CN1142147C - Method for synthesizing hexanolactam by using titanium silicon molecular sieve to catalyze gas phase rearrangement of cyclohexanone-oxime - Google Patents

Method for synthesizing hexanolactam by using titanium silicon molecular sieve to catalyze gas phase rearrangement of cyclohexanone-oxime Download PDF

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CN1142147C
CN1142147C CNB011101385A CN01110138A CN1142147C CN 1142147 C CN1142147 C CN 1142147C CN B011101385 A CNB011101385 A CN B011101385A CN 01110138 A CN01110138 A CN 01110138A CN 1142147 C CN1142147 C CN 1142147C
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cyclohexanone
oxime
molecular sieve
caprolactam
gas
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CN1314348A (en
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徐柏庆
尹双凤
张法智
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Tsinghua University
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Tsinghua University
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Abstract

The present invention relates to a method for synthesizing hexanolactam from cyclohexanone oxime by gas-phase rearrangement under the catalysis of a titanium silicon molecular sieve, which belongs to the technical field of catalysis in petrochemical industry. The method adopts the titanium silicon molecular sieve prepared by a solid-phase method as a catalyst, and the atomic ratio of silicon to titanium is less than 200. The cyclohexanone oxime raw material is dissolved in low-carbon alcohol solvent, mixed with inert carrier gas and preheated into a gas phase; then, the gas phase and the titanium silicon molecular sieve catalyst are in contact and are treated by rearrangement reaction to synthesize the caprolactam; the reaction temperature is from 280 to 420 DEG C, and the weight space velocity of the cyclohexanone oxime is from 0 to 15h<-1>. The method has the advantages of simple preparation of the used catalyst, low cost, high catalyst activity, caprolactam selectivity and stability and good regeneration performance and has good industrial application prospects.

Description

Method with the titanium silicon molecular sieve to catalyze gas phase rearrangement of cyclohexanone-oxime synthesis of caprolactam
The invention belongs to the petrochemical complex catalysis technical field, particularly use the method for titanium silicon molecular sieve to catalyze gas phase rearrangement of cyclohexanone-oxime synthesis of caprolactam.
Hexanolactam is a kind of crucial petrochemical materials as the monomer of polyamide 6.But the preparing process of caprolactam of existing industrial application exists equipment corrosion and hazardous emission owing to use oleum as catalyzer, and the utmost point does not meet eco-friendly developing direction, and a large amount of cheap ammonium sulfate of by-product, deficiency in economic performance.Therefore, be conceived to avoid fully or reduce the use vitriol oil, thus reduce or the generation of avoiding ammonium sulfate fully to increase economic efficiency and the research and development of the novel preparing process of caprolactam of environmental benefit have become the numerous and confused key areas that drops into of external each major company.Be the use that the rearrangement reaction technology of the cyclohexanone-oxime of catalyzer can be avoided sulfuric acid and liquefied ammonia with the solid acid, both met eco-friendly developing direction, and the cost of hexanolactam be expected to reduce greatly.New technique with the gas phase rearrangement of cyclohexanone-oxime of solid acid catalysis reaction synthesis of caprolactam has been obtained important progress.The solid acid catalyst of being reported has multiple (Appl.Catal., 1999,188:361; Chem.Comm.2000,1121; J.Catal., 1994,148:138; USP4,717,769; USP 4,709, and 024; USP 4,717, and 770; EP 0236,096; USP 5,304, and 643; Stud.Surf.Sci.Catal., 1997,105:1189; EP 0,251, and 168; Appl.Catal., 1999,189:237; .Catal., 1992,137:252; Catal.Lett., 1993,17:139).Wherein over-all properties (referring to activity, hexanolactam selectivity and stability) is titanium-silicon molecular sieve catalyst preferably, and this catalyzer adopts hydrothermal method synthetic, and template is the tetrapropyl oxyammonia that the title of " gold " is arranged, so the cost of catalyzer is very expensive; And the very difficult appearance of controlling anatase octahedrite in hydro-thermal synthetic process, thereby the circulation ratio of catalyzer is relatively poor.In addition, the screening operation to solvent even is not second to selecting of catalyzer.Therefore, the work climate of optimizing catalyzer also be exploitation gas phase rearrangement of cyclohexanone-oxime reaction synthesis of caprolactam technology important content.
The method that the purpose of this invention is to provide a kind of new synthesis of caprolactam has overcome problems such as equipment corrosion that traditional sulfuric acid process brings, noxious emission on the one hand; On the other hand, than existing solid acid catalyst, Preparation of catalysts of the present invention is simple, with low cost, and active, hexanolactam selectivity, and especially stability is high, and regenerability is good.Be one of gas phase rearrangement of cyclohexanone-oxime reaction solid catalyst that performance is the most superior up to now, have better industrial application prospect.
A kind of method that the present invention proposes with the titanium silicon molecular sieve to catalyze gas phase rearrangement of cyclohexanone-oxime synthesis of caprolactam, it is characterized in that, the HTS that adopts the gas solid method preparation is as catalyzer, and the silicon titanium atom of this molecular sieve ratio is greater than 0 and be not more than 200, and this method may further comprise the steps:
1) the cyclohexanone-oxime raw material is dissolved in the low-carbon alcohol solvent, with pump this raw material is inputed in the reactor then, and be preheated to gas phase after inert carrier gas mixes;
2) more said gas phase cyclohexanone-oxime is contacted generation rearrangement reaction synthesis of caprolactam with said titanium-silicon molecular sieve catalyst; Its reaction conditions comprises: temperature is 280-420 ℃, cyclohexanone-oxime weight space velocity 0-15h -1
Above-mentioned carrier gas can be a kind of of helium, argon gas, nitrogen and carbonic acid gas.
Can add a spot of water in the above-mentioned low-carbon alcohol solvent, the amount of substance of the addition of water is 0-3 a times of cyclohexanone-oxime raw material.
Above-mentioned preferred temperature is 300-400 ℃, and said cyclohexanone-oxime preferred weight air speed is 1.5-10h -1, said low-carbon alcohol solvent is preferably methyl alcohol and/or ethanol, and the amount of substance that adds entry in the said solvent is preferably 0.2-2 times of cyclohexanone-oxime raw material.
Above-mentioned used titanium-silicon molecular sieve catalyst adopts the gas solid method preparation, concrete preparation process comprises: HZSM-5 molecular sieve or B-ZSM-5 molecular sieve with high silica alumina ratio (>50) are presoma (preferred B-ZSM-5 molecular sieve), at acid solution (preferred nitric acid and hydrochloric acid, concentration: 4-12M) behind 80-100 ℃ of reflow treatment 6-20h, dry, moulding is put in the fixed-bed reactor, with rare gas element such as N 2Or He purging 30-60min, feeding contains halogenated titanium (preferred TiCl then 4) inert carrier gas such as the N of steam 2, Ar and He, in 400-800 ℃ (preferred 500-750 ℃) and halogenated titanium generation gas-solid reaction, reaction times 6-20h, the carrier gas air speed is 40-150mL/ (g.cat.min), obtains titanium-silicon molecular sieve catalyst with alcohol washing, drying, roasting again.Below introduce embodiments of the invention, but be not limitation of the present invention.
Embodiment 1:
Taking by weighing titanium-silicon molecular sieve catalyst that the 0.5g gas solid method makes, to place internal diameter be the glass reactor of 10mL, and silicon titanium atom ratio is 26, carries out the Beckmann rearrangement of cyclohexanone-oxime on reaction unit, before the reaction earlier at 400 ℃ of N 2Pretreatment catalyst 1.5h under the atmosphere is cooled to 360 ℃ then, and uses CO 210% cyclohexanone-oxime methanol solution is brought in the reactor, and the air speed of reactant cyclohexanone-oxime is WHSV=7h -1Reaction result is: the initial conversion of cyclohexanone-oxime reaches 100%, and the hexanolactam selectivity reaches 97%, keeps the cyclohexanone-oxime transformation efficiency and is not less than 100% and is not less than one way reaction times of 95% with the hexanolactam selectivity and surpasses 90h.
Embodiment 2:
Taking by weighing titanium-silicon molecular sieve catalyst that the 0.5g gas solid method makes, to place internal diameter be the glass reactor of 10mL, and silicon titanium atom ratio is 60, carries out the Beckmann rearrangement of cyclohexanone-oxime on reaction unit, before the reaction earlier at 400 ℃ of N 2Pretreatment catalyst 1.5h under the atmosphere is cooled to 320 ℃ then, and uses N 210% cyclohexanone-oxime methanol solution is brought in the reactor, and the air speed of also having added water (amount of substance of interpolation is 1 times of cyclohexanone-oxime) reactant cyclohexanone-oxime in this solution is WHSV=2h -1Reaction result is: the initial conversion of cyclohexanone-oxime reaches 100%, and the hexanolactam selectivity reaches 97%, keeps the cyclohexanone-oxime transformation efficiency and is not less than 97% and is not less than one way reaction times of 95% with the hexanolactam selectivity and surpasses 190h.With the catalyzer behind the inactivation through twice regeneration after, the performance of catalyzer is constant.
Embodiment 3:
Taking by weighing titanium-silicon molecular sieve catalyst that the 0.5g gas solid method makes, to place internal diameter be the glass reactor of 10mL, and silicon titanium atom ratio is 35, carries out the Beckmann rearrangement of cyclohexanone-oxime on reaction unit, before the reaction earlier at 400 ℃ of N 2Pretreatment catalyst 1.5h under the atmosphere is cooled to 380 ℃ then, and uses CO 210% cyclohexanone-oxime methanol solution is brought in the reactor, also added water (amount of substance of interpolation is 0.5 times of cyclohexanone-oxime) in this solution, the air speed of reactant cyclohexanone-oxime is WHSV=1.5h -1Reaction result is: the initial conversion of cyclohexanone-oxime reaches 100%, and the hexanolactam selectivity reaches 97%, keeps the cyclohexanone-oxime transformation efficiency and is not less than 97% and is not less than one way reaction times of 95% with the hexanolactam selectivity and surpasses 300h.
Embodiment 4:
Taking by weighing titanium-silicon molecular sieve catalyst that the 0.5g gas solid method makes, to place internal diameter be the glass reactor of 10mL, and silicon titanium atom ratio is 120, carries out the Beckmann rearrangement of cyclohexanone-oxime on reaction unit, before the reaction earlier at 400 ℃ of N 2Pretreatment catalyst 1.5h under the atmosphere is cooled to 350 ℃ then, and uses N 210% cyclohexanone-oxime propanol solution is brought in the reactor, also added water (amount of substance of interpolation is 1.5 times of cyclohexanone-oxime) in this solution, the air speed of reactant cyclohexanone-oxime is WHSV=10h -1Reaction result is: the initial conversion of cyclohexanone-oxime reaches 100%, and the hexanolactam selectivity reaches 97%, keeps the cyclohexanone-oxime transformation efficiency and is not less than 90% and is not less than one way reaction times of 95% with the hexanolactam selectivity and surpasses 70h.
Embodiment 5:
Taking by weighing titanium-silicon molecular sieve catalyst that the 0.5g gas solid method makes, to place internal diameter be the glass reactor of 10mL, and silicon titanium atom ratio is 140, carries out the Beckmann rearrangement of cyclohexanone-oxime on reaction unit, before the reaction earlier at 400 ℃ of N 2Pretreatment catalyst 1.5h under the atmosphere is cooled to 320 ℃ then, and uses N 210% cyclohexanone-oxime ethanolic soln is brought in the reactor, also added water (amount of substance of interpolation is 2.0 times of cyclohexanone-oxime) in this solution, the air speed of reactant cyclohexanone-oxime is WHSV=1.5h -1Reaction result is: the initial conversion of cyclohexanone-oxime reaches 100%, and the hexanolactam selectivity reaches 97%, keeps the cyclohexanone-oxime transformation efficiency and is not less than 90% and is not less than one way reaction times of 95% with the hexanolactam selectivity and surpasses 250h.
Embodiment 6:
Taking by weighing titanium-silicon molecular sieve catalyst that the 0.5g gas solid method makes, to place internal diameter be the glass reactor of 10mL, and silicon titanium atom ratio is 190, carries out the Beckmann rearrangement of cyclohexanone-oxime on reaction unit, before the reaction earlier at 400 ℃ of N 2Pretreatment catalyst 1.5h under the atmosphere is cooled to 400 ℃ then, and uses N 210% cyclohexanone-oxime ethanolic soln is brought in the reactor, also added water (amount of substance of interpolation is 0.5 times of cyclohexanone-oxime) in this solution, the air speed of reactant cyclohexanone-oxime is WHSV=4.0h -1Reaction result is: the initial conversion of cyclohexanone-oxime reaches 100%, and the hexanolactam selectivity reaches 97%, keeps the cyclohexanone-oxime transformation efficiency and is not less than 90% and is not less than one way reaction times of 95% with the hexanolactam selectivity and surpasses 100h.With the catalyzer behind the inactivation through twice regeneration after, the performance of catalyzer is constant.
Embodiment 7:
Taking by weighing titanium-silicon molecular sieve catalyst that the 0.5g gas solid method makes, to place internal diameter be the glass reactor of 10mL, and silicon titanium atom ratio is 80, carries out the Beckmann rearrangement of cyclohexanone-oxime on reaction unit, before the reaction earlier at 400 ℃ of N 2Pretreatment catalyst 1.5h under the atmosphere is cooled to 380 ℃ then, and uses CO 210% cyclohexanone-oxime ethanolic soln is brought in the reactor, also added water (amount of substance of interpolation is 0.5 times of cyclohexanone-oxime) in this solution, the air speed of reactant cyclohexanone-oxime is WHSV=6h -1Reaction result is: the initial conversion of cyclohexanone-oxime reaches 100%, and the hexanolactam selectivity reaches 97%, keeps the cyclohexanone-oxime transformation efficiency and is not less than 90% and is not less than one way reaction times of 95% with the hexanolactam selectivity and surpasses 140h.With the catalyzer behind the inactivation through twice regeneration after, the performance of catalyzer is constant.
Comparative Examples 1:
Get silica alumina ratio and be 56 HZSM-5 compression molding, be broken into 40~80 purpose particles, getting 0.5g, to place internal diameter be the glass reactor of 10mL, carries out the Beckmann rearrangement of cyclohexanone-oxime on self-built reaction unit, before the reaction earlier at 450 ℃ of N 2Pretreatment catalyst 1.5h under the atmosphere is cooled to 370 ℃ then, and uses CO 210% cyclohexanone-oxime ethanolic soln is brought in the reactor, and the air speed of reactant cyclohexanone-oxime is WHSV=0.5h -1Reaction result is: the initial conversion of cyclohexanone-oxime reaches 100%, and the hexanolactam selectivity reaches 89.4%, is not less than 100% and is not less than one way reaction times of 87.5% with the hexanolactam selectivity and has only 16h but keep the cyclohexanone-oxime transformation efficiency.
Comparative Examples 2:
Get a certain amount of boron oxide charge capacity and be 11% B 2O 3/ ZrO 2The catalyzer compression molding is broken into 40~80 purpose particles, and getting 0.5g, to place internal diameter be the glass reactor of 10mL, carries out the Beckmann rearrangement of cyclohexanone-oxime on self-built reaction unit, before the reaction earlier at 400 ℃ of N 2Pretreatment catalyst 1.5h under the atmosphere is cooled to 340 ℃ then, and uses CO 210% cyclohexanone-oxime ethanolic soln is brought in the reactor, and the air speed of reactant cyclohexanone-oxime is WHSV=0.5h -1Reaction result is: the initial conversion of cyclohexanone-oxime reaches 100%, and the hexanolactam selectivity reaches 92.0%, is not less than 100% and is not less than one way reaction times of 90% with the hexanolactam selectivity and has only 5h but keep the cyclohexanone-oxime transformation efficiency.
Comparative Examples 3:
It is even to take by weighing the 5g silica alumina ratio and be 80 HZSM-5 molecular sieve and 0.4g ammonium tungstate mechanically mixing, under flowing nitrogen atmosphere in 650 ℃ of roasting 15h, with the catalyzer compression molding after the roasting, be broken into 40~80 purpose particles, getting 0.5g, to place internal diameter be the glass reactor of 10mL, carry out the Beckmann rearrangement of cyclohexanone-oxime on self-built reaction unit, elder generation is at 450 ℃ of N before the reaction 2Pretreatment catalyst 1.5h under the atmosphere is cooled to 380 ℃ then, and uses N 210% cyclohexanone-oxime ethanolic soln is brought in the reactor, also added water (amount of substance of interpolation is 1 times of cyclohexanone-oxime) in this solution, the air speed of reactant cyclohexanone-oxime is WHSV=4.5h -1Reaction result is: the initial conversion 98.4% of cyclohexanone-oxime, the hexanolactam selectivity reaches 91.0%, and keeps the cyclohexanone-oxime transformation efficiency and be not less than 100% and be not less than one way reaction times of 85% with the hexanolactam selectivity and have only 43h.

Claims (4)

1, a kind of method with the titanium silicon molecular sieve to catalyze gas phase rearrangement of cyclohexanone-oxime synthesis of caprolactam, it is characterized in that, the HTS that adopts the gas solid method preparation is as catalyzer, and the silicon titanium atom of this molecular sieve ratio is greater than 0 and be not more than 200, and this method may further comprise the steps:
1) the cyclohexanone-oxime raw material is dissolved in the low-carbon alcohol solvent, with pump this raw material is inputed in the reactor then, and be preheated to gas phase after inert carrier gas mixes;
2) more said gas phase cyclohexanone-oxime is contacted the synthetic caprolactam of generation rearrangement reaction with said titanium-silicon molecular sieve catalyst; Its reaction conditions comprises: temperature is 280-420 ℃, cyclohexanone-oxime weight space velocity 0-15h -1
2, the method for rearrangement synthesis of caprolactam as claimed in claim 1 is characterized in that, said carrier gas is a kind of of helium, argon gas, nitrogen and carbonic acid gas.
3, the method for rearrangement synthesis of caprolactam as claimed in claim 1 is characterized in that, has added a spot of water in the said low-carbon alcohol solvent, and the amount of substance of the addition of water is 0-3 a times of cyclohexanone-oxime raw material.
4, as the method for claim 1, one of 2 or 3 described rearrangement synthesis of caprolactam, it is characterized in that said temperature is 300-400 ℃, said cyclohexanone-oxime weight space velocity is 1.5-10h -1, said low-carbon alcohol solvent is methyl alcohol and/or ethanol, the amount of substance that adds entry in the said solvent is 0.2-2 a times of cyclohexanone-oxime raw material.
CNB011101385A 2001-03-30 2001-03-30 Method for synthesizing hexanolactam by using titanium silicon molecular sieve to catalyze gas phase rearrangement of cyclohexanone-oxime Expired - Fee Related CN1142147C (en)

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JP4461926B2 (en) * 2004-06-30 2010-05-12 住友化学株式会社 Method for producing zeolite and method for producing ε-caprolactam
CN103012263B (en) * 2011-09-28 2016-04-27 中国石油化工股份有限公司 A kind of preparation method of hexanolactam
CN102626645B (en) * 2012-03-27 2013-11-27 长沙理工大学 Application of fluorgypsum in ketoxime Beckmann rearrangement
CN103964461B (en) * 2013-01-30 2016-01-13 中国石油化工股份有限公司 A kind of tin si molecular sieves and preparation method thereof
CN112221537B (en) * 2020-11-05 2021-07-06 大连理工大学 Using white carbon black and TiCl4Method for preparing high-activity propylene and hydrogen peroxide gas phase epoxidation catalyst by gas-solid phase reaction
CN113105363B (en) * 2021-04-14 2023-09-29 江苏扬农化工集团有限公司 Method for synthesizing 6-aminocapronitrile from cyclohexanone oxime in one step

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