CN114182136B - 一种铜铝预合金、制备方法、金刚石工具 - Google Patents
一种铜铝预合金、制备方法、金刚石工具 Download PDFInfo
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- CN114182136B CN114182136B CN202210076340.7A CN202210076340A CN114182136B CN 114182136 B CN114182136 B CN 114182136B CN 202210076340 A CN202210076340 A CN 202210076340A CN 114182136 B CN114182136 B CN 114182136B
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- copper
- alloy
- aluminum
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Links
- JRBRVDCKNXZZGH-UHFFFAOYSA-N alumane;copper Chemical compound [AlH3].[Cu] JRBRVDCKNXZZGH-UHFFFAOYSA-N 0.000 title claims abstract description 88
- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 59
- 239000010432 diamond Substances 0.000 title claims abstract description 59
- 238000002360 preparation method Methods 0.000 title abstract description 20
- 239000010949 copper Substances 0.000 claims abstract description 59
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 57
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 55
- 229910052802 copper Inorganic materials 0.000 claims abstract description 55
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 53
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 43
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 41
- 239000011701 zinc Substances 0.000 claims abstract description 37
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 36
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 35
- 239000010703 silicon Substances 0.000 claims abstract description 35
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 35
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 26
- 229910052742 iron Inorganic materials 0.000 claims abstract description 26
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 26
- 229910052718 tin Inorganic materials 0.000 claims abstract description 24
- 229910045601 alloy Inorganic materials 0.000 claims description 109
- 239000000956 alloy Substances 0.000 claims description 109
- 239000000843 powder Substances 0.000 claims description 67
- 239000002994 raw material Substances 0.000 claims description 39
- 229910052751 metal Inorganic materials 0.000 claims description 33
- 239000002184 metal Substances 0.000 claims description 33
- 239000000203 mixture Substances 0.000 claims description 26
- 239000011135 tin Substances 0.000 claims description 24
- 229910000838 Al alloy Inorganic materials 0.000 claims description 22
- 239000003795 chemical substances by application Substances 0.000 claims description 20
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 claims description 20
- 229910000676 Si alloy Inorganic materials 0.000 claims description 19
- 229910001297 Zn alloy Inorganic materials 0.000 claims description 19
- WCCJDBZJUYKDBF-UHFFFAOYSA-N copper silicon Chemical compound [Si].[Cu] WCCJDBZJUYKDBF-UHFFFAOYSA-N 0.000 claims description 19
- TVZPLCNGKSPOJA-UHFFFAOYSA-N copper zinc Chemical compound [Cu].[Zn] TVZPLCNGKSPOJA-UHFFFAOYSA-N 0.000 claims description 19
- 238000004519 manufacturing process Methods 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 18
- 238000003723 Smelting Methods 0.000 claims description 17
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 14
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 11
- 238000005266 casting Methods 0.000 claims description 11
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 10
- 229910001610 cryolite Inorganic materials 0.000 claims description 10
- 238000010297 mechanical methods and process Methods 0.000 claims description 10
- 239000011591 potassium Substances 0.000 claims description 10
- 229910052700 potassium Inorganic materials 0.000 claims description 10
- VBKNTGMWIPUCRF-UHFFFAOYSA-M potassium;fluoride;hydrofluoride Chemical compound F.[F-].[K+] VBKNTGMWIPUCRF-UHFFFAOYSA-M 0.000 claims description 10
- 239000011592 zinc chloride Substances 0.000 claims description 10
- 235000005074 zinc chloride Nutrition 0.000 claims description 10
- 230000001681 protective effect Effects 0.000 claims description 9
- 239000000395 magnesium oxide Substances 0.000 claims description 7
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims description 5
- 239000000292 calcium oxide Substances 0.000 claims description 5
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 5
- 239000000758 substrate Substances 0.000 claims 3
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims 1
- 238000007670 refining Methods 0.000 claims 1
- 229910001928 zirconium oxide Inorganic materials 0.000 claims 1
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 238000000227 grinding Methods 0.000 description 22
- 239000000919 ceramic Substances 0.000 description 20
- 238000012545 processing Methods 0.000 description 17
- 239000002893 slag Substances 0.000 description 16
- 238000005245 sintering Methods 0.000 description 15
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 10
- 230000002950 deficient Effects 0.000 description 8
- 239000007789 gas Substances 0.000 description 8
- 238000007731 hot pressing Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 7
- 238000005520 cutting process Methods 0.000 description 6
- 239000006104 solid solution Substances 0.000 description 4
- 238000005275 alloying Methods 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 239000007791 liquid phase Substances 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 239000012071 phase Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 239000011449 brick Substances 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 238000006748 scratching Methods 0.000 description 2
- 230000002393 scratching effect Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- VCUFZILGIRCDQQ-KRWDZBQOSA-N N-[[(5S)-2-oxo-3-(2-oxo-3H-1,3-benzoxazol-6-yl)-1,3-oxazolidin-5-yl]methyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C1O[C@H](CN1C1=CC2=C(NC(O2)=O)C=C1)CNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F VCUFZILGIRCDQQ-KRWDZBQOSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- JAWMENYCRQKKJY-UHFFFAOYSA-N [3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-ylmethyl)-1-oxa-2,8-diazaspiro[4.5]dec-2-en-8-yl]-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]methanone Chemical compound N1N=NC=2CN(CCC=21)CC1=NOC2(C1)CCN(CC2)C(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F JAWMENYCRQKKJY-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005219 brazing Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 229910000765 intermetallic Inorganic materials 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000011812 mixed powder Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/01—Alloys based on copper with aluminium as the next major constituent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D7/00—Casting ingots, e.g. from ferrous metals
- B22D7/005—Casting ingots, e.g. from ferrous metals from non-ferrous metals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/04—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D61/00—Tools for sawing machines or sawing devices; Clamping devices for these tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
- B24D18/0009—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for using moulds or presses
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
- C22C1/03—Making non-ferrous alloys by melting using master alloys
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C30/00—Alloys containing less than 50% by weight of each constituent
- C22C30/02—Alloys containing less than 50% by weight of each constituent containing copper
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C30/00—Alloys containing less than 50% by weight of each constituent
- C22C30/04—Alloys containing less than 50% by weight of each constituent containing tin or lead
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C30/00—Alloys containing less than 50% by weight of each constituent
- C22C30/06—Alloys containing less than 50% by weight of each constituent containing zinc
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B10/00—Drill bits
- E21B10/46—Drill bits characterised by wear resisting parts, e.g. diamond inserts
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Life Sciences & Earth Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Geology (AREA)
- Mining & Mineral Resources (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Powder Metallurgy (AREA)
- Polishing Bodies And Polishing Tools (AREA)
Abstract
Description
理论密度/(g/cm<sup>3</sup>) | 固相线/(℃) | 液相线/(℃) |
5.57 | 652 | 791 |
烧结温度/(℃) | 烧结压力/(Mpa) | 硬度/HRB | 强度/(Mpa) |
620 | 20 | 118 | 108 |
加工速度/(m/min) | 锋利度 | 残次品比例/(‰) | |
实施例1 | 10~15 | 满足 | 0.3 |
对比例1 | 8~14 | 满足 | 0.4 |
理论密度/(g/cm<sup>3</sup>) | 固相线/(℃) | 液相线/(℃) |
6.64 | 715 | 820 |
烧结温度/(℃) | 烧结压力/(Mpa) | 硬度/HRB | 强度/(Mpa) |
650 | 20 | 102 | 243 |
加工速度/(m/min) | 锋利度 | 平整度 | 使用寿命/(天) | |
实施例2 | 10~15 | 满足 | 满足 | 32 |
对比例3 | 10~15 | 满足 | 满足 | 30 |
理论密度/(g/cm<sup>3</sup>) | 固相线/(℃) | 液相线/(℃) |
5.97 | 744 | 856 |
烧结温度/(℃) | 烧结压力/(Mpa) | 硬度/HRB | 强度/(Mpa) |
680 | 20 | 115 | 223 |
使用寿命/(m) | 锯切效率/(m<sup>2</sup>/h) | |
实施例3 | 3200 | 5.5 |
对比例4 | 3100 | 5.4 |
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210076340.7A CN114182136B (zh) | 2022-01-24 | 2022-01-24 | 一种铜铝预合金、制备方法、金刚石工具 |
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CN202210076340.7A CN114182136B (zh) | 2022-01-24 | 2022-01-24 | 一种铜铝预合金、制备方法、金刚石工具 |
Publications (2)
Publication Number | Publication Date |
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CN114182136A CN114182136A (zh) | 2022-03-15 |
CN114182136B true CN114182136B (zh) | 2022-05-03 |
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CN202210076340.7A Active CN114182136B (zh) | 2022-01-24 | 2022-01-24 | 一种铜铝预合金、制备方法、金刚石工具 |
Country Status (1)
Country | Link |
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CN (1) | CN114182136B (zh) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115323201A (zh) * | 2022-07-27 | 2022-11-11 | 中机智能装备创新研究院(宁波)有限公司 | 一种铝青铜合金的制备方法、铝青铜合金 |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1055771A (zh) * | 1990-01-05 | 1991-10-30 | 诺顿公司 | 用作基体岩石钻头中浸渗粘结剂的低熔点铜-锰-锌合金 |
KR20010009894A (ko) * | 1999-07-14 | 2001-02-05 | 박영구 | 다이아몬드 시그멘트용 본드재 및 그것을 이용한 다이아몬드시그멘트의 제조방법 |
CN103627946A (zh) * | 2013-12-04 | 2014-03-12 | 郑日升 | 一种可自磨削的金刚石工具胎体材料 |
CN103917733A (zh) * | 2011-10-25 | 2014-07-09 | 长年Tm公司 | 高强度、高硬度结合剂和使用这些结合剂所形成的钻孔工具 |
CN106032555A (zh) * | 2015-03-18 | 2016-10-19 | 中国科学院宁波材料技术与工程研究所 | 一种粒料及其制备方法 |
CN109531457A (zh) * | 2018-12-29 | 2019-03-29 | 郑州机械研究所有限公司 | 一种金刚石磨具用粉状活性钎料 |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7597159B2 (en) * | 2005-09-09 | 2009-10-06 | Baker Hughes Incorporated | Drill bits and drilling tools including abrasive wear-resistant materials |
US8201648B2 (en) * | 2009-01-29 | 2012-06-19 | Baker Hughes Incorporated | Earth-boring particle-matrix rotary drill bit and method of making the same |
-
2022
- 2022-01-24 CN CN202210076340.7A patent/CN114182136B/zh active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1055771A (zh) * | 1990-01-05 | 1991-10-30 | 诺顿公司 | 用作基体岩石钻头中浸渗粘结剂的低熔点铜-锰-锌合金 |
KR20010009894A (ko) * | 1999-07-14 | 2001-02-05 | 박영구 | 다이아몬드 시그멘트용 본드재 및 그것을 이용한 다이아몬드시그멘트의 제조방법 |
CN103917733A (zh) * | 2011-10-25 | 2014-07-09 | 长年Tm公司 | 高强度、高硬度结合剂和使用这些结合剂所形成的钻孔工具 |
CN103627946A (zh) * | 2013-12-04 | 2014-03-12 | 郑日升 | 一种可自磨削的金刚石工具胎体材料 |
CN106032555A (zh) * | 2015-03-18 | 2016-10-19 | 中国科学院宁波材料技术与工程研究所 | 一种粒料及其制备方法 |
CN109531457A (zh) * | 2018-12-29 | 2019-03-29 | 郑州机械研究所有限公司 | 一种金刚石磨具用粉状活性钎料 |
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CN114182136A (zh) | 2022-03-15 |
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Address after: 315000 No. 929 Binhai Avenue, Danxi street, Xiangshan County, Ningbo City, Zhejiang Province Patentee after: Ningbo Intelligent Machine Tool Research Institute Co., Ltd. of China National Machinery Institute Group Patentee after: ZHENGZHOU RESEARCH INSTITUTE OF MECHANICAL ENGINEERING Co.,Ltd. Address before: 315000 No. 929 Binhai Avenue, Danxi street, Xiangshan County, Ningbo City, Zhejiang Province Patentee before: China Machinery Intelligent Equipment Innovation Research Institute (Ningbo) Co.,Ltd. Patentee before: ZHENGZHOU RESEARCH INSTITUTE OF MECHANICAL ENGINEERING Co.,Ltd. |