pickling of first steel cord is finished, the second water pump will extract the pickle and get into the distillation retort, start the heater simultaneously and heat, the clear water will be evaporated and sublimated under high heat evaporation, sublimed vapor will get into the condenser pipe through the condensate sump after contacting the water conservancy diversion pipeline, then under the direction of condenser pipe, the clear water that is evaporated will become the water droplet and get into the storage water tank, open the valve simultaneously and will make sulphuric acid solution get into the feeding case, through the PH value of observing the PH appearance demonstration, will conveniently add sulphuric acid solution, make the PH value in the feeding case reach standard condition, thereby reduce the use of raw and other materials to the in-process that next steel cord carries out the pickling work, thereby improve the resource utilization ratio in the pickling process of steel cord, reduce the cost of the pickling process of steel cord.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the internal structure of the control mechanism of the present invention;
FIG. 3 is a schematic view of the internal structure of the pickling mechanism according to the present invention;
FIG. 4 is a schematic view of the internal structure of the separating mechanism of the present invention;
fig. 5 is a schematic view of the internal structure of the feeding mechanism of the present invention.
In the figure: 1. a base; 2. a water storage tank; 3. a control conduit; 4. a pickling mechanism; 5. a support pillar; 6. a control mechanism; 7. a circulation pipe; 8. a separating mechanism; 9. a feeding mechanism; 20. a first connecting pipe; 21. a first water pump; 40. a pickling tank; 41. a slide bar; 42. a filter drawer; 43. a chute; 44. a first filter screen; 45. a second filter screen; 60. a control cabin; 61. a fixed seat; 62. a motor; 63. an arc-shaped block; 64. a water storage pipeline; 65. a spray head; 66. a first hose; 67. a material storage pipeline; 68. a flow guide column; 69. a second hose; 70. a second water pump; 71. a base; 80. a distillation box; 81. a condensing duct; 82. a diversion pipeline; 83. a condensation tank; 84. a heat conducting plate; 85. a heater; 90. a feeding bin; 91. a pH meter; 92. a movable cover; 93. a wire rope; 94. a baffle; 95. a fixed block; 96. a second connecting pipe; 97. a third connecting pipe; 920. a groove; 921. a spring; 922. a slide block.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the present invention provides a technical solution: a steel cord pickling device and a cleaning method thereof comprise a base 1, wherein four supporting columns 5 are fixed on the top of the base 1, a control mechanism 6 is fixed at one end of each supporting column 5, a water storage tank 2 is fixed on the top of the base 1, a control pipeline 3 is fixedly communicated with the outer surface of one side of the water storage tank 2, a pickling mechanism 4 is fixedly communicated with the water outlet end of the control pipeline 3, the bottom surface of the pickling mechanism 4 is fixedly connected with the top surface of the base 1, a circulating pipeline 7 is fixedly communicated with the outer surface of one side of the pickling mechanism 4, a separating mechanism 8 is fixedly communicated with the water outlet end of the circulating pipeline 7, a second water pump 70 is fixedly communicated with the outer surface of one side of the circulating pipeline 7, a base 71 is fixed on the bottom surface of the second water pump 70, the bottom surface of the base 71 is fixedly connected with the top surface of the control mechanism 6, a third connecting pipeline 97 is fixedly communicated with the outer surface of one side of the separating mechanism 8, and a feeding mechanism 9 is fixedly communicated with the water outlet end of the third connecting pipeline 97, the bottom surface of the feeding mechanism 9 is fixedly communicated with a second connecting pipeline 96, the water outlet end of the second connecting pipeline 96 penetrates through the inner surface wall of one side of the control mechanism 6 and extends to the inside of the control mechanism 6, the outer surface of one side of the water storage tank 2 is fixedly communicated with a first connecting pipeline 20, the water outlet end of the first connecting pipeline 20 penetrates through the inner surface wall of one side of the control mechanism 6 and extends to the inside of the control mechanism 6, the outer surface of one side of the first connecting pipeline 20 is fixedly communicated with a first water pump 21, and the bottom surface of the first water pump 21 is fixedly connected with the top surface of the control mechanism 6.
Referring to fig. 2, the control mechanism 6 includes a control chamber 60, a fixing seat 61 is fixed on an inner surface wall of one side of the control chamber 60, a motor 62 is fixed on an outer surface of one side of the fixing seat 61, an arc block 63 is fixed on an output end of the motor 62, a water storage pipe 64 is fixed on an outer surface of one side of the arc block 63, a nozzle 65 is connected to one end of the water storage pipe 64 through a thread, a first hose 66 is connected to an outer surface of one side of the water storage pipe 64, a water inlet end of the first hose 66 is fixedly connected to a water outlet end of the first connecting pipe 20 through a flange, a material storage pipe 67 is fixed to an outer surface of one side of the arc block 63, a flow guide column 68 is fixed to one end of the material storage pipe 67, a second hose 69 is connected to an outer surface of one side of the material storage pipe 67, and a water inlet end of the second hose 69 is fixedly connected to a water outlet end of the second connecting pipe 96 through a flange.
Referring to fig. 3, the pickling mechanism 4 includes a pickling box 40, sliding rods 41 are fixed on inner surface walls of two sides of the pickling box 40, a filtering drawer 42 is slidably connected to an outer surface of one side of the two sliding rods 41, sliding grooves 43 are formed in the inner surface walls of two sides of the filtering drawer 42, the four sliding grooves 43 are divided into two groups, and a first filter 44 and a second filter 45 are slidably connected to outer surfaces of one side of the two groups of sliding grooves 43, respectively.
Referring to fig. 4, the separating mechanism 8 includes a distillation box 80, heat-conducting plates 84 are fixed on inner surface walls of two sides of the distillation box 80 along a horizontal direction, a heater 85 is slidably connected to a bottom surface of the heat-conducting plates 84, a bottom surface of the heater 85 is fixedly connected to an inner bottom surface of the distillation box 80, a flow-guiding pipe 82 is fixed on the inner surface wall of one side of the distillation box 80, a condensation tank 83 is disposed on an outer surface wall of one side of the flow-guiding pipe 82, a water outlet end of the flow-guiding pipe 82 penetrates through an outer surface of one side of the distillation box 80 and is fixedly communicated with a condensation pipe 81, and the condensation pipe 81 is adapted to the water storage tank 2.
Referring to fig. 5, the feeding mechanism 9 includes a feeding bin 90, a movable cover 92 is hinged to an outer surface of one side of the feeding bin 90, two grooves 920 are formed in an outer surface of one side of the movable cover 92, sliders 922 are fixed to inner surfaces of one sides of the two grooves 920, steel wire ropes 93 are fixed to outer surfaces of one sides of the two sliders 922, a guide plate 94 is fixed to one end of each of the two steel wire ropes 93, a fixing block 95 is fixed to an outer surface of one side of the guide plate 94, an outer surface of one side of the fixing block 95 is slidably connected to the inner surface of one side of the feeding bin 90, springs 921 are fixed to outer surfaces of one sides of the two sliders 922, ends of the two springs 921 far away from the sliders 922 are fixedly connected to the inner surfaces of one sides of the two grooves 920, springs 921 are fixed to outer surfaces of one side of the two sliders 922, ends of the two springs 921 far away from the sliders 922 are fixedly connected to the inner surfaces of one sides of the two grooves 920, a PH meter 91 is fixed on the outer surface of one side of the charging bin 90, and the PH meter 91 is electrically connected with an external power supply.
A steel cord pickling device comprises the following using methods:
s1, after the first filter screen 44 and the second filter screen 45 are installed through the pickling tank 40, the steel cord is put on the first filter screen 44, then the water storage tank 2 is filled with clean water, the valve is opened to allow quantitative clean water to slowly flow into the pickling tank 40, meanwhile, the movable cover 92 is opened, the movable cover 92 moves to pull the sliding block 922 to move, the sliding block 922 moves to pull the steel wire rope 93 to move, the steel wire rope 93 moves to pull the guide plate 94 to directionally move along the fixed block 95, when the movable cover 92 is completely opened, the sulfuric acid solution is poured into the feeding bin 90 along the guide plate 94, when the sulfuric acid solution enters the bottom of the batch bin 90 it will enter the second hose 69 along the second connecting pipe 96, then the sulfuric acid solution enters the storage pipeline 67 through the second hose 69, enters the pickling tank 40 through the diversion column 68 after entering the storage pipeline 67, fusing with quantitative clear water in a pickling tank 40 to prepare pickling solution for soaking and pickling the steel cord;
s2, after the steel cord is pickled, the second water pump 70 extracts pickling solution to enter a distillation box 80, meanwhile, a heater 85 is started to heat, clean water is evaporated and sublimated under high heat evaporation, the sublimated water vapor enters a condensation pipeline 81 through a condensation tank 83 after contacting a diversion pipeline 82, then the evaporated clean water is changed into water drops to enter a water storage tank 2 under the guidance of the condensation pipeline 81, and meanwhile, a valve is opened to enable the sulfuric acid solution to enter a feeding bin 90, so that the sulfuric acid solution is recycled;
s3, after the pickling solution is extracted by the second water pump 70 and enters the distillation box 80, the steel cord, the first filter screen 44 and the second filter screen 45 are taken out, then the motor 62 is started, the motor 62 rotates to drive the arc block 63 to rotate, the arc block 63 rotates to enable the spray head 65 to be aligned with the pickling box 40, after the position of the spray head 65 is adjusted, the first water pump 21 is started, the first water pump 21 absorbs clean water, the clean water enters the first hose 66 through the first connecting pipeline 20, then the clean water enters the water storage pipeline 64 through the first hose 66, and after the clean water enters the water storage pipeline 64, the pickling box 40 is washed through the spray head 65.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes, modifications, equivalents, and improvements may be made without departing from the spirit and scope of the invention.
Claims (9)
1. The steel cord pickling device comprises a base (1) and is characterized in that four supporting columns (5) are fixed to the top of the base (1), a control mechanism (6) is fixed to one ends of the supporting columns (5), a water storage tank (2) is fixed to the top of the base (1), a control pipeline (3) is communicated with one side outer surface of the water storage tank (2), a pickling mechanism (4) is fixedly communicated with the water outlet end of the control pipeline (3), the bottom surface of the pickling mechanism (4) is fixedly connected with the top surface of the base (1), a circulating pipeline (7) is communicated with one side outer surface of the pickling mechanism (4), a separating mechanism (8) is fixedly communicated with the water outlet end of the circulating pipeline (7), a third connecting pipeline (97) is communicated with one side outer surface of the separating mechanism (8), and a feeding mechanism (9) is fixedly communicated with the water outlet end of the third connecting pipeline (97), the bottom surface of the feeding mechanism (9) is fixedly communicated with a second connecting pipeline (96), the water outlet end of the second connecting pipeline (96) penetrates through the inner surface wall of one side of the control mechanism (6) and extends to the inside of the control mechanism (6), the outer surface of one side of the water storage tank (2) is fixedly communicated with a first connecting pipeline (20), and the water outlet end of the first connecting pipeline (20) penetrates through the inner surface wall of one side of the control mechanism (6) and extends to the inside of the control mechanism (6).
2. A steel cord pickling device as set forth in claim 1, wherein: the control mechanism (6) comprises a control bin (60), a fixed seat (61) is fixed on the inner surface wall of one side of the control bin (60), a motor (62) is fixed on the outer surface of one side of the fixed seat (61), an arc-shaped block (63) is fixed at the output end of the motor (62), a water storage pipeline (64) is fixed on the outer surface of one side of the arc-shaped block (63), a spray head (65) is connected with one end of the water storage pipeline (64) in a threaded manner, a first hose (66) is communicated with the outer surface of one side of the water storage pipeline (64), the water inlet end of the first hose (66) is fixedly communicated with the water outlet end of a first connecting pipeline (20) through a flange plate, a material storage pipeline (67) is fixed on the outer surface of one side of the arc-shaped block (63), a flow guide column (68) is fixed at one end of the material storage pipeline (67), a second hose (69) is communicated with the outer surface of one side of the material storage pipeline (67), and the water inlet end of the second hose (69) is fixedly communicated with the water outlet end of the second connecting pipeline (96) through a flange plate.
3. A steel cord pickling device as set forth in claim 1, wherein: pickling mechanism (4) contain pickling case (40), the table wall all is fixed with slide bar (41), two in the both sides of pickling case (40) one side surface sliding connection of slide bar (41) has filtration drawer (42), spout (43) have all been seted up to the table wall in the both sides of filtering drawer (42), and four spout (43) equally divide for two sets ofly, two sets of one side surface difference sliding connection of spout (43) has first filter screen (44) and second filter screen (45).
4. A steel cord pickling device as set forth in claim 1, wherein: separating mechanism (8) contain distillation tank (80), the table wall is fixed with heat-conducting plate (84) along the horizontal direction in the both sides of distillation tank (80), the bottom surface sliding connection of heat-conducting plate (84) has heater (85), and the inside bottom surface fixed connection of the bottom surface of heater (85) and distillation tank (80), the table wall is fixed with water conservancy diversion pipeline (82) in one side of distillation tank (80), and one side outward appearance wall of water conservancy diversion pipeline (82) has seted up cold finger (83), one side surface and the fixed intercommunication that one side surface of distillation tank (80) is run through to the play water end of water conservancy diversion pipeline (82) have condensing duct (81), condensing duct (81) and storage water tank (2) looks adaptation.
5. A steel cord pickling device as set forth in claim 1, wherein: throw material mechanism (9) and contain and throw feed bin (90), it articulates there is movable cover (92) to throw one side exterior wall of feed bin (90), two recess (920) have been seted up to one side surface of movable cover (92), two table wall all is fixed with slider (922), two in one side of recess (920) one side surface of slider (922) all is fixed with wire rope (93), two the one end of wire rope (93) is fixed with guide plate (94), and one side surface fixing of guide plate (94) has fixed block (95), table wall sliding connection in one side surface of one side of fixed block (95) and the one side of throwing feed bin (90).
6. A steel cord pickling device as set forth in claim 5, wherein: two one side surface of slider (922) all is fixed with spring (921), two the one end that slider (922) was kept away from in spring (921) is equallyd divide respectively with the interior table wall fixed connection in one side of two recess (920).
7. A steel cord pickling device as set forth in claim 5, wherein: the outer surface of one side of throwing feed bin (90) is fixed with PH appearance (91), PH appearance (91) and external power source electric connection.
8. A steel cord pickling device as set forth in claim 1, wherein: the outer fixed surface of one side of circulating line (7) communicates with second water pump (70), the bottom surface of second water pump (70) is fixed with base (71), and the bottom surface of base (71) and the top surface fixed connection of control mechanism (6), the outer fixed surface of one side of first connecting tube (20) communicates with first water pump (21), and the bottom surface of first water pump (21) and the top surface fixed connection of control mechanism (6).
9. A steel cord pickling device according to any one of claims 1 to 8, characterized in that: the using method comprises the following steps:
s1, after the first filter screen (44) and the second filter screen (45) are installed through the pickling tank (40), a steel cord is placed on the first filter screen (44), then the water storage tank (2) is filled with clear water, a valve is opened to allow quantitative clear water to slowly flow into the pickling tank (40), meanwhile, a movable cover (92) is opened, the movable cover (92) moves to pull a sliding block (922) to move, the sliding block (922) moves to pull a steel wire rope (93) to move, the steel wire rope (93) moves to pull a guide plate (94) to directionally move along a fixed block (95), when the movable cover (92) is completely opened, sulfuric acid solution is poured into a feeding bin (90) along the guide plate (94), when the sulfuric acid solution enters the bottom of the feeding bin (90), the sulfuric acid solution enters a second hose (69) along a second connecting pipeline (96), and then enters a storage pipeline (67) through the second hose (69), when the sulfuric acid solution enters a storage pipeline (67), the sulfuric acid solution enters a pickling tank (40) through a guide column (68), and is fused with quantitative clean water in the pickling tank (40) to be prepared into pickling solution for soaking and pickling the steel cord;
s2, after the steel cord is pickled, a second water pump (70) extracts pickling solution to enter a distillation box (80), a heater (85) is started to heat, clean water is evaporated and sublimated under high heat, sublimed water vapor enters a condensation pipeline (81) through a condensation tank (83) after contacting a diversion pipeline (82), then the evaporated clean water is changed into water drops to enter a water storage tank (2) under the guidance of the condensation pipeline (81), and a valve is opened simultaneously to enable sulfuric acid solution to enter a feeding bin (90) so that the sulfuric acid solution can be recycled;
s3, after second water pump (70) extracts the pickle and gets into distillation case (80), take out the steel cord, first filter screen (44) and second filter screen (45), then starter motor (62), it is rotatory that motor (62) are rotatory will drive arc piece (63), arc piece (63) are rotatory will make shower nozzle (65) aim at pickle case (40), after shower nozzle (65) position adjustment, start first water pump (21), first water pump (21) will absorb the clear water, the clear water will get into first hose (66) through first connecting tube (20), then clear water will get into water storage pipeline (64) through first hose (66), will wash pickle case (40) through shower nozzle (65) after the clear water gets into water storage pipeline (64).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111373484.0A CN114318355B (en) | 2021-11-19 | 2021-11-19 | Steel cord pickling device and cleaning method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN114318355B CN114318355B (en) | 2024-02-13 |
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Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR967824A (en) * | 1947-06-25 | 1950-11-13 | Inland Steel Co | Process and improved equipment for pickling cast iron and steels |
| JPH07188958A (en) * | 1993-12-28 | 1995-07-25 | Mitsubishi Heavy Ind Ltd | Continuous type band steel pickling equipment |
| CN205616954U (en) * | 2016-03-14 | 2016-10-05 | 福建鼎信科技有限公司 | Automatic add acid plant that adds water of stainless steel pickling line |
| CN109136961A (en) * | 2018-11-19 | 2019-01-04 | 海盐力拓金属制品有限公司 | A kind of metal wire rod pickler |
| DE102017123152A1 (en) * | 2017-10-05 | 2019-04-11 | Sms Group Gmbh | Pickling plant with circulation device |
| CN210855358U (en) * | 2019-11-07 | 2020-06-26 | 湖北民生生物医药有限公司 | Waste acid distillation still |
| CN213103607U (en) * | 2020-07-23 | 2021-05-04 | 韶关浪奇有限公司 | Acid pickling circulating device |
| CN213113525U (en) * | 2020-08-14 | 2021-05-04 | 句容市德聚电力机械有限公司 | Pickling unit is used in production of T2 red copper line for switch board |
| CN214300367U (en) * | 2020-11-27 | 2021-09-28 | 天津景瑞达餐具有限公司 | Pickling equipment for metal tableware |
-
2021
- 2021-11-19 CN CN202111373484.0A patent/CN114318355B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR967824A (en) * | 1947-06-25 | 1950-11-13 | Inland Steel Co | Process and improved equipment for pickling cast iron and steels |
| JPH07188958A (en) * | 1993-12-28 | 1995-07-25 | Mitsubishi Heavy Ind Ltd | Continuous type band steel pickling equipment |
| CN205616954U (en) * | 2016-03-14 | 2016-10-05 | 福建鼎信科技有限公司 | Automatic add acid plant that adds water of stainless steel pickling line |
| DE102017123152A1 (en) * | 2017-10-05 | 2019-04-11 | Sms Group Gmbh | Pickling plant with circulation device |
| CN109136961A (en) * | 2018-11-19 | 2019-01-04 | 海盐力拓金属制品有限公司 | A kind of metal wire rod pickler |
| CN210855358U (en) * | 2019-11-07 | 2020-06-26 | 湖北民生生物医药有限公司 | Waste acid distillation still |
| CN213103607U (en) * | 2020-07-23 | 2021-05-04 | 韶关浪奇有限公司 | Acid pickling circulating device |
| CN213113525U (en) * | 2020-08-14 | 2021-05-04 | 句容市德聚电力机械有限公司 | Pickling unit is used in production of T2 red copper line for switch board |
| CN214300367U (en) * | 2020-11-27 | 2021-09-28 | 天津景瑞达餐具有限公司 | Pickling equipment for metal tableware |
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| CN114318355B (en) | 2024-02-13 |
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