CN114309416A - 310S stainless steel processing equipment and method - Google Patents
310S stainless steel processing equipment and method Download PDFInfo
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- CN114309416A CN114309416A CN202111671495.7A CN202111671495A CN114309416A CN 114309416 A CN114309416 A CN 114309416A CN 202111671495 A CN202111671495 A CN 202111671495A CN 114309416 A CN114309416 A CN 114309416A
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Abstract
The invention discloses 310S stainless steel processing equipment and a method, which comprise a forging machine arranged on the ground, wherein the forging machine is provided with a forging head and a supporting table, and the processing equipment is characterized in that: a product positioning table is detachably placed on the supporting table, an arc-shaped groove is formed in the top of the product positioning table, chains are respectively arranged at two ends of the front side surface and two ends of the rear side surface of the product positioning table, and the outer ends of the chains are detachably connected with the supporting table or the ground; the pressing plate is movably arranged above the supporting platform and outside the supporting platform; the front side and the rear side of the supporting table are respectively provided with a support on the ground, the rear end of the pressing plate is rotatably connected with the rear end of the support through a rear end chain, the front end of the pressing plate is provided with a front end chain, and the front end chain is rotatably hung on the front side support. The invention improves the forging application range, reduces the cost and also improves the operation safety.
Description
Technical Field
The invention relates to the field of forging, in particular to 310S stainless steel processing equipment and a method.
Background
When the 310S stainless steel is used for forging the cylindrical rough blank, the raw materials are generally placed into a heating furnace for heating, then the rough blank forged piece with high temperature is placed into a forging machine, and the forging machine is used for forging. However, in the actual forging process, because the equipment is limited, the top surface of the supporting table is generally a plane, so that in the forging process, the supporting table needs to be forged into a cylindrical structure, the forging time is longer, the temperature of the product is reduced after the forging time is long, the product needs to be heated again, the energy consumption is high, and the forging efficiency is lower. Meanwhile, when the arc-shaped plate is forged to a circle, an operator is required to manually place the arc-shaped plate on the outer edge surface of the top of the product, and the forging head assists in forging the circle on the product by means of the arc-shaped plate. In the process, the arc plate is generally arranged on a long rod, an operator grasps the rod to place the arc plate on the outer edge surface of the top of the product, and then the arc plate and the product are forged and impacted by the impact force of the forging head. This in-process, operating personnel is because need handheld stock, and operating personnel intensity of labour is bigger, needs certain arm power to just can grasp the stock moreover to because operating personnel strength is limited, the length of stock can not be very long, consequently operating personnel stands in the not distant place of forging, not only receives the impact of product high temperature, and operating personnel experiences not well, and the cinder etc. of forging in-process can spatter moreover, can spatter operating personnel on one's body occasionally, has great potential safety hazard.
Disclosure of Invention
The invention aims to provide 310S stainless steel processing equipment and a method, by using the structure, the application range of processing can be improved, the labor intensity of operators is reduced, potential safety hazards are reduced, the processing efficiency and quality of products are improved, and energy consumption is saved.
In order to achieve the purpose, the invention adopts the technical scheme that: A310S stainless steel processing device comprises a forging machine arranged on the ground, wherein a forging head and a supporting table are arranged on the forging machine, the supporting table is arranged on the ground, the forging head is movably arranged right above the supporting table, a product positioning table is detachably arranged on the supporting table, an arc-shaped groove is formed in the top of the product positioning table, and two ends of the arc-shaped groove are communicated with the left side face and the right side face of the product positioning table; the two ends of the front side surface and the two ends of the rear side surface of the product positioning table are respectively provided with a hanging ring, each group of hanging rings is hung with a chain, the outer end of each chain is detachably connected with the supporting table or the ground, and the product positioning table is limited on the supporting table by the chains;
the pressing plate is movably arranged above the supporting platform and outside the supporting platform;
the front side and the rear side of the supporting table are respectively provided with a support on the ground, the rear end of the pressing plate is rotatably connected with the rear end of the support through a rear end chain, the front end of the pressing plate is provided with a front end chain, and the front end chain is rotatably hung on the front side support.
In the technical scheme, four corners of the top surface of the supporting table are respectively provided with a screw hole, each screw hole is internally detachably and spirally connected with a limiting bolt, and each group of chains is limited by one limiting bolt.
In the technical scheme, four groups of convex columns are arranged on the ground outside the supporting table, each group of convex columns is provided with a connecting screw hole, a connecting bolt is detachably screwed in the connecting screw hole of each group, and the outer end of each group of chains is limited by the connecting bolt.
In the technical scheme, the support comprises a rear side support and a front side support, the rear end of the rear side chain is rotatably connected with the rear side support, a transverse strip-shaped through groove is formed in the top of the front side support, and the front side of the front end chain penetrates through the transverse strip-shaped through groove and is arranged on the front side of the front side support.
In the technical scheme, the front side bracket is provided with a hanging rod, and the front end of the front end chain is detachably connected with the hanging rod in a hanging manner.
In the above technical scheme, the pressing plate is of an arc-shaped structure which is bent upwards, and the bottom surface of the pressing plate is an arc-shaped surface.
In order to achieve the purpose, the invention adopts a processing method of 310S stainless steel, which comprises the following steps:
firstly, a product positioning table is hoisted and placed on a supporting table by utilizing a hoisting mechanism;
secondly, connecting the chains with a support table or the ground, tightening four groups of chains, and limiting the product positioning table on the support table by using the four groups of chains;
grabbing a product blank to be forged into an arc-shaped groove of a product positioning table by using a forging operation vehicle, then forging and forming the product blank by using the downward pressing of a forging head, grabbing the product blank by using the forging operation vehicle to rotate in the forging process, and rotating the product blank by an angle every time the forging head presses and forges one time;
fourthly, after the product blank is forged into a similar cylindrical structure, an operator grasps the front-end chain, pulls the front-end chain forwards, enables the pressing plate to rise to the upper left side of the product blank, enables the front-end chain to move rightwards, and enables the pressing plate to move to the upper side of the outer edge surface of the top of the product blank;
and fifthly, pressing the forging head downwards, pressing the forging head on the pressing plate, forging and forming the outer surface of the product blank by using the pressing plate, wherein the product blank rotates by an angle or moves towards the left and the right for a certain distance every time the forging head forges once, so that the product blank rotates to the position which is not forged and faces the pressing plate, and then circularly forging by using the forging head until the forging and forming are carried out, so that the product blank is in a cylindrical structure, and forging and forming are completed.
In the above technical scheme, in the fifth step, after the forging head rises and is separated from the pressing plate each time, an operator grasps the front-end chain and pulls forwards to enable the pressing plate to move upwards and separate from the top outer edge surface of the product blank, after the product blank rotates or moves and changes the forging and pressing position, the operator releases the pulling force of the front-end chain again to enable the pressing plate to move downwards and abut against the top outer edge surface of the product blank to wait for the next downward pressing and forging of the forging head, and the operator pulls the front-end chain forwards to move forwards and release the forward pulling force of the front-end chain in a circulating mode to enable the pressing plate to move downwards and abut against the top outer edge surface of the product blank.
Among the above-mentioned technical scheme, in the fifth step, after the forging and pressing of product blank is accomplished, operating personnel grasps the front end chain and pulls forward for the clamp plate rises and breaks away from the top outer fringe face of product blank, then operating personnel grasps the front end chain and moves towards the left side, makes the clamp plate move to the left side outside of brace table, loosens the pulling force of front end chain again, makes the clamp plate automatic drop subaerial, or the clamp plate is close to ground, keeps away from the brace table, then articulates front end chain on the head rod, carries on spacingly to front end chain and clamp plate.
Due to the application of the technical scheme, compared with the prior art, the invention has the following advantages:
1. according to the invention, the product positioning table is detachably arranged on the supporting table, the arc-shaped groove is formed in the top surface of the product positioning table, so that cylindrical forging of a product can be facilitated, the forging efficiency is improved, meanwhile, the product positioning table is connected with the supporting table or the ground through four groups of chains, so that the product positioning table can be limited on the supporting table through the plurality of groups of chains, forging processing of the product is facilitated, and the forging convenience and the application range are improved;
2. according to the invention, the supports are respectively arranged on the front side and the rear side of the supporting table, and the pressing plate is connected with the corresponding supports through the front end chain and the rear end chain, so that when a product is required to be rounded, an operator only needs to grasp the front end chain and pull the front end chain to move left and right and move front and back, and then the pressing plate can move, the labor intensity of the operator can be effectively reduced, meanwhile, the operator can be far away from a forged piece, the potential safety hazard is reduced, and the operation safety is improved.
Drawings
FIG. 1 is a schematic structural diagram according to a first embodiment of the present invention;
FIG. 2 is a top view of a support stage according to one embodiment of the present invention.
Wherein: 1. a ground surface; 2. a forging machine; 3. forging a head; 4. a support table; 5. a product positioning table; 6. an arc-shaped slot; 7. a hoisting ring; 8. a chain; 9. pressing a plate; 10. a rear-end chain; 11. a front end chain; 12. a convex column; 13. a connecting bolt; 14. a rear side bracket; 15. a front side bracket; 16. a transverse strip-shaped through groove; 17. a hanging and connecting rod.
Detailed Description
The invention is further described with reference to the following figures and examples:
the first embodiment is as follows: referring to fig. 1 and 2, 310S stainless steel processing equipment comprises a forging machine 2 installed on the ground 1, wherein a forging head 3 and a supporting table 4 are arranged on the forging machine, the supporting table is installed on the ground, the forging head is movably arranged right above the supporting table, a product positioning table 5 is detachably placed on the supporting table, an arc-shaped groove 6 is arranged at the top of the product positioning table, and two ends of the arc-shaped groove are communicated with the left side surface and the right side surface of the product positioning table; two ends of the front side surface and two ends of the rear side surface of the product positioning table are respectively provided with a hanging ring 7, each group of hanging rings is hung with a chain 8, the outer end of each chain is detachably connected with the supporting table or the ground, and the product positioning table is limited on the supporting table by the chains;
a pressing plate 9 is further arranged and movably arranged above the supporting platform and outside the supporting platform;
the front side and the rear side of the supporting table are respectively provided with a support on the ground, the rear end of the pressing plate is rotatably connected with the rear end of the support through a rear end chain 10, the front end of the pressing plate is provided with a front end chain 11, and the front end chain is rotatably hung on the front side support.
In this embodiment, before forging, according to the size of required forging product and the length of product, select the product supporting bench of corresponding size, utilize the hoist to put product location platform hoist and mount on a supporting bench, then be connected four groups of chains and a supporting bench or ground for the chain is in the state of tightening, just so can utilize four groups of chains to fix a position the product location platform, and reuse forges the manipulator and puts the blank on the arc wall, utilizes the symmetrical blank of pushing down of forging the head to forge. After the product forges to the certain degree, when the product has possessed class cylindrical structure, operating personnel grasps the front end chain, with front end chain pulling forward, make the clamp plate rise to the top outside of blank, then remove the front end chain again, the processing clamp plate moves on the top outer fringe face of product blank, utilize the decline of forging the head to press on the clamp plate, utilize the clamp plate to forge the outer fringe face of product round work, once forges, the product rotates or removes certain angle, make the clamp plate can be in the product and not forge and press the department and forge and press, so circulation. Wherein, the distance between the support of product and front side is far away, and the cinder that the forging and pressing in-process splashes can not splash the support department of front side, and at forging in-process like this, operating personnel keeps away from the product of high temperature, can not burnt by high temperature, and operation experience is good, also can not be splashed, operates safelyr, effectively improves the security of operation, reduces the potential safety hazard.
Referring to fig. 1 and 2, four groups of convex columns 12 are arranged on the ground outside the supporting table, each group of convex columns is provided with a connecting screw hole, a connecting bolt 13 is detachably screwed in each group of connecting screw holes, and the outer end of each group of chains is limited by a connecting bolt.
In this embodiment, the outer end of chain and subaerial projection, connecting bolt carry on spacingly, can be with product location platform spacing on a supporting bench, improve forged application scope, can reduce the product to the requirement of forging machine, improve the application scope of forging machine to different products, reduce cost. The chain is formed by hanging and connecting a plurality of groups of annular rings, and the corresponding annular rings are hung and connected on the connecting bolt only by the length of the chain being larger than the distance between the supporting table and the convex column, then the connecting bolt is screwed downwards, and the chain is limited by the connecting bolt. And the chain is arranged, so that the product positioning table can be conveniently hoisted and moved.
Referring to fig. 1 and 2, the bracket includes a rear bracket 14 and a front bracket 15, the rear end of the rear side chain is rotatably connected to the rear bracket, a transverse strip-shaped through groove 16 is formed in the top of the front bracket, and the front side of the front chain passes through the transverse strip-shaped through groove and is arranged on the front side of the front bracket.
In this embodiment, the rear end chain is connected with the rotation of rear side support, and the front end chain then passes horizontal bar and leads to the groove and be in the front side of front side support, and operating personnel can grasp the pulling force of front end chain pulling forward or not hard up to the front end chain like this for the clamp plate can move up, perhaps drops subaerial down, and can control about in horizontal bar is led to the inslot, makes the clamp plate move to forge between head and the product, perhaps moves the outside of forging machine, puts subaerial, does not influence the forging of product.
And moreover, an operator only needs to pull the front-end chain to move back and forth or move left and right, so that labor is saved, the labor intensity of the operator is reduced, the forge piece is kept away, potential safety hazards are effectively reduced, and the operation safety is improved.
Referring to fig. 1 and 2, a hanging rod 17 is arranged on the front side bracket, and the front end of the front end chain is detachably connected with the hanging rod in a hanging manner.
The setting of hanging the pole, do not use at the clamp plate, when not needing to remove, with the front end chain articulate on hang the pole can, the clamp plate can not lose like this, also can carry on spacingly to front end chain and rear end chain, prevent to touch operating personnel, improve the security. The baffle plate can be arranged on the front side support to further improve the safety, so that heat insulation can be realized, oxide skin can be prevented from splashing to an operator, and potential safety hazards are reduced.
The pressing plate is of an arc-shaped structure which is bent upwards, and the bottom surface of the pressing plate is an arc-shaped surface. This facilitates the rounding of the product.
In order to achieve the purpose, the invention adopts a processing method of 310S stainless steel, which comprises the following steps:
firstly, a product positioning table is hoisted and placed on a supporting table by utilizing a hoisting mechanism;
secondly, connecting the chains with a support table or the ground, tightening four groups of chains, and limiting the product positioning table on the support table by using the four groups of chains;
grabbing a product blank to be forged into an arc-shaped groove of a product positioning table by using a forging operation vehicle, then forging and forming the product blank by using the downward pressing of a forging head, grabbing the product blank by using the forging operation vehicle to rotate in the forging process, and rotating the product blank by an angle every time the forging head presses and forges one time;
fourthly, after the product blank is forged into a similar cylindrical structure, an operator grasps the front-end chain, pulls the front-end chain forwards, enables the pressing plate to rise to the upper left side of the product blank, enables the front-end chain to move rightwards, and enables the pressing plate to move to the upper side of the outer edge surface of the top of the product blank;
and fifthly, pressing the forging head downwards, pressing the forging head on the pressing plate, forging and forming the outer surface of the product blank by using the pressing plate, wherein the product blank rotates by an angle or moves towards the left and the right for a certain distance every time the forging head forges once, so that the product blank rotates to the position which is not forged and faces the pressing plate, and then circularly forging by using the forging head until the forging and forming are carried out, so that the product blank is in a cylindrical structure, and forging and forming are completed.
In the fifth step, after the forging head rises and is separated from the pressing plate each time, an operator firstly grasps the front-end chain and pulls forwards to enable the pressing plate to move upwards to be separated from the top outer edge surface of the product blank, after the product blank rotates or moves to replace the forging position, the operator loosens the pulling force of the front-end chain again to enable the pressing plate to move downwards to abut against the top outer edge surface of the product blank to wait for next downward pressing forging of the forging head, and the operator circularly pulls the front-end chain to move forwards and loosens the forward pulling force of the front-end chain to enable the pressing plate to move downwards to abut against the top outer edge surface of the product blank.
In the fifth step, after the product blank is forged and pressed, an operator grasps the front-end chain and pulls the front-end chain forwards, so that the pressing plate rises to be separated from the top outer edge surface of the product blank, then grasps the front-end chain to move leftwards, so that the pressing plate moves to the left outer portion of the supporting table, then the pulling force of the front-end chain is released, the pressing plate automatically drops to the ground, or the pressing plate is close to the ground and is far away from the supporting table, then the front-end chain is hung on the hanging rod, and the front-end chain and the pressing plate are limited.
In this embodiment, the clamp plate passes through the pulling of front end chain, can effectual reduction operating personnel intensity of labour, improves the security of operation, reduces the potential safety hazard. Meanwhile, the requirements on operators can be reduced, and the labor cost of the operators is reduced.
Example two: in this embodiment, the structure is basically the same as that of the first embodiment, except that: four corners of the top surface of the supporting table are respectively provided with a screw hole, each screw hole is internally detachably screwed with a limiting bolt, and each group of chains is limited by one limiting bolt. In this embodiment, the chain is connected fixedly with a supporting bench, is applicable to the structure that product location platform size is less than a supporting bench, is greater than a supporting bench structure to product location platform size, is applicable to the structure and the mode of embodiment one.
Claims (9)
1. The utility model provides a 310S stainless steel processing equipment, is including installing in subaerial forging machine, be equipped with forging head and a supporting bench on the forging machine, the supporting bench is installed subaerial, the head removal of forging set up in directly over the supporting bench, its characterized in that: a product positioning table is detachably placed on the supporting table, an arc-shaped groove is formed in the top of the product positioning table, and two ends of the arc-shaped groove are communicated with the left side face and the right side face of the product positioning table; the two ends of the front side surface and the two ends of the rear side surface of the product positioning table are respectively provided with a hanging ring, each group of hanging rings is hung with a chain, the outer end of each chain is detachably connected with the supporting table or the ground, and the product positioning table is limited on the supporting table by the chains;
the pressing plate is movably arranged above the supporting platform and outside the supporting platform;
the front side and the rear side of the supporting table are respectively provided with a support on the ground, the rear end of the pressing plate is rotatably connected with the rear end of the support through a rear end chain, the front end of the pressing plate is provided with a front end chain, and the front end chain is rotatably hung on the front side support.
2. The 310S stainless steel processing equipment of claim 1, wherein: four corners of the top surface of the supporting table are respectively provided with a screw hole, each screw hole is internally detachably screwed with a limiting bolt, and each group of chains is limited by one limiting bolt.
3. The 310S stainless steel processing equipment of claim 1, wherein: four groups of convex columns are arranged on the ground outside the supporting table, each group of convex columns is provided with a connecting screw hole, a connecting bolt is detachably screwed in the connecting screw hole of each group, and the outer end of each group of chains is limited by the connecting bolt.
4. The 310S stainless steel processing equipment of claim 1, wherein: the support comprises a rear side support and a front side support, the rear end of the rear side chain is rotationally connected with the rear side support, a transverse strip-shaped through groove is formed in the top of the front side support, and the front side of the front end chain penetrates through the transverse strip-shaped through groove and is arranged on the front side of the front side support.
5. The 310S stainless steel processing equipment of claim 4, wherein: the front side bracket is provided with a hanging rod, and the front end of the front end chain is detachably connected with the hanging rod in a hanging manner.
6. The 310S stainless steel processing equipment of claim 1, wherein: the pressing plate is of an arc-shaped structure which is bent upwards, and the bottom surface of the pressing plate is an arc-shaped surface.
7. A processing method of 310S stainless steel comprises the following steps:
firstly, a product positioning table is hoisted and placed on a supporting table by utilizing a hoisting mechanism;
secondly, connecting the chains with a support table or the ground, tightening four groups of chains, and limiting the product positioning table on the support table by using the four groups of chains;
grabbing a product blank to be forged into an arc-shaped groove of a product positioning table by using a forging operation vehicle, then forging and forming the product blank by using the downward pressing of a forging head, grabbing the product blank by using the forging operation vehicle to rotate in the forging process, and rotating the product blank by an angle every time the forging head presses and forges one time;
fourthly, after the product blank is forged into a similar cylindrical structure, an operator grasps the front-end chain, pulls the front-end chain forwards, enables the pressing plate to rise to the upper left side of the product blank, enables the front-end chain to move rightwards, and enables the pressing plate to move to the upper side of the outer edge surface of the top of the product blank;
and fifthly, pressing the forging head downwards, pressing the forging head on the pressing plate, forging and forming the outer surface of the product blank by using the pressing plate, wherein the product blank rotates by an angle or moves towards the left and the right for a certain distance every time the forging head forges once, so that the product blank rotates to the position which is not forged and faces the pressing plate, and then circularly forging by using the forging head until the forging and forming are carried out, so that the product blank is in a cylindrical structure, and forging and forming are completed.
8. A method of machining a 310S stainless steel as claimed in claim 7, wherein: in the fifth step, after the forging head rises and is separated from the pressing plate each time, an operator firstly grasps the front-end chain and pulls forwards to enable the pressing plate to move upwards to be separated from the top outer edge surface of the product blank, after the product blank rotates or moves to replace the forging position, the operator loosens the pulling force of the front-end chain again to enable the pressing plate to move downwards to abut against the top outer edge surface of the product blank to wait for next downward pressing forging of the forging head, and the operator circularly pulls the front-end chain to move forwards and loosens the forward pulling force of the front-end chain to enable the pressing plate to move downwards to abut against the top outer edge surface of the product blank.
9. A method of machining a 310S stainless steel as claimed in claim 7, wherein: in the fifth step, after the product blank is forged and pressed, an operator grasps the front-end chain and pulls the front-end chain forwards, so that the pressing plate rises to be separated from the top outer edge surface of the product blank, then grasps the front-end chain to move leftwards, so that the pressing plate moves to the left outer portion of the supporting table, then the pulling force of the front-end chain is released, the pressing plate automatically drops to the ground, or the pressing plate is close to the ground and is far away from the supporting table, then the front-end chain is hung on the hanging rod, and the front-end chain and the pressing plate are limited.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111671495.7A CN114309416A (en) | 2021-12-31 | 2021-12-31 | 310S stainless steel processing equipment and method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111671495.7A CN114309416A (en) | 2021-12-31 | 2021-12-31 | 310S stainless steel processing equipment and method |
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| CN114309416A true CN114309416A (en) | 2022-04-12 |
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| CN202111671495.7A Pending CN114309416A (en) | 2021-12-31 | 2021-12-31 | 310S stainless steel processing equipment and method |
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