CN114275217A

CN114275217A - Steel wire rope binding machine convenient for rope releasing

Info

Publication number: CN114275217A
Application number: CN202111611514.7A
Authority: CN
Inventors: 孙佳; 吴杰; 蔡亚洲; 文轲; 金晓龙
Original assignee: Shenyang Jianzhu University
Current assignee: Shenyang Jianzhu University
Priority date: 2021-12-27
Filing date: 2021-12-27
Publication date: 2022-04-05
Anticipated expiration: 2041-12-27
Also published as: CN114275217B

Abstract

The invention relates to a steel wire rope binding machine convenient for rope releasing, which comprises a workbench and a binding mechanism. The rotary table is provided with a rotary table, a rope guide pipe, a guide wheel, a counting disc, a cutting device and a high-frequency heating device, a brake device is arranged at the side end of the rotary table and can brake the rotary table on which the bundled steel wire ropes are placed, and the cutting device and the high-frequency heating device realize the cutting off and the sealing of the steel wire ropes; the guide wheel and the counting disc realize the sizing of the steel wire rope, and the bundling mechanism arranged at the front end of the workbench comprises a motor support, a motor, a speed reducer, a small belt wheel, a belt, a large belt wheel, a belt wheel shaft, a rope collecting device and a rotating handle. Four binding openings are arranged on the rope collecting device and used for binding the steel wire rope after the rope releasing is finished. A steel wire rope binding machine convenient for rope release effectively solves the problem of disorder of steel wire ropes caused by taking down a binding mode, and realizes single operation of fixed-length cutting and binding of bundled steel wire ropes.

Description

Steel wire rope binding machine convenient for rope releasing

Technical Field

The invention relates to the technical field of steel wire ropes, in particular to a steel wire rope binding machine convenient for rope releasing.

Background

Generally, equipment manufacturers purchase steel wire ropes from steel wire rope production enterprises, the packages of the steel wire ropes are more than 2000 meters, and the steel wire ropes required by each equipment in the equipment manufacturers for shipment are different from dozens of meters to hundreds of meters, so that the purchased steel wire ropes need to be subjected to fixed-length segmentation, end sealing and bundling.

The condition of disorder rope can appear in traditional wire rope strapper when carrying out the bundle rope in-process, and inconvenient direct tying up moreover needs to take off the wire rope after the intercepting from equipment and ties up, and this kind of mode of tying up can to a great extent lead to wire rope to appear disorder rope or phenomenon such as strand scattering. And the condition that the rope is inconvenient to take out after the bundling is finished also exists. If the split steel wire rope bundles are dragged purely by manpower, the production efficiency is low, and the bundling quality cannot be guaranteed.

Disclosure of Invention

In order to solve the problem, the invention designs the steel wire rope binding machine convenient for rope release, the rope collecting device of the steel wire rope binding machine is provided with the front end cover and the rear end cover convenient for rope binding, the rope bundle after fixed length division and end sealing can be directly bound, the inside of the hub is supported by the pressure spring, the front wheel rim is driven to retract by rotating the handle, the front wheel rim is lower than the hub when the rope is taken, the rope bundle is conveniently taken down under elastic compression, the labor can be effectively saved, and the production efficiency is improved.

A wire rope binding machine convenient for rope releasing comprises a workbench and a binding mechanism; the working table is provided with a rotary table, a rope guide pipe, a guide wheel, a counting disc, a cutting device and a high-frequency heating device, a brake device is arranged at the side end of the working table, and a bundling mechanism arranged at the front end of the working table comprises a motor support, a motor, a speed reducer, a small belt wheel, a belt, a large belt wheel, a belt wheel shaft, a rope collecting device and a rotating handle; four binding openings are arranged on the rope collecting device.

Optimally, a turntable is arranged on the workbench, a bundle of steel wire ropes is placed on the turntable, and a brake device is arranged at the side end of the workbench. The total number of the rope inlet and outlet openings is two, the number of the guide wheels is five, and the number of the counting discs is one. The high-frequency heating device is arranged between the rope collecting device and the cutting device.

Optimally, the rope winding device comprises a lead screw, a nut, a front wheel rim, a rear end cover, a bearing seat, a wheel hub, a rolling bearing, a front end cover, a pull rod and an ear plate.

Preferably, the number of the front wheel rims is four, the front wheel rims are respectively arranged in the four front wheel rim tracks of the front cover, the four front wheel rims are respectively welded with the ear plates, and the four ear plates are respectively connected with the four pull rods. One end of the pull rod is hinged to the lug plate, the other end of the pull rod is hinged to a nut of the screw rod, and the nut and the screw rod are in screw transmission. The tail end of the lead screw is provided with a rotating handle. The handle is rotated to drive the lead screw nut to rotate so as to drive the pull rod, and the up-and-down movement of the front wheel rim is realized.

Further optimally, four rotatable supports and four pressure spring support rods are arranged in the hub. Four pressure springs are arranged in the hub, one end of each pressure spring is propped against the edge of the hub, and the other end of each pressure spring is propped against the pressure spring supporting rod after penetrating through the moving rod. When the rope is taken off, the hub rotates along the rotatable support under the action of the elastic support of the pressure spring, so that the rope is conveniently taken off.

Preferably, the rear end cover is welded with a linkage block, and the other end of the rear end cover is sleeved in a driving hole in the front end cover, so that synchronous linkage of the front end cover and the rear end cover is realized.

Further optimally, a bearing seat is arranged in the middle of the front end cover, and the rolling bearing is arranged in the bearing seat.

Further optimally, the motor is arranged on the motor support, and a speed reducer, a small belt wheel, a belt and a large belt wheel are respectively connected with the motor in sequence.

The invention has the beneficial effects that: 1. braking; 2. fixing the length; 3. rope releasing; 4. bundling; 5. sealing the end; 6. Prevent the rope from being disordered, improve the efficiency and allow the single-person operation.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the overall structure of the present invention;

FIG. 3 is a schematic structural view of the rope retracting device of the present invention;

FIG. 4 is a left side view of the cord retractor of the present invention;

FIG. 5 is a schematic view of the internal structure of the rope retracting device of the present invention;

FIG. 6 is a schematic structural view of the front end of the rope takeup device of the present invention;

FIG. 7 is a partial schematic view of the cord retractor hub connection of the present invention;

FIG. 8 is a schematic structural view of a rear end cap of the rope takeup device of the present invention;

FIG. 9 is a schematic structural view of a front end cover of the rope retracting device of the present invention;

in the figure: 1. a work table; 2. a wire rope; 3. a turntable; 4. a brake device; 5. a rope guide pipe; 6. a guide wheel; 7. a counting disc; 8. a distribution box; 9. a cutting device; 10. a high-frequency heating device; 11. an electric motor; 12. a rope retracting device; 13. rotating the handle; 14. a motor support; 15. a small belt pulley; 16. a speed reducer; 17. A belt; 18. a large belt pulley; 120. a lead screw; 121. a nut; 122. a front rim; 123. a rear end cap; 124. A bearing seat; 125. a hub; 126. a rolling bearing; 127. a front end cover; 128. a pull rod; 129. an ear plate; 12a, a linkage block; 12b, a pressure spring supporting rod of a pressure spring; 12c, a pressure spring; 12d, rotatably supporting; 12e, a pulley shaft; 12f, a travel bar; 1270. a front rim track; 1271. a circular hole; 1272. a drive aperture; 1273. bundling opening

Detailed Description

In order to clearly explain the technical features of the present invention, the following detailed description of the present invention is provided with reference to the accompanying drawings.

1. As shown in fig. 1 to 9, the embodiment discloses a wire rope binding machine convenient for rope releasing, which comprises a workbench 1, a turntable 3 arranged on the workbench 1, a rope guide pipe 5, a guide wheel 6, a counting disc 7, a cutting device 9 and a high-frequency heating device 10 arranged on the workbench 1, wherein a brake device 4 is arranged at the side end of the workbench 1, and bundled wire ropes are placed on the turntable 3; a motor support 14 is arranged on the bundling mechanism at the front end of the workbench 1, a motor 11 is arranged on the motor support 14, and a speed reducer 16, a small belt pulley 15, a belt 17 and a large belt pulley 18 are respectively connected with the motor 11 in sequence; the large pulley 18 is provided at one end of the pulley shaft 12e, the other end is provided with the rope takeup device 12, and the rotating handle 13 is provided at the end of the rope takeup device 12.

As a preferred embodiment, a turntable 3 is arranged on the workbench 1, a bundle of steel wire ropes is placed on the turntable 3, a brake device 4 is arranged at the side end of the workbench 1, two rope guide pipes 5 are provided, five guide wheels 6 are provided, one counting disc 7 is provided, and the high-frequency heating device 10 is arranged between the rope collecting device 12 and the cutting device 9.

In a preferred embodiment, the rope retracting device 12 includes a screw 120, a nut 121, a front rim 122, a rear cover 123, a bearing seat 124, a hub 125, a rolling bearing 126, a front cover 127, a pull rod 128 and an ear plate 129.

In a preferred embodiment, four front wheel rims 122 are respectively arranged in four front wheel rim tracks 1270 of the front end cover 127, ear plates 129 are respectively welded on the four front wheel rims 122, the four ear plates 129 are respectively hinged with four pull rods 128, one end of each pull rod 128 is hinged on the ear plate 129, the other end of each pull rod 128 is hinged on a nut 121 of the screw rod 120, the nut 121 and the screw rod 120 are in screw transmission, and the tail end of the screw rod 120 is provided with a rotating handle 13. By rotating the rotating handle 13, the nut 121 of the lead screw 120 is driven to rotate and further the pull rod 128 is driven, so that the front rim 122 moves up and down.

In a preferred embodiment, there are four hubs 125, and four rotatable supports 12d and four pressure spring support rods 12b are provided inside the hubs 125. Four pressure springs 12c are arranged inside the hub 125, one end of each pressure spring 12c is supported on the hub 125, and the other end of each pressure spring 12c penetrates through the movable rod 12f and is supported on the pressure spring supporting rod 12 b. When the rope is taken off, the hub rotates along the rotatable support under the action of the elastic support of the pressure spring, so that the rope is conveniently taken off.

In a preferred embodiment, the rear end cap 123 is welded with a linkage block 12a, and the other end is sleeved in the driving hole 1272 of the front end cap 127, so as to realize synchronous linkage of the front end cap and the rear end cap.

In a preferred embodiment, a bearing seat 124 is disposed in the middle of the front end cap 127, and the rolling bearing 126 is disposed in the bearing seat 124.

In a preferred embodiment, the motor 11 is mounted on the motor support 14, and a speed reducer 16, a small pulley 15, a belt 17, and a large pulley 18 are connected to the motor 11 in sequence.

The working process of the invention is as follows: a wire rope binding machine convenient for rope releasing is composed of a workbench 1, a rotary table 3, a brake device 4, a cutting device 9, an infrared induction counting device (purchased), a high-frequency heating device 10, a distribution box 8, a motor 11, a rope collecting device 12, a rotating handle 13 and the like. And (3) fixing the purchased bundled steel wire ropes on a turntable 3 of the workbench 1, wherein the steel wire ropes pass through a rope guide pipe 5, a guide wheel 6 and a counting disc 7. When the motor 11 operates, the rope winding device 12 is driven to rotate, the steel wire rope drives the counting disc 7 to rotate through the guide wheel 6, the infrared sensing device trigger switch fixed above the counting disc 7 can periodically trigger and count, and the number of meters of the steel wire rope fixed on the steel wire rope winding device 12 is recorded. According to the steel wire rope binding machine convenient for rope release, the four binding openings 1273 are formed in the rope collecting device 12, so that the rope can be directly bound on equipment after the binding is finished conveniently, and the phenomenon that the rope is bound disorderly after the steel wire rope is taken down is solved. And utilize cutting device 9 to accomplish and cut the rope operation and utilize brake equipment 4 in time to the carousel 3 braking, circular hub 125 can be more orderly tie up wire rope moreover, can accomplish by single independent operation, labour saving and time saving for it is higher to tie up rope efficiency.

The above embodiments are merely illustrative of the technical ideas and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.

Claims

1. A wire rope binding machine convenient for rope releasing comprises a workbench and a binding mechanism; the working table is provided with a rotary table, a rope guide pipe, a guide wheel, a counting disc, a cutting device and a high-frequency heating device, a brake device is arranged at the side end of the working table, and a bundling mechanism arranged at the front end of the working table comprises a motor support, a motor, a speed reducer, a small belt wheel, a belt, a large belt wheel, a belt wheel shaft, a rope collecting device and a rotating handle; four binding openings are arranged on the rope collecting device.

2. The wire rope binding machine facilitating rope release according to claim 1, wherein the table is provided with two rope inlet and outlet ports, five guide wheels, and a counting plate; the high-frequency heating device is arranged between the rope collecting device and the cutting device.

3. The wire rope binding machine facilitating rope release of claim 1, wherein the rope retracting device comprises a lead screw, a nut, a front rim, a front end cover, a rear end cover, a bearing seat, a hub, a rolling bearing, a pull rod and an ear plate.

4. The rope retracting device of claim 3, wherein the rope retracting device comprises four front wheel rims, the front wheel rims are respectively arranged in the tracks of the front end cover, lug plates are welded on the front wheel rims, the lug plates are connected with nuts on the lead screws through pull rods, and the tail ends of the lead screws are provided with rotating handles.

5. The hub of claim 3, wherein the hub is provided with four rotatable supports, four compression springs and four compression spring support rods, one end of each compression spring is supported against the edge of the hub, and the other end of each compression spring is supported against the compression spring support rods through the movable rod.

6. The rope retracting device of claim 3, wherein the rear end cover is welded with a linkage block, and the other end of the linkage block is sleeved in a driving hole in the front end cover; the middle of the front end cover is provided with a bearing seat, and the rolling bearing is arranged in the bearing seat.