Disclosure of Invention
In order to solve the above problems, the present embodiment provides a repair process for repairing cracks by using high-strength synthetic fibers, the repair process for repairing cracks includes a receiving seat and a support, the support is fixedly connected to two ends of a lifting platform between the end faces of the receiving seat opposite to each other, a clamping groove is formed in the receiving seat, a main machine is arranged on the left side of the receiving seat, the main machine is connected to the inner wall of the clamping groove in a sliding manner and rotating manner by a switching assembly, a feeding chute is formed in the main machine in an up-down penetrating manner and has a leftward opening, an open slot is formed in the inner wall of the right side of the feeding chute in a communicating manner, a feeding base is slidably arranged in the feeding chute, a countersunk hole with a downward opening is formed in the feeding base, a punching machine with a downward extending end is rotatably arranged in the countersunk hole, the diameter of the punching machine is ten to twenty centimeters, and a stirring chamber is formed in the punching machine, a stirring and mixing assembly is arranged in the stirring cavity, a driving assembly for driving the punching machine to rotate to punch and complete stirring of gel and synthetic fibers in the stirring cavity is arranged in the inner wall of the upper side of the counter bore, the self weight of the punching machine during rotation can be increased through stirring of the stirring cavity arranged in the punching machine, so that downward thrust is generated, and the dynamic balance of the punching machine during rotation is increased, the driving assembly and teeth on the left end face of the rack in the open slot can be connected in series through a clutch assembly, and the punching machine is assisted to generate downward thrust;
the method comprises the following steps:
the method comprises the following steps: the method comprises the steps that a rotary punching machine is applied with downward pressure to cut a pavement cracking position, round holes with the diameter of ten to twenty centimeters are cut along the cracks and are connected with each other, pavement fracturing deformation and crushing are carried out in the same mode, in the cutting process, the punching machine can be pushed downwards by manual pushing force to realize cutting, the punching machine can be pushed downwards by a clutch assembly to realize automatic feeding cutting, and when the clutch assembly is used for automatic feeding cutting, the position of a rack is adjusted and locked to realize fixed-depth feeding cutting;
step two: cutting the high-strength synthetic fiber into five to ten centimeters in length, adding the solidified gel, and stirring the high-strength synthetic fiber, wherein the stirring cavity is used as a container for stirring, the stirring is realized through the relative movement generated between the punching machine and the spiral stirrer, the spiral stirrer rolls the stirrer upwards in the stirring process so as to delay the solidification time of the gel and the synthetic fiber, and meanwhile, the gel and the synthetic fiber in the stirring cavity can increase the self weight of the punching machine during the drilling process and are matched with the punching machine to generate balance in the stirring process so as to increase the stability of the punching machine during the rotation;
step three: pouring the stirred mixture into a circular hole and flattening the mixture, wherein in the embodiment, the relative reverse rotation of the punching machine and the spiral stirrer is realized by reversing the punching machine, the punching machine is pressed downwards and extruded out of the opening by the spiral stirrer, and the punching machine is extruded into a specified pre-drilled hole by a pipeline connected with the opening at the left end of the opening;
step four: and after solidification, polishing and leveling, and by mixing the gel and the synthetic fiber, the tensile resistance and strength after solidification can be greatly increased, and the service life of the pavement is prolonged.
It may be preferred that: the driving assembly comprises a transmission cavity arranged in the inner wall of the upper side of the countersunk hole, a transmission gear is rotatably arranged in the transmission cavity, the transmission gear is fixedly connected with the perforating machine through a connecting rotating shaft, and the connecting rotating shaft is rotatably connected with the feeding base;
the rear end of the transmission gear is meshed and connected with a driving gear, the rear end of the driving gear is fixedly connected with a power output shaft, the rear end of the power output shaft extends backwards and is in power connection with a power machine which is relatively and fixedly arranged on the end face of the rear side of the feeding base, and the clutch assembly is arranged between the power output shaft and the rack;
in this example, the power machine drives the power output shaft to rotate and the driving gear can drive the transmission gear to rotate, and the rotating transmission gear can drive the perforating machine to rotate so as to realize stirring and mixing of the perforating machine;
the upper end of the transmission gear is fixedly connected with a balance piece which is rotationally connected with the inner wall of the upper side of the transmission cavity, and the balance piece can increase the force balance when the transmission gear is in transmission.
It may be preferred that: the clutch assembly comprises a clutch chute which is communicated and arranged in the inner wall of the rear side of the transmission cavity, a groove with a rightward opening is formed in the inner wall of the right side of the clutch chute in a communicated manner, a clutch gear is rotatably arranged in the clutch chute, and the right end of the clutch gear is in meshed connection with a large gear which can rotate in the groove and is in meshed connection with the end face of the left side of the rack;
a push groove is formed in the inner wall of the rear side of the clutch sliding groove, the rear end of the power output shaft extends through the clutch sliding groove and the push groove, a sliding sleeve block capable of sliding between the clutch sliding groove and the push groove is sleeved on the power output shaft, the sliding sleeve block and the power output shaft are in sliding connection but do not rotate relatively, a small gear capable of being in meshing connection with the clutch gear is fixedly arranged on the part, located in the clutch sliding groove, of the sliding sleeve block, a circular rotating sleeve block is rotatably sleeved on the part, located in the push groove, of the sliding sleeve block, a permanent magnet is fixedly arranged on the end face of the rear side of the circular rotating sleeve block, an electromagnet is fixedly arranged in the inner wall of the rear side of the push groove, and forward thrust to the permanent magnet is generated when the electromagnet is electrified;
a pushing spring is fixedly arranged between the front side end face of the circular rotating sleeve block and the front side inner wall of the pushing groove;
in this case, when the clutch assembly is used to generate a downward pushing force on the hole punching machine, the electromagnet is powered on to push the circular rotating sleeve block to move forward, and the pinion is meshed with the clutch gear, at this time, the rotating power output shaft can transmit a torque force to the large gear and drive the hole punching machine to move downward through meshing with the rack, and the clutch between the pinion and the clutch gear can be meshed or disengaged only in a low-speed running state.
It may be preferred that: the transmission ratio of the small gear to the clutch gear is one to ten, and the transmission ratio of the clutch gear to the large gear is one to fifteen.
It may be preferred that: when clutch assembly realized the separation and reunion transmission, the rack is in the lock-out state, the locking of rack is realized through following part, specifically including seting up in the hole of turning round in the side inner wall around the open slot, it is provided with eccentric checkpost to turn round downthehole rotatable, eccentric checkpost eccentric rotation connect in turning round the inner wall in hole, the fixed handle that is provided with on the eccentric checkpost, through rotating the handle drives eccentric checkpost rotates and supports tightly the rack and then restriction the rack is in the activity in the open slot.
It may be preferred that: the stirring and mixing assembly comprises a rotating shaft which is rotatably arranged in the stirring cavity, and a spiral stirrer which can rotate in the stirring cavity and is connected with the inner wall of the stirring cavity in a sliding manner at the outer end is fixedly arranged on the circumferential side arc surface of the rotating shaft;
the upper end of the rotating shaft is fixedly connected with a connecting shaft, the upper end of the connecting shaft extends through the inner wall of the perforating machine, the connecting rotating shaft and the transmission gear and then extends out of the outer surface of the upper end side of the feeding base, the upper end of the connecting shaft is fixedly connected with a rotating disc, the connecting shaft and a locking piece which can lock the rotating disc are not shown in the embodiment, and the specific locking mode and structure of the locking piece can be easily imagined by a person skilled in the art;
when the punching machine rotates, the synthetic fibers and the gel in the stirring cavity can be stirred by the spiral stirrer through the relative rotation of the punching machine and the rotating shaft, and the spiral stirrer pushes upwards to realize rolling and delay solidification in the stirring process;
an adding opening a is formed in the inner wall of the upper side of the stirring cavity, an adding opening b is formed in the inner wall of the upper side of the countersunk hole opposite to the adding opening a, and gel and high-strength synthetic fibers can be added into the stirring cavity when the adding opening a and the adding opening b are opposite;
an opening is formed in the left side wall, close to the lower side inner wall, of the stirring cavity, one end of the opening is connected with a valve connecting port, and the synthetic fiber gel mixture in the stirring cavity can be guided into the pre-opened hole through the valve connecting port connecting pipeline.
It may be preferred that: the switching assembly comprises a clamping groove which is provided with an upward opening and is arranged in the accommodating seat leftwards, the wall bodies of the inner walls of the front side and the rear side of the clamping groove extend leftwards, turnover sliding grooves are respectively formed in the inner walls of the front side and the rear side of the clamping groove, and a guide sliding block is arranged in each turnover sliding groove in a sliding manner;
the right side surface of the main machine close to the lower side end surface is provided with a protrusion part extending rightwards, the protrusion part can be clamped between the protrusion part and the extension parts of the front side wall and the rear side wall of the clamping groove and can slide in the clamping groove, a rotating pin shaft can be rotatably arranged in the protrusion part penetrating through the right side of the main machine, and the front end and the rear end of the rotating pin shaft are respectively and fixedly connected to the guide sliding blocks on the front side and the rear side;
when the lifting platform is used, the protruding portion can be pushed out of the clamping groove by pushing and pulling, the height of the lifting platform is adjusted after the protruding portion rotates ninety degrees, the bottom surface of the main machine is made to contact with the ground to start punching, the main machine is turned over, and the protruding portion is clamped in the clamping groove to facilitate carrying or cut wall cracking.
It may be preferred that: the periphery side wall of the main machine close to the lower side end face is fixedly provided with a balance sleeve block, a balance sleeve hole penetrates through the balance sleeve block, and the balance sleeve hole and the central axis of the perforating machine are located on the same axis.
It may be preferred that: be provided with horizontal department of trampling on the host computer, it can be when carrying out drilling to trample the stability for the user of being convenient for trample the host computer is balanced to be used to trample the department.
It may be preferred that: a guide groove is formed in the inner wall of the feeding chute, a guide block capable of sliding in the guide groove is fixedly arranged on the side face of the feeding base, and the perforating machine can be guided through the guide groove and the guide block.
Has the advantages that: when the device is used, the crack part is cut firstly, the fatigue-broken pavement part around the crack is cut off, and synthetic fiber and filler mixture are filled in the cut hole after the cutting is finished, so that the fusion degree of the original pavement can be increased, and the tensile capacity of the filling part is increased.
Detailed Description
The invention will now be described in detail with reference to fig. 1 to 7, for the sake of convenience of description, the following orientations are now defined: the up, down, left, right, and front-back directions described below correspond to the up, down, left, right, and front-back directions in the projection relationship of fig. 1 itself.
The invention relates to a repair process for repairing cracks by using high-strength synthetic fibers, which is further described by combining the attached drawings of the invention:
the invention relates to a repair process for repairing cracks by using high-strength synthetic fibers, which comprises a receiving seat 103 and a support 101, wherein the support 101 and the end surface of one side, opposite to the receiving seat 103, of the receiving seat 103 are fixedly connected to two ends of a lifting table 102, a clamping groove 104 is formed in the receiving seat 103, a main machine 107 is arranged on the left side of the receiving seat 103, the main machine 107 is connected to the inner wall of the clamping groove 104 in a sliding manner and rotating manner through a switching assembly, a feeding chute 111 is formed in the main machine 107 in a vertically penetrating manner and provided with a left opening, an open groove 109 is formed in the inner wall of the right side of the feeding chute 111 in a communicating manner, a feeding base 132 is slidably arranged in the feeding chute 111, a countersunk hole with a downward opening is formed in the feeding base 132, and a punching machine 112 with one end extending downwards is rotatably arranged in the countersunk hole, the diameter of the punch 112 is ten to twenty centimeters, a stirring chamber 128 is arranged in the punch 112, a stirring and mixing assembly is arranged in the stirring chamber 128, a driving assembly for driving the punch 112 to rotate for punching and stirring gel and synthetic fibers in the stirring chamber 128 is arranged in the inner wall of the upper side of the counter bore, the self weight of the punch 112 during rotation can be increased by stirring the stirring chamber 128 arranged in the punch 112, so that downward thrust is generated, the dynamic balance of the punch 112 during rotation is increased, the driving assembly and the teeth on the left end face of the rack 108 in the open slot 109 can be connected in series through a clutch assembly, and the punch 112 is assisted to generate the downward thrust;
the method comprises the following steps:
the method comprises the following steps: the method comprises the steps that a rotary punching machine 112 is applied with downward pressure to cut a pavement crack, round holes with the diameter of ten to twenty centimeters are cut along the crack and are connected with each other, pavement fracturing deformation and crushing are carried out in the same way, in the cutting process, the punching machine 112 can be pushed downwards by manual pushing force to realize cutting, the punching machine 112 can be pushed downwards by the clutch assembly to realize automatic feed cutting, and when the clutch assembly is used for automatic feed cutting, the position of a rack 108 is adjusted and locked to realize fixed-depth feed cutting;
step two: cutting the high-strength synthetic fiber into five to ten centimeters in length, adding the solidified gel, and stirring the high-strength synthetic fiber, wherein the stirring cavity 128 serves as a container for stirring, the stirring is realized through the relative movement generated between the punching machine 112 and the spiral stirrer 129, the spiral stirrer 129 rolls the stirrer upwards during the stirring process so as to delay the solidification time of the gel and the synthetic fiber, meanwhile, the gel and the synthetic fiber in the stirring cavity 128 can increase the self weight of the punching machine 112 during the drilling process, and balance is generated by matching with the punching machine 112 during the stirring process, so that the stability of the punching machine 112 during the rotation is increased;
step three: pouring the stirred mixture into a circular hole, and flattening, in this example, reversely rotating the punch 112 to realize the relative reverse rotation of the punch 112 and the spiral stirrer 129, pressing down and extruding the mixture out of the opening 127 through the spiral stirrer 129, and extruding the mixture into a specified pre-opened hole through a pipeline connected with an opening at the left end of the opening 127;
step four: and after solidification, polishing and leveling, and by mixing the gel and the synthetic fiber, the tensile resistance and strength after solidification can be greatly increased, and the service life of the pavement is prolonged.
Advantageously, as shown in fig. 1 and fig. 2, the driving assembly includes a transmission cavity 135 opened in an inner wall of an upper side of the countersunk hole, a transmission gear 136 is rotatably disposed in the transmission cavity 135, the transmission gear 136 is fixedly connected to the punch 112 through a connecting shaft 141, and the connecting shaft 141 is rotatably connected to the feeding base 132;
the rear end of the transmission gear 136 is engaged with a driving gear 151, the rear end of the driving gear 151 is fixedly connected with a power output shaft 156, the rear end of the power output shaft 156 extends backwards and is in power connection with a power machine 171 which is relatively and fixedly arranged on the rear end face of the feeding base 132, and the clutch assembly is arranged between the power output shaft 156 and the rack 108;
in this embodiment, the power machine 171 drives the power output shaft 156 to rotate and the driving gear 151 drives the transmission gear 136 to rotate, and the rotating transmission gear 136 drives the drilling machine 112 to rotate to achieve stirring and mixing of the drilling machine;
the upper end of the transmission gear 136 is relatively and fixedly connected with a balancing piece which is rotatably connected with the inner wall of the upper side of the transmission cavity 135, and the balancing piece can increase the force balance when the transmission gear 136 transmits.
Advantageously, as shown in fig. 1 to fig. 4, the clutch assembly includes a clutch chute 153 disposed in the rear inner wall of the transmission cavity 135 and communicated with each other, a slot 143 having a rightward opening is disposed in the right inner wall of the clutch chute 153 and communicated with each other, a clutch gear 142 is rotatably disposed in the clutch chute 153, and a large gear 144 capable of rotating in the slot 143 and engaged with the left end surface of the rack 108 is engaged with the right end of the clutch gear 142;
a push groove 159 is arranged in the inner wall of the rear side of the clutch sliding groove 153, the rear end of the power output shaft 156 extends through the clutch sliding groove 153 and the push groove 159, a sliding sleeve block 161 which can slide between the clutch sliding groove 153 and the push groove 159 is sleeved on the power output shaft 156, the sliding sleeve block 161 is connected with the power output shaft 156 in a sliding way without relative rotation, a pinion 154 capable of being meshed with the clutch gear 142 is fixedly arranged on the part of the sliding sleeve block 161 positioned in the clutch sliding groove 153, a circular rotating sleeve block 158 is rotatably sleeved on the part of the sliding sleeve block 161 positioned in the push groove 159, a permanent magnet 157 is fixedly arranged on the rear end face of the circular rotating sleeve block 158, an electromagnet 155 is fixedly arranged in the inner wall of the rear side of the push slot 159, and the electromagnet 155 generates forward thrust to the permanent magnet 157 when being electrified;
a pushing spring is fixedly arranged between the front end face of the circular rotating sleeve block 158 and the front inner wall of the pushing groove 159;
in this example, when the clutch assembly is used to generate a downward pushing force on the punch 112, the electromagnet 155 is energized to push the circular rotating sleeve block 158 to move forward, and the small gear 154 is engaged with the clutch gear 142, at this time, the rotating power output shaft 156 can transmit a torque to the large gear 144 and drive the punch 112 to move downward by engaging with the rack 108, and the clutch between the small gear 154 and the clutch gear 142 can be engaged or disengaged only in a low-speed operation state.
Advantageously, the gear ratio of the small gear 154 to the clutch gear 142 is one to ten, and the gear ratio of the clutch gear 142 to the large gear 144 is one to fifteen.
Beneficially, when clutch assembly realized the separation and reunion transmission, rack 108 was in the locking state, the locking of rack 108 was realized through following parts, specifically including seting up in turn round hole 164 in the side inner wall around open slot 109, it is provided with eccentric checkpost 163 to turn round rotatable in the hole 164, eccentric checkpost 163 eccentric rotation connect in turn round in the inner wall of hole 164, the fixed handle 162 that is provided with on the eccentric checkpost 163, through rotating handle 162 drives eccentric checkpost 163 rotates and supports tightly rack 108 and then restriction rack 108 is in the activity in open slot 109.
Advantageously, as shown in fig. 1 and fig. 2, the stirring and mixing assembly includes a rotating shaft 131 rotatably disposed in the stirring chamber 128, and a helical stirrer 129 capable of rotating in the stirring chamber 128 and having an outer end abutting against and slidably connected to an inner wall of the stirring chamber 128 is fixedly disposed on a circumferential side arc surface of the rotating shaft 131;
a connecting shaft 169 is fixedly connected to the upper end of the rotating shaft 131, the upper end of the connecting shaft 169 extends through the inner wall of the hole punch 112, the connecting rotating shaft 141 and the transmission gear 136 and then extends out of the upper end surface of the feeding base 132, a rotating disc 138 is fixedly connected to the upper end of the connecting shaft 169, and a locking member for locking the connecting shaft 169 and the rotating disc 138 is not shown in this embodiment, and the specific locking manner and structure of the locking member can be easily imagined by those skilled in the art;
when the punch 112 rotates, the synthetic fibers and gel in the stirring chamber 128 can be stirred by the helical stirrer 129 due to the relative rotation of the punch 112 and the rotating shaft 131, and during the stirring process, the helical stirrer 129 is pushed up to realize the rolling and the solidification of the synthetic fibers and gel is delayed;
an adding opening a133 is formed in the inner wall of the upper side of the stirring cavity 128, an adding opening b134 is formed in the inner wall of the upper side of the counter bore opposite to the adding opening a133, and gel and high-strength synthetic fibers can be added into the stirring cavity 128 when the adding opening a133 and the adding opening b134 are opposite;
an opening 127 is formed in the left side wall of the stirring cavity 128 close to the lower side inner wall, one end of the opening 127 is connected with a valve connecting port 125, and the synthetic fiber gel mixture in the stirring cavity 128 can be guided into the pre-opened hole by connecting a pipeline through the valve connecting port 125.
Advantageously, as shown in fig. 1 and fig. 2, the adapter assembly includes the clamping groove 104, which is disposed in the receiving seat 103 and has an upward opening and a leftward opening, the front and rear inner wall walls of the clamping groove 104 extend leftward, and the front and rear inner walls of the clamping groove 104 are respectively provided with an overturning chute 105, and a guide block 167 is slidably disposed in the overturning chute 105;
a right side surface of the main machine 107 close to the lower side end surface is provided with a protrusion extending rightwards, the protrusion can be clamped between the protrusion and the extending parts of the front side wall and the rear side wall of the clamping groove 104 and can slide in the clamping groove 104, a rotating pin shaft 106 is rotatably arranged in the protrusion penetrating through the right side of the main machine 107, and the front end and the rear end of the rotating pin shaft 106 are respectively and fixedly connected to the guide sliding blocks 167 on the front side and the rear side;
when the lifting platform 102 is used, the protruding portion can be pushed out of the clamping groove 104 by pushing and pulling, the height of the lifting platform 102 is adjusted after the protruding portion is rotated ninety degrees, the bottom surface of the main machine 107 is made to contact the ground to start punching, and the main machine 107 is turned over and is clamped in the clamping groove 104, so that the lifting platform can be conveniently carried or cut a cracked wall.
Advantageously, a balance sleeve block 123 is fixedly arranged on the peripheral side wall of the main body 107 close to the lower end face, a balance sleeve hole 124 is arranged in the balance sleeve block 123 in a penetrating manner, and the balance sleeve hole 124 is on the same axis with the central axis of the punch 112.
Advantageously, the main body 107 is provided with a transverse stepping part 145, and the stepping part 145 can be used for a user to step on and stabilize the main body 107 for balanced use when drilling.
Advantageously, a guide groove 165 is formed in the inner wall of the feeding chute 111, a guide block 166 capable of sliding in the guide groove 165 is fixedly disposed on the side surface of the feeding base 132, and the punch 112 can be guided by the guide groove 165 and the guide block 166.
When in use, the main machine 107 is turned over to enable the punch 112 to point downwards, at this time, gel and synthetic fibers are added into the stirring cavity 128 through the adding port b134 and the adding port a133, after the gel and the synthetic fibers are added, the driving assembly is started to drive the punch 112 to rotate, at this time, the inner wall of the lower side of the stepping part 145 is stepped, and when the clutch gear 142 and the pinion 154 in the clutch assembly are not in a meshed state, the feeding base 132 is manually pushed and downwards pushed, so that the rotary punch 112 can drill downwards and cut a cracked or broken road surface;
correspondingly, when the downward feeding is assisted by the clutch assembly, the position of the rack 108 is adjusted in advance, and a downward distance, that is, a punching depth, is set, at this time, the electromagnet 155 is energized to push the circular rotating sleeve block 158 to move to the left, and push the pinion 154 to be meshed with the clutch gear 142, at this time, the rotating power output shaft 156 drives the clutch gear 142 to rotate, and drives the bull gear 144 to rotate, and further drives the feeding base 132 to move downward on the rack 108, so that the feeding of the punching machine 112 is realized;
after the punching operation is completed, the feeding base 132 is retracted and the pipe is connected to the left end of the valve connection port 125, and at this time, the driving unit rotates the punch 112 in the reverse direction, and at this time, the mixture in the stirring chamber 128 is pushed downward and out of the opening 127 by the pushing force of the helical stirrer 129.
The invention has the beneficial effects that: when the device is used, the crack part is cut firstly, the fatigue-broken pavement part around the crack is cut off, and synthetic fiber and filler mixture are filled in the cut hole after the cutting is finished, so that the fusion degree of the original pavement can be increased, and the tensile capacity of the filling part is increased.
In the above manner, a person skilled in the art can make various changes depending on the operation mode within the scope of the present invention.