CN114242408A - Coil component - Google Patents

Coil component Download PDF

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Publication number
CN114242408A
CN114242408A CN202210020384.8A CN202210020384A CN114242408A CN 114242408 A CN114242408 A CN 114242408A CN 202210020384 A CN202210020384 A CN 202210020384A CN 114242408 A CN114242408 A CN 114242408A
Authority
CN
China
Prior art keywords
lead
protruding
metal sheet
wire
outgoing line
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202210020384.8A
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Chinese (zh)
Inventor
苏雨波
李耀光
黄敬新
王德明
黄志胜
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Huai'an Shunluo Wensheng Electronics Co ltd
Original Assignee
Huai'an Shunluo Wensheng Electronics Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Huai'an Shunluo Wensheng Electronics Co ltd filed Critical Huai'an Shunluo Wensheng Electronics Co ltd
Priority to CN202210020384.8A priority Critical patent/CN114242408A/en
Publication of CN114242408A publication Critical patent/CN114242408A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/29Terminals; Tapping arrangements for signal inductances

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Coils Or Transformers For Communication (AREA)
  • Manufacturing Cores, Coils, And Magnets (AREA)

Abstract

The present invention provides a coil component, including: the coil is formed by winding an enameled copper wire; which has an extended free end to form a lead-out wire; the magnet contains soft magnetic alloy material and resin, and wraps the coil, the welding spot and the outgoing line inside; a metal sheet is arranged on the surface of the magnet; the two end parts of one end of the metal sheet are provided with protruding parts, and the lead wires are bent towards the protruding parts near the end parts of the protruding parts; or the lead wire and the protruding portion are bent synchronously toward the protruding portion in the vicinity of the end portion of the protruding portion; the leading-out wire and the end part of the protruding part are mutually contacted to form a joint, and the joint is welded by laser to form a welding spot; the part of the outgoing line, which is in contact with the protruding part, is subjected to 360-degree paint film stripping, no paint film is left at the welding position of the outgoing line, the outgoing line is bent as required, the outgoing line and the metal sheet are completely attached during welding, and insufficient welding is solved, so that the risk of open circuit of the integrated inductor is eliminated.

Description

Coil component
Technical Field
The invention belongs to the technical field of integrated inductors, and particularly relates to a coil component. More particularly, the present invention relates to a connection structure between lead wires of a coil component and a metal sheet.
Background
In a conventional integrated inductor, the coil leads and the metal sheets are usually connected by laser welding. The depainted state of the copper wire at the welding site is usually defined as an undeainted or partially depainted film, and the manner of connection of the copper wire lead and the foil is not clearly defined. If a varnish exists on the surface of the copper wire or the lead and the metal foil are not sufficiently contacted during laser welding, cold joint may be caused and an open circuit may be caused. Due to the difference of welding states, the problem of insufficient welding exists, so that the product is opened when in use, the product fails when in use, and the circuit function cannot be realized.
Chinese patent publication No. CN110678945A discloses an inductor component and a manufacturing method thereof. The lead wire is connected to the tip of the bonding tab by bending the lead portion of the bonding tab at two portions thereof and then fusing the tip of the bonding tab to the lead wire. Chinese patent publication No. CN107591233B, the lead wire is extended out of the magnet/core outer surface and bonded with a terminal electrode having a specific shape. Chinese patent publication No. CN106165035B discloses a method of extending lead wires from the outer surface of a magnet/core and welding the lead wires to a tab having a complex specific shape. Therefore, in order to improve the reliability of the integrated inductor, a specific mode or a special device is generally adopted in the industry to ensure the fixing and connection of the outgoing line and the metal sheet. Compared with the prior art, the method is simpler and more effective, the outgoing line does not need to extend to the outside of the magnet, the complexity of the metal sheet is greatly reduced, the method is more beneficial to low-cost and large-batch automatic production and manufacture on the basis of ensuring high reliability, and the benefit can be obviously improved.
Disclosure of Invention
In order to solve the problems, the invention discloses a coil component which has no paint film residue at the welding position of an outgoing line, leads the outgoing line and a metal sheet to be completely attached during welding, solves insufficient welding and further eliminates the risk of open circuit of an integrated inductor.
In order to achieve the purpose, the technical scheme of the invention is as follows:
an object of the present invention is to provide a coil component comprising:
the coil is formed by winding an enameled copper wire; which has an extended free end to form a lead-out wire; the magnet contains soft magnetic alloy material and resin, and wraps the coil, the welding spot and the outgoing line inside; mounting a metal sheet on the surface of the magnet to form an electrode and connecting the outgoing line with an external circuit;
a metal sheet, wherein two end parts of one end of the metal sheet are provided with protruding parts, the leading wire is bent towards the protruding parts near the end parts of the protruding parts, or the end parts of the protruding parts are bent towards the leading wire, so that the leading wire and the protruding parts are contacted at the end parts to form a joint;
and the part of the outgoing line, which is contacted with the protruding part, is subjected to paint removal and coating for 360 degrees, and the copper conductor is remained.
Further, the distance between the paint removal starting point of the outgoing line and the joint point is not less than 0 and not more than L; preferably, the distance between the paint removal starting point of the outgoing line and the joint point is more than or equal to 0 and less than or equal to 3 mm; and ensuring that the lead at the welding position has no paint coating.
Furthermore, the included angle theta between the outgoing line and the extension line of the metal sheet is more than or equal to 0 degree and less than or equal to 180 degrees; preferably, the included angle between the outgoing line and the extension line of the metal sheet is more than or equal to 30 degrees and less than or equal to 60 degrees; so that the lead wires and the foil contact each other to form a joint.
Further, the distance between the bending starting point of the lead-out wire and the end part of the protruding part is more than or equal to L1(ii) a Preferably, the distance between the bending starting point of the lead wire and the end part of the protruding part is more than or equal to 0 and less than or equal to L1Less than or equal to 2 mm; ensuring that the lead-out wire and the metal sheet are contacted with each other.
Further, the surface of the magnet is provided with a concave part, and the other end of the metal sheet is bent in the concave part.
Another object of the present invention is to provide a coil component, comprising:
the coil is formed by winding an enameled copper wire; which has an extended free end to form a lead-out wire;
the magnet contains soft magnetic alloy material and resin, and wraps the coil, the welding spot and the outgoing line inside; mounting a metal sheet on the surface of the magnet to form an electrode and connecting the outgoing line with an external circuit;
the metal sheet, both ends of one end of the metal sheet are provided with protruding portions, the said lead-out wire and protruding portion are towards the synchronous bending of the protruding portion direction near the end of the said protruding portion; or the protruding part is bent at the end part position, and the leading-out wire is bent towards the bent position of the protruding part near the end part of the protruding part; contacting the lead-out wire with the protruding portion at the end position to form a joint;
and the contact part of the outgoing line and the protruding part is subjected to paint removal and coating for 360 degrees, and the copper conductor is remained.
Further, the distance between the paint removal starting point of the outgoing line and the joint point is not less than 0 and not more than L; preferably, the distance between the paint removal starting point of the outgoing line and the joint point is more than or equal to 0 and less than or equal to 3 mm; and ensuring that the lead at the welding position has no paint coating.
Furthermore, the included angle theta between the outgoing line and the extension line of the metal sheet is more than or equal to 0 degree and less than or equal to 180 degrees; preferably, the included angle between the outgoing line and the extension line of the metal sheet is more than or equal to 30 degrees and less than or equal to 60 degrees; so that the lead wires and the metal foil are in contact with each other at the time of soldering.
Further, the distance between the bending starting point of the lead-out wire and the end part of the protruding part is more than or equal to L and is more than or equal to 01(ii) a Preferably, the distance between the bending starting point of the lead wire and the end part of the protruding part is more than or equal to 0 and less than or equal to L1Less than or equal to 2 mm; ensuring that the lead-out wire and the metal sheet are contacted with each other.
Further, the surface of the magnet is provided with a concave part, and the other end of the metal sheet is bent in the concave part.
Compared with the prior art, the invention has the beneficial effects that:
according to the coil component, the contact part of the outgoing line and the protruding part is subjected to 360-degree paint stripping, the residual copper conductor ensures that no paint film residue exists at the welding position, and the outgoing line and the metal sheet are completely welded during welding, so that the phenomenon that the paint film on the surface of an enameled copper wire is high in temperature resistance, and the heat of laser cannot penetrate through the paint film to influence the welding effect is avoided; in order to ensure the welding effect, the lead and the metal sheet need to be contacted with each other during welding. The included angle between the outgoing line and the extension line of the metal sheet is set to be not less than 0 degree and not more than 180 degrees, the distance between the starting point of the lead bending and the end part of the protruding part of the metal sheet is not less than 0 degree, the lead and the metal sheet are ensured to be contacted with each other to form a joint, and the problem that due to the fact that a gap is usually formed between the metal sheet and the outgoing line, the lead can not be completely attached to cause open circuit of a cold solder is avoided. The invention solves the problem of insufficient soldering, thereby eliminating the risk of open circuit of the integrated inductor, and the implementation mode is very simple on the basis of improving the reliability of the product, and can effectively reduce the cost.
Drawings
FIG. 1 is a perspective view of a coil component according to the present invention before welding;
FIG. 2 is a perspective view of a coil component of the present invention after welding;
fig. 3 is a schematic diagram of a coil structure in example 1 of the present invention, the left diagram is a schematic diagram of a coil structure in the first embodiment, and the right diagram is a schematic diagram of a coil structure in the second embodiment;
FIG. 4 is a schematic structural diagram of a coil in example 2 of the present invention, wherein the left drawing is a schematic diagram of the coil and a metal sheet; the right figure is a partial top enlarged view of the left figure junction;
FIG. 5 is a schematic view of a coil structure according to embodiment 3 of the present invention;
FIG. 6 is a flow chart of a coil component manufacturing process according to the present invention, wherein the first step is winding, the 360 DEG stripping film, the second step is lead processing, the third step is welding, the fourth step is forming, and the fifth step is bending a metal sheet to form an electrode.
List of reference symbols:
A. a magnet; B. a coil; C. welding spots; E. a metal foil; F. coating with paint; G. a copper conductor;
1 a: enamelling copper wires; 1 b: an outgoing line; 2 a: a protrusion; 3 a: a junction; 3 b: a gap; 4 a: a bending starting point of the outgoing line; θ: the bent 1b outgoing line and the extension line of the 2a metal sheet form an included angle theta; l: the distance of the stripping initiation point from the point of engagement.
Detailed Description
The present invention will be further illustrated with reference to the accompanying drawings and specific embodiments, which are to be understood as merely illustrative of the invention and not as limiting the scope of the invention.
Example 1
As shown in fig. 1 to 3, two embodiments.
Wherein, the first embodiment: a coil component comprising:
the coil B is formed by winding an enameled copper wire 1 a; having an extended free end forming a lead-out wire 1 b;
the magnet A contains soft magnetic alloy material and resin, and wraps the coil B, the welding spot C and the outgoing line 1B inside; a metal sheet E is arranged on the surface of the magnet A to form an electrode, and the leading-out wire 1b and an external circuit are connected;
a metal sheet E having a protruding portion 2a at both ends of one end thereof, the lead wire 1b being bent toward the protruding portion 2a in the vicinity of the end of the protruding portion 2a, and the lead wire 1b and the protruding portion 2a being brought into contact at the end position to form a joint 3 a; the surface of the magnet A is provided with a concave part, and the other end of the metal sheet E is bent in the concave part;
the lead-out wire 1b and the projection 2a are contacted with each other, and the paint and the coating F are removed at 360 degrees, and the copper conductor G is remained; the distance L between the paint removal starting point of the leading-out wire 1b and the junction point 3a is more than or equal to 0.5mm and less than or equal to 2.0 mm; the included angle theta between the outgoing line 1b and the extension line of the metal sheet E is more than or equal to 30 degrees and less than or equal to 60 degrees; the distance between the bending start point 4a of the lead wire 1b and the end of the projection 2a is not less than 0L1≤1.0mm。
The second embodiment: a coil component comprising:
the coil B is formed by winding an enameled copper wire 1 a; having an extended free end forming a lead-out wire 1 b;
the magnet A contains soft magnetic alloy material and resin, and wraps the coil B, the welding spot C and the outgoing line 1B inside; a metal sheet E is arranged on the surface of the magnet A to form an electrode, and the leading-out wire 1b and an external circuit are connected;
a metal sheet E having a protruding portion 2a at both ends of one end thereof, the lead wire 1b and the protruding portion 2a being bent in the vicinity of the end of the protruding portion 2a in synchronization with each other in the direction of the protruding portion 2a, and the lead wire 1b and the protruding portion 2a being brought into contact with each other at the end position to form a joint 3 a; the surface of the magnet A is provided with a concave part, and the other end of the metal sheet E is bent in the concave part;
the lead-out wire 1b and the projection 2a are contacted with each other, and the paint and the coating F are removed at 360 degrees, and the copper conductor G is remained; the distance L between the paint removal starting point of the outgoing line 1b and the welding point C is more than or equal to 0.5mm and less than or equal to 2.0 mm; the included angle theta between the outgoing line 1b and the extension line of the metal sheet E is more than or equal to 30 degrees and less than or equal to 60 degrees; the distance between the bending start point 4a of the lead wire 1b and the end of the projection 2a is not less than 0L1≤1.0mm。
Example 2
As shown in fig. 4, a coil component includes;
the coil B is formed by winding an enameled copper wire 1 a; having an extended free end forming a lead-out wire 1 b;
the magnet A contains soft magnetic alloy material and resin, and wraps the coil B, the welding spot C and the outgoing line 1B inside; a metal sheet E is arranged on the surface of the magnet A to form an electrode, and the leading-out wire 1b and an external circuit are connected;
a metal sheet E, wherein two end parts of one end of the metal sheet E are provided with protruding parts 2a, the protruding parts 2a are bent at end parts to form a specific shape, the leading wire 1b is bent towards the bent position of the protruding parts 2a near the end parts of the protruding parts 2a, and the leading wire 1b is contacted with the bent position of the protruding parts 2a to form a joint 3 a; the surface of the magnet A is provided with a concave part, and the other end of the metal sheet E is bent in the concave part;
the lead-out wire 1b and the projection 2a are contacted with each other, and the paint and the coating F are removed at 360 degrees, and the copper conductor G is remained; the distance L between the paint removal starting point of the leading-out wire 1b and the junction point 3a is more than or equal to 0.5mm and less than or equal to 2.0 mm; the included angle theta between the outgoing line 1b and the extension line of the metal sheet E is more than or equal to 30 degrees and less than or equal to 60 degrees; the distance between the bending start point 4a of the lead wire 1b and the end of the projection 2a is not less than 0L1≤1.0mm。
Example 3
As shown in fig. 5, a coil component includes;
the coil B is formed by winding an enameled copper wire 1 a; having an extended free end forming a lead-out wire 1 b;
the magnet A contains soft magnetic alloy material and resin, and wraps the coil B, the welding spot C and the outgoing line 1B inside; a metal sheet E is arranged on the surface of the magnet A to form an electrode, and the leading-out wire 1b and an external circuit are connected;
a metal sheet E having a protruding portion 2a at both ends of one end thereof, the protruding portion 2a being bent toward the lead wire 1b at an end position thereof, and a joint 3a being formed by bringing the lead wire 1b into contact with the bent portion 2 a; the surface of the magnet A is provided with a concave part, and the other end of the metal sheet E is bent in the concave part;
the lead-out wire 1b and the projection 2a are contacted with each other, and the paint and the coating F are removed at 360 degrees, and the copper conductor G is remained; the distance L between the paint removal starting point of the leading-out wire 1b and the junction point 3a is more than or equal to 0.5mm and less than or equal to 2.0 mm; the included angle theta between the outgoing line 1b and the extension line of the metal sheet E is more than or equal to 30 degrees and less than or equal to 60 degrees; the distance between the bending start point of the protruding part 2a and the lead is not less than 0L1≤1.0mm。
Example 4
As shown in fig. 6, a process flow diagram for manufacturing a coil component according to the present invention is as follows:
winding an enameled copper wire 1a into a coil B, and forming a 360-degree stripping film of a lead-out wire 1B at an extended free end;
bending the leading-out wire 1b towards the protruding part 2a near the end part of the protruding part 2a according to the requirement of an included angle between the leading-out wire 1b and the metal sheet E; or the lead wire 1b and the protruding portion 2a are bent in synchronization with each other in the direction of the protruding portion 2a in the vicinity of the end of the protruding portion 2 a;
the lead wire 1b and the protruding part 2a are contacted at the end part position to form a joint point 3a, and the joint point 3a is subjected to laser welding to form a welding spot C;
fourthly, the welded coil B and the welded metal sheet E are subjected to magnet A forming;
and fifthly, bending the metal sheet E to form the electrode.
It should be noted that the above-mentioned contents only illustrate the technical idea of the present invention, and the protection scope of the present invention is not limited thereby, and it is obvious to those skilled in the art that several modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations fall within the protection scope of the claims of the present invention.

Claims (10)

1. A coil component, comprising:
the coil is formed by winding an enameled copper wire; which has an extended free end to form a lead-out wire;
the magnet contains soft magnetic alloy material and resin, and wraps the coil, the welding spot and the outgoing line inside; a metal sheet is arranged on the surface of the magnet;
a metal sheet, wherein two end parts of one end of the metal sheet are provided with protruding parts, the leading wire is bent towards the protruding parts near the end parts of the protruding parts, or the end parts of the protruding parts are bent towards the leading wire, so that the leading wire and the protruding parts are contacted at the end parts to form a joint;
wherein, the part of the outgoing line contacted with the protruding part is subjected to 360-degree paint stripping.
2. A coil component according to claim 1, characterized in that the stripping starting points of the lead-out wires are at a distance of 0mm ≦ L from the joint.
3. A coil component according to claim 1, wherein said lead-out wire forms an angle of 0 ° ≦ θ ≦ 180 ° with respect to the extension of the metal foil.
4. The coil component according to claim 1, wherein a distance between the bend starting point of the lead wire and the end of the protruding portion is 0. ltoreq.L1
5. A coil component according to claim 1, wherein said magnet surface is provided with a recess, and the other end of said metal foil is bent into said recess.
6. A coil component, comprising:
the coil is formed by winding an enameled copper wire; which has an extended free end to form a lead-out wire;
the magnet contains soft magnetic alloy material and resin, and wraps the coil, the welding spot and the outgoing line inside; a metal sheet is arranged on the surface of the magnet;
the metal sheet, both ends of one end of the metal sheet are provided with protruding portions, the said lead-out wire and protruding portion are towards the synchronous bending of the protruding portion direction near the end of the said protruding portion; or the protruding part is bent at the end part position, and the leading-out wire is bent towards the bent position of the protruding part near the end part of the protruding part; contacting the lead-out wire with the protruding portion at the end position to form a joint;
wherein, the part of the outgoing line contacted with the protruding part is subjected to 360-degree paint stripping.
7. A coil component according to claim 5, characterized in that the stripping starting points of the lead-out wires are at a distance of 0mm ≦ L from the joint.
8. A coil component according to claim 5, wherein said lead-out wire forms an angle of 0 ° ≦ θ ≦ 180 ° with respect to the extension of the metal foil.
9. A coil component according to claim 5, wherein the lead wire has a bend origin at a distance of 0mm L from the end of the projection1
10. A coil component according to claim 5, wherein said magnet surface is provided with a recess, and the other end of said metal sheet is bent into said recess.
CN202210020384.8A 2022-01-07 2022-01-07 Coil component Pending CN114242408A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210020384.8A CN114242408A (en) 2022-01-07 2022-01-07 Coil component

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Application Number Priority Date Filing Date Title
CN202210020384.8A CN114242408A (en) 2022-01-07 2022-01-07 Coil component

Publications (1)

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CN114242408A true CN114242408A (en) 2022-03-25

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CN202210020384.8A Pending CN114242408A (en) 2022-01-07 2022-01-07 Coil component

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115036114A (en) * 2022-08-10 2022-09-09 杭州正华电子科技有限公司 Secondary lead structure of miniature current transformer and packaging process thereof

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101552106A (en) * 2007-12-27 2009-10-07 Tdk股份有限公司 Wiring method of coil component
CN104465034A (en) * 2013-09-18 2015-03-25 Tdk株式会社 Coil apparatus
CN104658754A (en) * 2013-11-22 2015-05-27 万润科技股份有限公司 Coil manufacturing method and apparatus
CN207938440U (en) * 2018-03-26 2018-10-02 东莞铭普光磁股份有限公司 A kind of coil component
CN109545505A (en) * 2018-11-29 2019-03-29 深圳顺络电子股份有限公司 A kind of high reliability inductance and preparation method thereof
CN110678945A (en) * 2017-06-29 2020-01-10 松下知识产权经营株式会社 Inductor component and method for manufacturing same

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101552106A (en) * 2007-12-27 2009-10-07 Tdk股份有限公司 Wiring method of coil component
CN104465034A (en) * 2013-09-18 2015-03-25 Tdk株式会社 Coil apparatus
CN104658754A (en) * 2013-11-22 2015-05-27 万润科技股份有限公司 Coil manufacturing method and apparatus
CN110678945A (en) * 2017-06-29 2020-01-10 松下知识产权经营株式会社 Inductor component and method for manufacturing same
CN207938440U (en) * 2018-03-26 2018-10-02 东莞铭普光磁股份有限公司 A kind of coil component
CN109545505A (en) * 2018-11-29 2019-03-29 深圳顺络电子股份有限公司 A kind of high reliability inductance and preparation method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115036114A (en) * 2022-08-10 2022-09-09 杭州正华电子科技有限公司 Secondary lead structure of miniature current transformer and packaging process thereof
CN115036114B (en) * 2022-08-10 2022-11-08 杭州正华电子科技有限公司 Secondary lead structure of miniature current transformer and packaging process thereof

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