CN114213664B - Synthesis method of five-component SiBCNZr ceramic precursor - Google Patents

Synthesis method of five-component SiBCNZr ceramic precursor Download PDF

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CN114213664B
CN114213664B CN202111583211.9A CN202111583211A CN114213664B CN 114213664 B CN114213664 B CN 114213664B CN 202111583211 A CN202111583211 A CN 202111583211A CN 114213664 B CN114213664 B CN 114213664B
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韩文波
吕杨
赵广东
周善宝
汪梦宇
张幸红
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Harbin Institute of Technology
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Abstract

The invention discloses a synthesis method of a five-component SiBCNZr ceramic precursor, belongs to the technical field of high polymer materials, and particularly relates to a synthesis method of a five-component SiBCNZr ceramic precursor. The invention aims to solve the problem that the SiBCN ceramic precursor prepared by the existing method has poor oxidation resistance. In the curing process, elements such as Zr are crosslinked in the SiBCN-based precursor, namely Si, N, B, C and Zr are connected through covalent bonds to form a precursor polymer containing a large amount of Si, B, N, C and Zr elements. The structure of the SiBCNZr ceramic precursor can be effectively adjusted, and the uniformity of element distribution in the precursor is ensured. And then removing small molecules from the precursor through a curing reaction to form a high polymer, and finally obtaining the SiBCNZr ceramic material with stable covalent bond connection at a high yield through pyrolysis. The invention is used for the five-component SiBCNZr ceramic precursor.

Description

Synthesis method of five-component SiBCNZr ceramic precursor
Technical Field
The invention belongs to the technical field of high polymer materials, and particularly relates to a synthesis method of a five-component SiBCNZr ceramic precursor.
Background
With the development of science and technology, the performance requirements on high-temperature materials are higher and higher. Silicon-based ceramics (e.g. SiC, si) have been found 3 N 4 Etc.) has the advantages of high strength, high hardness, excellent oxidation resistance, thermal stability, chemical stability, etc., and is an important advanced high-temperature material. Silicon-based ceramic parts are manufactured using powder processing techniques including powder synthesis, powder processing (e.g., milling and mixing), molding, and sintering. Due to the intrinsic brittleness of ceramic materials and the rise of ceramic fibers, the preparation process of the traditional ceramics is gradually changed, and the development of ceramic precursors is advanced.
The key phenomenon of conversion of polymers to ceramics during pyrolysis provides an important avenue for the development of novel silicon-based ceramics, including coatings/films, small diameter fibers, ceramic matrix composites, dense monolithic bodies obtained at relatively low temperatures (1000-1300 ℃) and non-oxide ceramics that are stable up to 2000 ℃. Silicon-based ternary ceramics (e.g., siCN and SiOC), quaternary ceramics (e.g., siBCN, siBCO, siCNO, siAlCN, and SiAlCO), and even quinary ceramics (e.g., sifhbcn and siffcno) can also be conveniently produced using PDCs processes, and have heretofore been difficult to produce by other methods. Because PDCs have good structural and functional properties, as well as good machine-shaping capabilities, their application in many critical areas has received widespread attention.
Currently, there are research institutions for preparing ceramic precursors such as SiBOC, siHfOC, and SiZrBOC, but there are still few specific methods for preparing non-oxide SiBCNZr ceramic precursors. And the prepared SiBCN ceramic has the problem of poor oxidation resistance, and the research on the modified SiBCN ceramic is less.
Disclosure of Invention
The invention provides a synthesis method of a five-component SiBCNZr ceramic precursor, aiming at solving the problem of poor oxidation resistance of the SiBCN ceramic precursor prepared by the existing method.
A method for synthesizing a five-component SiBCNZr ceramic precursor comprises the following steps:
1. mixing methyl trichlorosilane and boron trichloride, and stirring for 0.5-1 h under an oil bath at the temperature of 1-3 ℃ to obtain a precursor solution A; the mass ratio of the methyl trichlorosilane to the boron trichloride is 1 (3-5);
2. adding hexamethyldisilazane into the precursor solution A dropwise through a constant-pressure separating funnel, and introducing N 2 Continuously stirring for 0.5-1 h under the oil bath with the temperature of 1-3 ℃ to obtain a precursor solution B; the mass of the hexamethyldisilazane is the same as that of the boron trichloride in the step one;
3. heating the reaction temperature of the precursor solution B from 1-3 ℃ to 150-170 ℃, and crosslinking for 4-6 h at the temperature of 150-170 ℃ to obtain a precursor solution C;
4. reducing the reaction temperature of the precursor solution C from 150-170 ℃ to 70-90 ℃, adding zirconocene dichloride into the precursor solution C, uniformly stirring, increasing the reaction temperature from 70-90 ℃ to 150-180 ℃, and crosslinking for 4-6 h at the temperature of 150-180 ℃ to obtain a precursor solution D; the mass ratio of the zirconocene dichloride to the precursor solution C is 1 (10-20);
5. and putting the precursor D solution into an oven for curing to obtain the SiBCNZr ceramic precursor.
The invention has the beneficial effects that: the SiBCN-based precursor is prepared by crosslinking Zr and other elements in a SiBCN-based precursor, namely, si, N, B, C and Zr are connected through covalent bonds to form a precursor polymer containing a large amount of Si, B, N, C and Zr elements. In the process, the structure of the SiBCNZr ceramic precursor can be effectively adjusted through the molecular level design of the precursor, and the uniformity of element distribution in the precursor is ensured. And then removing small molecules from the precursor through a curing reaction to form a high polymer, and finally forming the SiBCNZr ceramic material with stable covalent bond connection through pyrolysis. The invention introduces Zr element into SiBCN precursor for modification and improves the oxidation resistance, and the oxidation product of SiBCNZr ceramic after high-temperature oxidation test mainly comprises ZrSiO 4 、ZrO 2 、SiO 2 Etc., and the products of SiBCN ceramics after high-temperature oxidation are mainly SiO 2 High temperature oxidation products ZrSiO of SiBCNZr ceramics in general terms 4 、ZrO 2 Has a specific SiO ratio 2 The melting point and the oxidation resistance are more excellent; therefore, the oxidation resistance can be effectively improved.
Drawings
FIG. 1 is an XRD pattern of the SiBCNZr ceramic precursor obtained in example 1 after cracking;
FIG. 2 is an XPS summary plot of the SiBCNZr ceramic precursor obtained in example 1 after cracking;
FIG. 3 is an XPS spectrum of Si after cracking of the SiBCNZr ceramic precursor obtained in example 1;
FIG. 4 is an XPS spectrum of B after cracking of the SiBCNZr ceramic precursor obtained in example 1;
FIG. 5 is an XPS spectrum of C after cleavage of the SiBCNZr ceramic precursor obtained in example 1;
FIG. 6 is an XPS spectrum of N after cracking of the SiBCNZr ceramic precursor obtained in example 1;
FIG. 7 is an XPS plot of Zr after cracking of the SiBCNZr ceramic precursor obtained in example 1;
FIG. 8 is an SEM image of the SiBCNZr ceramic precursor obtained in example 2 after cracking;
FIG. 9 is a TEM image of the SiBCNZr ceramic precursor obtained in example 3 after pyrolysis;
FIG. 10 is a graph of TG after cracking of the SiBCNZr ceramic precursor obtained in example 2;
FIG. 11 is a comparison of the XRD patterns of the SiBCNZr ceramic material and the SiBCN ceramic material of example 3 after high temperature oxidation; wherein 1 is SiBCNZr ceramic material, and 2 is SiBCN ceramic.
Detailed Description
The technical solution of the present invention is not limited to the specific embodiments listed below, but includes any combination of the specific embodiments.
The first embodiment is as follows: the synthesis method of the five-component SiBCNZr ceramic precursor in the embodiment is completed according to the following steps:
1. mixing methyl trichlorosilane and boron trichloride, and stirring for 0.5-1 h under an oil bath at the temperature of 1-3 ℃ to obtain a precursor solution A; the mass ratio of the methyl trichlorosilane to the boron trichloride is 1 (3-5);
2. adding hexamethyldisilazane into the precursor solution A dropwise through a constant-pressure separating funnel, and introducing N 2 Continuously stirring for 0.5-1 h under the oil bath with the temperature of 1-3 ℃ to obtain a precursor solution B; the mass of the hexamethyldisilazane is the same as that of the boron trichloride in the step one;
3. heating the reaction temperature of the precursor solution B from 1-3 ℃ to 150-170 ℃, and crosslinking for 4-6 h at the temperature of 150-170 ℃ to obtain a precursor solution C;
4. reducing the reaction temperature of the precursor solution C from 150-170 ℃ to 70-90 ℃, adding zirconocene dichloride into the precursor solution C, uniformly stirring, increasing the reaction temperature from 70-90 ℃ to 150-180 ℃, and crosslinking for 4-6 h at the temperature of 150-180 ℃ to obtain a precursor solution D; the mass ratio of the zirconocene dichloride to the C is 1 (10-20);
5. and (4) putting the precursor D solution into an oven for curing to obtain the SiBCNZr ceramic precursor.
In this embodiment, si, N, B, C, and Zr are linked by covalent bonds to form a polymer precursor structure stabilized by the covalent bonds. Precursor polymers with different ceramic yields can be obtained according to different mass ratios of the added reagents.
The second embodiment is as follows: the first difference between the present embodiment and the specific embodiment is: and the low-temperature control of the oil bath in the step one is realized by adding ice blocks into the water bath kettle and arranging a circulating cooling device in the condensing pipe. The rest is the same as the first embodiment.
The present embodiment realizes low-temperature control by the cooperation of the ice cubes and the circulation cooling device.
The third concrete implementation mode: the present embodiment differs from the first or second embodiment in that: in the first step, the mass ratio of the methyltrichlorosilane to the boron trichloride is 1. The others are the same as in the first or second embodiment.
The fourth concrete implementation mode is as follows: the difference between this embodiment mode and one of the first to third embodiment modes is: the rate of temperature rise in the third step is 20 ℃/h. The rest is the same as one of the first to third embodiments.
The fifth concrete implementation mode: the difference between this embodiment and one of the first to third embodiments is: in the third step, the reaction temperature of the precursor solution B is raised from 1-3 ℃ to 160 ℃, and the crosslinking is carried out for 5 hours under the condition that the temperature is 160 ℃. The rest is the same as one of the first to third embodiments.
The sixth specific implementation mode: the difference between this embodiment mode and one of the first to third embodiment modes is: in the fourth step, the reaction temperature of the precursor solution C is reduced from 160 ℃ to 80 ℃. The rest is the same as one of the first to third embodiments.
The seventh embodiment: the difference between this embodiment and one of the first to third embodiments is: in the fourth step, the reaction temperature is increased from 80 ℃ to 160 ℃, and crosslinking is carried out for 5 hours at the temperature of 160 ℃. The rest is the same as one of the first to third embodiments.
The specific implementation mode is eight: the difference between this embodiment and one of the first to third embodiments is: in the fourth step, the temperature reduction rate is 20 ℃/h, and the temperature rise rate is 20 ℃/h. The rest is the same as one of the first to third embodiments.
The specific implementation method nine: the difference between this embodiment mode and one of the first to third embodiment modes is: and in the fifth step, the curing temperature is 190-210 ℃, and the curing time is 8-12 h. The rest is the same as one of the first to third embodiments.
The detailed implementation mode is ten: the difference between this embodiment and one of the first to third embodiments is: pyrolyzing the SiBCNZr ceramic precursor obtained in the fifth step to obtain a SiBCNZr ceramic material; the pyrolysis is to heat up to 1200-1400 ℃ at a heating rate of 5 ℃/min, preserve heat for 1h at the temperature of 1200-1400 ℃, and then cool down to room temperature at a cooling rate of 5 ℃/min; the yield of the SiBCNZr ceramic material is 50-58%. The rest is the same as one of the first to third embodiments.
The following examples were used to demonstrate the beneficial effects of the present invention:
example 1: the synthesis method of the five-component SiBCNZr ceramic precursor is completed according to the following steps:
1. mixing methyltrichlorosilane and boron trichloride, and stirring for 0.5h under an oil bath at the temperature of 3 ℃ to obtain a precursor solution A; the mass ratio of the methyl trichlorosilane to the boron trichloride is 1;
2. adding hexamethyldisilazane into the precursor solution A dropwise through a constant-pressure separating funnel, and introducing N 2 Stirring for 1h under the condition of oil bath with the temperature of 3 ℃ to obtain a precursor solution B; the mass of the hexamethyldisilazane is the same as that of the boron trichloride in the step one;
3. heating the reaction temperature of the precursor solution B from 3 ℃ to 160 ℃ at a heating rate of 20 ℃/h, and crosslinking for 5h at the temperature of 160 ℃ to obtain a precursor solution C;
4. cooling the reaction temperature of the precursor solution C from 160 ℃ to 80 ℃, adding zirconocene dichloride into the precursor solution C, uniformly stirring, heating the reaction temperature from 80 ℃ to 180 ℃, and crosslinking for 6 hours at the temperature of 180 ℃ to obtain a precursor solution D; the mass ratio of the zirconocene dichloride to the precursor solution C is 1;
5. putting the precursor D solution into an oven for curing to obtain a SiBCNZr ceramic precursor; the curing temperature is 190 ℃, and the curing time is 12h;
6. pyrolyzing the SiBCNZr ceramic precursor, heating to 1200 ℃ at a heating rate of 5 ℃/min, keeping the temperature for 1h, then cooling to room temperature at a cooling rate of 5 ℃/min, wherein the yield is about 52 percent, and finally obtaining the SiBCNZr ceramic material.
Example 2: the synthesis method of the five-component SiBCNZr ceramic precursor is completed according to the following steps:
1. mixing methyltrichlorosilane and boron trichloride, and stirring for 0.5h under an oil bath at the temperature of 2 ℃ to obtain a precursor solution A; the mass ratio of the methyl trichlorosilane to the boron trichloride is 1;
2. adding hexamethyldisilazane into the precursor solution A dropwise through a constant-pressure separating funnel, and introducing N 2 Stirring for 1h under an oil bath at the temperature of 2 ℃ to obtain a precursor solution B; the mass of the hexamethyldisilazane is the same as that of the boron trichloride in the step one;
3. heating the reaction temperature of the precursor solution B from 2 ℃ to 160 ℃ at a heating rate of 20 ℃/h, and crosslinking for 4h at the temperature of 160 ℃ to obtain a precursor solution C;
4. cooling the reaction temperature of the precursor solution C from 160 ℃ to 80 ℃, adding zirconocene dichloride into the precursor solution C, uniformly stirring, heating the reaction temperature from 80 ℃ to 180 ℃, and crosslinking for 6 hours at the temperature of 180 ℃ to obtain a precursor solution D; the mass ratio of the zirconocene dichloride to the precursor solution C is 1.5;
5. putting the precursor D solution into an oven for curing to obtain a SiBCNZr ceramic precursor; the curing temperature is 200 ℃, and the curing time is 10h;
6. and (3) pyrolyzing the SiBCNZr ceramic precursor, heating to 1300 ℃ at a heating rate of 5 ℃/min, keeping the temperature for 1h, and then cooling to room temperature at a cooling rate of 5 ℃/min, wherein the yield is about 58 percent, and finally obtaining the SiBCNZr ceramic material.
Example 3: the synthesis method of the five-component SiBCNZr ceramic precursor is completed according to the following steps:
1. mixing methyltrichlorosilane and boron trichloride, and stirring for 0.5h under an oil bath at the temperature of 3 ℃ to obtain a precursor solution A; the mass ratio of the methyl trichlorosilane to the boron trichloride is 1;
2. adding hexamethyldisilazane into the precursor solution A dropwise through a constant-pressure separating funnel, and introducing N 2 Stirring for 1h under the condition of oil bath with the temperature of 3 ℃ to obtain a precursor solution B; the mass of the hexamethyldisilazane is the same as that of the boron trichloride in the step one;
3. heating the reaction temperature of the precursor solution B from 3 ℃ to 160 ℃ at a heating rate of 20 ℃/h, and crosslinking for 5h at the temperature of 160 ℃ to obtain a precursor solution C;
4. cooling the reaction temperature of the precursor solution C from 160 ℃ to 80 ℃, adding zirconocene dichloride into the precursor solution C, uniformly stirring, heating the reaction temperature from 80 ℃ to 180 ℃, and crosslinking for 6 hours at the temperature of 180 ℃ to obtain a precursor solution D; the mass ratio of the zirconocene dichloride to the precursor solution C is 1;
5. putting the precursor D solution into an oven for curing to obtain a SiBCNZr ceramic precursor; the curing temperature is 210 ℃, and the curing time is 12h;
6. and (3) pyrolyzing the SiBCNZr ceramic precursor, heating to 1400 ℃ at a heating rate of 5 ℃/min, keeping the temperature for 1h, and then cooling to room temperature at a cooling rate of 5 ℃/min, wherein the yield is about 54 percent, and finally the SiBCNZr ceramic material is obtained.
Experimental results show that the novel SiBCNZr five-component high-resistance alloy synthesized by the inventionThe main product of the warm ceramic precursor material after high-temperature pyrolysis, namely SiBCNZr ceramic, is mainly ZrSiO after a high-temperature oxidation test 4 、ZrO 2 、SiO 2 Etc. and the products of SiBCN ceramics of similar systems after high-temperature oxidation are mainly SiO 2 High temperature oxidation products ZrSiO of SiBCNZr ceramics in general terms 4 、ZrO 2 Compared with SiO 2 Has higher stability and oxidation resistance. Therefore, the oxidation resistance of the material can be effectively improved.

Claims (9)

1. A method for synthesizing a five-component SiBCNZr ceramic precursor is characterized in that the method for synthesizing the five-component SiBCNZr ceramic precursor is completed according to the following steps:
1. mixing methyl trichlorosilane and boron trichloride, and stirring for 0.5-1 h under an oil bath at the temperature of 1-3 ℃ to obtain a precursor solution A; the mass ratio of the methyl trichlorosilane to the boron trichloride is 1 (3-5);
2. adding hexamethyldisilazane into the precursor solution A dropwise through a constant-pressure separating funnel, and introducing N 2 Continuously stirring for 0.5-1 h under the oil bath with the temperature of 1-3 ℃ to obtain a precursor solution B; the mass of the hexamethyldisilazane is the same as that of the boron trichloride in the step one;
3. heating the reaction temperature of the precursor solution B from 1-3 ℃ to 150-170 ℃, and crosslinking for 4-6 h at the temperature of 150-170 ℃ to obtain a precursor solution C;
4. reducing the reaction temperature of the precursor solution C from 150-170 ℃ to 70-90 ℃, adding zirconocene dichloride into the precursor solution C, uniformly stirring, increasing the reaction temperature from 70-90 ℃ to 150-180 ℃, and crosslinking for 4-6 h at the temperature of 150-180 ℃ to obtain a precursor solution D; the mass ratio of the zirconocene dichloride to the C is 1 (10-20);
5. putting the precursor D solution into an oven for curing to obtain a SiBCNZr ceramic precursor, and pyrolyzing the SiBCNZr ceramic precursor to obtain a SiBCNZr ceramic material; the pyrolysis is to heat up to 1200-1400 ℃ at a heating rate of 5 ℃/min, preserve the temperature for 1h at 1200-1400 ℃, and then cool down to room temperature at a cooling rate of 5 ℃/min; the yield of the SiBCNZr ceramic material is 50-58%.
2. The method as claimed in claim 1, wherein the low temperature control of the oil bath in step one is achieved by adding ice blocks into the water bath and installing a cooling circulation device in the condenser tube.
3. The method for synthesizing a five-component SiBCNZr ceramic precursor as claimed in claim 1, wherein the mass ratio of said methyltrichlorosilane to boron trichloride in step one is 1.
4. The method of claim 1 wherein the temperature is raised at a rate of 20 ℃/hr.
5. The method for synthesizing a five-component SiBCNZr ceramic precursor as claimed in claim 4, wherein the reaction temperature of precursor solution B is raised from 1-3 ℃ to 160 ℃ in step three, and the precursor solution B is cross-linked for 5h at 160 ℃.
6. The method for synthesizing a five-component SiBCNZr ceramic precursor as claimed in claim 5, wherein the reaction temperature of the precursor solution C in the fourth step is decreased from 160 ℃ to 80 ℃.
7. The method for synthesizing a five-component SiBCNZr ceramic precursor as claimed in claim 6, wherein in the fourth step, the reaction temperature is raised from 80 ℃ to 160 ℃, and the cross-linking is carried out for 5h under the condition of 160 ℃.
8. The method as claimed in claim 1, wherein the temperature reduction rate is 20 ℃/h and the temperature increase rate is 20 ℃/h.
9. The method for synthesizing a five-component SiBCNZr ceramic precursor as claimed in claim 1, wherein the temperature of said solidifying in step five is 190-210 ℃ and the solidifying time is 8-12 h.
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