Disclosure of Invention
In order to overcome the defects of the prior art, the technical problem to be solved by the invention is to provide the integrated forming equipment of the food-grade PC bucket and the use method thereof, which have novel structures, can realize the automatic unloading and delivering of the formed PC bucket, reduce the participation of manual labor, facilitate the subsequent connection with the automatic equipment and improve the working efficiency.
To achieve the purpose, the invention adopts the following technical scheme:
The invention provides integrated forming equipment of a food-grade PC bucket, which comprises a blow molding machine body, wherein a lifting blow molding head is arranged on the blow molding machine body, and a forming die is arranged below the lifting blow molding head, the forming die comprises a first die and a second die, the first die is fixed on a machine body, the second die is driven by a pneumatic telescopic structure to realize opening and closing fit with the first die, and a clamping part for clamping the head of a blank is arranged on the inner side of the top of the second die; a blanking structure for discharging the PC bucket is arranged below the forming die and comprises a linear sliding table, wherein the linear sliding table is fixed at the bottom of the machine body and extends along the telescopic direction of the pneumatic telescopic structure; a base is arranged on a sliding block of the linear sliding table, a vertically arranged air cylinder is arranged on the top surface of the base, a bracket is arranged on one side of the air cylinder, a push plate is fixedly arranged on one side, close to the air cylinder, of the top end of the bracket, the end part of a piston rod of the air cylinder is fixedly connected with the bottom surface of the push plate, and the air cylinder can drive the bracket to vertically lift; the bracket comprises a supporting block, an arc plate fixed on one side of the supporting block, the arc plate is perpendicular to the top surface of the supporting block, a clamping cavity is formed in the arc plate, a plurality of suckers are arranged on the inner cambered surface of the arc plate, the suckers are communicated with the clamping cavity, and the clamping cavity is communicated with an air inlet of an air suction pump in the machine body through an air hose; and a rotating roller is arranged on the support block, the axial direction of the rotating roller is perpendicular to the moving direction of the linear sliding table, the rotating roller is driven by a driving motor, and the top surface of the rotating roller protrudes out of the top surface of the support block.
In the preferred technical scheme of the invention, the side wall of the supporting block is provided with a mounting groove, and the driving motor is fixed in the mounting groove; the top surface of the support block is provided with a groove, the rotating roller is rotatably arranged in the groove, the rotating shaft of the rotating roller penetrates through the outer side of the support block, and the rotating shaft is in transmission connection with the output shaft of the driving motor through the chain sprocket assembly.
In the preferred technical scheme of the invention, the outer wall of the rotating roller is fixedly provided with a plurality of ribs, the ribs extend along the length direction of the rotating roller, the ribs are distributed in a circumferential array around the axis of the rotating roller, and the cross sections of the ribs are in an isosceles trapezoid structure.
In the preferred technical scheme of the invention, the number of the rotating rollers is 2, the top surface of the supporting block is correspondingly provided with two grooves, the rotating rollers are correspondingly arranged in the grooves, and the two rotating rollers are driven by the driving motor.
In the preferred technical scheme of the invention, a supporting cylinder is fixedly arranged on the top surface of the base, and an air cylinder is fixedly arranged in the supporting cylinder; the outer wall of the supporting cylinder is provided with a pipe clamp, and the air hose movably penetrates through the pipe clamp.
In the preferred technical scheme of the invention, the outer wall of the air cylinder is fixedly provided with a sliding seat, the outer wall surface of the arc-shaped plate is fixedly provided with a guide strip extending vertically, and the sliding seat is in sliding clamping fit with the guide strip.
The invention also provides a use method of the integrated forming equipment of the food-grade PC bucket, which comprises the following steps:
s1, placing a blank after the preheating treatment on a second die by a worker, and clamping the head of the blank on a clamping part;
s2, starting equipment, and driving the second die to move towards the first die by the aid of the pneumatic telescopic structure to form a complete forming die;
S3, the lifting blow molding head descends to a preset position, air is blown into the blank, the blank expands, and the PC bucket is molded;
S4, the pneumatic telescopic structure drives the second die to push outwards to a preset position, and the PC bucket is clamped on the second die and moves outwards along with the second die;
S5, the linear sliding table moves to a preset position, the air cylinder is started to drive the bracket to move upwards, and the arc plate moves upwards to the preset position along the outer side of the PC bucket until the bottom of the PC bucket abuts against the rotating roller;
s6, the linear sliding table drives the arc-shaped plate to move towards the direction of the PC bucket, so that the sucking disc abuts against the outer wall of the PC bucket, and the sucking pump is synchronously started, so that the PC bucket is adsorbed on the sucking disc;
S7, starting a driving motor, rotating a rotating roller, and applying a thrust force towards the direction of the first die to the bottom of the PC bucket; synchronously starting the linear sliding table to move a preset distance towards the first die so that the PC bucket is separated from the second die;
s8, starting the air cylinder to drive the bracket and the PC bucket to move downwards to a preset position;
S9, the linear sliding table drives the PC bucket to move outwards, and the rotating roller rotates reversely by starting the driving motor, so that the PC bucket is separated from the bracket, and blanking is realized.
The beneficial effects of the invention are as follows:
The invention provides integrated forming equipment of a food-grade PC bucket and a use method thereof, which have novel structures, and the design of a blanking structure can realize automatic unloading and delivering of the formed PC bucket, reduce manual participation, facilitate subsequent connection with automatic equipment and improve working efficiency; the blanking structure comprises a linear sliding table, a base is arranged on a sliding block of the linear sliding table, a vertically arranged air cylinder is arranged on the top surface of the base, the air cylinder can drive a bracket to lift, the bracket comprises a supporting block and an arc plate, a clamping cavity is formed in the arc plate, a plurality of suckers are communicated with the arc surface, the suckers can be driven to be attached to the outer wall of a PC bucket through the cooperation of the linear sliding table and the air cylinder, the PC bucket can be firmly adsorbed on the suckers through the suction of a suction pump, and the grabbing and the fixing are realized so as to facilitate the subsequent transfer of the PC bucket; the top surface of the supporting block is provided with a rotatable rotating roller, so that auxiliary force application can be performed on the bottom of the PC bucket, the PC bucket is further convenient to separate from the second die, and the PC bucket can be separated from the bracket in a reverse rotation mode to realize delivery.
Detailed Description
The technical scheme of the invention is further described below by the specific embodiments with reference to the accompanying drawings.
As shown in fig. 1 to 3, an integrated forming device for a food grade PC water bucket is disclosed in an embodiment of the present invention, including a blow molding machine body 100, a lifting blow molding head 130 is provided on the blow molding machine body 100, a forming mold is provided below the lifting blow molding head 130, the forming mold includes a first mold 110 and a second mold 120, the first mold 110 is fixed on a machine body, the second mold 120 is driven by a pneumatic telescopic structure to realize opening and closing cooperation with the first mold 110, and a clamping part for clamping a blank head is provided on the inner side of the top of the second mold 120; a blanking structure 200 for unloading the PC bucket is arranged below the forming die, the blanking structure 200 comprises a linear sliding table 210, and the linear sliding table 210 is fixed at the bottom of the machine body and extends along the expansion direction of the pneumatic expansion structure; a base 220 is arranged on a sliding block of the linear sliding table 210, a vertically arranged air cylinder 230 is arranged on the top surface of the base 220, a bracket 240 is arranged on one side of the air cylinder 230, a push plate 247 is fixedly arranged on one side, close to the air cylinder 230, of the top end of the bracket 240, the end part of a piston rod of the air cylinder 230 is fixedly connected with the bottom surface of the push plate 247, and the air cylinder 230 can drive the bracket 240 to vertically lift; the bracket 240 comprises a supporting block 241, an arc plate 242 fixed on one side of the supporting block 241, the arc plate 242 is perpendicular to the top surface of the supporting block 241, a clamping cavity 243 is arranged in the arc plate 242, a plurality of suckers 244 are arranged on the inner cambered surface of the arc plate 242, the suckers 244 are communicated with the clamping cavity 243, and the clamping cavity 243 is communicated with an air inlet of an air pump in the machine body through an air delivery hose 245; the support block 241 is provided with a rotating roller 250, the axial direction of the rotating roller 250 is perpendicular to the moving direction of the linear sliding table 210, the rotating roller 250 is driven by a driving motor 260, and the top surface of the rotating roller 250 protrudes out of the top surface of the support block 241.
The integrated forming equipment of the food-grade PC bucket and the use method thereof have novel structure and the design of the blanking structure, can realize the automatic unloading and delivering of the formed PC bucket, reduce the participation of manual labor, facilitate the subsequent connection with the automatic equipment and improve the working efficiency; the blanking structure comprises a linear sliding table, a base is arranged on a sliding block of the linear sliding table, a vertically arranged air cylinder is arranged on the top surface of the base, the air cylinder can drive a bracket to lift, the bracket comprises a supporting block and an arc plate, a clamping cavity is formed in the arc plate, a plurality of suckers are communicated with the arc surface, the suckers can be driven to be attached to the outer wall of a PC bucket through the cooperation of the linear sliding table and the air cylinder, the PC bucket can be firmly adsorbed on the suckers through the suction of a suction pump, and the grabbing and the fixing are realized so as to facilitate the subsequent transfer of the PC bucket; the top surface of the supporting block is provided with a rotatable rotating roller, so that auxiliary force application can be performed on the bottom of the PC bucket, the PC bucket is further convenient to separate from the second die, and the PC bucket can be separated from the bracket in a reverse rotation mode to realize delivery.
More specifically, during processing, a worker places the pre-heated blank on a second die, so that the head of the blank is clamped on the clamping part; then starting the equipment, and driving the second die to move towards the first die by the pneumatic telescopic structure to form a complete forming die; then, the lifting blow molding head descends to a preset position, air is blown into the blank, the blank expands, and the PC bucket is molded; after the PC bucket is molded, the pneumatic telescopic structure drives the second die to push outwards to a preset position, the second die is opened, and at the moment, the PC bucket is clamped on the second die and moves outwards along with the second die, so that enough space is reserved for the blanking structure to lift conveniently; then, the linear sliding table moves to a preset position, the air cylinder is started to drive the bracket to move upwards, and the arc plate moves upwards to the preset position along the outer side of the PC bucket until the bottom of the PC bucket abuts against the rotating roller; then, the linear sliding table drives the arc plate to move towards the direction of the PC bucket, so that the sucking disc abuts against the outer wall of the PC bucket, and the sucking pump is synchronously started, so that the PC bucket is adsorbed on the sucking disc; then, starting a driving motor, rotating a rotating roller, and applying a thrust force towards the first die to the bottom of the PC bucket; synchronously starting the linear sliding table to move a preset distance towards the first die so that the PC bucket is separated from the second die; then, starting the air cylinder to drive the bracket and the PC bucket to move downwards to a preset position; the linear sliding table drives the PC bucket to move to one side far away from the machine body, and the rotating roller reverses through starting the driving motor, so that the PC bucket is separated from the bracket, and blanking is realized.
Further, a mounting groove is formed in the side wall of the supporting block 241, and the driving motor 260 is fixed in the mounting groove; the top surface of the supporting block 241 is provided with a groove, the rotating roller 250 is rotatably arranged in the groove, the rotating shaft of the rotating roller 250 penetrates through the outer side of the supporting block 241, and the rotating shaft is in transmission connection with the output shaft of the driving motor 260 through a chain sprocket assembly; the top surface of the rotating roller protrudes, so that the supporting block is supported at the bottom of the PC bucket in an auxiliary mode, the PC bucket is stable, and the normal auxiliary force application effect of the rotating roller is not affected.
Further, a plurality of ribs 251 are fixedly arranged on the outer wall of the rotating roller 250, the ribs 251 extend along the length direction of the rotating roller 250, the ribs 251 are distributed in a circumferential array around the axis of the rotating roller 250, and the cross section of each rib 251 is in an isosceles trapezoid structure; the structure design can further strengthen the stirring effect of the rotating roller on the bottom of the PC bucket, so that force application is better carried out, and the PC bucket is promoted to be separated.
Further, the number of the rotating rollers 250 is 2, two grooves are correspondingly formed in the top surface of the supporting block 241, the rotating rollers 250 are correspondingly arranged in the grooves, and the two rotating rollers 250 are driven by the driving motor 260, so that the force applied to the bottom of the PC bucket can be increased, and the pushing is enhanced.
Further, a supporting cylinder 270 is fixedly arranged on the top surface of the base 220, and the air cylinder 230 is fixedly arranged in the supporting cylinder 270; the pipe clamp 280 is installed on the outer wall of the support cylinder 270, and the air conveying hose 245 movably penetrates through the pipe clamp 280 to guide the air conveying hose, so that the air conveying hose is prevented from being scattered everywhere.
Further, a sliding seat 231 is fixedly arranged on the outer wall of the air cylinder 230, a vertically extending guide strip 246 is fixedly arranged on the outer wall surface of the arc-shaped plate 242, and the sliding seat 231 is in sliding clamping fit with the guide strip 246; the lifting movement of the bracket can be further limited, and the tilting of the bracket can be effectively prevented; further, the cross section of the guide strip is T-shaped or trapezoid-shaped, and is clamped and slid with the sliding seat, so that under the condition of sliding guide, the loosening is effectively prevented.
The invention also provides a use method of the integrated forming equipment of the food-grade PC bucket, which comprises the following steps:
s1, placing a blank after the preheating treatment on a second die by a worker, and clamping the head of the blank on a clamping part;
s2, starting equipment, and driving the second die to move towards the first die by the aid of the pneumatic telescopic structure to form a complete forming die;
S3, the lifting blow molding head descends to a preset position, air is blown into the blank, the blank expands, and the PC bucket is molded;
S4, the pneumatic telescopic structure drives the second die to push outwards to a preset position, and the PC bucket is clamped on the second die and moves outwards along with the second die;
S5, the linear sliding table moves to a preset position, the air cylinder is started to drive the bracket to move upwards, and the arc plate moves upwards to the preset position along the outer side of the PC bucket until the bottom of the PC bucket abuts against the rotating roller;
s6, the linear sliding table drives the arc-shaped plate to move towards the direction of the PC bucket, so that the sucking disc abuts against the outer wall of the PC bucket, and the sucking pump is synchronously started, so that the PC bucket is adsorbed on the sucking disc;
S7, starting a driving motor, rotating a rotating roller, and applying a thrust force towards the direction of the first die to the bottom of the PC bucket; synchronously starting the linear sliding table to move a preset distance towards the first die so that the PC bucket is separated from the second die;
s8, starting the air cylinder to drive the bracket and the PC bucket to move downwards to a preset position;
S9, the linear sliding table drives the PC bucket to move outwards, and the rotating roller rotates reversely by starting the driving motor, so that the PC bucket is separated from the bracket, and blanking is realized.
Further, after the step S8, the worker can clamp and place the next blank at the second die; the outside of straight line slip table meets with PC cask conveying structure, can directly drive the PC cask and enter into next processing link, can realize holistic automatic linking, and manual only participates in preliminary blank and places the action, can effectively improve holistic work efficiency.
While the application has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the spirit and scope of the application. The application is not to be limited by the specific embodiments disclosed herein, but rather, embodiments falling within the scope of the appended claims are intended to be embraced by the application.