CN114289565A - Flexible processing deformation control process and device for plates - Google Patents
Flexible processing deformation control process and device for plates Download PDFInfo
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- CN114289565A CN114289565A CN202210120881.5A CN202210120881A CN114289565A CN 114289565 A CN114289565 A CN 114289565A CN 202210120881 A CN202210120881 A CN 202210120881A CN 114289565 A CN114289565 A CN 114289565A
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Abstract
The invention discloses a flexible processing deformation control process and device for a plate, which belong to the field of plate processing and comprise a base, wherein the surface of the base is symmetrically provided with two supporting columns, the surface of a lapping platform is provided with a hydraulic cylinder in a matching way through a first mounting frame, the hydraulic cylinder penetrates through the lapping platform in a matching way through a piston rod and is fixedly connected with the surface of a mobile platform, the bottom of the mobile platform is provided with a slide rail, a sliding table is arranged on the slide rail in a sliding way, a mounting seat is arranged on the sliding table in a matching way, adjustable buffering parts are arranged on two sides of the mounting seat, and at least three bending parts are arranged on the surface of the mounting seat in an embedded way. According to the invention, by arranging the adjustable mounting seat structure, the deformation control range of the plate can be adjusted according to specific requirements, meanwhile, the effect of controlling the bending amplitude can be realized, and the whole operation is simple and easy to realize.
Description
Technical Field
The invention belongs to the field of plate processing. Specifically, the invention relates to a flexible processing deformation control process for a plate, and also relates to a flexible processing deformation control device for the plate.
Background
In the flexible processing process of the plate, part of equipment is required to be used for exerting pressure on the plate to a certain extent, so that the plate is deformed according to the requirement, and the effect of deformation control is achieved. At present, the common plate deformation control device and the corresponding process are often complicated in operation steps, and the specific operation steps need strict instrument instructions to be executed, so that the deformation control degree is difficult to adjust at any time according to specific conditions.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, and the adjustable mounting seat structure is arranged, so that the deformation control range of the plate can be adjusted according to specific requirements, the effect of controlling the bending amplitude can be realized, and the whole operation is simple and easy to realize.
In order to achieve the purpose, the invention provides the following technical scheme:
a flexible processing deformation control device for plates comprises a base, wherein two pillars are symmetrically arranged on the surface of the base, first sliding grooves are formed in one side surfaces of the two pillars, first sliding blocks are slidably mounted on the two first sliding grooves, a mobile station is bolted between the two first sliding blocks, a lapping platform is fixed at the tops of the two pillars through the matching of supporting rods, a hydraulic cylinder is assembled on the surface of the lapping platform through the matching of a first mounting frame, the hydraulic cylinder penetrates through the lapping platform through the matching of a piston rod and is fixedly connected with the surface of the mobile station, a sliding rail is assembled at the bottom of the mobile station, a sliding table is slidably mounted on the sliding rail, a motor is assembled on one side of the mobile station through the matching of a second mounting frame, the output end of the motor is connected with a lead screw through the matching transmission of a coupler, and the lead screw is in threaded connection with the surface of the sliding table, the sliding table is provided with a mounting seat, adjustable buffer parts are arranged on two sides of the mounting seat, and at least three bending parts are embedded in the surface of the mounting seat;
the surface of base is equipped with the support, the bilateral symmetry formula of support is equipped with overlap joint portion, the surface assembly of support has the conveyer belt.
Preferably, the bottom of the mobile station is symmetrically welded with auxiliary support plates, and two ends of the screw rod are respectively and movably connected with the two auxiliary support plates through bearing matching.
Preferably, the press bending portion includes an outer shell, an inner shell, and a reinforcing member, the outer shell is disposed on a surface of the mounting seat, and the inner shell is disposed inside the outer shell.
Preferably, the reinforcing piece is uniformly arranged between the inner shell and the outer shell in sequence and is of an integrated structure made of aluminum alloy materials.
Preferably, the buffering part comprises a mounting box, an inner groove, a connecting spring and a pressing block, the inner groove is sequentially and uniformly formed in the surface of the mounting box, the connecting spring is arranged in the inner groove, the pressing block is fixed at one end of the connecting spring, and the end part of the pressing block extends out of the inner groove.
Preferably, the pressing block is of an integrated structure made of rubber materials, and the surface of the pressing block is provided with anti-skid grains.
Preferably, the surface of the mounting seat is symmetrically provided with second sliding grooves, the top of the mounting box is bolted with a second sliding block, and the second sliding block is slidably mounted in the second sliding grooves.
Preferably, overlap joint portion includes two spacing, installation pole, fixed axle and overlap joint wheel, two spacing is fixed in one side of support, the one end setting of installation pole is in two spacing, two spacing are passed in proper order to the one end of fixed axle, just the surface and the installation pole key-type connection of fixed axle, the one end of fixed axle is equipped with the external screw thread, the fixed axle is fixed on spacing through first nut cooperation external screw thread.
Preferably, the open slot has been seted up to the one end of installation pole, it has the connecting axle to peg graft in the open slot, the installation pole passes through locking bolt cooperation fixed connection with the connecting axle, locking bolt's one end is passed the installation pole surface and is fixed with the second nut spiro union, the other end of connecting axle passes through the bearing cooperation and installs the overlap-joint wheel.
Preferably, the surface of the lapping wheel is sequentially and uniformly provided with convex edges, and the convex edges are formed by bonding rubber materials.
A flexible processing deformation control process for a plate comprises the following steps:
s1, placing the plate needing deformation control on the surface of the conveyor belt, so that two sides of the plate are lapped on the surface of the lapping wheel;
s2, manually adjusting the heights of the lap joint wheels at two sides, loosening the fixed shaft by detaching the first nuts of the lap joint parts, rotating the fixed shaft at the moment to adjust the fixed shaft together with the mounting rod so as to adjust the lifting angle of the mounting rod, adjusting the heights of the lap joint wheels, and fixing the first nuts again after the adjustment is finished;
s3, adjusting the horizontal position of the lapping wheels, adjusting the angle of the connecting shaft by detaching the second nut, controlling the angle of the connecting shaft to be completely attached to the surface of the plate, and supporting the plate by the lapping wheels at two sides, namely suspending the plate and the conveyor belt;
s4, pushing the mobile station downwards by matching a hydraulic cylinder with a piston rod, pressing the mobile station downwards along the first sliding grooves on the two sides, and finally extruding the bending part on the surface of the mounting seat and the surface of the plate;
and S5, continuously pressing the plate by the shell to bend the central part of the plate and finally contacting the central part of the plate with the surface of the conveyor belt, so that the deformation of the plate is finished, and controlling and adjusting the height of the lapping wheels and the force application point of the bending part according to the deformation requirement degree of the plate to realize the deformation control of the plate.
Preferably, the starting motor is selected according to the deformation control degree of the plate in the step S4, so that the motor drives the screw rod to rotate, the sliding table drives the mounting seat to move along the sliding rail, and therefore the contact point between the mounting seat and the plate is selected, and the effect of the deformation control requirement is adjusted.
Preferably, in the step S4, the pressing motion of the movable stage brings the buffer portions on both sides into contact with the surface of the plate material, and the plate material is positioned by the pressing block engaging with the connecting spring to exert a buffer effect.
The invention has the technical effects and advantages that:
1. according to the invention, the adjustable mounting seat structure is arranged, the bending part is assembled on the surface of the adjustable mounting seat structure, the transverse position of the sliding table can be adjusted at any time according to specific requirements, so that the corresponding range of the bending part and the plate is adjusted, and further the effect of adjusting the deformation control range of the plate is realized.
2. The structure of the bending part is strengthened, the overall rigidity and the strength are guaranteed due to the matching of the outer shell, the inner shell and the reinforcing piece, and in the specific pressing process, the buffer parts on the two sides can be in contact with the surface of the plate together, the plate surface is bent, the stress of each pressing block of the buffer parts is different, and the contraction degree in the inner groove is also different, so that the self-adaptive buffer protection effect is realized, and the integral processing action is ensured to be more stable and safe.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the press bending part of the present invention;
FIG. 3 is a schematic view of a buffer structure according to the present invention;
fig. 4 is a schematic view of the lap joint structure of the present invention.
Reference numerals: 1. a base; 2. a pillar; 3. a first chute; 4. a first slider; 5. a mobile station; 6. a strut; 7. lapping the platform; 8. a hydraulic cylinder; 9. a first mounting bracket; 11. a piston rod; 12. a slide rail; 13. a sliding table; 14. a screw rod; 15. a motor; 16. a second mounting bracket; 17. a mounting seat; 18. a bending part is pressed; 181. a housing; 182. an inner shell; 183. a reinforcement; 19. a buffer section; 191. mounting a box; 192. an inner tank; 193. a connecting spring; 194. briquetting; 20. a second chute; 21. a second slider; 22. a support; 23. a conveyor belt; 24. a limiting frame; 25. mounting a rod; 26. a fixed shaft; 27. an external thread; 28. a first nut; 29. an open slot; 30. a connecting shaft; 31. locking the bolt; 32. a second nut; 33. a lap joint wheel; 34. a raised edge; 35. a plate material.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the invention provides a plate flexible processing deformation control device, which comprises a base 1, wherein two pillars 2 are symmetrically arranged on the surface of the base 1, first sliding grooves 3 are respectively formed in one side surfaces of the two pillars 2, first sliding blocks 4 are respectively arranged on the two first sliding grooves 3 in a sliding manner, a moving table 5 is bolted between the two first sliding blocks 4, auxiliary support plates are symmetrically welded at the bottom of the moving table 5, and two ends of a screw rod 14 are respectively and movably connected with the two auxiliary support plates through bearing matching. The auxiliary support plate is utilized to play a role in stabilizing the position structure of the screw rod 14, so that the whole structure can be more stable.
The top of two pillars 2 is fixed with overlap joint platform 7 through the cooperation of branch 6, the surface of overlap joint platform 7 is equipped with pneumatic cylinder 8 through the cooperation of first mounting bracket 9, pneumatic cylinder 8 passes overlap joint platform 7 through the cooperation of piston rod 11 and is connected with the fixed surface of mobile station 5, the bottom of mobile station 5 is equipped with slide rail 12, slidable mounting has slip table 13 on slide rail 12, one side of mobile station 5 is equipped with motor 15 through the cooperation of second mounting bracket 16, the output of motor 15 is connected with lead screw 14 through shaft coupling cooperation transmission, the 14 spiro union of lead screw passes the surface of slip table 13, be equipped with mount pad 17 on the slip table 13.
The both sides of mount pad 17 all are equipped with adjustable buffer 19, and buffer 19 includes mounting box 191, interior groove 192, coupling spring 193 and briquetting 194, and interior groove 192 has evenly been seted up in proper order on mounting box 191's surface, all is equipped with coupling spring 193 in the interior groove 192, and the one end of coupling spring 193 all is fixed with briquetting 194, and the tip of briquetting 194 all stretches out interior groove 192. In the process of pressing by the bending part 18, the buffer parts 19 on both sides are contacted with the surface of the plate 35, along with the pressing of the surface of the plate 35, each pressing block 194 in the buffer parts 19 is also stressed to push the connecting spring 193 to contract, and in the process of gradually bending the plate 35, each pressing block 194 is stressed differently and contracts to different degrees in the inner groove 192, so that the self-adaptive buffer protection effect is realized, and the whole processing action is ensured to be more stable and safe. Wherein briquetting 194 is the integrated structure that rubber materials made, and briquetting 194's surface all is equipped with anti-skidding line, ensures self frictional force, increases cushioning effect.
At least three bending parts 18 are embedded in the surface of the mounting seat 17, each bending part 18 comprises an outer shell 181, an inner shell 182 and a reinforcing part 183, the outer shell 181 is arranged on the surface of the mounting seat 17, and the inner shell 182 is arranged inside the outer shell 181. Reinforcing parts 183 are sequentially and uniformly arranged between the inner shell 182 and the outer shell 181, and the reinforcing parts 183 are of an integrated structure made of aluminum alloy materials. Form lamellar protective structure through setting up reinforcement 183, carrying out pressfitting deformation control's in-process to panel 35, can ensure the even of whole atress, avoid appearing sunken or damaging easily for overall structure is safe more effective, easily cooperates pneumatic cylinder 8 to carry out the work of pushing down.
The surface of the base 1 is provided with a support 22, two sides of the support 22 are symmetrically provided with overlapping parts, and the surface of the support 22 is provided with a conveyor belt 23. The overlapping part comprises two limiting frames 24, an installation rod 25, a fixing shaft 26 and an overlapping wheel 33, the two limiting frames 24 are fixed on one side of the support 22, one end of the installation rod 25 is arranged in the two limiting frames 24, one end of the fixing shaft 26 sequentially penetrates through the two limiting frames 24, the surface of the fixing shaft 26 is in key connection with the installation rod 25, an external thread 27 is arranged at one end of the fixing shaft 26, and the fixing shaft 26 is fixed on the limiting frames 24 through a first nut 28 and the external thread 27. An open slot 29 is formed in one end of the mounting rod 25, a connecting shaft 30 is inserted in the open slot 29, the mounting rod 25 and the connecting shaft 30 are fixedly connected in a matched mode through a locking bolt 31, one end of the locking bolt 31 penetrates through the surface of the mounting rod 25 and is fixedly connected with a second nut 32 in a threaded mode, and a lap joint wheel 33 is installed at the other end of the connecting shaft 30 in a matched mode through a bearing. The surface of the lapping wheel 33 is sequentially and uniformly provided with convex edges 34, and the convex edges 34 are formed by bonding rubber materials.
The flexible processing deformation control process for the plate comprises the following steps:
s1, placing the plate 35 to be subjected to deformation control on the surface of the conveyor belt 23, so that two sides of the plate 35 are lapped on the surface of the lapping wheel 33;
s2, manually adjusting the heights of the two side lapping wheels 33, loosening the fixed shaft 26 by detaching the first nuts 28 of the lapping parts, rotating the fixed shaft 26 at the moment to adjust the fixed shaft and the mounting rod 25, adjusting the lifting angle of the mounting rod 25, adjusting the heights of the lapping wheels 33, and fixing the first nuts 28 again after the adjustment is completed;
s3, adjusting the horizontal position of the lapping wheels 33, adjusting the angle of the connecting shaft 30 by detaching the second nuts 32, controlling the angle of the connecting shaft to be completely attached to the surface of the plate 35, and supporting the plate 35 by the lapping wheels 33 at the two sides, namely suspending the plate 35 and the conveyor belt 23;
s4, pushing the moving stage 5 downward by the hydraulic cylinder 8 in cooperation with the piston rod 11, pressing it down along the first sliding grooves 3 on both sides, and finally pressing the bending portion 18 on the surface of the mounting seat 17 and the surface of the plate 35, selecting the starting motor 15 according to the deformation control degree of the plate, allowing the motor 15 to drive the lead screw 14 to rotate, and further allowing the sliding table 13 to drive the mounting seat 17 to move along the sliding rail 12, so as to select the contact point between the mounting seat 17 and the plate 35, i.e. to adjust the effect of the deformation control requirement, in the pressing action of the moving stage 5, contacting the surface of the plate 35 through the buffer portions 19 on both sides, positioning the plate 35 by the press block 194 in cooperation with the connecting spring 193, and playing a buffer effect;
s5, the housing 181 continuously presses the plate 35 to bend the central portion thereof and finally contact the surface of the conveyor belt 23, so as to complete the deformation process of the plate 35, and the height of the overlapping wheel 33 and the force application point of the press bending portion 18 are controlled and adjusted according to the degree of deformation requirement of the plate 35 to realize the deformation control of the plate 35.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (10)
1. The utility model provides a flexible processing of panel warp controlling means, includes base (1), its characterized in that: the surface symmetry formula of base (1) is equipped with two pillars (2), two first spout (3) have all been seted up to a side surface of pillar (2), two equal slidable mounting has first slider (4) on first spout (3), two mobile station (5) have been bolted between first slider (4), two the top of pillar (2) is fixed with overlap joint platform (7) through branch (6) cooperation, the surface of overlap joint platform (7) is equipped with pneumatic cylinder (8) through first mounting bracket (9) cooperation, pneumatic cylinder (8) are passed overlap joint platform (7) through piston rod (11) cooperation and are connected with the fixed surface of mobile station (5), the bottom of mobile station (5) is equipped with slide rail (12), slidable mounting has slip table (13) on slide rail (12), one side of mobile station (5) is equipped with motor (15) through second mounting bracket (16) cooperation, the output end of the motor (15) is connected with a screw rod (14) through a coupler in a matching transmission mode, the screw rod (14) penetrates through the surface of the sliding table (13) in a threaded mode, an installation seat (17) is assembled on the sliding table (13), adjustable buffering portions (19) are arranged on two sides of the installation seat (17), and at least three bending portions (18) are installed on the surface of the installation seat (17) in an embedded mode;
the surface of base (1) is equipped with support (22), the bilateral symmetry formula of support (22) is equipped with overlap joint portion, the surface of support (22) is equipped with conveyer belt (23).
2. A panel flexible processing deformation control device according to claim 1, characterized in that: auxiliary support plates are symmetrically welded at the bottom of the mobile station (5), and two ends of the screw rod (14) are movably connected with the two auxiliary support plates through bearing matching respectively.
3. A panel flexible processing deformation control device according to claim 1, characterized in that: the bending part (18) comprises an outer shell (181), an inner shell (182) and a reinforcing piece (183), the outer shell (181) is arranged on the surface of the mounting seat (17), and the inner shell (182) is arranged inside the outer shell (181); reinforcing parts (183) are sequentially and uniformly arranged between the inner shell (182) and the outer shell (181), and the reinforcing parts (183) are of an integrated structure made of aluminum alloy materials.
4. A panel flexible processing deformation control device according to claim 1, characterized in that: the buffer part (19) comprises a mounting box (191), inner grooves (192), connecting springs (193) and pressing blocks (194), the inner grooves (192) are sequentially and uniformly formed in the surface of the mounting box (191), the connecting springs (193) are arranged in the inner grooves (192), the pressing blocks (194) are fixed to one ends of the connecting springs (193), and the end portions of the pressing blocks (194) extend out of the inner grooves (192).
5. A flexible processing deformation control device for sheet material according to claim 4, characterized in that: the pressing block (194) is of an integrated structure made of rubber materials, and anti-skid grains are arranged on the surface of the pressing block (194); the surface of the mounting seat (17) is symmetrically provided with a second sliding groove (20), the top of the mounting box (191) is connected with a second sliding block (21) in a bolted mode, and the second sliding block (21) is mounted in the second sliding groove (20) in a sliding mode.
6. A panel flexible processing deformation control device according to claim 1, characterized in that: overlap joint portion includes two spacing (24), installation pole (25), fixed axle (26) and overlap joint wheel (33), two one side at support (22) is fixed in spacing (24), the one end setting of installation pole (25) is in two spacing (24), two spacing (24) are passed in proper order to the one end of fixed axle (26), just the surface and the installation pole (25) key-type connection of fixed axle (26), the one end of fixed axle (26) is equipped with external screw thread (27), fixed axle (26) are fixed on spacing (24) through first nut (28) cooperation external screw thread (27).
7. A flexible processing deformation control device for sheet material according to claim 6, characterized in that: open slot (29) have been seted up to the one end of installation pole (25), it has connecting axle (30) to peg graft in open slot (29), installation pole (25) pass through locking bolt (31) cooperation fixed connection with connecting axle (30), the one end of locking bolt (31) is passed installation pole (25) surface and is fixed with second nut (32) spiro union, overlap joint wheel (33) are installed through the bearing cooperation to the other end of connecting axle (30).
8. A panel flexible processing deformation control device according to claim 7, characterized in that: the surface of the lapping wheel (33) is sequentially and uniformly provided with convex edges (34), and the convex edges (34) are formed by bonding rubber materials.
9. A flexible processing deformation control process for a plate is characterized by comprising the following steps:
s1, placing the plate (35) to be subjected to deformation control on the surface of the conveyor belt (23) so that two sides of the plate (35) are lapped on the surface of the lapping wheel (33);
s2, manually adjusting the heights of the two side lapping wheels (33), loosening the fixed shaft (26) by detaching the first nuts (28) of the lapping parts, rotating the fixed shaft (26) at the moment to adjust the fixed shaft and the mounting rod (25) so as to adjust the lifting angle of the mounting rod (25), adjusting the heights of the lapping wheels (33), and fixing the first nuts (28) again after the adjustment is completed;
s3, adjusting the horizontal position of the overlapping wheel (33), adjusting the angle of the connecting shaft (30) by detaching the second nut (32), controlling the angle of the connecting shaft to be completely attached to the surface of the plate (35), and supporting the plate (35) by the overlapping wheels (33) at two sides, namely suspending the plate (35) and the conveyor belt (23);
s4, pushing the mobile platform (5) downwards by the hydraulic cylinder (8) in cooperation with the piston rod (11), pressing the mobile platform downwards along the first sliding grooves (3) on the two sides, and finally extruding the bending part (18) on the surface of the mounting seat (17) and the surface of the plate (35);
s5, the shell (181) continuously presses the plate (35) to bend the central part of the plate and finally contacts the surface of the conveyor belt (23), so that the deformation processing of the plate (35) is completed, and the height of the overlapping wheel (33) and the force application point of the bending part (18) are controlled and adjusted according to the deformation requirement degree of the plate (35) to realize the deformation control of the plate (35).
10. The flexible processing deformation control process for the sheet material according to claim 9, wherein: in the step S4, the motor (15) is selected and started according to the deformation control degree of the plate, so that the motor (15) drives the screw rod (14) to rotate, and further the sliding table (13) drives the mounting seat (17) to move along the sliding rail (12), thereby realizing the effect of selecting a contact point between the mounting seat (17) and the plate (35), namely adjusting the deformation control requirement;
in the step S4, during the downward pressing action of the movable table (5), the buffer parts (19) on both sides are contacted with the surface of the plate material (35), and the plate material (35) is positioned and has the buffer effect by the pressing block (194) matching with the connecting spring (193).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210120881.5A CN114289565A (en) | 2022-02-08 | 2022-02-08 | Flexible processing deformation control process and device for plates |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210120881.5A CN114289565A (en) | 2022-02-08 | 2022-02-08 | Flexible processing deformation control process and device for plates |
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| CN114289565A true CN114289565A (en) | 2022-04-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210120881.5A Pending CN114289565A (en) | 2022-02-08 | 2022-02-08 | Flexible processing deformation control process and device for plates |
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| CN (1) | CN114289565A (en) |
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| CN113766752A (en) * | 2021-10-09 | 2021-12-07 | 东莞市黄江大顺电子有限公司 | A laminating equipment in advance for FPC production |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108246842A (en) * | 2017-12-23 | 2018-07-06 | 吕昊 | A kind of construction machine for press-bending metal sheet |
| CN108098415A (en) * | 2018-02-05 | 2018-06-01 | 胡忠梁 | A kind of building material machining workbench automatic fastening device |
| CN209680846U (en) * | 2018-12-25 | 2019-11-26 | 山东润伟环保科技有限公司 | A kind of sheet metal bending equipment |
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| CN113766752A (en) * | 2021-10-09 | 2021-12-07 | 东莞市黄江大顺电子有限公司 | A laminating equipment in advance for FPC production |
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