Bearing grinding device with clamping function
Technical Field
The invention relates to the field of bearing processing, in particular to a bearing polishing device with a clamping function.
Background
The bearing is an important part in modern mechanical equipment, the main function of the bearing is to support a mechanical rotating body, reduce the friction coefficient in the movement process of the mechanical rotating body and ensure the rotation precision of the mechanical rotating body, an early linear motion bearing mode is to place a row of wood rods under a row of prying plates, the modern linear motion bearing uses the same working principle but only uses balls to replace rollers sometimes, and the processing of the bearing needs a plurality of devices, wherein a bearing grinding device is one of the devices.
However, in the process of polishing the transverse bearing ring, the fixing effect of the bearing ring is poor, defective products are easily generated, and the grinding slag is difficult to collect in the polishing process, so that the production and manufacturing environment is affected.
Disclosure of Invention
1. Technical problem to be solved
Aiming at the problems in the prior art, the invention aims to provide a bearing polishing device with a clamping function, when in use, firstly, a bearing ring is transversely placed on a pedestal at the upper end of an operating platform, then a driver is controlled by a PLC (programmable logic controller) to drive the driver to simultaneously drive a first motor to rotate, a screw rod is driven to rotate by the rotation of the first motor, a connecting plate on the screw rod slides on a column rod, the connecting plate moves to drive a clamping plate to synchronously operate to clamp a bearing ring clamping column, the clamping plate is provided with an adjusting assembly, the acting point of the clamping plate can be adjusted according to the thickness of the bearing ring before the bearing ring is clamped, a reed ball on the connecting plate can clamp and fix a round hole on an upper connecting cylinder by the sliding of the upper connecting cylinder and the connecting plate, the wear-resisting plate on the clamping plate can reduce the wear of the clamping plate, and meanwhile, the rubber bulges on a rubber layer are arranged, the point location can be carried out to the outside of race ring and fixed, and is stable effectual.
2. Technical scheme
In order to solve the above problems, the present invention adopts the following technical solutions.
A bearing grinding device with a clamping function comprises an operation table, wherein table columns are fixedly connected to the left side and the right side of the lower end of the operation table, a PLC (programmable logic controller) and a driver are fixedly connected to the left half portion of the lower end of the operation table respectively, clamping mechanisms are arranged on the inner side of the operation table and penetrate through the upper end of the operation table, adjusting assemblies are arranged at the upper ends of the clamping mechanisms, clamping plates are fixedly connected to the upper ends of the clamping mechanisms through the adjusting assemblies, stabilizing assemblies are arranged at clamping openings of the clamping plates, side frames are fixedly connected to the left side and the right side of the upper end of the operation table, the upper ends of the side frames are fixedly connected with a same transverse plate, air cylinders are fixedly connected to the left side and the right side of the lower end of the transverse plate, a bottom plate is fixedly connected to the output ends of the air cylinders, stabilizing assemblies are arranged on the left side and the right side of the bottom plate, and the left side of the bottom plate are connected through the stabilizing assemblies and the side frames in a sliding mode, the inboard of bottom plate is equipped with the holding down piece, the inboard of bottom plate has the ring piece through holding down piece swing joint, the inboard of ring piece is equipped with receives sediment mechanism, the upper end of bottom plate is equipped with the mill, the output of mill rotates and is connected with the bistrique, the lower extreme of bistrique runs through the middle part of ring piece, the inboard of operation panel is equipped with rotating mechanism, the inboard of rotating mechanism is equipped with leads the sediment subassembly.
Further, fixture includes the lead screw, the lead screw rotates the inboard of connecting at the operation panel, the inboard fixedly connected with post of operation panel, the equal first motor of fixedly connected with in both sides about the operation panel, the output shaft tip of first motor runs through the platform wall of operation panel and the one end of lead screw is fixed connection, the outside threaded connection of lead screw has the connecting plate, the inboard sliding connection of connecting plate has the post, the other end of connecting plate runs through the upper end of operation panel, adjusting part establishes the upper end at the connecting plate.
Further, the adjusting part includes the spacing groove, the lateral wall at the connecting plate is established to the spacing groove, the lateral wall of connecting plate connects a section of thick bamboo on through spacing groove sliding connection, the outside equidistance that connects a section of thick bamboo on is equipped with a plurality of round holes, the outside fixedly connected with reed of connecting plate, the reed is established and is connect the inboard of a section of thick bamboo on, the outside fixedly connected with bulb of reed is protruding, bulb and round hole are the joint, splint fixed connection connects the upper end of connecting a section of thick bamboo at last.
Further, steady subassembly that moves is including joining in marriage the pole, join in marriage the left and right sides of pole fixed connection at the bottom plate, join in marriage the other end fixedly connected with slider of pole, the offside of side bearer all is equipped with moves the groove, the slider with move the groove and be sliding connection.
Further, the lower pressure member includes the spring, spring fixed connection is at the offside of ring piece and bottom plate, the upper end fixedly connected with quarter butt of ring piece, the quarter butt runs through the middle part of spring, the sliding connection of quarter butt is in the inboard of bottom plate, the outer wall threaded connection of quarter butt has the regulation swivel nut, it establishes the top at the bottom plate to adjust the swivel nut.
Furthermore, it includes receipts cinder notch to receive the sediment mechanism, the inner circle wall of ring piece is equipped with receives the cinder notch, the inboard of ring piece is equipped with the sediment storehouse, the sediment storehouse communicates with receipts cinder notch, the bottom of the storehouse in sediment storehouse is equipped with the smooth cinder plate, the lower extreme of ring piece is equipped with and falls the cinder notch, it communicates with each other with the sediment storehouse to fall the cinder notch.
Further, the stabilizing component comprises a rubber layer, the rubber layer is fixedly connected to the clamping opening of the clamping block, the wear-resisting plate is fixedly connected to the outer side of the rubber layer, the rubber layer is fixedly connected to the outer side of the rubber layer and is convex, and the other end of the rubber layer penetrates through the wear-resisting plate.
Further, the rotating mechanism includes the pedestal, the pedestal rotates the upper end of connection at the operation panel, the inside fixedly connected with second gear of operation panel is stretched into to the lower extreme of pedestal, the inboard fixedly connected with second motor of operation panel, the first gear of output shaft tip fixedly connected with of second motor, first gear and second gear are the meshing connection, lead the inboard that the sediment subassembly was established at the pedestal.
Further, it includes metal mesh plate to lead the sediment subassembly, metal mesh plate fixed connection is in pedestal upper end edge, the inboard fixedly connected with of pedestal leads the sediment fill, lead the smooth sediment pipe of the lower extreme fixedly connected with that the sediment was fought, smooth sediment pipe runs through the lower extreme middle part of pedestal, the lower extreme bulkhead wall of operation panel is run through to the lower extreme of smooth sediment pipe, the lower extreme plug-in connection of operation panel has the collection sediment box, the collection sediment box is established under smooth sediment pipe.
Furthermore, the horizontal included angle of the slag sliding plate is 25 degrees, and the front end and the rear end of the slag sliding plate are fixedly connected with the edge opening of the slag falling opening.
3. Advantageous effects
Compared with the prior art, the invention has the advantages that:
(1) when this scheme is used, at first with the bearing circle horizontal on the pedestal of operation panel upper end, then control the driver through the PLC controller, make the first motor of driver simultaneous drive rotate, because the rotation of first motor drives the lead screw and rotates, the connecting plate on the lead screw that makes carries out sliding motion on the post pole, the removal of connecting plate drives splint synchronous motion and cliies the bearing circle, because be equipped with adjusting part on the connecting plate, can be before carrying out the centre gripping to the bearing circle, according to the impetus of the thickness adjustment splint of bearing circle, make the reed ball on the connecting plate protruding can block fixedly with the round hole on the last bobbin through the slip of last bobbin and connecting plate, and the antifriction plate on the splint can reduce the wearing and tearing of splint, the protruding setting of glue on the rubber layer simultaneously, can carry out the point location to the outside of bearing circle fixed, it is effectual to stabilize.
(2) This scheme is flexible through the promotion bottom plate downwards of cylinder, utilize the slider that the bottom plate both sides set up to slide in the groove that moves on the side bearer simultaneously, thereby make the mill on the bottom plate stably move down, and the lower pressure piece on the mill, at first press the upper end of splint to further fix a position the race ring through the ring piece, then the bistrique of mill begins to rotate and carries out the ring in the upper end of race ring and polish, and through the rotating mechanism who adds, after polishing the certain degree, splint loosen, through PLC controller control driver, make the first gear of second motor rotation drive rotate the second gear rotation on driving the pedestal, the race ring of pedestal and upper end takes place the rotation simultaneously this moment, can conveniently change the angle to the race ring and polish repeatedly, thereby make the effect of polishing of bearing better.
(3) This scheme is through setting up on the ring piece and receiving sediment mechanism, when the bistrique is carrying out the ring and is being polished, the mill sediment produces the sputtering along the bistrique, the mill sediment of sputtering is collected through cyclic annular receipts cinder notch on the ring piece, the smooth cinder plate in the mill sediment rethread cinder storehouse of collection falls into the metal mesh plate on the pedestal along the cinder notch that falls to a car landing on, then the mill sediment is fought along leading the sediment and is got into smooth cinder pipe, concentrates the collection through the collection sediment box at last and handle, clean convenience.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a cross-sectional view of a ring block of the present invention;
FIG. 3 is a side cross-sectional view of the ring block of the present invention;
FIG. 4 is a cross-sectional view of the adjustment assembly of the present invention;
FIG. 5 is a schematic structural diagram of a lead screw of the present invention;
FIG. 6 is a cross-sectional view of the splint of the present invention;
fig. 7 is a schematic diagram of a circuit connection module according to the present invention.
The reference numbers in the figures illustrate:
1. a pillar; 2. an operation table; 3. a clamping mechanism; 301. a first motor; 302. a post rod; 303. a screw rod; 304. a connecting plate; 4. an adjustment assembly; 401. a limiting groove; 402. an upper connecting cylinder; 403. a reed; 404. a circular hole; 405. spherical convex; 5. a splint; 6. a PLC controller; 7. a rotation mechanism; 701. a second motor; 702. a first gear; 703. a pedestal; 704. a second gear; 8. a driver; 9. a slag guide assembly; 901. a metal mesh plate; 902. a slag guide hopper; 903. a slag sliding pipe; 904. a slag collection box; 10. a side frame; 11. a transverse plate; 12. a cylinder; 13. grinding; 14. a steady movement component; 141. moving the groove; 142. a slider; 143. matching a rod; 15. a push-down member; 151. a short bar; 152. adjusting a threaded sleeve; 153. a spring; 16. grinding heads; 17. a ring block; 18. a slag collecting mechanism; 181. a slag collecting port; 182. a slag falling port; 183. a slag bin; 184. a slag sliding plate; 19. a stabilizing assembly; 191. a rubber layer; 192. a wear plate; 193. gluing and raising; 20. a base plate.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention; it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by those skilled in the art without any inventive work are within the scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "sleeved/connected," "connected," and the like are to be construed broadly, e.g., "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example (b):
referring to fig. 1-7, a bearing polishing device with a clamping function comprises an operating table 2, wherein table posts 1 are fixedly connected to the left and right sides of the lower end of the operating table 2, a PLC controller 6 and a driver 8 are respectively fixedly connected to the left half part of the lower end of the operating table 2, clamping mechanisms 3 are respectively arranged on the inner sides of the operating table 2, the clamping mechanisms 3 penetrate through the upper end of the operating table 2, an adjusting assembly 4 is arranged at the upper end of the clamping mechanisms 3, a clamping plate 5 is fixedly connected to the upper end of the clamping mechanisms 3 through the adjusting assembly 4, a stabilizing assembly 19 is arranged at a clamping opening of the clamping plate 5, side frames 10 are fixedly connected to the left and right sides of the upper end of the operating table 2, a horizontal plate 11 is fixedly connected to the upper end of each side frame 10, cylinders 12 are fixedly connected to the left and right sides of the lower end of the horizontal plate 11, and output ends of the cylinders 12 are fixedly connected to a bottom plate 20, the left side and the right side of the bottom plate 20 are both provided with a steady moving component 14, the left end and the right end of the bottom plate 20 are both connected with the side frame 10 in a sliding way through the steady moving components 14, the inner side of the bottom plate 20 is provided with a lower pressing piece 15, the inner side of the bottom plate 20 is movably connected with a ring block 17 through the lower pressing piece 15, a slag collecting mechanism 18 is arranged on the inner side of the ring block 17, a mill 13 is arranged at the upper end of the bottom plate 20, the output end of the mill 13 is rotatably connected with a grinding head 16, the lower end of the grinding head 16 penetrates through the middle part of the ring block 17, the inner side of the operating platform 2 is provided with a rotating mechanism 7, the inner side of the rotating mechanism 7 is provided with a slag guiding component 9, the PLC controller 6 is a KV-DH1 programmable controller, the driver 8 is an Enshida SDA028-MF20, the PLC controller 6 is electrically connected with the driver 8 through a lead, and the driver 8 is electrically connected with the first motor 301 and the second motor 701 through leads respectively.
Referring to fig. 5, the clamping mechanism 3 includes a screw rod 303, the screw rod 303 is rotatably connected to the inner side of the operating table 2, a post rod 302 is fixedly connected to the inner side of the operating table 2, both the left and right sides of the operating table 2 are fixedly connected to a first motor 301, an end portion of an output shaft of the first motor 301 penetrates through a table wall of the operating table 2 and is fixedly connected to one end of the screw rod 303, a connecting plate 304 is threadedly connected to the outer side of the screw rod 303, the post rod 302 is slidably connected to the inner side of the connecting plate 304, the other end of the connecting plate 304 penetrates through the upper end of the operating table 2, the adjusting assembly 4 is disposed at the upper end of the connecting plate 304, the screw rod 303 is driven to rotate by rotation of the first motor 301, the connecting plate 304 on the screw rod 303 is made to slide on the post rod 302, and the clamp plate 5 is driven by movement of the connecting plate 304 to synchronously operate and clamp the bearing ring.
Referring to fig. 4, the adjusting assembly 4 includes a limiting groove 401, the limiting groove 401 is disposed on an outer side wall of the connecting plate 304, the outer side wall of the connecting plate 304 is slidably connected with an upper receiving cylinder 402 through the limiting groove 401, a plurality of circular holes 404 are equidistantly disposed on an outer side of the upper receiving cylinder 402, a reed 403 is fixedly connected to an outer side of the connecting plate 304, the reed 403 is disposed on an inner side of the upper receiving cylinder 402, a spherical protrusion 405 is fixedly connected to an outer side of the reed 403, the spherical protrusion 405 and the circular holes 404 are clamped, the clamp plate 5 is fixedly connected to an upper end of the upper receiving cylinder 402, before clamping the bearing ring, an acting point of the clamp plate 5 is adjusted according to a thickness of the bearing ring, and the circular holes 403 on the upper receiving cylinder 402 can be clamped and fixed by the spherical protrusion 405 of the reed on the connecting plate 304 through sliding of the upper receiving cylinder 402 and the connecting plate 304.
Referring to fig. 1, the steady moving assembly 14 includes a matching rod 143, the matching rod 143 is fixedly connected to the left and right sides of the bottom plate 20, the other end of the matching rod 143 is fixedly connected to a sliding block 142, the opposite sides of the side frame 10 are provided with moving slots 141, the sliding block 142 and the moving slot 141 are in sliding connection, and the sliding blocks 142 arranged on the two sides of the bottom plate 20 slide in the moving slots 141 of the side frame 10, so that the grinding machine 13 on the bottom plate 20 moves down stably.
Referring to fig. 1, the pressing member 15 includes a spring 153, the spring 153 is fixedly connected to the opposite side of the ring block 17 and the bottom plate 20, the upper end of the ring block 17 is fixedly connected with a short rod 151, the short rod 151 penetrates through the middle of the spring 153, the short rod 151 is slidably connected to the inner side of the bottom plate 20, an adjusting screw 152 is threadedly connected to the outer wall of the short rod 151, the adjusting screw 152 is disposed above the bottom plate 20, the ring block 17 is firstly pressed against the upper end of the clamping plate 5 to further position the bearing ring, and then the grinding head 16 of the grinding machine 13 starts to rotate to perform ring grinding on the upper end of the bearing ring.
Referring to fig. 2-3, the slag collecting mechanism 18 includes a slag collecting port 181, the inner ring wall of the ring block 17 is provided with the slag collecting port 181, the inner side of the ring block 17 is provided with a slag bin 183, the slag bin 183 is communicated with the slag collecting port 181, the bin bottom of the slag bin 183 is provided with a slag sliding plate 184, the lower end of the ring block 17 is provided with a slag dropping port 182, the slag dropping port 182 is communicated with the slag bin 183, when the grinding head 16 performs ring grinding, the grinding slag is sputtered along the grinding head 16, the sputtered grinding slag is collected through the ring-shaped slag collecting port 181 on the ring block 17, and the collected grinding slag slides down to a vehicle along the slag dropping port 182 through the slag sliding plate 184 in the slag bin 183 and falls onto the metal mesh plate 901 on the pedestal 703.
Referring to fig. 6, the stabilizing assembly 19 includes a rubber layer 191, the rubber layer 191 is fixedly connected to a clamping opening of the clamping block, an abrasion-resistant plate 192 is fixedly connected to an outer side of the rubber layer 191, a rubber protrusion 193 is fixedly connected to an outer side of the rubber layer 191, the other end of the rubber protrusion 193 penetrates through the abrasion-resistant plate 192, the abrasion of the abrasion-resistant plate 192 on the clamping plate 5 can be reduced, and the rubber protrusion 193 on the rubber layer 191 can fix a point position of the outer portion of the bearing ring, so that a stabilizing effect is good.
Referring to fig. 1, the rotating mechanism 7 includes a base 703, the base 703 is rotatably connected to the upper end of the operating platform 2, a second gear 704 is fixedly connected with the lower end of the pedestal 703 extending into the operating table 2, a second motor 701 is fixedly connected to the inner side of the operating table 2, a first gear 702 is fixedly connected to the end of an output shaft of the second motor 701, the first gear 702 and the second gear 704 are in meshed connection, the slag guiding component 9 is arranged on the inner side of the pedestal 703, after a certain degree of polishing, the clamping plate 5 is loosened, the driver 8 is controlled by the PLC 6, so that the second motor 701 rotates to drive the first gear 702 to rotate and drive the second gear 704 on the pedestal 703 to rotate, at this time, the pedestal 703 and the bearing ring at the upper end rotate simultaneously, can conveniently change the angle to the race ring and polish repeatedly to make the effect of polishing of bearing better.
Referring to fig. 1, the slag guide assembly 9 includes a metal mesh plate 901, the metal mesh plate 901 is fixedly connected to an upper edge of a pedestal 703, a slag guide hopper 902 is fixedly connected to an inner side of the pedestal 703, a slag sliding pipe 903 is fixedly connected to a lower end of the slag guide hopper 902, the slag sliding pipe 903 penetrates through a middle portion of the lower end of the pedestal 703, a lower end of the slag sliding pipe 903 penetrates through a lower end plate wall of an operation table 2, a slag collecting box 904 is connected to a lower end of the operation table 2 in an inserting manner, the slag collecting box 904 is arranged right below the slag sliding pipe 903, and ground slag falling onto the metal mesh plate 901 on the pedestal 703 enters the slag sliding pipe 903 along the slag guide hopper 902, and is finally collected and processed through the slag collecting box 904.
Referring to fig. 3, the horizontal included angle of the slag sliding plate 184 is 25 degrees, the front end and the rear end of the slag sliding plate 184 are fixedly connected with the edge of the slag falling port 182, and the left side and the right side of the bearing ring are clamped, so that the slag falling port 182 on the ring block 17 is arranged in a front-rear position, and the grinding slag can be prevented from falling on the clamping plate 5.
When the device is used, firstly, a bearing ring is transversely placed on a pedestal 703 at the upper end of an operating platform 2, then a PLC (programmable logic controller) 6 is used for controlling a driver 8, the driver 8 simultaneously drives a first motor 301 to rotate, a screw rod 303 is driven to rotate by the rotation of the first motor 301, a connecting plate 304 on the screw rod 303 is driven to slide on a column rod 302, the connecting plate 304 moves to drive a clamping plate 5 to synchronously clamp the bearing ring, the adjusting component 4 is arranged on the connecting plate 304, the acting point of the clamping plate 5 can be adjusted according to the thickness of the bearing ring before the bearing ring is clamped, a reed 403 ball boss 405 on the connecting plate 304 can clamp and fix a round hole 404 on an upper connecting cylinder 402 by the sliding of the upper connecting cylinder 402 and the connecting plate 304, the wear-resisting plate 192 on the clamping plate 5 can reduce the wear of the clamping plate 5, and meanwhile, a rubber boss 193 on a rubber layer 191 is arranged to fix the point position of the outer part of the bearing ring, the bottom plate 20 is pushed downwards to stretch by the cylinder 12, the sliding blocks 142 arranged at two sides of the bottom plate 20 slide in the moving grooves 141 on the side frame 10, so that the grinding machine 13 on the bottom plate 20 stably moves downwards, the lower pressing piece 15 on the grinding machine 13 is firstly pressed at the upper end of the clamping plate 5 by the ring block 17 to further position the bearing ring, then the grinding head 16 of the grinding machine 13 starts to rotate to grind the ring at the upper end of the bearing ring, and after grinding to a certain degree by the additionally arranged rotating mechanism 7, the clamping plate 5 is loosened, the drive 8 is controlled by the PLC 6, so that the second motor 701 rotates to drive the first gear 702 to rotate to drive the second gear 704 on the pedestal 703 to rotate, at the moment, the pedestal 703 and the bearing ring at the upper end rotate simultaneously, the bearing ring can be conveniently and repeatedly ground at the angle change of the bearing ring, the grinding effect of the bearing is better, and the slag collecting mechanism 18 is arranged on the ring block 17, when the grinding head 16 is used for ring grinding, grinding slag is sputtered along the grinding head 16, the sputtered grinding slag is collected through the annular slag receiving opening 181 on the ring block 17, the collected grinding slag falls into the metal mesh plate 901 on the pedestal 703 along the slag falling opening 182 through the slag sliding plate 184 in the slag bin 183, then the grinding slag enters the slag sliding pipe 903 along the slag guide hopper 902, and finally the centralized collection processing is carried out through the slag collecting box 904, so that the grinding head is clean and convenient.
The foregoing is only a preferred embodiment of the present invention; the scope of the invention is not limited thereto. Any person skilled in the art should be able to cover the technical scope of the present invention by equivalent or modified solutions and modifications within the technical scope of the present invention.