CN114193551B - Table type plane digital die cutting machine capable of realizing die cutting force detection and calibration - Google Patents
Table type plane digital die cutting machine capable of realizing die cutting force detection and calibration Download PDFInfo
- Publication number
- CN114193551B CN114193551B CN202111357069.6A CN202111357069A CN114193551B CN 114193551 B CN114193551 B CN 114193551B CN 202111357069 A CN202111357069 A CN 202111357069A CN 114193551 B CN114193551 B CN 114193551B
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- paper feeding
- die cutting
- toothed belt
- die
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- 238000001514 detection method Methods 0.000 title claims abstract description 17
- 230000005540 biological transmission Effects 0.000 claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 13
- 230000033001 locomotion Effects 0.000 claims description 92
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 3
- 210000004907 gland Anatomy 0.000 claims description 3
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/44—Cutters therefor; Dies therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/015—Means for holding or positioning work for sheet material or piles of sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
- B26D7/025—Means for holding or positioning work with clamping means acting upon planar surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The invention discloses a table type plane digital die cutting machine capable of realizing die cutting force detection and calibration, which comprises two opposite side wall plates, wherein a paper feeding transmission mechanism is arranged between the two side wall plates; a working wallboard is further arranged between the two side wall boards, and a die cutting mechanism is arranged on the working wallboard. The die cutting force calibration device can realize die cutting force calibration, and is convenient for die cutting in offices.
Description
Technical Field
The invention belongs to the technical field of digital post-press machines, and relates to a table type plane digital die-cutting machine capable of realizing die-cutting force detection and calibration.
Background
Currently in the field of printed packaging, post-printing is essential. For the label making process, die cutting is a key process for ensuring the quality of labels. With the improvement of people's life, people have increasingly demanded personalized label packaging. Leading to digital printing to gradually replace traditional printing schemes at many printing companies. With the rapid advance of digital printing scale, corresponding post-printing processes have to be digitized in advance to meet the market demands. Digital die cutting equipment has been developed by a plurality of companies, and the digital die cutting equipment is mainly developed for the subsequent process of digital printing, and can be used for die cutting digitally in advance without plate making. The key of digital die cutting is the die cutting force, if the die cutting force is not adjusted, the label is not cut due to small die cutting force, or the bottom layer material is cut due to large die cutting force. In addition, the general digital die cutting machine is mainly a reel-to-reel digital die cutting machine, and the number of the digital die cutting machines for single paper is small. It is rare to simply die cut a single sheet of paper for use in office applications.
Disclosure of Invention
The invention aims to provide a table type plane digital die cutting machine capable of realizing die cutting force detection calibration, and the structure can realize die cutting force calibration and is convenient for die cutting in an office.
The invention adopts the technical scheme that the table type plane digital die cutting machine capable of realizing die cutting force detection and calibration comprises two opposite side wall boards, wherein a paper feeding transmission mechanism is arranged between the two side wall boards; a working wallboard is further arranged between the two side wall boards, and a die cutting mechanism is arranged on the working wallboard.
The invention is also characterized in that:
the paper feeding transmission mechanism comprises a driving paper feeding roller and a driven paper feeding roller which are arranged in parallel along the horizontal direction; the driving paper feeding roller is connected with the side wall plate through the bearing I, the bearing seat and the bearing gland. The extension end of the driving paper roller is provided with a duplex toothed belt wheel, the duplex toothed belt wheel is connected with a paper feeding driving toothed belt wheel arranged on a paper feeding driving motor on the side wall plate through a paper feeding driving toothed belt, and the duplex toothed belt wheel is also connected with a paper feeding driven toothed belt wheel on the driven paper roller through a paper feeding driven toothed belt.
The driving paper feeding roller and the driven paper feeding roller are respectively provided with a paper pressing wheel assembly, and the paper pressing wheel assemblies are arranged on the side wall plates through paper pressing wheel supporting rods.
The die cutting mechanism comprises two transverse moving guide rails which are arranged on the working wallboard in parallel, the transverse moving guide rails are matched with transverse moving sliding blocks, the transverse moving sliding blocks are connected with a transverse moving platform, an up-and-down moving motor seat is arranged on the transverse moving platform, an up-and-down moving driving motor is arranged on the up-and-down moving motor seat, a motor shaft of the up-and-down moving driving motor is connected with an up-and-down moving screw rod through a coupling, an up-and-down moving screw nut is matched with the up-and-down moving screw rod, the up-and-down moving screw nut is arranged on a pressure sensor seat, a pressure sensor is simultaneously arranged on the pressure sensor seat, and a die cutting cutter component is arranged below the pressure sensor, and is connected with a die cutting cutter clamping seat through screws and is arranged on the transverse moving platform; the pressure sensor seat is arranged on the up-and-down motion workbench, the back of the up-and-down motion workbench is provided with an up-and-down motion guide rail slide block, and the up-and-down motion guide rail slide block is matched with an up-and-down motion guide rail arranged on the transverse motion platform.
The transverse movement platform is connected with a transverse movement connecting block, the transverse movement connecting block is connected to a transverse line movement toothed belt, and a transverse motor transmission toothed belt wheel is connected with a transverse movement belt wheel arranged on a transverse movement belt wheel shaft through the transverse movement toothed belt; the transverse motor transmission toothed belt wheel is arranged on a motor shaft of the transverse motion driving motor.
The side face of the transverse movement platform is provided with a reflective photoelectric sensor, and one side of the working wallboard is provided with an array photoelectric sensor.
The beneficial effects of the invention are as follows: the pressure sensor is arranged above the die cutter, and the servo motor drives the screw rod transmission mechanism to press the pressure sensor down the die cutter. Therefore, the die cutting pressure of the die cutting head after contacting paper can be directly obtained by the pressure sensor, and the reliable die cutting pressure of different material specifications can be conveniently calibrated, so that the reliable die cutting effect is ensured. Meanwhile, the array photoelectric sensor is used for detecting deviation of paper, and corresponding coordinate correction is carried out on die cutting through detecting the deviation degree, so that die cutting quality is guaranteed.
Drawings
FIG. 1 is a left side view of the overall structure of a table-type planar digital die-cutting machine capable of realizing die-cutting force detection calibration;
FIG. 2 is a front view of the overall structure of a table-type planar digital die-cutting machine capable of realizing die-cutting force detection calibration according to the invention;
FIG. 3 is a diagram of a paper feed drive mechanism of a table-type planar digital die-cutting machine capable of realizing die-cutting force detection calibration;
FIG. 4 is a top view of the overall structure of a table-type planar digital die-cutting machine capable of realizing die-cutting force detection calibration according to the invention;
FIG. 5 is a diagram of a die cutting mechanism of a table-type planar digital die cutting machine capable of realizing die cutting force detection calibration.
In the figure, a 1-side wall plate, a 2-paper pressing wheel supporting rod, a 3-driving paper feeding roller, a 4-paper pressing wheel assembly, a 5-coupling, a 6-up-down motion driving motor, a 7-up-down motion lead screw, an 8-up-down motion motor seat, a 9-up-down motion screw, a 10-up-down motion guide rail, a 11-lateral motion sliding block, a 12-lateral motion guide rail, a 13-lateral motion platform, a 14-lateral motion motor seat, a 15-lateral motion toothed belt pressing piece, a 16-lateral motion connecting block, a 17-lateral motor transmission toothed belt wheel, a 18-lateral motion driving motor, a 19-upper cover plate, a 20-back cover plate, a 21-servo unit, a 22-lateral motion toothed belt, a 23-driven paper feeding roller and a 24-PLC controller, 25-die cutting workbench, 26-paper feeding driving motor, 27-up and down moving guide rail slide block, 28-direct current power supply, 29-front cover plate, 30-duplex toothed belt wheel, 31-paper feeding driving toothed belt, 32-shaft sleeve, 33-bearing cover, 34-bearing seat, 35-working wallboard, 36-pressure sensor, 37-die cutting tool clamping seat, 38-bearing I, 39-array photoelectric sensor, 40-reflective photoelectric sensor, 41-up and down moving workbench, 42-die cutting tool assembly, 43-pressure sensor seat, 44-paper feeding driving toothed belt wheel, 45-paper feeding driven toothed belt, 46-paper feeding driven toothed belt wheel, 47-paper guide baffle plate and 48-transverse moving medium belt wheel, 49-a transverse movement pulley shaft, 50-a bearing II.
Detailed Description
The invention will be described in detail below with reference to the drawings and the detailed description.
The invention discloses a table type plane digital die-cutting machine capable of realizing die-cutting force detection and calibration, which is shown in figures 1-3, and comprises two side wall plates 1 which form a die-cutting machine support, wherein the two side wall plates 1 are oppositely arranged, two paper pressing wheel support rods 2 are arranged on the side wall plates 1, three paper pressing wheel assemblies 4 are uniformly arranged on each paper pressing wheel support rod 2, and the paper pressing wheel assemblies 4 are pressed on the upper ends of a driving paper feeding roller 3 and a driven paper feeding roller 23. The driving paper feeding roller 3 is connected with the side wall plate 1 through a bearing I38, a bearing seat 34 and a bearing gland 33. The extension end of the driving paper feeding roller 3 is provided with a duplex toothed belt wheel 30, the duplex toothed belt wheel 30 is connected with a paper feeding driving toothed belt wheel 44 arranged on a paper feeding driving motor 26 on the side wall plate 1 through a paper feeding driving toothed belt 31, and the duplex toothed belt wheel 30 is also connected with a paper feeding driven toothed belt wheel 46 on the driven paper feeding roller 23 through a paper feeding driven toothed belt 45. The shaft sleeve 32 is also coaxially sleeved at one end of the mandrel of the driving paper feeding roller 3.
As shown in fig. 4 and 5, a working wallboard 35 is further arranged between the two side wall boards 1, two parallel transverse movement guide rails 12 are arranged on the working wallboard 35, a transverse movement platform 13 is arranged on a transverse movement sliding block 11 matched with the transverse movement guide rails 12, an up-and-down movement motor seat 8 is arranged on the transverse movement platform 13, an up-and-down movement driving motor 6 is arranged on the up-and-down movement motor seat 8, a motor shaft of the up-and-down movement driving motor 6 is connected with an up-and-down movement screw rod 7 through a coupling 5, and an up-and-down movement screw 9 is arranged on the up-and-down movement screw rod 7 in a matched manner. The up-and-down movement nut 9 is mounted on the pressure sensor seat 43, and the pressure sensor 36 is simultaneously mounted on the pressure sensor seat 43.
A die cutter assembly 42 is arranged below the pressure sensor 36, and the die cutter assembly 42 and the die cutter clamping seat 37 are fixedly connected through screws and are arranged on the transverse movement platform 13; the pressure sensor seat 43 is mounted on the up-and-down movement table 41, and the back of the up-and-down movement table 41 is mounted with the up-and-down movement rail slider 27, and the up-and-down movement rail slider 27 is engaged with the up-and-down movement rail 10 mounted on the lateral movement platform 13.
The lateral movement of the lateral movement platform 13 is driven by a lateral movement drive motor 18 mounted on the lateral movement motor mount 14. The front end of the lateral movement driving motor 18 is provided with a lateral motor transmission toothed belt wheel 17, and the lateral motor transmission toothed belt wheel 17 is connected with a lateral movement intermediate belt wheel 48 which is arranged on a lateral movement intermediate belt wheel shaft 49 through a bearing II50 by a lateral movement toothed belt 22.
The two ends of the transverse movement toothed belt 22 are disconnected and respectively fixed on the transverse movement connecting block 16 by screws and the transverse movement toothed belt pressing sheet 15, and the transverse movement connecting block 16 is fixedly connected with the transverse movement platform 13, so that when the motor rotates, the transverse movement platform 13 moves.
The lateral movement platform 13 is provided with a reflective photoelectric sensor 40 on the side, and an array type photoelectric sensor 39 for detecting deviation of the paper edge is also provided on one side of the working wallboard 35. A die cutting table 25 is mounted below the die cutting tool assembly 42. The front and rear of the machine are enclosed by an upper cover plate 19, a rear cover plate 20 and a front cover plate 29, respectively. The back cover plate 20 and the front cover plate 29 have the function of a paper feeding workbench, strip-shaped spaces are processed on the back cover plate 20 and the front cover plate 29, a paper guide baffle 47 is arranged, and the paper guide baffle 47 can be adjusted according to the specification of die-cut products. Some electrical devices are mounted on the side wall panel 1 to ensure the aesthetics and integrity of the machine. These electrical devices include a servo unit 21 of 3 driving motors, a plc controller 24 and a dc power supply 28.
The working process of the table type plane digital die cutting machine capable of realizing die cutting force detection and calibration comprises the following steps:
in operation, the paper feed drive motor 26 rotates, and the paper feed driving toothed belt 44 at the front end rotates, so that the duplex toothed belt 30 is driven to rotate by the paper feed driving toothed belt 31. The rotation of the duplex toothed belt wheel 30 drives the driving paper feeding roller 3 fixedly connected with the duplex toothed belt wheel to rotate, and in addition, the paper feeding driven toothed belt wheel 46 is driven by the paper feeding driven toothed belt 45 to rotate, so that the driven paper feeding roller 23 rotates. At this time, the driving paper feed roller 3 and the driven paper feed roller 23 are both rotated in one direction. The die cut sheet is then placed on the back plate 20 between the two guide baffles 47 and between the driven feed roller 23 and the platen roller assembly 4 thereon. Under the action of the pressure, the paper will move in the paper feed direction by the rotating driven paper feed roller 23 by friction. When the front edge of the Mark point is detected by the emitting type photoelectric sensor 40 at the side edge of the transverse moving platform 13 placed at the initial position, the position data of the side edge of the Mark point is sensed by the array type photoelectric sensor 39, so that the data of the origin point is calculated. And at this time, die cutting is started according to a die cutting instruction in the controller. The die cutting is mainly performed by differential compensation movement of the two servo motors according to die cutting instructions produced according to the requirements of cutter lines. One is that the lateral movement driving motor 18 drives the lateral movement toothed belt 22 to rotate, thereby driving the lateral movement connecting block 16 fixedly connected with the lateral movement toothed belt 22 to move laterally. Because the lateral movement connecting block 16 is consolidated with the lateral movement platform 13, the lateral movement platform 13 moves laterally and the die cutter assembly 42 thereon moves laterally.
The other is the movement in the paper feeding direction, which is driven by the paper feeding driving motor 16 through belt transmission to rotate the driving paper feeding roller 3 and the driven paper feeding roller 23 together. The paper to be die-cut is driven to move by the friction force generated under the pressure action of the paper pressing wheel assembly 4 at the upper end of the paper pressing wheel assembly. If die cutting is required, the other servo motor, namely the up-and-down motion driving motor 6 drives the up-and-down motion screw rod 7 to rotate. Since the up-and-down movement nut 9 engaged therewith is installed on the pressure sensor seat 43, the pressure sensor seat 43 is driven to move downward. The pressure sensor 36 mounted at the other end of the pressure sensing seat 43 presses down the cutter bar at the upper end of the die cutter assembly 42 when moving downward, so that the cutter head of the die cutter assembly 42 protrudes to contact the surface of the paper tape to be die-cut. At this point, as pressure is generated, the pressure sensor 36 transmits data to the controller so that die cutting can be performed if the pressure reaches a desired value.
And calibrating the die cutting pressure. The die cutting pressure is a key parameter of digital die cutting, and reliable die cutting quality can be ensured only if the die cutting pressure is proper. The invention can realize the die cutting force detection and calibration of the table type plane digital die cutting machine structure, can provide the calibration of the reliable die cutting pressure, and comprises the following steps: the sheet to be die cut is placed on the back plate 20 and fed to the lower end of the die cutter assembly 42 by the driven feed roller 23. At this time, the up-and-down movement driving motor 6 is adjusted to move the protruding cutter head of the die cutter assembly 42 to contact the paper to be die-cut. The test die cutting is now performed to see the die cutting effect, and if the die cutting is not complete, the downward displacement of the pressure sensor seat 43 is continuously increased, and at this time, the pressure is increased due to the resistance. And die cutting is carried out until the ideal die cutting effect is achieved. When the ideal die cutting effect is achieved, the current die cutting pressure and the type material of the paper are recorded, so that the calibrated die cutting pressure is adopted when the paper with the same material is die-cut next time.
Claims (4)
1. Can realize that cross cutting power detects desk-top plane digital die cutting machine of demarcation, its characterized in that: the paper feeding device comprises two opposite side wall boards, and a paper feeding transmission mechanism is arranged between the two side wall boards; a working wallboard is further arranged between the two side wall boards, and a die cutting mechanism is arranged on the working wallboard;
the paper feeding transmission mechanism comprises a driving paper feeding roller and a driven paper feeding roller which are arranged in parallel along the horizontal direction; the driving paper feeding roller is connected with the side wall plate through a bearing I, a bearing seat and a bearing gland; the extension end of the driving paper feeding roller is provided with a duplex toothed belt wheel, the duplex toothed belt wheel is connected with a paper feeding driving toothed belt wheel arranged on a paper feeding driving motor on the side wall plate through a paper feeding driving toothed belt, and the duplex toothed belt wheel is also connected with a paper feeding driven toothed belt wheel on the driven paper feeding roller through a paper feeding driven toothed belt;
the die cutting mechanism comprises two transverse moving guide rails which are arranged on a working wallboard in parallel, the transverse moving guide rails are matched with transverse moving sliding blocks, the transverse moving sliding blocks are connected with a transverse moving platform, an up-and-down moving motor seat is arranged on the transverse moving platform, an up-and-down moving driving motor is arranged on the up-and-down moving motor seat, a motor shaft of the up-and-down moving driving motor is connected with an up-and-down moving screw rod through a coupling, an up-and-down moving screw nut is matched with the up-and-down moving screw rod, the up-and-down moving screw nut is arranged on a pressure sensor seat, a pressure sensor is simultaneously arranged on the pressure sensor seat, and a die cutting cutter component is arranged below the pressure sensor, and is connected with a die cutting cutter clamping seat through screws and is arranged on the transverse moving platform; the pressure sensor seat is arranged on the up-and-down motion workbench, the back of the up-and-down motion workbench is provided with an up-and-down motion guide rail slide block, and the up-and-down motion guide rail slide block is matched with an up-and-down motion guide rail arranged on the transverse motion platform.
2. The table-type planar digital die-cutting machine capable of realizing die-cutting force detection calibration according to claim 1, wherein the machine is characterized in that: the paper pressing wheel assembly is arranged on the side wall plate through the paper pressing wheel supporting rod.
3. The table-type planar digital die-cutting machine capable of realizing die-cutting force detection calibration according to claim 1, wherein the machine is characterized in that: the transverse motion platform is connected with a transverse motion connecting block, the transverse motion connecting block is connected to a transverse line motion toothed belt, and a transverse motor transmission toothed belt wheel is connected with a transverse motion belt wheel arranged on a transverse motion belt wheel shaft through the transverse motion toothed belt; the transverse motor transmission toothed belt wheel is arranged on a motor shaft of the transverse motion driving motor.
4. The table-type planar digital die-cutting machine capable of realizing die-cutting force detection calibration according to claim 1, wherein the machine is characterized in that: the side face of the transverse movement platform is provided with a reflective photoelectric sensor, and one side of the working wallboard is provided with an array type photoelectric sensor.
Priority Applications (1)
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CN202111357069.6A CN114193551B (en) | 2021-11-16 | 2021-11-16 | Table type plane digital die cutting machine capable of realizing die cutting force detection and calibration |
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CN202111357069.6A CN114193551B (en) | 2021-11-16 | 2021-11-16 | Table type plane digital die cutting machine capable of realizing die cutting force detection and calibration |
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CN114193551A CN114193551A (en) | 2022-03-18 |
CN114193551B true CN114193551B (en) | 2024-02-23 |
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