CN114212336A

CN114212336A - Automatic change full-automatic diolame bending plastic assembly line of flow change bent tile

Info

Publication number: CN114212336A
Application number: CN202111639910.0A
Authority: CN
Inventors: 吴团结; 吴琳炜; 汪晓军; 黄威; 黄伟宾
Original assignee: Jinjiang New Jianxing Machinery Equipment Co ltd
Current assignee: Jinjiang New Jianxing Machinery Equipment Co ltd
Priority date: 2021-12-30
Filing date: 2021-12-30
Publication date: 2022-03-22

Abstract

The invention discloses a full-automatic film-coating bending and shaping assembly line for an automatic flow-turning tile, which comprises a box body, wherein a support frame is fixedly arranged on one side of the top of the box body, an installation frame is fixedly arranged above one side of the support frame, and a film-coating mechanism, a bending mechanism and a shaping mechanism are respectively arranged in the installation frame. The invention relates to an automatic flow-conversion full-automatic film-coating, bending and shaping assembly line for bent tiles, which is characterized in that a box body, a support frame, a rotating shaft, an annular groove, a rotary disc, a through groove, a processing groove, an installation frame, an ejector rod, a pressing plate, a first spring, a cam plate, a transverse shaft, a first bevel gear, a second bevel gear, a motor, a driving mechanism, a circular plate, a fixed plate, an installation plate, a fixed column, a U-shaped groove, an arc-shaped groove, a square plate, an ejector plate, a fixed groove, a reset rod, a fixture block, a second spring and a baffle are matched for use, and the bent tiles intermittently enter the lower part of one processing mechanism in the installation frame along with the continuous putting of the bent tiles, so that the processing is conveniently completed.

Description

Automatic change full-automatic diolame bending plastic assembly line of flow change bent tile

Technical Field

The invention relates to the technical field of curved tile processing, in particular to a full-automatic film-wrapping, bending and shaping assembly line for an automatic flow-conversion curved tile.

Background

The tile is an important roof waterproof material, is generally fired by soil, is also made of cement and other materials, has the shape of arch, flat, half cylinder, curved surface and the like, is used for covering houses, is mainly brick red and gray in color, is applied to buildings, is not only heat-insulating, rainproof, but also attractive and tidy, has high durability, is used as a common material in the buildings, has mature production technology, and can be operated and produced in 24 hours.

However, in the traditional full-automatic envelope bending and shaping assembly line for the circulating curved tiles on the market, when the curved tiles are processed in each process, the tiles need to stay in each process for a period of time, so that the driving device is frequently started and closed, the time is long, the failure rate of the driving device can be greatly improved, and the processing efficiency of the whole curved tile processing assembly line is influenced.

Disclosure of Invention

The invention aims to provide a full-automatic envelope bending and shaping production line for an automatic flow-turning tile, so as to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme:

the utility model provides an automatic change full-automatic diolame bending plastic assembly line of flow turning tile, includes the box, one side fixed mounting at box top has the support frame, the top fixed mounting of support frame one side has the mounting bracket, the inside of mounting bracket is provided with diolame mechanism, bending mechanism and plastic mechanism respectively, the bearing rotation of installing is installed the pivot on the box through its inner wall bottom, the top fixed mounting of pivot has the carousel, a plurality of processing groove has been seted up at the top of carousel, and the quantity of processing groove is four, the inside actuating mechanism that is provided with of box.

As a further scheme of the invention: actuating mechanism includes the motor, and the top fixed connection of motor and box inner wall, the drive end fixed mounting of motor has the plectane, the below fixed mounting that lies in the plectane on the outer wall of motor drive end has the fixed plate, the rear side fixed mounting at fixed plate top has the fixed column, the fixed cover has been cup jointed square plate on the outer wall of pivot, seted up on the side of square plate and processed the corresponding arc wall of trench position, quantity, the U-shaped groove corresponding with arc trench position, quantity is seted up at the top of square plate.

As a still further scheme of the invention: the ring channel has been seted up to the bottom of carousel, logical groove has been seted up at the top of processing inslot wall, the fixed slot has all been seted up to the both sides that lead to inslot wall, two the fixed slot all has the release link, two through the slide opening slidable mounting that its inner wall bottom was seted up the top fixed mounting of release link has the liftout plate, the fixed cover has connect the fixture block on the outer wall of release link, the bottom fixed mounting of release link has the baffle, it has cup jointed the second spring to lie in between baffle and the ring channel inner wall top on the outer wall of release link.

As a still further scheme of the invention: the sliding hole has been seted up to one side at box top, the box has the ejector pin through sliding hole slidable mounting, the bottom fixed mounting of ejector pin has the clamp plate, it has cup jointed first spring to lie in between clamp plate and the box inner wall top on the outer wall of ejector pin, one side fixed mounting that the box inner wall bottom lies in the pivot has the mounting panel, the bearing rotation that the mounting panel installed through its one side has the cross axle, the one end fixed mounting of cross axle has the cam plate, the other end fixed mounting of cross axle has first conical gear, the fixed cover of downside of pivot outer wall has second conical gear.

As a still further scheme of the invention: the outer side fixed mounting of carousel bottom has the bracing piece corresponding with processing groove quantity, the bottom fixed mounting of bracing piece has the movable block, the top fixed mounting of box has the guide rail.

As a still further scheme of the invention: the inner wall of the sliding hole is fixedly provided with a limiting block, and the outer wall of the ejector rod is provided with a limiting groove.

As a still further scheme of the invention: the centre of a circle of arc wall is unanimous with the centre of a circle of motor drive end, the ventilation hole has all been seted up to the both sides of box, the inside fixed mounting in ventilation hole has the filter screen.

Compared with the prior art, the invention has the beneficial effects that:

1. the invention uses the cooperation of a box body, a supporting frame, a rotating shaft, an annular groove, a turntable, a through groove, a processing groove, a mounting frame, a mandril, a pressing plate, a first spring, a cam plate, a cross shaft, a first conical gear, a second conical gear, a motor, a driving mechanism, a circular plate, a fixing plate, a mounting plate, a fixing column, a U-shaped groove, an arc-shaped groove, a square plate, an ejector plate, a fixing groove, a reset rod, a fixture block, a second spring and a baffle plate, along with the continuous putting in of the bent tile, the bent tile can intermittently enter the lower part of a processing mechanism in the mounting frame, the processing is completed, after the processing of the three mechanisms is completed, the bent tile returns to the initial position and is ejected by the ejector plate, the bent tile to be processed can be manually taken out, then the bent tile to be processed is put in, the process is circulated in such a way, a processing line of the bent tile is formed, make the staff with the bent tile from the work of taking out of processing inslot portion, become simpler, simultaneously through actuating mechanism's effect, the motor is in not shut down state, need not to carry out frequent opening and closing to the motor, alright reach the intermittent type nature rotation to the carousel, guaranteed the long-term high performance stable work of drive arrangement, the ejector mechanism of bent tile and actuating mechanism share a driving source simultaneously, have reduced the cost of equipment, make the more energy-concerving and environment-protective of equipment.

2. The supporting rod, the guide rail and the movable block are matched for use, so that the turntable is supported, the phenomenon that the ejector rod is broken easily within a long time due to the fact that the turntable is supported by the ejector rod only in a single point mode is avoided, and the turntable is more stable in a rotating state or a static state.

Drawings

FIG. 1 is a schematic structural diagram of an automatic flow-to-curve-tile full-automatic film-wrapping, bending and shaping assembly line;

FIG. 2 is a front view of an automatic flow-turning tile full-automatic film-wrapping, bending and shaping assembly line;

FIG. 3 is a schematic structural diagram of a driving mechanism in an automatic flow-turning tile full-automatic film-wrapping, bending and shaping assembly line;

FIG. 4 is a schematic top view of a turntable and a mounting rack in an automatic flow-turning tile full-automatic film-wrapping, bending and shaping assembly line;

FIG. 5 is a schematic view of a bottom view of a turntable in an automatic flow-turning tile full-automatic film-wrapping, bending and shaping assembly line;

FIG. 6 is an enlarged schematic view of the position A in FIG. 1 of an automatic flow-to-bend tile full-automatic envelope bending and shaping assembly line;

fig. 7 is an enlarged structural schematic diagram of a full-automatic envelope bending and shaping assembly line of an automatic flow-turning tile in fig. 1 at the position B.

In the figure: the device comprises a box body 1, a filter screen 2, a vent hole 3, a support frame 4, a rotating shaft 5, an annular groove 6, a rotary table 7, a through groove 8, a processing groove 9, a mounting frame 10, a support rod 11, a push rod 12, a guide rail 13, a pressing plate 14, a first spring 15, a cam plate 16, a transverse shaft 17, a first bevel gear 18, a second bevel gear 19, a motor 20, a driving mechanism 21, a circular plate 22, a fixing plate 23, a mounting plate 24, a fixing column 25, a U-shaped groove 26, an arc-shaped groove 27, a square plate 28, an ejector plate 29, a limiting groove 30, a sliding hole 31, a limiting block 32, a movable block 33, a fixing groove 34, a reset rod 35, a clamping block 36, a second spring 37 and a baffle 38.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 to 7, in the embodiment of the invention, an automatic flow turning tile full-automatic film wrapping, bending and shaping assembly line comprises a box body 1, a support frame 4 is fixedly installed on one side of the top of the box body 1, an installation frame 10 is fixedly installed above one side of the support frame 4, a film wrapping mechanism, a bending mechanism and a shaping mechanism are respectively arranged inside the installation frame 10, a rotating shaft 5 is rotatably installed on the box body 1 through a bearing installed on the bottom of the inner wall of the box body 1, the bottom end of the rotating shaft 5 penetrates through the top of the inner wall of the box body 1 and extends to the top of the box body 1, a rotating disc 7 is fixedly installed at the top end of the rotating shaft 5, a plurality of processing grooves 9 are formed in the top of the rotating disc 7, the number of the processing grooves 9 is four, and a driving mechanism 21 is arranged inside the box body 1.

Referring to fig. 1 and 3, in the present application, the driving mechanism 21 includes a motor 20, the motor 20 is fixedly connected to the top of the inner wall of the box 1, a circular plate 22 is fixedly mounted to the driving end of the motor 20, a fixing plate 23 is fixedly mounted on the outer wall of the driving end of the motor 20 and located below the circular plate 22, a fixing post 25 is fixedly mounted on the rear side of the top of the fixing plate 23, a square plate 28 is fixedly sleeved on the outer wall of the rotating shaft 5, arc-shaped grooves 27 corresponding to the positions and the number of the processing grooves 9 are formed on the side edges of the square plate 28, U-shaped grooves 26 corresponding to the positions and the number of the arc-shaped grooves 27 are formed on the top of the square plate 28, and the U-shaped grooves 26 are adapted to the fixing post 25, through the effect of actuating mechanism 21, motor 20 is in the state of not shutting down, need not to carry out frequent opening and closing to motor 20, alright reach the intermittent type nature rotation to carousel 7, has guaranteed the long-term high performance stable work of drive arrangement.

Referring to fig. 1 and 7, in the present application, a circular groove 6 is formed at the bottom of a turntable 7, a through groove 8 is formed at the top of the inner wall of a processing groove 9, the processing groove 9 is communicated with the inside of the circular groove 6 through the through groove 8, fixing grooves 34 are formed at both sides of the inner wall of the through groove 8, two fixing grooves 34 are both provided with a reset rod 35 through a sliding hole formed at the bottom of the inner wall thereof in a sliding manner, ejector plates 29 are fixedly mounted at the top ends of the two reset rods 35, a fixture block 36 is fixedly sleeved on the outer wall of the reset rod 35, a baffle plate 38 is fixedly mounted at the bottom end of the reset rod 35, a second spring 37 is sleeved between the baffle plate 38 and the top of the inner wall of the circular groove 6 on the outer wall of the reset rod 35, and through the arrangement of the circular groove 6, the ejector rod 12 is prevented from being blocked by the bottom of the turntable 7 in the vertical movement process between the two processing grooves 9, so that the vertical movement of the ejector rod 12 is ensured through the arrangement of the circular groove 6, there is no contradiction with the rotation of the turntable 7.

Referring to fig. 1 and 6, in the present application, a sliding hole 31 is formed at one side of the top of a box body 1, a top rod 12 is slidably installed on the box body 1 through the sliding hole 31, a pressing plate 14 is fixedly installed at the bottom end of the top rod 12, a first spring 15 is sleeved on the outer wall of the top rod 12 between the pressing plate 14 and the top of the inner wall of the box body 1, a mounting plate 24 is fixedly installed at one side of the bottom of the inner wall of the box body 1, which is located at a rotating shaft 5, the mounting plate 24 is rotatably installed with a transverse shaft 17 through a bearing installed at one side thereof, one end of the transverse shaft 17 penetrates through one side of the mounting plate 24 and extends to the other side of the mounting plate 24, one end of the transverse shaft 17 is fixedly provided with the cam plate 16, the other end of the transverse shaft 17 is fixedly provided with the first bevel gear 18, the lower side of the outer wall of the rotating shaft 5 is fixedly sleeved with the second bevel gear 19, and the second bevel gear 19 is meshed with the first bevel gear 18, so that the finished bent tile can be conveniently and quickly taken out from the machining groove 9 by a worker.

Referring to fig. 6, in this application, the outside fixed mounting of carousel 7 bottom has the bracing piece 11 corresponding with processing groove 9 quantity, the bottom fixed mounting of bracing piece 11 has movable block 33, the top fixed mounting of box 1 has guide rail 13, and guide rail 13 and movable block 33 sliding connection, play the supporting role to carousel 7, avoid carousel 7 only to carry out the single-point through ejector pin 12 and support, the phenomenon of ejector pin 12 rupture easily takes place for a long time, make carousel 7 no matter be in the rotation state, still static state, all more stable.

Referring to the drawings, the inner wall of the sliding hole 31 is fixedly provided with a limiting block 32, the outer wall of the ejector rod 12 is provided with a limiting groove 30, the limiting groove 30 is connected with the limiting block 32 in a sliding mode, and the ejector rod 12 can only move vertically stably.

Referring to fig. 1 and 3, in this application, the centre of a circle of arc wall 27 is unanimous with the centre of a circle of motor 20 drive end, ventilation hole 3 has all been seted up to the both sides of box 1, the inside fixed mounting in ventilation hole 3 has filter screen 2, setting through ventilation hole 3, can in time dispel the heat to the heat that motor 20 produced under operating condition, avoid motor 20 to be in work under the environment of high temperature, setting through filter screen 2, prevent that external dust from getting into inside box 1 through ventilation hole 3, cause the damage to the mechanical structure of box 1 inside.

The working principle of the invention is as follows:

referring to fig. 1 to 7, when in use, electrical components appearing in the present application are all externally connected to a power supply and a control switch, and the specific structures of the film wrapping mechanism, the bending mechanism and the shaping mechanism in the present invention can be easily realized by referring to the prior art, when a curved tile needs to be processed, a sheet-shaped curved tile is firstly taken out and is not placed inside the processing groove 9 below the mounting frame 10, at this time, the state of the ejecting plate 29 inside the processing groove 9 is lifted upwards, one side of the cam plate 16 far from the center is contacted with the bottom of the pressing plate 14, the first spring 15 and the second spring 37 are both in a compressed state, so that the curved tile just prevented is in the ejecting state of the ejecting plate 29, and at the same time, the motor 20 is controlled to start working by the switch, the driving end of the motor 20 drives the fixing plate 23 to rotate, the fixing plate 23 drives the fixing column 25 to rotate, at this time, the fixing column 25 is located at the open end of one U-shaped groove 26, and along with the rotation of the fixing column 25, the position of the fixing column 25 is changed, the fixing column 25 enters the open end of the next U-shaped groove 26 and enters the inside of the next U-shaped groove, and in the process of entering the inside of the corresponding U-shaped groove 26, the square plate 28 is driven to rotate through the U-shaped groove 26, so that the U-shaped groove 26 at this time rotates to the position of the previous U-shaped groove 26, and at this time, the fixing column 25 just completes one rotation, therefore, when the fixing column 25 rotates one circle, the square plate 28 rotates one quarter of a circle, and in the process of rotating the fixing column 25, the square plate 28 is in a stop state in the process of not contacting the U-shaped groove 26 on the square plate 28, so that the intermittent motion of the square plate 28 is formed through the continuous rotation of the fixing column 25, and the rotation of the rotating shaft 5 is driven by the movement of the square plate 28, the rotating shaft 5 rotates to drive the rotating disc 7 to rotate, in the process that the fixed column 25 is not in contact with the U-shaped groove 26, the circular plate 22 is in sliding contact with the arc-shaped groove 27 to limit the square plate 28, the square plate 28 is prevented from rotating during the non-rotation period of the square plate 28, the stability of the square plate 28 in the intermittent process is ensured, the rotating disc 7 is driven to make intermittent motion through the driving of the driving mechanism 21, the rotating shaft 5 drives the second bevel gear 19 to rotate in the intermittent rotation process, the first bevel gear 18 drives the transverse shaft 17 to rotate through the meshing of the second bevel gear 19 and the first bevel gear 18, the cam plate 16 is driven to rotate through the rotation of the transverse shaft 17, and the second bevel gear 19 is in the process of making a quarter circular motion along with the rotating shaft 5 through the gear transmission between the second bevel gear 19 and the first bevel gear 18, just drive first conical gear 18 and make a circle of rotation, thereby make cam plate 16 make a circle of rotation, just begin cam plate 16 to be close to clamp plate 14 near one side of center, at this moment, drive clamp plate 14 and reset under the elastic action of first spring 15, clamp plate 14 drives ejector pin 12 and resets, make ejector pin 12 lose the contact with the bottom of ejector plate 29, and square plate 28 at this moment, under the elastic action of second spring 37, through the cooperation of baffle 38 and fixed slot 34, drive ejector plate 29 and reset, make the top of ejector plate 29 and the bottom of the inner wall of processing tank 9 level, and the curved tile that places, just can enter the inside of processing tank 9 completely, the processing tank 9 that places the curved tile only rotates half of a quarter circular motion at this moment, when processing tank 9 finishes the quarter circular motion, the curved tile at this moment just lies in 10 inside the first processing mechanism below, at the moment, the whole rotating disc 7 stops rotating, in the intermittent time, the first processing mechanism processes the bent tiles, and meanwhile, the cam plate 16 completes one circle of rotation, one side of the cam plate 16 far away from the center contacts with the bottom of the pressing plate 14, so that the pressing plate 14 moves upwards, the ejector rod 12 jacks up the ejector plate 29 in the next processing groove 9, therefore, the bent tiles intermittently enter the position below one processing mechanism in the mounting frame 10 along with the continuous placement of the bent tiles, the processing is completed, after the processing of the three mechanisms is completed, the bent tiles return to the initial position and are jacked up by the ejector plate 29, the bent tiles are manually taken out and then placed in the bent tiles to be processed, the cycle is repeated, a bent tile processing line is formed, in the process of the bent tile processing, the working personnel take out the bent tiles from the processing groove 9 through the jacking of the bent tiles, the process is simpler, and simultaneously, under the action of the driving mechanism 21, the motor 20 is in a non-stop state, the motor 20 does not need to be frequently turned on and off, so that the intermittent rotation of the turntable 7 can be realized, the long-term high-performance stable operation of the driving device is ensured, and meanwhile, the ejecting mechanism of the curved tile and the driving mechanism 21 share one driving source, so that the cost of the equipment is reduced, and the equipment is more energy-saving and environment-friendly.

Referring to fig. 1 and 6, during the use, carousel 7 can drive bracing piece 11 and rotate at the pivoted in-process, and bracing piece 11 can drive movable block 33 and slide on guide rail 13, plays supporting role to carousel 7, avoids carousel 7 to only carry out the single-point through ejector pin 12 and supports, and the phenomenon of ejector pin 12 rupture easily takes place for a long time, makes carousel 7 no matter be in the rotation state, still state, all more stable.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.

Claims

1. The utility model provides a full-automatic diolame bending plastic assembly line of automatic change flow turning tile, includes box (1), its characterized in that: one side fixed mounting at box (1) top has support frame (4), the top fixed mounting of support frame (4) one side has mounting bracket (10), the inside of mounting bracket (10) is provided with diolame mechanism, mechanism and plastic mechanism that bends respectively, box (1) rotates through the bearing of installation on its inner wall bottom and installs pivot (5), the top fixed mounting of pivot (5) has carousel (7), a plurality of processing groove (9) have been seted up at the top of carousel (7), and the quantity of processing groove (9) is four, box (1) inside is provided with actuating mechanism (21).

2. The automatic flow-turning tile full-automatic envelope bending and shaping assembly line of claim 1, wherein: actuating mechanism (21) include motor (20), and the top fixed connection of motor (20) and box (1) inner wall, the drive end fixed mounting of motor (20) has plectane (22), the below fixed mounting that lies in plectane (22) on the outer wall of motor (20) drive end has fixed plate (23), the rear side fixed mounting at fixed plate (23) top has fixed column (25), it has square plate (28) to fix the cover on the outer wall of pivot (5), seted up on the side of square plate (28) with processing groove (9) position, the corresponding arc wall (27) of quantity, U-shaped groove (26) corresponding with arc wall (27) position, quantity are seted up at the top of square plate (28).

3. The automatic flow-turning tile full-automatic envelope bending and shaping assembly line of claim 1, wherein: ring channel (6) have been seted up to the bottom of carousel (7), logical groove (8) have been seted up at the top of processing groove (9) inner wall, fixed slot (34), two have all been seted up to the both sides that lead to groove (8) inner wall fixed slot (34) have release link (35), two through the slide opening slidable mounting that its inner wall bottom was seted up in fixed slot (34) the top fixed mounting of release link (35) has liftout plate (29), fixed cover has connect fixture block (36) on the outer wall of release link (35), the bottom fixed mounting of release link (35) has baffle (38), second spring (37) have been cup jointed on the outer wall of release link (35) between baffle (38) and ring channel (6) inner wall top.

4. The automatic flow-turning tile full-automatic envelope bending and shaping assembly line of claim 3, wherein: one side at box (1) top has been seted up slide opening (31), box (1) has ejector pin (12) through slide opening (31) slidable mounting, the bottom fixed mounting of ejector pin (12) has clamp plate (14), it has first spring (15) to lie in to cup joint between clamp plate (14) and box (1) inner wall top on the outer wall of ejector pin (12), one side fixed mounting that box (1) inner wall bottom lies in pivot (5) has mounting panel (24), mounting panel (24) rotate through the bearing of one side installation of it and install cross axle (17), the one end fixed mounting of cross axle (17) has cam plate (16), the other end fixed mounting of cross axle (17) has first conical gear (18), the fixed cover of having fixed cover of the downside of pivot (5) outer wall has second conical gear (19).

5. The automatic flow-turning tile full-automatic envelope bending and shaping assembly line of claim 1, wherein: the outside fixed mounting of carousel (7) bottom has bracing piece (11) corresponding with processing groove (9) quantity, the bottom fixed mounting of bracing piece (11) has movable block (33), the top fixed mounting of box (1) has guide rail (13).

6. The automatic flow-turning tile full-automatic envelope bending and shaping assembly line of claim 4, wherein: a limiting block (32) is fixedly mounted on the inner wall of the sliding hole (31), and a limiting groove (30) is formed in the outer wall of the ejector rod (12).

7. The automatic flow-turning tile full-automatic envelope bending and shaping assembly line of claim 2, wherein: the centre of a circle of arc wall (27) is unanimous with the centre of a circle of motor (20) drive end, ventilation hole (3) have all been seted up to the both sides of box (1), the inside fixed mounting in ventilation hole (3) has filter screen (2).