CN114313766A - Automatic feeding and discharging mechanism of production line - Google Patents
Automatic feeding and discharging mechanism of production line Download PDFInfo
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- CN114313766A CN114313766A CN202111657737.7A CN202111657737A CN114313766A CN 114313766 A CN114313766 A CN 114313766A CN 202111657737 A CN202111657737 A CN 202111657737A CN 114313766 A CN114313766 A CN 114313766A
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Abstract
The patent relates to a feeding and discharging mechanism for production line automation, include: the automatic feeding and discharging device comprises a frame body, a feeding and discharging assembly, a material taking three-axis manipulator, a shaping and overturning assembly, a code scanner, a first feeding station, a second feeding station, a feeding manipulator and a transferring assembly; go up unloading subassembly includes: the device comprises a feeding and discharging assembly frame, a conveying mechanism, a guide mechanism, a lifting mechanism, a disc separating mechanism and a positioning mechanism; get material triaxial manipulator includes: the manipulator comprises a manipulator frame body, an X-axis linear module, a Y-axis linear module and a material taking manipulator; the plastic turning component comprises: the shaping and turning assembly frame body, the shaping mechanism, the push plate positioning mechanism and the turning clamping hand mechanism; the unloading manipulator includes: SCARA mechanical arm, blanking clamping mechanism; the utility model discloses a feeding mechanism in production line automation has realized unloading and classification in the full automatization of product, satisfies the manufacturing process requirement that the product got into different processes, and extensive applicability is showing and is promoting production efficiency, improves product intelligent manufacturing degree.
Description
The technical field is as follows:
the invention relates to special equipment on a production line, in particular to an automatic feeding and discharging mechanism on the production line.
Background art:
in the process of product production and manufacturing, the loading mode of products or materials among different processes can be changed according to the manufacturing process, or the products or materials can be classified and loaded when entering the next process from the previous process, the traditional mode is to reload the products through manual feeding, classification and blanking, but the working efficiency of the mode is low, the manual safety is poor, and the production requirements of large scale, high quality and high efficiency can not be met. For example, for the lithium battery manufacturing industry, after the polymer lithium battery is subjected to capacity grading, when the next process is performed, the lithium battery is required to be re-assembled from the plastic tray after classification and loaded to the injection molding tray, and the manual mode is adopted, so that the labor intensity is high and the efficiency is low.
The invention content is as follows:
the patent discloses a blanking machine on production line automation has realized the last unloading of full automatization and categorised, is showing promotion production efficiency, improves product intelligent manufacturing degree. The specific technical scheme is as follows:
the utility model provides a unloading mechanism in production line automation, includes: the automatic feeding and discharging device comprises a frame body, a feeding and discharging assembly, a material taking three-axis manipulator, a shaping and overturning assembly, a code scanner, a first feeding station, a second feeding station, a feeding manipulator and a transferring assembly;
go up unloading subassembly includes: the device comprises a feeding and discharging assembly frame, a conveying mechanism, a guide mechanism, a lifting mechanism, a disc separating mechanism and a positioning mechanism; the conveying mechanism includes: the conveying line motor, the driving belt, the transmission shaft and the conveying line; the conveying motor drives the transmission belt to drive the transmission shaft to move, so that the conveying line on the transmission shaft is driven to move, and the conveying of the tray is realized; the guide mechanism includes: the guide side plate is arranged on the guide bottom plate, the guide sliding block is connected with the guide sliding rail in a sliding mode, the guide sliding rail is arranged on the feeding and discharging assembly frame, and the guide adjusting screw rod is driven by the guide adjusting wheel to drive the guide adjusting rack so as to drive the guide bottom plate and the guide side plate to slide, so that the adjustment of different intervals of the guide side plate is realized, and the guide of trays with different specifications is met;
the lifting mechanism comprises: the lifting motor is in driving connection with the lifting slide block, and the lifting motor drives the synchronous belt or the lead screw to drive the lifting slide block so as to realize the lifting motion of the lifting frame along the lifting slide rail;
the minute dish mechanism includes: the disc separating cylinder, the disc separating positioning block and the disc separating mechanism support are arranged on the disc separating mechanism; the tray separating mechanism is arranged on a guide side plate of the guide mechanism, and a tray separating mechanism bracket is connected with the guide side plate; the disc separating cylinder is arranged on the disc separating mechanism bracket and is in driving connection with the disc separating positioning block; the tray splitting cylinder drives the tray splitting positioning block to stretch and retract, so that the tray splitting and stacking are realized;
the positioning mechanism includes: the positioning cylinder drives the positioning push plate to realize the positioning of the tray; the positioning mechanism is arranged on a guide side plate of the guide mechanism;
the transfer assembly includes: a transfer assembly frame body, a sliding table mechanism and a lifting transfer mechanism; the transfer assembly is arranged between the feeding and discharging assemblies, and the sliding table mechanism is in sliding connection with the lifting transfer mechanism; the sliding table mechanism drives a sliding table sliding block to move along a sliding table guide rail through a sliding table cylinder, and the sliding table sliding block is connected with the lifting transfer mechanism; the lifting and transferring mechanism comprises: the lifting device comprises a lifting side plate, a lifting cylinder, a lifting guide rail, a lifting bottom plate, a first negative pressure generator, a first vacuum meter and a first vacuum sucker; the lifting side plate is connected with the sliding table sliding block; the lifting guide rail is arranged on the lifting side plate; the lifting bottom plate is connected with the vacuum chuck; the lifting air cylinder drives the lifting bottom plate to perform lifting motion along the lifting guide rail, so that the first vacuum chuck is driven to perform lifting motion; the first vacuum meter is communicated with the first negative pressure generator and the first vacuum sucker through a tee joint; the first vacuum meter is used for detecting the negative pressure state of the vacuum chuck; the first vacuum sucker realizes the adsorption of a product or a tray through the vacuum pumping of the negative pressure generator; therefore, the first vacuum chuck adsorbs the pallet to lift and then loosen, and the pallet is transferred between the feeding and discharging assembly frames through the sliding table mechanism;
get material triaxial manipulator includes: the automatic feeding device comprises a manipulator frame body, an X-axis linear module, a Y-axis linear module and a taking manipulator, wherein the Y-axis linear module is arranged on the manipulator frame body, the X-axis linear module is connected with the Y-axis linear module in a sliding manner, and the taking manipulator is connected with the X-axis linear module;
the Y-axis linear module comprises: the Y-axis module motor, the Y-axis slide rail and the Y-axis slide block are arranged on the base; the Y-axis sliding block is connected with the X-axis linear module; a synchronous belt or a lead screw is driven by a Y-axis module motor so as to drive a Y-axis sliding block to move along a Y-axis sliding rail, and thus an X-axis linear module is driven to move along the Y-axis direction; the X-axis linear module comprises: the X-axis module motor, the X-axis slide rail and the X-axis slide block are arranged on the X-axis slide rail; the X-axis sliding block is connected with the material taking manipulator; an X-axis module motor drives a synchronous belt or a lead screw so as to drive an X-axis sliding block to move along an X-axis sliding rail, and thus a material taking manipulator is driven to move along the X-axis direction; the material taking manipulator comprises: the material taking manipulator comprises a material taking manipulator support, a lifting cylinder, a guide shaft, a second negative pressure generator and a second vacuum chuck; the material taking manipulator bracket is connected with the X-axis sliding block; the guide shaft is connected with the second vacuum chuck; the second vacuum meter is communicated with the second negative pressure generator and the second vacuum sucker through a tee joint; a rotary cylinder is arranged between the guide shaft and the second vacuum chuck;
the plastic turning component comprises: the shaping and turning assembly frame body, the shaping mechanism, the push plate positioning mechanism and the turning clamping hand mechanism;
the plastic mechanism includes: the shaping mechanism comprises a frame body, a shaping motor, a shaping sliding block, a linear guide rail, a shaping clamping hand, a shaping workbench, a reference adjusting wheel, a reference adjusting screw rod, a reference adjusting rack, a reference sliding block and a reference clamping hand; the linear guide rail is arranged on the shaping mechanism frame body, the shaping sliding block and the reference sliding block are connected with the linear guide rail in a sliding mode, the shaping clamping hand is connected with the shaping sliding block, and the reference clamping hand is connected with the reference sliding block; the reference adjusting screw rod is driven by the reference adjusting wheel so as to drive the reference adjusting rack, so that the reference sliding block is driven to adjust and fix the position of the reference clamping hand; the shaping motor drives the shaping sliding block to drive the shaping clamping hand to move, and the shaping sliding block is matched with the reference clamping hand to realize the adjustment of the position of the material taking three-axis manipulator placed on a shaping workbench product;
the push plate positioning mechanism comprises: the positioning push plate is arranged on the push plate bracket and drives the push plate bracket to drive the positioning push plate to perform positioning pushing through the push plate driving component; the push plate driving component drives a synchronous belt or a lead screw by a push plate motor to drive a push plate sliding block to move along a push plate sliding rail, and the push plate sliding block is connected with a push plate bracket;
the upset tong mechanism includes: the device comprises a clamping hand assembly, a turnover assembly and a moving assembly; the flip assembly includes: the overturning gripper bracket, the overturning motor and the overturning transmission synchronizing wheel are arranged on the frame; the overturning transmission synchronizing wheel is arranged on the overturning tong bracket, is connected with the tong assembly and is driven to overturn by an overturning motor; the turnover clamping hand bracket is connected with the moving assembly; the moving assembly drives a synchronous belt or a lead screw by a moving motor to drive a moving slide block to move along a moving slide rail, and the moving slide block is connected with the overturning clamping hand bracket; the product is clamped through the clamping hand assembly; the overturning component drives the clamping hand component to realize overturning; the linear motion of the clamping hand assembly and the overturning assembly is realized through the moving assembly; the clamping hand assembly drives the clamping hand through the clamping hand cylinder to clamp the product;
a first blanking station operable to place a tray, comprising: the device comprises a first blanking station frame, a tray code scanner, a tray detection sensor, a tray positioning piece and a tray positioning cylinder, wherein the tray code scanner, the tray detection sensor, the tray positioning piece and the tray positioning cylinder are positioned on the first blanking station frame; the tray positioning cylinder drives the tray positioning piece to position the tray placed on the first blanking station frame;
the second unloading station includes: the collecting device comprises a second blanking station frame, a collecting frame and a width adjusting plate, wherein the collecting frame and the width adjusting plate are positioned on the second blanking station frame;
the unloading manipulator includes: SCARA mechanical arm, blanking clamping mechanism;
unloading tong mechanism includes: the automatic feeding device comprises a manipulator connecting plate, a pin spring, an overvoltage detection guide rail, an overvoltage detection slider, an overvoltage detection sensor, an overvoltage detection piece, a feeding clamping hand cylinder and a feeding clamping hand; the manipulator connecting plate is connected with the SCARA manipulator; the pin spring is arranged between the manipulator connecting plate and the overvoltage detection guide rail; the overpressure detection slide block is connected with the blanking clamp cylinder; the overvoltage detection sliding block is connected with the overvoltage detection guide rail in a sliding manner; the overvoltage detection piece is connected with the overvoltage detection sliding block; the overvoltage detection sensor is used for detecting the position of the overvoltage detection piece; the overvoltage detection sensor is a U-shaped sensor.
The utility model discloses a feeding mechanism in production line automation has realized unloading and classification in the full automatization of product, satisfies the manufacturing process requirement that the product got into different processes, and extensive applicability is showing and is promoting production efficiency, improves product intelligent manufacturing degree.
Description of the drawings:
FIG. 1 is a schematic view of an assembly structure of an automatic loading and unloading mechanism in an embodiment of the present disclosure; in the figure, 1 represents a rack body, 2 represents a feeding and discharging assembly, 3 represents a material taking three-axis manipulator, 4 represents a shaping and overturning assembly, 5 represents a code scanner, 6 represents a first discharging station, 7 represents a second discharging station, 8 represents a discharging manipulator, and 9 represents a transferring assembly.
FIG. 2 is a schematic structural view of the feeding and discharging assembly in FIG. 1; in the figure, 21 represents a guide mechanism, 22 represents a tray separating mechanism, 24 represents a loading and unloading assembly rack, 25 represents a lifting mechanism, 201 represents a conveyor line motor, 202 represents a conveyor belt, 203 represents a transmission shaft, 204 represents a conveyor line, 211 represents a guide side plate, 212 represents a guide bottom plate, 213 represents a guide slide block, 214 represents a guide slide rail, 215 represents a guide adjusting rack, 216 represents a guide adjusting screw rod, 217 represents a guide adjusting wheel, 231 represents a positioning air cylinder, and 232 represents a positioning push plate.
FIG. 3 is a side view of FIG. 2; in the figure, 215 represents a guide adjusting rack, 216 represents a guide adjusting lead screw, 251 represents a lifting motor, 252 represents a lifting slide rail, 253 represents a lifting slide block, and 254 represents a lifting frame.
FIG. 4 is a schematic structural view of the tray mechanism of FIG. 2; in the figure, 221 represents a disc separating cylinder, 222 represents a disc separating positioning block, and 223 represents a disc separating mechanism bracket.
FIG. 5 is a schematic view of the transfer assembly of FIG. 1; in the figure, 91 represents the transfer module support body, 92 represents the slip table mechanism, 93 represents the lift transfer mechanism, 921 represents the slip table cylinder, 922 represents the slip table slider, 923 represents the slip table guide rail, 931 represents the lift side plate, 932 represents the lift cylinder, 933 represents the lift guide rail, 934 represents the lift bottom plate, 935 represents the first negative pressure generator, 936 represents the first vacuum gauge, and 937 represents the first vacuum chuck.
FIG. 6 is a schematic view of the three-axis loading robot of FIG. 1; in the figure, 31 represents a robot frame, 32 represents an X-axis linear module, 33 represents a Y-axis linear module, 34 represents a material taking robot, 321 represents an X-axis module motor, 322 represents an X-axis slide rail, 323 represents an X-axis slide block, 331 represents a Y-axis module motor, 332 represents a Y-axis slide rail, and 333 represents a Y-axis slide block.
FIG. 7 is a schematic view of the manipulator shown in FIG. 6; in the figure, 341 represents a material taking manipulator bracket, 342 represents a lifting cylinder, 343 represents a guide shaft, 344 represents a second negative pressure generator, 345 represents a second vacuum chuck, 346 represents a second vacuum gauge, 347 represents a rotating cylinder, and 348 represents a laser ranging sensor.
FIG. 8 is a schematic structural view of the reforming flip assembly of FIG. 1; in the figure, 41 represents a shaping and overturning assembly frame body, 42 represents a shaping mechanism, 43 represents a push plate positioning mechanism, and 44 represents an overturning clamping hand mechanism.
FIG. 9 is a schematic view of the fairing mechanism of FIG. 8; in the figure, 420 represents a shaping mechanism frame, 421 represents a reference sliding block, 422 represents a shaping motor, 423 represents a shaping sliding block, 424 represents a linear guide rail, 425 represents a shaping clamping hand, 426 represents a shaping working table, 427 represents a reference adjusting wheel, 428 represents a reference adjusting lead screw, and 429 represents a reference adjusting rack.
FIG. 10 is a schematic view of the push plate positioning mechanism of FIG. 8; in the figure, 431 represents a pusher driving assembly, 432 represents a positioning pusher, 433 represents a pusher carriage, 434 represents a pusher motor, 435 represents a pusher block, and 436 represents a pusher rail.
FIG. 11 is a schematic structural view of the flip-grip mechanism of FIG. 8; in the figure, 441 represents a turning gripper bracket, 442 represents a turning motor, 443 represents a turning transmission synchronizing wheel, 444 represents a moving motor, 445 represents a moving slider, 446 represents a moving slide rail, 447 represents a gripper cylinder, and 448 represents a gripper.
FIG. 12 is a schematic view of the assembled first feeding station and feeding robot of FIG. 1;
in the figure, 61 denotes a first blanking station frame, 62 denotes a tray scanner, 63 denotes a tray detection sensor, 64 denotes a tray positioning member, 65 denotes a tray positioning cylinder, 81 denotes a SCARA robot, and 82 denotes a blanking gripper mechanism.
FIG. 13 is a schematic structural view of a second blanking station of FIG. 1; in the figure, 71 denotes a second blanking station frame, 72 denotes a collecting frame, and 73 denotes a width adjusting plate.
Fig. 14 is a schematic structural diagram of the blanking gripper mechanism in fig. 12, 821 denotes a manipulator connecting plate, 822 denotes a pin spring, 823 denotes an overpressure detection guide rail, 824 denotes an overpressure detection slider, 825 denotes an overpressure detection sensor, 826 denotes an overpressure detection member, 827 denotes a blanking gripper cylinder, and 828 denotes a blanking gripper.
The specific implementation mode is as follows:
example (b):
the utility model provides a unloading mechanism in production line automation, includes: the automatic feeding and discharging device comprises a frame body 1, a feeding and discharging assembly 2, a material taking three-axis manipulator 3, a shaping and overturning assembly 4, a code scanner 5, a first discharging station 6, a second discharging station 7, a discharging manipulator 8 and a transferring assembly 9;
go up unloading subassembly includes: the device comprises a loading and unloading assembly frame 24, a conveying mechanism, a guide mechanism 21, a lifting mechanism 25, a disc separating mechanism 22 and a positioning mechanism 23; the conveying mechanism includes: a conveying line motor 201, a conveying belt 202, a transmission shaft 203 and a conveying line 204; the conveying motor drives the transmission belt to drive the transmission shaft to move, so that the conveying line on the transmission shaft is driven to move, and the conveying of the tray is realized; the guide mechanism includes: the feeding and discharging mechanism comprises a guide side plate 211, a guide bottom plate 212, a guide sliding block 213, a guide sliding rail 214, a guide adjusting rack 215, a guide adjusting screw 216 and a guide adjusting wheel 217, wherein the guide side plate is arranged on the guide bottom plate, the guide sliding block is arranged on the guide bottom plate and is in sliding connection with the guide sliding rail, the guide sliding rail is arranged on a feeding and discharging assembly frame, and the guide adjusting screw is driven by the guide adjusting wheel to further drive the guide adjusting rack, so that the guide bottom plate and the guide side plate are driven to slide; therefore, the adjustment of different intervals of the guide side plates is realized, and the guide of trays with different specifications is met;
the lifting mechanism comprises: the lifting mechanism comprises a lifting motor 251, a lifting slide rail 252, a lifting slide block 253 and a lifting frame 254, wherein the lifting slide block is connected with the lifting frame, the lifting motor is in driving connection with the lifting slide block, and a synchronous belt or a lead screw is driven by the lifting motor to drive the lifting slide block so as to realize the lifting motion of the lifting frame along the lifting slide rail;
the minute dish mechanism includes: a disc separating cylinder 221, a disc separating positioning block 222 and a disc separating mechanism support 223; the tray separating mechanism is arranged on a guide side plate of the guide mechanism, and a tray separating mechanism bracket is connected with the guide side plate; the disc separating cylinder is arranged on the disc separating mechanism bracket and is in driving connection with the disc separating positioning block; the tray splitting cylinder drives the tray splitting positioning block to stretch and retract, so that the tray splitting and stacking are realized;
the positioning mechanism includes: the positioning cylinder 231 and the positioning push plate 232 drive the positioning push plate to realize the positioning of the tray; the positioning mechanism is arranged on a guide side plate of the guide mechanism;
the transfer assembly includes: a transfer module frame 91, a slide table mechanism 92, and a lifting transfer mechanism 93; the transfer assembly is arranged between the feeding and discharging assemblies, and the sliding table mechanism is in sliding connection with the lifting transfer mechanism; the sliding table mechanism drives a sliding table sliding block 922 to move along a sliding table guide rail 923 through a sliding table cylinder 921, and the sliding table sliding block is connected with the lifting and transferring mechanism; the lifting and transferring mechanism comprises: a lifting side plate 931, a lifting cylinder 932, a lifting guide 933, a lifting bottom plate 934, a first negative pressure generator 935, a first vacuum gauge 936 and a first vacuum chuck 937; the lifting side plate is connected with the sliding table sliding block; the lifting guide rail is arranged on the lifting side plate; the lifting bottom plate is connected with the vacuum chuck; the lifting air cylinder drives the lifting bottom plate to perform lifting motion along the lifting guide rail, so that the first vacuum chuck is driven to perform lifting motion; the first vacuum meter is communicated with the first negative pressure generator and the first vacuum sucker through a tee joint; the first vacuum meter is used for detecting the negative pressure state of the vacuum chuck; the first vacuum sucker realizes the adsorption of a product or a tray through the vacuum pumping of the negative pressure generator; therefore, the first vacuum chuck adsorbs the pallet to lift and then loosen, and the pallet is transferred between the feeding and discharging assembly frames through the sliding table mechanism;
the motion process of the feeding and the discharging comprises the following steps: the first feeding and discharging assembly is used for feeding, and the second feeding and discharging assembly is used for discharging; the automatic feeding and discharging device comprises a first feeding and discharging assembly, a plurality of layers of trays for loading products are conveyed to a lifting mechanism position along a guide mechanism through a conveying mechanism, the lifting mechanism lifts the trays to a tray separating mechanism position, the tray separating mechanism separates and positions the uppermost layer of trays, the positioning mechanism further positions and fixes the trays, the products on the trays are subjected to next operation, and then the empty trays are discharged; the blanking process of the empty tray comprises the following steps: the material moving assembly lifting and transferring mechanism is used for sucking and lifting an empty tray, then the empty tray is transferred to the position of a second feeding and discharging assembly through the sliding table mechanism, the empty tray is lowered and transferred to the tray separating mechanism and is positioned by the tray separating mechanism, the empty tray is lifted and separated from the tray separating mechanism through the lifting mechanism, the tray separating positioning block of the tray separating mechanism is retracted, and then the empty tray is lowered through the lifting mechanism; the empty tray is moved out along the conveying mechanism; the next layer of tray for loading products is circularly loaded, and the empty tray is circularly loaded, so that the automatic loading of the trays for loading products in multiple layers and the automatic unloading of the empty tray are realized, and the production efficiency and the intelligent product manufacturing degree are obviously improved;
get material triaxial manipulator includes: the automatic feeding device comprises a manipulator frame body 31, an X-axis linear module 32, a Y-axis linear module 33 and a taking manipulator 34, wherein the Y-axis linear module is arranged on the manipulator frame body, the X-axis linear module is connected with the Y-axis linear module in a sliding mode, and the taking manipulator is connected with the X-axis linear module;
the Y-axis linear module comprises: a Y-axis module motor 331, a Y-axis slide rail 332 and a Y-axis slide block 333; the Y-axis sliding block is connected with the X-axis linear module; a synchronous belt or a lead screw is driven by a Y-axis module motor so as to drive a Y-axis sliding block to move along a Y-axis sliding rail, and thus an X-axis linear module is driven to move along the Y-axis direction; the X-axis linear module comprises: an X-axis module motor 321, an X-axis slide rail 322 and an X-axis slide block 323; the X-axis sliding block is connected with the material taking manipulator; an X-axis module motor drives a synchronous belt or a lead screw so as to drive an X-axis sliding block to move along an X-axis sliding rail, and thus a material taking manipulator is driven to move along the X-axis direction; the material taking manipulator comprises: the material taking manipulator comprises a material taking manipulator bracket 341, a lifting cylinder 342, a guide shaft 343, a second negative pressure generator 344 and a second vacuum chuck 345; the material taking manipulator bracket is connected with the X-axis sliding block; the guide shaft is connected with the second vacuum chuck;
the second vacuum chuck is driven by the lifting cylinder to move in the Z-axis direction; a rotary cylinder 347 is arranged between the guide shaft and the second vacuum chuck and used for driving the second vacuum chuck to realize rotary motion; a second vacuum gauge 346; the second vacuum meter is communicated with the second negative pressure generator and the second vacuum sucker through a tee joint; the second vacuum meter is used for detecting the negative pressure state of the second vacuum sucker; the second vacuum sucker realizes the adsorption of the product or the tray through the vacuumizing of the second negative pressure generator; therefore, the three-axis motion and the rotary motion of the material taking manipulator are realized, then the movement of the product is realized through the second vacuum chuck, and the product is moved to the shaping and overturning assembly from the first feeding and blanking assembly; optionally, the robot further comprises a laser ranging sensor 348 for detecting the distance between the material taking three-axis manipulator and a product to be grabbed;
the plastic turning component comprises: a shaping and overturning assembly frame body 41, a shaping mechanism 42, a push plate positioning mechanism 43 and an overturning clamping hand mechanism 44; the plastic mechanism includes: a shaping mechanism frame body 420, a shaping motor 422, a shaping sliding block 423, a linear guide rail 424, a shaping clamping hand 425, a shaping workbench 426, a reference adjusting wheel 427, a reference adjusting screw 428, a reference adjusting rack 429, a reference sliding block 421 and a reference clamping hand 430; the linear guide rail is arranged on the shaping mechanism frame body, the shaping sliding block and the reference sliding block are connected with the linear guide rail in a sliding mode, the shaping clamping hand is connected with the shaping sliding block, and the reference clamping hand is connected with the reference sliding block; the reference adjusting screw rod is driven by the reference adjusting wheel so as to drive the reference adjusting rack, so that the reference sliding block is driven to adjust and fix the position of the reference clamping hand; the shaping motor drives the shaping sliding block to drive the shaping clamping hand to move, and the shaping sliding block is matched with the reference clamping hand to realize the adjustment of the position of the material taking three-axis manipulator placed on a shaping workbench product; the position of the product is accurately adjusted, fine operation is realized, the next operation can be accurately butted, the efficiency is improved, the safety is enhanced, and the product is prevented from being damaged;
the push plate positioning mechanism comprises: the positioning push plate is arranged on the push plate bracket and drives the push plate bracket to drive the positioning push plate to perform positioning pushing through the push plate driving component; the product is positioned and pushed out through the push plate positioning mechanism, and then clamped and turned over through the turning and clamping mechanism; the push plate driving component drives a synchronous belt or a lead screw to drive a push plate sliding block 435 to move along a push plate sliding rail 436 by a push plate motor 434, and the push plate sliding block is connected with the push plate bracket;
the upset tong mechanism includes: the device comprises a clamping hand assembly, a turnover assembly and a moving assembly; the flip assembly includes: the overturning gripper bracket 441, the overturning motor 442 and the overturning transmission synchronizing wheel 443; the overturning transmission synchronizing wheel is arranged on the overturning tong bracket, is connected with the tong assembly and is driven to overturn by an overturning motor; the turnover clamping hand bracket is connected with the moving assembly; the moving assembly drives a synchronous belt or a lead screw by a moving motor 444 to drive a moving sliding block 445 to move along a moving sliding rail 446, and the moving sliding block is connected with the overturning gripper bracket; the product is clamped through the clamping hand assembly; the overturning component drives the clamping hand component to realize overturning; the linear motion of the clamping hand assembly and the overturning assembly is realized through the moving assembly; the clamping hand assembly drives the clamping hand 448 to clamp a product through the clamping hand cylinder 447;
the blanking manipulator is formed by connecting an SCARA manipulator 81 with a blanking clamping mechanism 82; the product is clamped and placed at a first blanking station or a second blanking station through a blanking manipulator; clamping a product from the shaping overturning assembly through a blanking clamping hand mechanism, scanning the product by a code scanner, and placing the product on a first blanking station or a second blanking station; the automatic classification and the blanking of the products are realized, and the requirements of the products entering different procedures are met.
A first blanking station operable to place a tray, comprising: a first blanking station frame 61, a tray code scanner 62 positioned on the first blanking station frame, a tray detection sensor 63, a tray positioning piece 64 and a tray positioning cylinder 65; the tray positioning cylinder drives the tray positioning piece to position the tray placed on the first blanking station frame; the tray detection sensor is a correlation sensor;
the second unloading station includes: the device comprises a second blanking station frame 71, a collecting frame 72 positioned on the second blanking station frame and a width adjusting plate 73, wherein the width adjusting plate is used for adjusting the width of the collecting frame;
unloading tong mechanism includes: the automatic feeding device comprises a manipulator connecting plate 821, a pin spring 822, an overpressure detection guide rail 823, an overpressure detection sliding block 824, an overpressure detection sensor 825, an overpressure detection piece 826, a feeding clamping hand cylinder 827 and a feeding clamping hand 828; the manipulator connecting plate is connected with the SCARA manipulator; the pin spring is arranged between the manipulator connecting plate and the overvoltage detection guide rail; the overpressure detection slide block is connected with the blanking clamp cylinder; the overvoltage detection sliding block is connected with the overvoltage detection guide rail in a sliding manner; the overvoltage detection piece is connected with the overvoltage detection sliding block; the overvoltage detection sensor is used for detecting the position of the overvoltage detection piece;
the overvoltage detection sensor is a U-shaped sensor;
the blanking clamping cylinder drives the blanking clamping hand to clamp and discharge the product. When a product is clamped or put down by a blanking clamp, if the product is pressed by hand due to incorrect position of the product, the overvoltage detection piece moves upwards to the position of the U-shaped sensor along with the overvoltage detection slide block, the U-shaped sensor detects a signal, and the SCARA manipulator stops pressing; therefore, the product is prevented from being crushed, the product can be effectively prevented from being damaged by overpressure, and the blanking safety is obviously improved.
Claims (4)
1. The utility model provides a unloading mechanism on production line automation which characterized in that includes: the automatic feeding and discharging device comprises a frame body (1), a feeding and discharging assembly (2), a material taking three-axis manipulator (3), a shaping and overturning assembly (4), a code scanner (5), a first feeding station (6), a second feeding station (7), a feeding manipulator (8) and a transferring assembly (9);
go up unloading subassembly includes: the device comprises a loading and unloading assembly frame (24), a conveying mechanism, a guide mechanism (21), a lifting mechanism (25), a disc separating mechanism (22) and a positioning mechanism; the conveying mechanism includes: the device comprises a conveying line motor (201), a conveying belt (202), a transmission shaft (203) and a conveying line (204); the guide mechanism includes: the automatic feeding and discharging mechanism comprises a guide side plate (211), a guide bottom plate (212), a guide sliding block (213), a guide sliding rail (214), a guide adjusting rack (215), a guide adjusting screw rod (216) and a guide adjusting wheel (217), wherein the guide side plate is arranged on the guide bottom plate, the guide sliding block is arranged on the guide bottom plate and is in sliding connection with the guide sliding rail, the guide sliding rail is arranged on a feeding and discharging assembly frame, and the guide adjusting screw rod is driven by the guide adjusting wheel to drive the guide adjusting rack so as to drive the guide bottom plate and the guide side plate to slide;
the lifting mechanism comprises: the lifting mechanism comprises a lifting motor (251), a lifting slide rail (252), a lifting slide block (253) and a lifting frame (254), wherein the lifting slide block is connected with the lifting frame, the lifting motor is in driving connection with the lifting slide block, and a synchronous belt or a lead screw is driven by the lifting motor to drive the lifting slide block so as to realize the lifting motion of the lifting frame along the lifting slide rail;
the minute dish mechanism includes: a disc separating cylinder (221), a disc separating positioning block (222) and a disc separating mechanism bracket (223); the tray separating mechanism is arranged on a guide side plate of the guide mechanism, and a tray separating mechanism bracket is connected with the guide side plate; the disc separating cylinder is arranged on the disc separating mechanism bracket and is in driving connection with the disc separating positioning block;
the positioning mechanism includes: the positioning cylinder (231) and the positioning push plate (232) are driven by the positioning cylinder to realize the positioning of the tray; the positioning mechanism is arranged on a guide side plate of the guide mechanism;
the transfer assembly includes: a transfer component frame body (91), a sliding table mechanism (92) and a lifting transfer mechanism (93); the transfer assembly is arranged between the feeding and discharging assemblies, and the sliding table mechanism is in sliding connection with the lifting transfer mechanism; the sliding table mechanism drives a sliding table sliding block (922) to move along a sliding table guide rail (923) through a sliding table cylinder (921), and the sliding table sliding block is connected with the lifting and transferring mechanism; the lifting and transferring mechanism comprises: the device comprises a lifting side plate (931), a lifting cylinder (932), a lifting guide rail (933), a lifting bottom plate (934), a first negative pressure generator (935) and a first vacuum sucker (937); the lifting side plate is connected with the sliding table sliding block; the lifting guide rail is arranged on the lifting side plate; the lifting bottom plate is connected with the vacuum chuck;
get material triaxial manipulator includes: the automatic feeding device comprises a manipulator frame body (31), an X-axis linear module (32), a Y-axis linear module (33) and a taking manipulator (34), wherein the Y-axis linear module is arranged on the manipulator frame body, the X-axis linear module is connected with the Y-axis linear module in a sliding mode, and the taking manipulator is connected with the X-axis linear module;
the Y-axis linear module comprises: a Y-axis module motor (331), a Y-axis slide rail (332) and a Y-axis slide block (333); the X-axis linear module comprises: an X-axis module motor (321), an X-axis slide rail (322) and an X-axis slide block (323); the Y-axis sliding block is connected with the X-axis linear module; the X-axis sliding block is connected with the material taking manipulator; the material taking manipulator comprises: the device comprises a material taking manipulator bracket (341), a lifting cylinder (342), a guide shaft (343), a second negative pressure generator (344) and a second vacuum chuck (345); the material taking manipulator bracket is connected with the X-axis sliding block; the guide shaft is connected with the second vacuum chuck;
the plastic turning component comprises: a shaping and turning assembly frame body (41), a shaping mechanism (42), a push plate positioning mechanism (43) and a turning clamping hand mechanism (44);
the plastic mechanism includes: the device comprises a shaping mechanism frame body (420), a shaping motor (422), a shaping sliding block (423), a linear guide rail (424), a shaping clamping hand (425), a shaping workbench (426), a datum adjusting wheel (427), a datum adjusting screw rod (428), a datum adjusting rack (429), a datum sliding block (421) and a datum clamping hand (430); the linear guide rail is arranged on the shaping mechanism frame body, the shaping sliding block and the reference sliding block are connected with the linear guide rail in a sliding mode, the shaping clamping hand is connected with the shaping sliding block, and the reference clamping hand is connected with the reference sliding block; the reference adjusting screw rod is driven by the reference adjusting wheel so as to drive the reference adjusting rack, so that the reference sliding block is driven to adjust and fix the position of the reference clamping hand; the shaping motor drives the shaping sliding block to drive the shaping clamping hand to move, and the shaping sliding block is matched with the reference clamping hand to realize the adjustment of the position of the material taking three-axis manipulator placed on a shaping workbench product;
the push plate positioning mechanism comprises: the positioning push plate is arranged on the push plate bracket and drives the push plate bracket to drive the positioning push plate to perform positioning pushing through the push plate driving component;
the upset tong mechanism includes: the device comprises a clamping hand assembly, a turnover assembly and a moving assembly; the flip assembly includes: the overturning device comprises an overturning clamping arm bracket (441), an overturning motor (442) and an overturning transmission synchronizing wheel (443); the overturning transmission synchronizing wheel is arranged on the overturning tong bracket, is connected with the tong assembly and is driven to overturn by an overturning motor; the turnover clamping hand bracket is connected with the moving assembly; the moving assembly drives a synchronous belt or a lead screw to drive a moving sliding block (445) to move along a moving sliding rail (446) by a moving motor (444), and the moving sliding block is connected with the overturning gripper bracket;
the first blanking station comprises: the device comprises a first blanking station frame (61), a tray code scanner (62) positioned on the first blanking station frame, a tray detection sensor (63), a tray positioning piece (64) and a tray positioning cylinder (65);
the second blanking station comprises: a second blanking station frame (71), a collecting frame (72) positioned on the second blanking station frame and a width adjusting plate (73);
the unloading manipulator includes: the device comprises a SCARA mechanical arm (81) and a blanking clamping hand mechanism (82);
unloading tong mechanism includes: the automatic feeding device comprises a manipulator connecting plate (821), a pin spring (822), an overpressure detection guide rail (823), an overpressure detection sliding block (824), an overpressure detection sensor (825), an overpressure detection piece (826), a feeding clamping hand cylinder (827) and a feeding clamping hand (828); the manipulator connecting plate is connected with the SCARA manipulator; the pin spring is arranged between the manipulator connecting plate and the overvoltage detection guide rail; the overpressure detection slide block is connected with the blanking clamp cylinder; the overvoltage detection sliding block is connected with the overvoltage detection guide rail in a sliding manner; the overvoltage detection piece is connected with the overvoltage detection sliding block.
2. The automatic feeding and discharging mechanism for the production line of claim 1, further comprising: the first vacuum gauge (936) is communicated with the first negative pressure generator and the first vacuum chuck through a tee joint; a second vacuum gauge (346) in communication with the second negative pressure generator and the second vacuum chuck via a tee joint.
3. The automatic loading and unloading mechanism in production line of claim 1, wherein the over-pressure detection sensor is a U-shaped sensor.
4. The automatic loading and unloading mechanism of production line as claimed in claim 1, wherein a rotary cylinder (347) is provided between the guide shaft and the second vacuum chuck.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111657737.7A CN114313766A (en) | 2021-12-30 | 2021-12-30 | Automatic feeding and discharging mechanism of production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111657737.7A CN114313766A (en) | 2021-12-30 | 2021-12-30 | Automatic feeding and discharging mechanism of production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114313766A true CN114313766A (en) | 2022-04-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111657737.7A Pending CN114313766A (en) | 2021-12-30 | 2021-12-30 | Automatic feeding and discharging mechanism of production line |
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| Country | Link |
|---|---|
| CN (1) | CN114313766A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115837657A (en) * | 2022-12-30 | 2023-03-24 | 赫比(苏州)通讯科技有限公司 | Sucker press-fitting device |
-
2021
- 2021-12-30 CN CN202111657737.7A patent/CN114313766A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115837657A (en) * | 2022-12-30 | 2023-03-24 | 赫比(苏州)通讯科技有限公司 | Sucker press-fitting device |
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