CN114192605A - Electromechanical integrated processing device for automobile parts - Google Patents
Electromechanical integrated processing device for automobile parts Download PDFInfo
- Publication number
- CN114192605A CN114192605A CN202111301053.3A CN202111301053A CN114192605A CN 114192605 A CN114192605 A CN 114192605A CN 202111301053 A CN202111301053 A CN 202111301053A CN 114192605 A CN114192605 A CN 114192605A
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- Prior art keywords
- straightening
- assembly
- steel plate
- inspection
- rack
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- 229910000831 Steel Inorganic materials 0.000 claims abstract description 53
- 239000010959 steel Substances 0.000 claims abstract description 53
- 238000007689 inspection Methods 0.000 claims abstract description 35
- 239000000463 material Substances 0.000 claims abstract description 18
- 239000002994 raw material Substances 0.000 claims description 8
- 238000003754 machining Methods 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 8
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/02—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Straightening Metal Sheet-Like Bodies (AREA)
Abstract
The invention discloses a mechatronic processing device for automobile parts, which relates to the field of automobile part manufacturing equipment and comprises a material roller assembly, a straightening assembly and an inspection and correction assembly which are sequentially arranged along the forward direction and the reverse direction of a steel plate, wherein the straightening assembly and the inspection and correction assembly are arranged on a machine table, the straightening assembly is used for straightening the steel plate for the first time, the inspection and correction assembly is used for detecting the steel plate which is straightened for the first time and adjusting a roller gap to straighten the steel plate with an unqualified size for the second time, so that the problems that in the straightening process, the punched steel plate is warped due to secondary deformation of the steel plate and is difficult to assemble with a friction block, a worker continuously uses a thickness gauge to measure the thickness of the straightened steel plate to obtain an average value, errors are accumulated, partial areas are unqualified and pass inspection, when the inspection thickness value is unqualified, the production line is broken, and the equipment is started for a period of time are solved, the operation is difficult to be stable, and the product quality is unstable.
Description
Technical Field
The invention relates to the field of automobile part manufacturing equipment, in particular to a mechanical and electrical integration machining device for automobile parts.
Background
Automobile parts, for example, automobile brake pads, which are composed of a steel plate and friction blocks, are manufactured by, during the manufacturing process of the steel plate, the coiled material needs to be straightened and then is sent into a stamping device through a conveying device to be stamped into a required shape, in the straightening process, the steel plate is often rebounded due to secondary deformation, the punched steel plate is warped and difficult to assemble with the friction block, moreover, workers continuously use a thickness gauge to measure the thickness of the straightened steel plate to obtain an average value, errors are accumulated, partial areas are unqualified and pass the inspection, and when the thickness value is unqualified, equipment is stopped to adjust the roll gap, then starting the equipment again to cause the line break of the production line and the equipment is not stable in operation after being started for a period of time initially, causing the unstable quality of the product, therefore, it is desirable to provide a mechatronic machining device for automobile parts that solves the above problems.
Disclosure of Invention
In order to solve the technical problems, the invention provides the following technical scheme:
the utility model provides a mechatronic processingequipment for automobile parts, includes that the material roller subassembly, straightening subassembly and the inspection correction subassembly that set gradually along the steel sheet is advanced reverse, material roller subassembly provides package steel sheet raw materials, straightening subassembly and inspection correction subassembly install on the board and the straightening subassembly is used for carrying out the aligning once to the steel sheet, the inspection correction subassembly detects the steel sheet after once straightening and adjusts the roll gap and carry out the secondary straightening to the steel sheet of not unidimensional.
Preferably, the straightening assembly comprises a first supporting seat arranged on the machine table, the first supporting seat is rotatably connected with three groups of straightening rollers, one straightening roller is connected with an output shaft of a first motor, the first motor is arranged on the first supporting seat, a belt is sleeved outside the output shaft of the first motor, and the belt is sleeved on shafts of other two different groups of straightening rollers.
Preferably, the inspection and correction assembly comprises a base arranged on the machine table, and the base is provided with an inspection assembly and a secondary straightening assembly which are symmetrical in structure.
Preferably, the inspection assembly comprises two contact balls with symmetrical structures, the upper ends of the contact balls are connected with guide pillars, the guide pillars are sleeved in the base, racks I are arranged at the upper ends of the guide pillars, springs are sleeved outside the guide pillars, the two ends of each spring are respectively abutted to the upper portions of the contact balls and the base, the back of each rack I is connected into a corresponding sliding groove I in a sliding mode, the sliding grooves I are installed on the base frame, the base frame is installed on the base, sliding grooves II are formed in the base frame and are connected with the secondary straightening assembly in a sliding mode, and gears meshed with the racks I are connected to the base frame in a rotating mode.
Preferably, the secondary straightening component comprises a second rack which is slidably connected into a second sliding groove, the second rack is meshed with a gear, the lower end of the second rack is connected with a supporting plate, the supporting plate is rotatably connected with a secondary straightening roller, the secondary straightening roller is connected with an output shaft of a second motor, and the second motor is arranged on the supporting plate.
Preferably, the material roller assembly comprises a second supporting seat, the second supporting seat is provided with a material roller, and the material roller is sleeved with a rolled steel plate raw material.
The invention has the beneficial effects that: the invention can carry out the first straightening on the steel plate by arranging three groups of straightening rollers, and also arranges two secondary straightening rollers to carry out the second straightening on the steel plate, and simultaneously, an inspection procedure is added between the first straightening and the second straightening, namely, an inspection assembly is arranged, when the size of the upper surface or the lower surface of the steel plate is unqualified, the contact balls above and below the steel plate move and drive the guide post, the rack I, the gear, the rack II and the support plate to drive the secondary straightening rollers to move, thereby adjusting the roll gap between the two secondary straightening rollers in real time, carrying out the second straightening on the steel plate, not needing to stop equipment to adjust the roll gap, improving the product percent of pass, solving the problems that the punched steel plate is often rebounded due to the secondary deformation of the steel plate in the straightening process, the steel plate is warped and is difficult to be assembled with a friction block, and workers continuously use a thickness gauge to measure the thickness of the straightened steel plate to obtain the average value, errors are accumulated, partial regions are unqualified and pass the inspection, when the inspection thickness value is unqualified, the equipment is suspended to adjust the roll gap, then the equipment is started, the production line is broken, the equipment is started for a period of time initially, the operation is difficult to stabilize, and the product quality is unstable.
Drawings
Fig. 1 and 2 are schematic structural diagrams of the present invention at different angles.
Figures 3 and 4 are schematic views of different angles of the orthodontic assembly of the invention.
The device comprises a material roller assembly 1, a straightening assembly 2, an inspection straightening assembly 3, a machine table 4, a support seat I6, a straightening roller 7, a motor I8, a belt 9, a base 10, an inspection assembly 11, a secondary straightening assembly 12, a contact ball 13, a guide pillar 14, a rack I15, a rack I16, a spring 17, a chute I18, a base frame 19, a chute II 19, a gear 20, a rack II 21, a support plate 22, a secondary straightening roller 23, a support seat II 24, a steel plate raw material 25 and a motor II 26.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1 to 4, an electromechanical integrated processing device for automobile parts comprises a material roller assembly 1, a straightening assembly 2 and an inspection and straightening assembly 3 which are sequentially arranged along the forward and reverse directions of a steel plate, wherein the material roller assembly 1 provides a coiled steel plate raw material, the straightening assembly 2 and the inspection and straightening assembly 3 are installed on a machine table 4, the straightening assembly 2 is used for carrying out primary straightening on the steel plate, and the inspection and straightening assembly 3 detects the steel plate after primary straightening and adjusts a roller gap to carry out secondary straightening on the steel plate with an out-of-dimension size.
In this embodiment, the straightening assembly 2 includes a first supporting seat 6 installed on the machine table 4, the first supporting seat 6 is rotatably connected with three groups of straightening rollers 7, one of the straightening rollers 7 is connected with an output shaft of a first motor 8, the first motor 8 is installed on the first supporting seat 6, the output shaft of the first motor is sleeved with a belt 9, and the belt 9 is sleeved on shafts of the other two different groups of straightening rollers 7.
In this embodiment, the inspection and straightening assembly 3 comprises a base 10 installed on the machine table 4, and an inspection assembly 11 and a secondary straightening assembly 12 which are symmetrical in structure are respectively installed on the base 10.
In this embodiment, the inspection assembly 11 includes two contact balls 13 with symmetrical structures, the upper end of each contact ball 13 is connected to a guide pillar 14, the guide pillar 14 is sleeved in the base 10, and the upper end of each guide pillar is provided with a first rack 15, a spring 16 is sleeved outside each guide pillar 14, two ends of each spring 16 respectively abut against the upper side of each contact ball 13 and the base 10, the back of each first rack 15 is slidably connected to a first sliding groove 17, each first sliding groove 17 is installed on the base frame 18, the base frame 18 is installed on the base 10, each base frame 18 is provided with a second sliding groove 19, each second sliding groove 19 is slidably connected to the secondary straightening assembly 12, and the base frame 18 is rotatably connected to a gear 20 meshed with the first rack 15.
In this embodiment, the secondary straightening assembly 12 includes a second rack 21 slidably connected in the second chute 19, the second rack 21 is engaged with the gear 20, the lower end of the second rack 21 is connected to a support plate 22, the support plate 22 is rotatably connected to a second straightening roller 23, the second straightening roller 23 is connected to an output shaft of a second motor 26, and the second motor 26 is mounted on the support plate 22.
In this embodiment, the material roller assembly 1 includes a second supporting seat 24, a material roller is mounted on the second supporting seat 24, and a wound steel plate raw material 25 is sleeved on the material roller.
The working process and principle are as follows: the device is applied to an automobile brake pad manufacturing workshop, when in actual use, the subsequent process is matched with conveying and stamping equipment of the automobile brake pad workshop for use, a motor I8 is started to drive straightening rollers 7 and a belt 9 to rotate, so that the three groups of straightening rollers 7 perform primary straightening on a steel plate wound with a steel plate raw material 25, when the steel plate passes through an inspection assembly 11, for example, when the upper surface or the lower surface of the steel plate is thick, an upper contact ball 13 can rise, a lower contact ball 13 can fall, so that a guide post 14 is driven to move upwards or downwards, a rack I15 connected with the guide post 14 moves upwards or downwards along a sliding groove I17, so that a gear 20 meshed with the rack I15 rotates, a rack II 21 meshed with the gear 20 moves downwards or upwards along the sliding groove II 19, so that a supporting plate 22 drives a secondary straightening roller 23 to move downwards or upwards to adjust the roller gap between the two secondary straightening rollers 23, and starting a second motor 26 to drive the secondary straightening roller 23 to rotate so as to carry out secondary straightening on the steel plate.
The invention can carry out primary straightening on a steel plate by arranging three groups of straightening rollers 7, and also arranges two secondary straightening rollers 23, can carry out secondary straightening on the steel plate, and simultaneously adds an inspection procedure between the primary straightening and the secondary straightening, namely an inspection assembly 11 is arranged, when the size of the upper surface or the lower surface of the steel plate is unqualified, contact balls 13 above and below the steel plate move and drive a guide post 14, a rack I15, a gear 20, a rack II 21 and a support plate 22 to drive the secondary straightening rollers 23 to move, thereby adjusting the roll gap between the two secondary straightening rollers 23 in real time, carrying out secondary straightening on the steel plate, needing no stopping equipment to adjust the roll gap, improving the product percent of pass, solving the problems that in the straightening process, the rebound is often caused by secondary deformation of the steel plate, the punched steel plate is warped and difficult to be assembled with a friction block, and workers use an uninterrupted thickness gauge to measure the thickness of the straightened steel plate to obtain an average value, errors are accumulated, partial regions are unqualified and pass the inspection, when the inspection thickness value is unqualified, the equipment is suspended to adjust the roll gap, then the equipment is started, the production line is broken, the equipment is started for a period of time initially, the operation is difficult to stabilize, and the product quality is unstable.
It will be appreciated by those skilled in the art that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The embodiments disclosed above are therefore to be considered in all respects as illustrative and not restrictive. All changes which come within the scope of or equivalence to the invention are intended to be embraced therein.
Claims (6)
1. The electromechanical integrated processing device for the automobile parts is characterized by comprising a material roller assembly (1), a straightening assembly (2) and an inspection correcting assembly (3) which are sequentially arranged along the forward direction and the reverse direction of a steel plate, wherein the material roller assembly (1) provides a rolled steel plate raw material, the straightening assembly (2) and the inspection correcting assembly (3) are installed on a machine table (4), the straightening assembly (2) is used for straightening the steel plate for the first time, and the inspection correcting assembly (3) detects the steel plate straightened for the first time and adjusts the roll gap to straighten the steel plate with an unqualified size for the second time.
2. An mechatronic machining device for automobile parts according to claim 1, characterized in that: the straightening component (2) comprises a first supporting seat (6) arranged on the machine table (4), the first supporting seat (6) is rotatably connected with three groups of straightening rollers (7), one straightening roller (7) is connected with an output shaft of a first motor (8), the first motor (8) is arranged on the first supporting seat (6) and a belt (9) is sleeved outside the output shaft of the first motor, and the belt (9) is sleeved on shafts of other two different groups of straightening rollers (7).
3. An mechatronic machining device for automobile parts according to claim 1, characterized in that: the inspection and correction component (3) comprises a base (10) arranged on the machine table (4), and an inspection component (11) and a secondary straightening component (12) with symmetrical structures are respectively arranged on the base (10).
4. An mechatronic machining device for automobile parts according to claim 3, characterized in that: the inspection assembly (11) comprises two contact balls (13) with symmetrical structures, the upper ends of the contact balls (13) are connected with a guide post (14), the guide post (14) is sleeved in a base (10) and a rack I (15) is arranged at the upper end of the guide post (14), a spring (16) is sleeved outside the guide post (14), the two ends of the spring (16) are respectively abutted to the upper part of the contact ball (13) and the base (10), the back of the rack I (15) is slidably connected in a chute I (17), the chute I (17) is installed on a base frame (18), the base frame (18) is installed on the base (10), a chute II (19) is arranged on the base frame (18), the chute II (19) is slidably connected with a secondary assembly (12), and a gear (20) meshed with the straightening rack I (15) is rotatably connected on the base frame (18).
5. An mechatronic machining device for automobile parts according to claim 4, characterized in that: the secondary straightening component (12) comprises a second rack (21) which is connected into a second sliding groove (19) in a sliding mode, the second rack (21) is meshed with a gear (20), the lower end of the second rack (21) is connected with a supporting plate (22), a secondary straightening roller (23) is connected onto the supporting plate (22) in a rotating mode, the secondary straightening roller (23) is connected with an output shaft of a second motor (26), and the second motor (26) is installed on the supporting plate (22).
6. An mechatronic machining device for automobile parts according to claim 5, characterized in that: the material roller assembly (1) comprises a second supporting seat (24), a material roller is mounted on the second supporting seat (24), and a rolled steel plate raw material (25) is sleeved on the material roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111301053.3A CN114192605A (en) | 2021-11-04 | 2021-11-04 | Electromechanical integrated processing device for automobile parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111301053.3A CN114192605A (en) | 2021-11-04 | 2021-11-04 | Electromechanical integrated processing device for automobile parts |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114192605A true CN114192605A (en) | 2022-03-18 |
Family
ID=80646826
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111301053.3A Withdrawn CN114192605A (en) | 2021-11-04 | 2021-11-04 | Electromechanical integrated processing device for automobile parts |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114192605A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115228973A (en) * | 2022-07-15 | 2022-10-25 | 中铁二十五局集团有限公司 | Bridge steel plate leveling device |
| CN117289667A (en) * | 2023-11-24 | 2023-12-26 | 南通恒翔机电设备有限公司 | Component size quality control system and method |
-
2021
- 2021-11-04 CN CN202111301053.3A patent/CN114192605A/en not_active Withdrawn
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115228973A (en) * | 2022-07-15 | 2022-10-25 | 中铁二十五局集团有限公司 | Bridge steel plate leveling device |
| CN115228973B (en) * | 2022-07-15 | 2023-03-28 | 中铁二十五局集团有限公司 | Bridge steel plate leveling device |
| CN117289667A (en) * | 2023-11-24 | 2023-12-26 | 南通恒翔机电设备有限公司 | Component size quality control system and method |
| CN117289667B (en) * | 2023-11-24 | 2024-04-19 | 南通恒翔机电设备有限公司 | Component size quality control system and method |
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| PB01 | Publication | ||
| PB01 | Publication | ||
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| WW01 | Invention patent application withdrawn after publication | ||
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Application publication date: 20220318 |