CN114309789B - Equal-length cutting equipment for cylinder sleeve production - Google Patents
Equal-length cutting equipment for cylinder sleeve production Download PDFInfo
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- CN114309789B CN114309789B CN202111594482.4A CN202111594482A CN114309789B CN 114309789 B CN114309789 B CN 114309789B CN 202111594482 A CN202111594482 A CN 202111594482A CN 114309789 B CN114309789 B CN 114309789B
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Abstract
The invention relates to the technical field of machining, in particular to equal-length cutting equipment for producing cylinder liners, which comprises a cutting machine, materials, a processing rack and further comprises: the device comprises an L-shaped fixing frame and an L-shaped sliding frame, wherein the L-shaped fixing frame is fixed on the upper side of a processing bench, the L-shaped sliding frame is slidably connected on the upper side of the processing bench through a sliding rail, and one side of the L-shaped sliding frame is provided with a precise sliding assembly; the Z-shaped frame is fixed on one side of the Z-shaped frame, a guide hole is formed in one side of the processing rack, the Z-shaped frame can slide on the inner side of the guide hole, and an automatic lifting component is arranged on one side of the Z-shaped frame. According to the invention, the cutting machine, the materials, the processing rack, the L-shaped fixing frame, the L-shaped sliding frame, the Z-shaped frame, the L-shaped reciprocating frame, the rotating plate, the supporting column, the blanking hole and the collecting box are arranged, so that the automatic feeding device has the functions of automatic feeding, quantitative feeding, clamp universality, quick clamping, automatic cutting, deformation-preventing support, automatic blanking and automatic collecting.
Description
Technical Field
The invention relates to the technical field of machining, in particular to equal-length cutting equipment for cylinder sleeve production.
Background
Machining refers to the process of changing the physical dimensions or properties of a workpiece by a mechanical device. The difference in the machining modes can be divided into cutting machining and pressing machining. In the production process, the process of changing the shape, size, position, property and the like of the production object into a finished product or a semi-finished product is called a technological process. It is an essential part of the production process. The process may be divided into casting, forging, stamping, welding, machining, assembling, etc., and the machining process generally refers to the sum of the machining process of the part and the assembling process of the machine, and other processes are called auxiliary processes, such as transportation, storage, power supply, equipment maintenance, etc. The technological process consists of one or several sequential steps, and one step consists of several steps.
The cylinder comprises a cylinder sleeve, a cylinder cover and other parts, wherein the cylinder sleeve is required to cut one long-tube type raw material into a plurality of short-tube type raw materials during production and processing, so that the long-tube type raw material is required to be cut by using cutting equipment.
Cutting equipment among the prior art need carry out manual measurement cutting position through the manual work when using, then carry out manual feed, no automatic feed, automatic ration function, make cutting accuracy lower, machining efficiency is lower, and there is not general clamping function, when the principle of changing not equidimension, then need change anchor clamps, cause the inconvenience of use, and there is not the deformation prevention function, when the cutting piece pushes down the tubular raw materials, then the condition of deformation is pressed to the raw materials can appear, and there is not automatic collection function, after cutting one section with the raw materials, the raw materials that is cut can drop on the equipment or subaerial, then need not to collect the raw materials that drops through the manual work at the follow-up, therefore, we propose an isometric cutting equipment for cylinder jacket production, be used for solving above-mentioned problem.
Disclosure of Invention
The invention aims to solve the problems that when cutting equipment in the prior art is used, the cutting equipment needs to manually measure the cutting position, then is manually fed, has no automatic feeding and automatic quantifying functions, has lower cutting precision, lower processing efficiency and no universal clamping function, is inconvenient to use because clamps need to be replaced when principles of different sizes need to be replaced, has no deformation preventing function, can possibly generate the condition of pressing and deforming raw materials when a cutting sheet presses down tubular raw materials, has no automatic collecting function, can drop the cut raw materials onto equipment or the ground after cutting a section of raw materials, and has lower convenience because the cut raw materials do not need to be manually collected at the follow-up time.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the design is isometric cutting equipment for cylinder jacket production, including cutting machine, material, processing rack, still include:
the device comprises an L-shaped fixing frame and an L-shaped sliding frame, wherein the L-shaped fixing frame is fixed on the upper side of a processing bench, the L-shaped sliding frame is slidably connected on the upper side of the processing bench through a sliding rail, and one side of the L-shaped sliding frame is provided with an accurate sliding component;
the Z-shaped frame is fixed on one side of the Z-shaped frame, a guide hole is formed in one side of the processing rack, the Z-shaped frame can slide on the inner side of the guide hole, and an automatic lifting assembly is arranged on one side of the Z-shaped frame;
the L-shaped reciprocating frame is slidably connected to the upper side of the processing rack through a sliding rail, and an automatic reciprocating assembly is arranged on one side of the L-shaped reciprocating frame;
the rotating plate is rotatably connected to the L-shaped reciprocating frame, and an automatic reciprocating rotating assembly is arranged between the rotating plate and the L-shaped reciprocating frame;
the supporting column is fixed on one side of the rotating plate, an automatic blanking assembly is arranged between the supporting column and the rotating plate, and a blanking hole is formed in one side of the processing rack;
the collecting box is arranged on one side of the processing bench.
Preferably, the L-shaped fixing frame and the L-shaped sliding frame are fixedly provided with the A supporting seat, one side of the A supporting seat is provided with the through hole, the inner side of the through hole is fixedly provided with the A clamping cylinder, the shaft end of the A clamping cylinder is fixedly provided with the L-shaped clamping frame, one side of the L-shaped clamping frame is fixedly provided with the B supporting seat, one side of the B supporting seat is provided with the through hole, the inner side of the through hole is fixedly provided with the B clamping cylinder, the shaft end of the B clamping cylinder is fixedly provided with the L-shaped pressing frame, the L-shaped pressing frame is slidably arranged on one side of the L-shaped clamping frame, one side of the L-shaped fixing frame and one side of the L-shaped sliding frame are provided with the long hole, the L-shaped pressing frame is slidably arranged on the inner side of the long hole, and the A clamping cylinder and the B clamping cylinder are externally connected with the electromagnetic valve through the air pipe.
Preferably, the accurate slip subassembly is including driving the board, it fixes on L type carriage one side to drive the board, it is fixed to be equipped with servo motor to drive board one side, servo motor needs external drive controller and power through the wire, servo motor's axle head is fixed to be equipped with the gear, processing rack one side is fixed to be equipped with the rack, the gear is connected through the meshing transmission with the rack.
Preferably, the automatic lifting assembly comprises a lifting cylinder, a mounting hole is formed in one side of the processing rack, the lifting cylinder is fixed on the inner side of the mounting hole, the shaft end of the lifting cylinder is fixed on one side of the Z-shaped rack, and the lifting cylinder is externally connected with an electromagnetic valve through an air pipe.
Preferably, the automatic reciprocating assembly comprises a connecting seat, the connecting seat is fixed on the upper side of the processing rack, a connecting hole is formed in one side of the connecting seat, a reciprocating cylinder is fixedly arranged on the inner side of the connecting hole, the shaft end of the reciprocating cylinder is fixed on one side of the L-shaped reciprocating rack, and the reciprocating cylinder is externally connected with an electromagnetic valve through an air pipe.
Preferably, the automatic reciprocating rotating assembly comprises a U-shaped frame, the U-shaped frame is fixed on one side of the L-shaped reciprocating frame, a rotating cylinder is rotatably arranged on the inner side of the U-shaped frame, the shaft end of the rotating cylinder is rotatably connected on one side of the rotating plate, and the rotating cylinder is externally connected with an electromagnetic valve through an air pipe.
Preferably, the automatic blanking assembly comprises a blanking push plate, a sliding hole is formed in one side of the blanking push plate, the supporting column can slide in the sliding hole, a cylinder hole is formed in one side of the rotating plate, a blanking cylinder is fixedly arranged in the inner side of the cylinder hole, the shaft end of the blanking cylinder is fixed on one side of the blanking push plate, and the blanking cylinder is required to be externally connected with an electromagnetic valve through an air pipe.
The equal-length cutting equipment for producing the cylinder sleeve has the beneficial effects that: through setting up processing rack, L type mount, L type carriage, A supporting seat, A clamp cylinder, L type clamp holder, B supporting seat, B clamp cylinder, L type push down frame, slot hole, drive board, servo motor, gear, rack, make it have automatic feed, quantitative feed, anchor clamps are general, quick clamping function, can press from both sides tightly and dismantle the material automatically fast, and can carry out clamping and dismantlement to the material of different size specifications, can make the material move forward automatically to need not manual feed, can accomplish isometric feed, and have higher feed precision. Through setting up cutting machine, Z frame, lift cylinder, make it have the automatic cutout function, can carry out automatic cutout to the material. Through setting up L type and coming and going frame, rotating plate, prop up post, unloading hole, collection box, connecting seat, come and go cylinder, U type frame, revolving cylinder, unloading push pedal, unloading cylinder, make it have the shape of preapring for an unfavorable turn of events support, automatic unloading, automatic collection function, can support the inside of material when the material is cut to can prevent that the material from taking place to warp because of the pressure of cutting the piece, and in the material is cut off the back, can with the automatic collection of the material that is cut off to collect in the box, thereby need not the manual follow-up manual collection that carries on, have higher convenience of use.
Drawings
Fig. 1 is a schematic front perspective view of an isometric cutting apparatus for producing cylinder liners according to the present invention;
fig. 2 is a schematic view of a back perspective structure of an isometric cutting apparatus for producing cylinder liners according to the present invention;
fig. 3 is a schematic front cut-away perspective view of an isometric cutting apparatus for producing cylinder liners according to the present invention;
fig. 4 is a schematic view of a left side cut-away perspective structure of an isometric cutting apparatus for cylinder liner production according to the present invention;
fig. 5 is a schematic view of a right side cut-away perspective structure of an isometric cutting apparatus for cylinder liner production according to the present invention;
fig. 6 is a schematic view of a right side partial cut-away perspective structure of an isometric cutting apparatus for cylinder liner production according to the present invention.
In the figure: the cutting machine comprises a cutting machine 1, a material 2, a processing bench 3, a fixed frame 4L, a sliding frame 5L, a Z-shaped frame 6L, a round trip frame 7L, a rotating plate 8, a supporting column 9, a blanking hole 10, a collecting box 11, a supporting seat 12A, a clamping cylinder 13A, a clamping frame 14L, a supporting seat 15B, a clamping cylinder 16B, a pressing frame 17L, a long hole 18, a driving plate 19, a servo motor 20, a gear 21, a rack 22, a lifting cylinder 23, a connecting seat 24, a round trip cylinder 25, a U-shaped frame 26, a rotating cylinder 27, a blanking push plate 28 and a blanking cylinder 29.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Referring to fig. 1-6, an isometric cutting device for cylinder liner production comprises a cutting machine 1, a material 2, a processing bench 3, and further comprises:
the L-shaped fixing frame 4 and the L-shaped sliding frame 5,L type fixing frame 4 are fixed on the upper side of the processing bench 3, the L-shaped sliding frame 5 is slidably connected on the upper side of the processing bench 3 through a sliding rail, and one side of the L-shaped sliding frame 5 is provided with an accurate sliding component;
the Z-shaped frame 6, the cutting machine 1 is fixed on one side of the Z-shaped frame 6, a guide hole is formed in one side of the processing rack 3, the Z-shaped frame 6 can slide on the inner side of the guide hole, and an automatic lifting assembly is arranged on one side of the Z-shaped frame 6;
the L-shaped reciprocating frame 7 is connected to the upper side of the processing rack 3 in a sliding way through a sliding rail, and an automatic reciprocating assembly is arranged on one side of the L-shaped reciprocating frame 7;
the rotating plate 8, the rotating plate 8 can be connected to the L-shaped reciprocating frame 7 in a rotating way, and an automatic reciprocating rotating assembly is arranged between the rotating plate 8 and the L-shaped reciprocating frame 7;
the supporting column 9, the supporting column 9 is fixed on one side of the rotating plate 8, an automatic blanking component is arranged between the supporting column 9 and the rotating plate 8, and a blanking hole 10 is arranged on one side of the processing rack 3;
the collection box 11, the collection box 11 is set up in the processing rack 3 one side.
The L-shaped fixing frame 4 and the L-shaped sliding frame 5 are fixedly provided with an A supporting seat 12, one side of the A supporting seat 12 is provided with a through hole, the inner side of the through hole is fixedly provided with an A clamping cylinder 13, the shaft end of the A clamping cylinder 13 is fixedly provided with an L-shaped clamping frame 14, one side of the L-shaped clamping frame 14 is fixedly provided with a B supporting seat 15, one side of the B supporting seat 15 is provided with a through hole, the inner side of the through hole is fixedly provided with a B clamping cylinder 16, the shaft end of the B clamping cylinder 16 is fixedly provided with an L-shaped pressing frame 17, the L-shaped pressing frame 17 can slide on one side of the L-shaped clamping frame 14, one side of the L-shaped fixing frame 4 and the L-shaped sliding frame 5 is provided with a long hole 18, the L-shaped pressing frame 17 can slide on the inner side of the long hole 18, and the A clamping cylinder 13 and the B clamping cylinder 16 are required to pass through an air pipe external electromagnetic valve.
The accurate sliding component comprises a driving plate 19, the driving plate 19 is fixed on one side of the L-shaped sliding frame 5, a servo motor 20 is fixedly arranged on one side of the driving plate 19, the servo motor 20 is required to be externally connected with a driving controller and a power supply through wires, a gear 21 is fixedly arranged at the shaft end of the servo motor 20, a rack 22 is fixedly arranged on one side of the processing rack 3, and the gear 21 is connected with the rack 22 through meshing transmission.
The automatic lifting assembly comprises a lifting cylinder 23, a mounting hole is formed in one side of the processing rack 3, the lifting cylinder 23 is fixed on the inner side of the mounting hole, the shaft end of the lifting cylinder 23 is fixed on one side of the Z-shaped rack 6, and the lifting cylinder 23 is externally connected with an electromagnetic valve through an air pipe.
The automatic reciprocating assembly comprises a connecting seat 24, the connecting seat 24 is fixed on the upper side of the processing bench 3, a connecting hole is formed in one side of the connecting seat 24, a reciprocating cylinder 25 is fixedly arranged on the inner side of the connecting hole, the shaft end of the reciprocating cylinder 25 is fixed on one side of the L-shaped reciprocating frame 7, and the reciprocating cylinder 25 is externally connected with an electromagnetic valve through an air pipe.
The automatic reciprocating rotating assembly comprises a U-shaped frame 26, the U-shaped frame 26 is fixed on one side of the L-shaped reciprocating frame 7, a rotating cylinder 27 is rotatably arranged on the inner side of the U-shaped frame 26, the shaft end of the rotating cylinder 27 is rotatably connected on one side of the rotating plate 8, and the rotating cylinder 27 is externally connected with an electromagnetic valve through an air pipe.
The automatic blanking assembly comprises a blanking push plate 28, a sliding hole is formed in one side of the blanking push plate 28, a supporting column 9 can slide on the inner side of the sliding hole, a cylinder hole is formed in one side of a rotating plate 8, a blanking cylinder 29 is fixedly arranged on the inner side of the cylinder hole, the shaft end of the blanking cylinder 29 is fixed on one side of the blanking push plate 28, and the blanking cylinder 29 is required to be externally connected with an electromagnetic valve through an air pipe.
The invention, when in use, comprises the following steps:
through setting up processing rack 3, L type mount 4, L type carriage 5, A supporting seat 12, A clamp cylinder 13, L type clamp rack 14, B supporting seat 15, B clamp cylinder 16, L type pushes down frame 17, slot hole 18, drive board 19, servo motor 20, gear 21, rack 22, make it have automatic feed, quantitative feed, the anchor clamps is general, quick clamping function, can press from both sides tightly and dismantle material 2 automatically fast, and can carry out clamping and dismantlement to material 2 of different size specifications, can make material 2 move forward voluntarily to need not manual feed, can accomplish isometric feed, and have higher feed precision, when specific implementation: when the material 2 is required to be fed in a moving way, the clamping cylinders A13 and B16 on the L-shaped fixing frame 4 can be controlled to extend, then the clamping cylinders A13 and B on the L-shaped sliding frame 5 are controlled to retract, then the servo motor 20 is controlled to rotate, the clamping cylinders A13 and B on the L-shaped sliding frame 5 are controlled to extend after the L-shaped sliding frame 5 is automatically far away from the L-shaped fixing frame 4 and a proper distance is moved, then the clamping cylinders A13 and B on the L-shaped fixing frame 4 are controlled to retract, then the servo motor 20 is controlled to rotate, the L-shaped sliding frame 5 is automatically close to the L-shaped fixing frame 4, at the moment, the L-shaped sliding frame 5 can drive the material 2 to automatically move forwards, so that automatic feeding, quantitative feeding, clamp general and automatic quick clamping can be completed, when the moving amount of the L-shaped sliding frame 5 reaches the feeding amount, the servo motor 20 is controlled to stop, then the clamping cylinders A13 and B16 on the L-shaped fixing frame 4 are controlled to extend, the material 2 is completely clamped, then the material 2 is cut, and the material 2 can be cut without loosening when the cutting is ensured.
Through setting up cutting machine 1, Z frame 6, lift cylinder 23, make it have the automatic cutout function, can carry out automatic cutout to material 2, when the concrete implementation: when the material 2 is required to be cut, the lifting cylinder 23 can be controlled to slowly extend, and the cutter 1 and the Z-shaped frame 6 simultaneously slowly descend, so that the material 2 can be cut through the cutting piece on the cutter 1, and further automatic cutting is completed.
Through setting up L type and coming and going frame 7, rotating plate 8, prop up post 9, unloading hole 10, collection box 11, connecting seat 24, come and go cylinder 25, U type frame 26, revolving cylinder 27, unloading push pedal 28, unloading cylinder 29, make it have shape support, automatic unloading, automatic collection function of preapring for an unfavorable turn of events, can support the inside of material 2 when material 2 is cut, thereby can prevent that material 2 from taking place to warp because of the pressure of cutting the piece, and after material 2 is cut off, can collect the material automatic collection that is cut off in collection box 11, thereby need not the manual follow-up manual collection that carries on, have higher use convenience, when the implementation: when the material 2 needs to be cut, the reciprocating cylinder 25 can be controlled to retract, the supporting column 9 is inserted into the material 2, then after cutting is completed, the reciprocating cylinder 25 can be controlled to stretch out, at the moment, the cut material 2 can move backwards along with the L-shaped reciprocating frame 7, the rotating plate 8 and the supporting column 9, then the rotating cylinder 27 is controlled to stretch out, at the moment, the rotating plate 8 and the supporting column 9 can automatically overturn downwards, then the blanking cylinder 29 is controlled to stretch out, at the moment, the blanking push plate 28 can automatically push the material 2 on the supporting column 9 into the collecting box 11, and automatic blanking and automatic collecting are further completed.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (6)
1. The utility model provides an isometric cutting equipment is used in cylinder jacket production, includes cutting machine (1), material (2), processing rack (3), its characterized in that still includes:
the device comprises an L-shaped fixing frame (4) and an L-shaped sliding frame (5), wherein the L-shaped fixing frame (4) is fixed on the upper side of a processing rack (3), the L-shaped sliding frame (5) is slidably connected on the upper side of the processing rack (3) through a sliding rail, and one side of the L-shaped sliding frame (5) is provided with an accurate sliding component;
the Z-shaped frame (6), the cutting machine (1) is fixed on one side of the Z-shaped frame (6), a guide hole is formed in one side of the processing rack (3), the Z-shaped frame (6) can slide on the inner side of the guide hole, and an automatic lifting assembly is arranged on one side of the Z-shaped frame (6);
the L-shaped reciprocating frame (7) is slidably connected to the upper side of the processing rack (3) through a sliding rail, and an automatic reciprocating assembly is arranged on one side of the L-shaped reciprocating frame (7);
the automatic reciprocating rotary assembly comprises a U-shaped frame (26), the U-shaped frame (26) is fixed on one side of the L-shaped reciprocating frame (7), a rotary cylinder (27) is rotatably arranged on the inner side of the U-shaped frame (26), the shaft end of the rotary cylinder (27) is rotatably connected on one side of the rotary plate (8), and the rotary cylinder (27) is externally connected with an electromagnetic valve through an air pipe;
the automatic blanking device comprises a supporting column (9), wherein the supporting column (9) is fixed on one side of a rotating plate (8), an automatic blanking component is arranged between the supporting column (9) and the rotating plate (8), and a blanking hole (10) is formed in one side of a processing rack (3);
and the collecting box (11) is arranged on one side of the processing rack (3).
2. The equal length cutting equipment for cylinder liner production according to claim 1, characterized in that an a supporting seat (12) is fixedly arranged on one side of an L-shaped fixing frame (4) and an L-shaped sliding frame (5), through holes are formed in one side of the a supporting seat (12), an a clamping cylinder (13) is fixedly arranged on the inner side of the through holes, an L-shaped clamping frame (14) is fixedly arranged on the shaft end of the a clamping cylinder (13), a B supporting seat (15) is fixedly arranged on one side of the L-shaped clamping frame (14), through holes are formed in one side of the B supporting seat (15), a B clamping cylinder (16) is fixedly arranged on the inner side of the through holes, an L-shaped pressing frame (17) is fixedly arranged on the shaft end of the B clamping cylinder (16), the L-shaped pressing frame (17) can slide on one side of the L-shaped clamping frame (14), long holes (18) are formed in one side of the L-shaped fixing frame (4) and the L-shaped sliding frame (5), and the L-shaped pressing frame (17) can slide on the inner side of the long holes (18), and the a clamping cylinder (13) and the B and the electromagnetic valve (16) need to be externally connected.
3. The equal-length cutting equipment for cylinder liner production according to claim 1, characterized in that the accurate sliding assembly comprises a driving plate (19), the driving plate (19) is fixed on one side of an L-shaped sliding frame (5), a servo motor (20) is fixedly arranged on one side of the driving plate (19), the servo motor (20) is externally connected with a driving controller and a power supply through wires, a gear (21) is fixedly arranged at the shaft end of the servo motor (20), a rack (22) is fixedly arranged on one side of the processing rack (3), and the gear (21) is connected with the rack (22) through meshing transmission.
4. The equal-length cutting equipment for cylinder liner production according to claim 1, characterized in that the automatic lifting assembly comprises a lifting cylinder (23), a mounting hole is formed in one side of the processing rack (3), the lifting cylinder (23) is fixed on the inner side of the mounting hole, the shaft end of the lifting cylinder (23) is fixed on one side of the Z-shaped rack (6), and the lifting cylinder (23) is externally connected with an electromagnetic valve through an air pipe.
5. The equal-length cutting equipment for producing the cylinder liners according to claim 1, characterized in that the automatic reciprocating assembly comprises a connecting seat (24), the connecting seat (24) is fixed on the upper side of a processing bench (3), a connecting hole is formed in one side of the connecting seat (24), a reciprocating cylinder (25) is fixedly arranged on the inner side of the connecting hole, the shaft end of the reciprocating cylinder (25) is fixed on one side of an L-shaped reciprocating frame (7), and the reciprocating cylinder (25) is externally connected with an electromagnetic valve through an air pipe.
6. The equal-length cutting equipment for cylinder liner production according to claim 1, characterized in that the automatic blanking assembly comprises a blanking push plate (28), a sliding hole is formed in one side of the blanking push plate (28), the supporting column (9) can slide in the inner side of the sliding hole, a cylinder hole is formed in one side of the rotating plate (8), a blanking cylinder (29) is fixedly arranged in the inner side of the cylinder hole, the shaft end of the blanking cylinder (29) is fixed on one side of the blanking push plate (28), and the blanking cylinder (29) is externally connected with an electromagnetic valve through a gas pipe.
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