CN114210758A - Forming process of metal arc-shaped plate - Google Patents
Forming process of metal arc-shaped plate Download PDFInfo
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- CN114210758A CN114210758A CN202111645984.5A CN202111645984A CN114210758A CN 114210758 A CN114210758 A CN 114210758A CN 202111645984 A CN202111645984 A CN 202111645984A CN 114210758 A CN114210758 A CN 114210758A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/02—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of sheets
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Abstract
The invention provides a forming process of a metal arc plate, belonging to the field of forming processes of metal arc plates. The invention provides a reasonable forming process, different processing equipment can be used according to different materials in the process of processing the arc-shaped plate to process the material, the influence of the materials of different materials on the processing efficiency in the processing process is prevented, and different quenching liquids are selected according to the materials of the material to carry out quenching work on the processed product after processing, so that the hardness of the material can be conveniently improved after processing, and the influence of the hardness of the material on the service time of the product after long-time use of the product after processing is prevented.
Description
Technical Field
The invention belongs to the technical field of arc-shaped plate forming processes, and particularly relates to a forming process of a metal arc-shaped plate.
Background
The arc-shaped plate is a bent plate with a certain radius and arc length, and can be spliced into a cylinder, an elliptic cylinder or other cylinders. To meet the market demand, many devices are now made of special materials. The curved plates in the apparatus are typically cut from a steel plate and then machined to shape.
However, the existing forming process has the problems that the efficiency is low when arc-shaped plates made of different materials are processed in the working process, the hardness of the arc-shaped plates is inconvenient to improve, and the material waste is easily caused in the processing process.
Therefore, it is necessary to invent a forming process of a metal arc plate.
Disclosure of Invention
In order to solve the technical problems, the invention provides a forming process of a metal arc-shaped plate, which aims to solve the problems that the existing forming process is low in efficiency when arc-shaped plates made of different materials are processed in the working process, the hardness of the arc-shaped plate is inconvenient to improve, and the waste of the materials is easily caused in the processing process, and the forming process of the metal arc-shaped plate specifically comprises the following steps:
the method comprises the following steps: selecting materials, selecting proper materials according to working requirements, and cleaning the surfaces of the materials;
step two: cutting the material, measuring the material by using measuring equipment according to requirements, and marking the material;
in the second step, cutting the material, in the first step, selecting a tool, selecting the cutting tool according to the material to be processed, and placing the selected material at a proper position;
secondly, aligning the material, fixing the cutting equipment, and aligning the material to ensure that the cutting position of the material is aligned and corresponds to the cutting part of the cutting tool;
thirdly, cutting, namely, after the materials are aligned, fixing the materials to be cut by using a tool to prevent the materials from moving in the cutting process and influence on the cutting quality, and then controlling the cutting equipment by external control equipment to cut the materials;
fourthly, polishing the material, moving the cut material to a proper position, and polishing the surface of the material by using surface treatment equipment;
step three: fixing the material, aligning the measured material, and then clamping and fixing the material by using a tool;
in the third step, fixing the material, in the first step, selecting a clamp, selecting a proper clamp according to the specification of the cut material, and fixing two ends of the material;
secondly, aligning the materials, namely aligning the materials by using an aligning device in the process of clamping and fixing the materials by using a clamp, and measuring and marking the fixed materials by using a measuring and marking tool;
thirdly, adjusting the angle of the material, fixing two ends of the material, adjusting the angle of the material after the material is fixed and marked, and adjusting according to the bending requirement of the arc-shaped plate;
step four: heating the material, selecting proper heating equipment, and then heating the material heating part;
heating the material, selecting a heating tool in the first step, and selecting proper heating equipment according to the material of the material and the stamping requirement;
secondly, planning a heating position, and moving the heating equipment to a proper position for fixing work according to the heating position marked on the surface of the material;
thirdly, heating, namely switching on an external power supply by using an external lead, then switching on a heating device, and starting the device to work to heat the material;
fourthly, detecting the temperature, selecting a proper temperature measuring tool after heating for a period of time, and carrying out temperature detection on the material being heated by using the temperature measuring tool;
step five: stamping the material, selecting proper stamping equipment according to the material of the material, and stamping the material by the stamping equipment;
in the fifth step, fixing equipment, selecting proper stamping equipment, fixing the stamping equipment at a proper position, and stamping the position of the stamping equipment corresponding to the material to be stamped;
secondly, detecting the temperature, and performing secondary temperature measurement on different positions of the material by using a temperature measuring tool before starting stamping to prevent the stamping quality from being influenced by too low or too high temperature;
thirdly, stamping, namely starting stamping equipment to work when the temperature of the material reaches, and then stamping the material;
step six: and cooling the product, namely disassembling the heated and stamped material, putting the material into quenching liquid to cool the product, and performing surface treatment on the cooled product by using surface treatment equipment.
Preferably, in the third step, the material is fixed, in the first step, a clamp is selected, and in the process of selecting the clamp, the clamp capable of rotating according to the processing requirement is selected, so that the two ends of the material can rotate conveniently in the forming process.
Preferably, in step four, the material is heated, and in the first step, the heating tool is selected, and the material specification is selected, and the selected heating tool can perform moving heating work during the use process.
Preferably, in the sixth step, the quenching liquid is made to permeate through the product during the cooling process of the product, so as to prevent the hardness of the product from being inconsistent during the cooling process.
Compared with the prior art, the invention has the following beneficial effects: the forming process of the metal arc plate is widely applied to the field of forming processes of metal arc plates. The invention provides a reasonable forming process, different processing equipment can be used according to different materials in the process of processing an arc-shaped plate, the materials are processed, the influence on the processing efficiency due to the materials of different materials in the processing process is prevented, simultaneously, different quenching liquids are selected to carry out quenching work on a processed product according to the materials of the materials after processing, the hardness of the materials after processing is conveniently improved, the influence on the service time of the product due to the hardness of the materials after the product is processed due to long-time use is prevented, the secondary temperature measurement work is carried out on the heated materials before stamping, meanwhile, the detection work is carried out on different positions of the materials in the temperature measurement process, the influence on the stamping quality due to the inconsistent temperature of the materials in the processing process is prevented, and the waste caused by unqualified products during processing is prevented.
Drawings
Fig. 1 is a flow chart of a forming process of a metal arc plate.
Fig. 2 is a flow chart for cutting a material.
Fig. 3 is a flow chart of a fixation material.
Fig. 4 is a heating material flow chart.
Fig. 5 is a stamping material flow diagram.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
in the figure:
as shown in figures 1 to 5
The forming process of the metal arc plate specifically comprises the following steps:
s101: selecting materials, selecting proper materials according to working requirements, and cleaning the surfaces of the materials;
s102: cutting the material, measuring the material by using measuring equipment according to requirements, and marking the material;
in S102, the material is cut;
s201, selecting a tool, selecting a cutting tool according to a material to be processed, and placing the selected material at a proper position;
s202, aligning the material, after fixing the cutting equipment, aligning the material to enable the cutting position of the material to be aligned, and enabling the cutting position to correspond to the cutting part of the cutting tool;
s203, cutting, after aligning the materials, fixing the materials to be cut by using a tool to prevent the materials from moving in the cutting process and influencing the cutting quality, and then controlling the cutting equipment by external control equipment to cut the materials;
s204, polishing the material, moving the cut material to a proper position, and polishing the surface of the material by using surface treatment equipment;
s103: fixing the material, aligning the measured material, and then clamping and fixing the material by using a tool;
in S103, the material is fixed;
s301, selecting a clamp, selecting a proper clamp according to the specification of the cut material, and fixing two ends of the material;
s302, aligning the materials by using an aligning device in the process of clamping and fixing the materials by using a clamp, and measuring and marking the fixed materials by using a measuring and marking tool;
s303, adjusting the angle of the material, fixing two ends of the material, adjusting the angle of the material after the material is fixed and marked, and adjusting according to the bending requirement of the arc-shaped plate;
s104: heating the material, selecting proper heating equipment, and then heating the material heating part;
in S104, the material is heated;
s401, selecting a heating tool, and selecting appropriate heating equipment according to the material and stamping requirements of the material;
s402, planning a heating position, and moving the heating equipment to a proper position to perform fixing work according to the heating position marked on the surface of the material;
s403, heating, connecting an external power supply by using an external lead, then connecting a heating device with the power supply, starting the device to work, and heating the material;
s404, detecting the temperature, heating for a period of time, selecting a proper temperature measuring tool, and carrying out temperature detection on the heated material by using the temperature measuring tool;
s105: stamping the material, selecting proper stamping equipment according to the material of the material, and stamping the material by the stamping equipment;
in S105, punching the material;
s501, fixing equipment, selecting proper stamping equipment, fixing the stamping equipment at a proper position, and stamping the material corresponding to the stamping equipment at the position needing stamping;
s502, detecting the temperature, and performing secondary temperature measurement on different positions of the material by using a temperature measurement tool before starting stamping to prevent the stamping quality from being influenced by too low or too high temperature;
s503, stamping, starting the stamping equipment to work when the temperature of the material reaches, and then stamping the material;
s106: and cooling the product, namely disassembling the heated and stamped material, putting the material into quenching liquid to cool the product, and performing surface treatment on the cooled product by using surface treatment equipment.
In the process, specifically, in the third step, the material is fixed, in the first step, the clamp is selected, and in the process of selecting the clamp, the clamp capable of rotating according to the processing requirement is selected, so that the two ends of the material can rotate conveniently in the forming process.
In the process, specifically, in the fourth step, the material is heated, and in the first step, a heating tool is selected, the material specification is provided, and the heating tool is selected, and meanwhile, the selected heating tool can be moved and heated in the using process.
In the process, specifically, in the sixth step, the quenching liquid is enabled to permeate through the product in the product cooling process, so that the hardness inconsistency of the product in the cooling process is prevented.
Detailed description of the preferred embodiment
Example (b): in the process of processing the arc-shaped plate, selecting a proper material according to the requirements of a product, processing the surface of the material after selecting the material, selecting a proper cutting work according to the material of the material, aligning the material, placing the aligned material at the cutting position of a cutting tool, cutting, cleaning the surface of the material after cutting, selecting a proper clamp, clamping and fixing the two ends of the cut material by using the selected clamp, aligning the material in the process of fixing the material, adjusting the angle of the material according to the processing requirements, measuring the surface of the material by using a measuring tool, marking the surface of the material while measuring, selecting a heating device after marking the material, and fixing the heating device at a proper position, and correspondingly works with the position of the material to be heated, then heats the material, selects a proper tool to measure the temperature of the material in the heating process, selecting proper stamping equipment in the instant heating process, enabling the stamping equipment to correspond to the stamping position of the material, then using a temperature measuring tool to carry out the temperature measurement of the material, during the temperature measurement, different positions of the material are detected, and if necessary, the heating equipment is moved, heating different positions of the material to prevent the processing quality from being influenced by inconsistent material temperature, then the stamping equipment is used for stamping to make the material form an arc-shaped plate, then the processed product is put into a proper quenching liquid, the quenching work is carried out, the hardness of the product is ensured, and the phenomenon that the service life is influenced due to too low hardness after the quenching die is used for a long time is prevented, so that the arc-shaped plate forming work is completed.
The technical solutions of the present invention or similar technical solutions designed by those skilled in the art based on the teachings of the technical solutions of the present invention are all within the scope of the present invention.
Claims (4)
1. The forming process of the metal arc plate is characterized by comprising the following steps:
the method comprises the following steps: selecting materials, selecting proper materials according to working requirements, and cleaning the surfaces of the materials;
step two: cutting the material, measuring the material by using measuring equipment according to requirements, and marking the material;
in the second step, cutting the material, in the first step, selecting a tool, selecting the cutting tool according to the material to be processed, and placing the selected material at a proper position;
secondly, aligning the material, fixing the cutting equipment, and aligning the material to ensure that the cutting position of the material is aligned and corresponds to the cutting part of the cutting tool;
thirdly, cutting, namely, after the materials are aligned, fixing the materials to be cut by using a tool to prevent the materials from moving in the cutting process and influence on the cutting quality, and then controlling the cutting equipment by external control equipment to cut the materials;
fourthly, polishing the material, moving the cut material to a proper position, and polishing the surface of the material by using surface treatment equipment;
step three: fixing the material, aligning the measured material, and then clamping and fixing the material by using a tool;
in the third step, fixing the material, in the first step, selecting a clamp, selecting a proper clamp according to the specification of the cut material, and fixing two ends of the material;
secondly, aligning the materials, namely aligning the materials by using an aligning device in the process of clamping and fixing the materials by using a clamp, and measuring and marking the fixed materials by using a measuring and marking tool;
thirdly, adjusting the angle of the material, fixing two ends of the material, adjusting the angle of the material after the material is fixed and marked, and adjusting according to the bending requirement of the arc-shaped plate;
step four: heating the material, selecting proper heating equipment, and then heating the material heating part;
heating the material, selecting a heating tool in the first step, and selecting proper heating equipment according to the material of the material and the stamping requirement;
secondly, planning a heating position, and moving the heating equipment to a proper position for fixing work according to the heating position marked on the surface of the material;
thirdly, heating, namely switching on an external power supply by using an external lead, then switching on a heating device, and starting the device to work to heat the material;
fourthly, detecting the temperature, selecting a proper temperature measuring tool after heating for a period of time, and carrying out temperature detection on the material being heated by using the temperature measuring tool;
step five: stamping the material, selecting proper stamping equipment according to the material of the material, and stamping the material by the stamping equipment;
in the fifth step, fixing equipment, selecting proper stamping equipment, fixing the stamping equipment at a proper position, and stamping the position of the stamping equipment corresponding to the material to be stamped;
secondly, detecting the temperature, and performing secondary temperature measurement on different positions of the material by using a temperature measuring tool before starting stamping to prevent the stamping quality from being influenced by too low or too high temperature;
thirdly, stamping, namely starting stamping equipment to work when the temperature of the material reaches, and then stamping the material;
step six: and cooling the product, namely disassembling the heated and stamped material, putting the material into quenching liquid to cool the product, and performing surface treatment on the cooled product by using surface treatment equipment.
2. The process for forming a metal arc plate according to claim 1, wherein the material is fixed in step three, and in the first step, the jig is selected, and in the process of selecting the jig, the jig which can be rotated according to the processing requirements is selected, so that the rotation of both ends of the material is facilitated in the forming process.
3. The process for forming a metal arc according to claim 1, wherein in step four, the material is heated, and in the first step, a heating tool is selected, further comprising a material specification, and the heating tool is selected, and the selected heating tool is moved to perform a heating operation during the use.
4. The process for forming a metal arc plate according to claim 1, wherein in the sixth step, the quenching liquid is allowed to flow over the product during cooling of the product, thereby preventing inconsistency in hardness of the product during cooling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111645984.5A CN114210758B (en) | 2021-12-30 | 2021-12-30 | Forming process of metal arc plate |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111645984.5A CN114210758B (en) | 2021-12-30 | 2021-12-30 | Forming process of metal arc plate |
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| Publication Number | Publication Date |
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| CN114210758A true CN114210758A (en) | 2022-03-22 |
| CN114210758B CN114210758B (en) | 2023-08-01 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20170125248A (en) * | 2016-05-04 | 2017-11-14 | 주식회사 새한산업 | Equipment for multistep continuous forming material |
| CN112058984A (en) * | 2020-07-28 | 2020-12-11 | 深圳新顿科技有限公司 | Light alloy plate punch forming process and punching device |
| CN112613145A (en) * | 2020-12-28 | 2021-04-06 | 武汉理工大学 | Servo hot stamping process design method |
| CN112756450A (en) * | 2020-12-18 | 2021-05-07 | 安徽瑞卓汽车部件有限公司 | Rapid stamping and shaping process for automobile door frame |
| CN113399941A (en) * | 2021-06-03 | 2021-09-17 | 无锡胜鼎智能科技有限公司 | Machining method of gearbox shell |
-
2021
- 2021-12-30 CN CN202111645984.5A patent/CN114210758B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20170125248A (en) * | 2016-05-04 | 2017-11-14 | 주식회사 새한산업 | Equipment for multistep continuous forming material |
| CN112058984A (en) * | 2020-07-28 | 2020-12-11 | 深圳新顿科技有限公司 | Light alloy plate punch forming process and punching device |
| CN112756450A (en) * | 2020-12-18 | 2021-05-07 | 安徽瑞卓汽车部件有限公司 | Rapid stamping and shaping process for automobile door frame |
| CN112613145A (en) * | 2020-12-28 | 2021-04-06 | 武汉理工大学 | Servo hot stamping process design method |
| CN113399941A (en) * | 2021-06-03 | 2021-09-17 | 无锡胜鼎智能科技有限公司 | Machining method of gearbox shell |
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| CN114210758B (en) | 2023-08-01 |
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