CN114176155A

CN114176155A - Tubular cooling sleeve

Info

Publication number: CN114176155A
Application number: CN202111451766.8A
Authority: CN
Inventors: 边文洁; 高飞; 孟祥华; 张文海
Original assignee: Shandong Zhennuo Intelligent Equipment Co ltd
Current assignee: Shandong Zhennuo Intelligent Equipment Co ltd
Priority date: 2021-11-30
Filing date: 2021-11-30
Publication date: 2022-03-15

Abstract

The application discloses a tubular cooling sleeve, which comprises a cooling machine head, wherein the cooling machine head comprises an outer cooling cone and a material distribution cone; the outer cooling cone is sleeved outside the material separating cone, and a cone-shaped material separating channel is clamped between the outer cooling cone and the material separating cone; the material distributing cone comprises a main material cone and a small material cone, and the small material cone is arranged at one end of the main material cone with a smaller diameter; a first material distributing plate is further clamped between the small material cone and the main material cone, and a second material distributing plate is further arranged at the conical head of the small material cone. The setting of two flitch of dividing is favorable to the stability of material pressure, and then is favorable to producing different product textures through the punchhole shape and the relative position of adjustment branch flitch.

Description

Tubular cooling sleeve

Technical Field

The invention belongs to the technical field of food processing equipment, and particularly relates to a tubular cooling sleeve.

Background

Vegetable meat is one of artificial meat. The vegetable meat mainly takes vegetable protein extracted from crops such as soybean, pea, wheat and the like as a raw material, the vegetable protein required by a human body is extracted from the raw material by adopting a chemical separation mode, and the vegetable meat has the texture and the taste of animal meat products through a series of steps such as heating, extruding, cooling, sizing and the like.

However, how to make vegetable meat have a taste, appearance and texture similar to traditional meat, poultry, fish or shellfish food remains a task that is most challenging in all vegetable-based applications. The existing method is improved from the aspect of formula by adding carrageenan in the formula, but the interaction between the components needs to be deeply known, so as to avoid the appearance of poor product texture and the cost rise caused by using excessive unnecessary hydrophilic colloid. Meanwhile, the production equipment needs to be improved correspondingly, so that the vegetable meat is produced conveniently and the texture of the vegetable meat is changed.

It will thus be seen that the prior art is susceptible to further improvements and enhancements.

Disclosure of Invention

The present invention provides a tubular cooling jacket to solve at least one of the above technical problems.

The technical scheme adopted by the invention is as follows:

the invention provides a tubular cooling sleeve, which comprises a cooling machine head, wherein the cooling machine head comprises an outer cooling cone and a material distribution cone; the outer cooling cone is sleeved outside the material separating cone, and a cone-shaped material separating channel is clamped between the outer cooling cone and the material separating cone; the material distribution cone comprises a main material cone and a small material cone, and the small material cone is arranged at one end with a smaller diameter of the main material cone; and a first material distributing plate is further clamped between the small material cone and the main material cone, and a second material distributing plate is further arranged at the conical head of the small material cone.

As a preferred embodiment of the present invention, the cooling device further includes a cooling core and an outer cooling shell sleeved outside the cooling core, a forming gap is clamped between the outer cooling shell and the cooling core, a first cooling channel is arranged inside a side wall of the outer cooling shell, and a second cooling channel is arranged inside a side wall of the cooling core; the cooling inner core adopts monolithic structure, outer cooling shell is formed by connecting gradually a plurality of cooling unit, cooling unit's lateral wall is inside to have a cooling channel section, a cooling channel by a cooling channel section communicates in proper order and forms.

As a preferred embodiment of the present invention, two ends of the material distribution channel are respectively communicated with the forming gap and the material source; the inner part of the outer cooling cone is provided with a third cooling channel.

As a preferred embodiment of the present invention, the head of the main material cone is provided with a first mounting hole, the small material cone is provided with a first connecting rod corresponding to the first mounting hole, and the first connecting rod passes through the first mounting hole and is locked and fixed with the first connecting hole; the head of the small material cone is provided with a second mounting hole, the second material distribution plate is provided with a second connecting rod corresponding to the second mounting hole, and the second connecting rod penetrates through the second mounting hole and is locked and fixed with the second mounting hole.

As a preferred embodiment of the present invention, the cooling device further includes a discharge plate, and the discharge plate is disposed at both ends of the first cooling channel opposite to the cooling machine head.

As a preferred embodiment of the present invention, the first cooling passage and the second cooling passage extend in the axial direction of the outer cooling shell and the cooling core; the coolant flow direction inside the first cooling channel and the second cooling channel is opposite to the material flow direction inside the forming gap.

In a preferred embodiment of the present invention, the first cooling channel and the second cooling channel are both serpentine cooling pipes.

As a preferred embodiment of the invention, the water distribution device further comprises a water distribution component, wherein the water distribution component comprises a water inlet water distributor, a water return water distributor and a transition water distributor, and the water inlet water distributor is communicated with the water inlet end of the first cooling channel section, the water inlet end of the second cooling channel section and the water inlet end of the third cooling channel section through a water inlet pipeline; the transition water separator is communicated with the water return end of the first cooling channel section, the water return end of the second cooling channel section and the water return end of the third cooling channel section through a transition pipeline; the backwater water separator is communicated with the transition water separator through a backwater pipeline.

In a preferred embodiment of the present invention, the water inlet pipe, the transition pipe, and the water return pipe are provided in plurality.

As a preferred embodiment of the present invention, the present invention further comprises a frame, wherein the frame is connected to the outer cooling shell, the water inlet separator, the water return separator and the transition separator, respectively; the bottom of the frame is also provided with a horse wheel.

Due to the adoption of the technical scheme, the invention has the beneficial effects that:

1. as a preferred embodiment of this application, in the cooling aircraft nose in this application, the setting of two flitchs is favorable to the stability of material pressure, and then is favorable to producing different product textures through adjustment branch punchhole shape and the relative position of flitch.

2. As an optimal implementation mode of this application, all adopt the staple bolt to connect between cooling aircraft nose and cooling shell and the cooling inner core and between each cooling unit in this application, convenient the dismantlement, and the pressure-bearing is higher, is favorable to control pressure to make the material produce different textures when the cooling is extruded.

3. As an optimal implementation mode of this application, all be provided with cooling channel in cooling shell and the cooling inner core in this application, can carry out inside and outside no dead angle cooling to the material, the cooling effect is better, and cooling efficiency is higher.

4. As an optimal implementation mode of the application, the rack in the application adopts a circular tube design, and compared with a common square tube structure, the rack with the circular tube structure is less prone to dust accumulation and residual material accumulation, is more convenient to clean, and is beneficial to guaranteeing the cleanness in the food processing process.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and not to limit the invention. In the drawings:

FIG. 1 is a schematic structural view of a tubular cooling jacket;

FIG. 2 is a top view of a tubular cooling sleeve;

FIG. 3 is a side cross-sectional view of a tube cooler;

fig. 4 is a portion a of fig. 3.

Wherein,

1, cooling a machine head, 11 an outer cooling cone, 111 a third cooling channel and 112 a feeding channel; 12 material dividing cones, 121 main material cones, 122 first mounting holes, 123 small material cones, 124 second mounting holes, 125 first connecting rods, 13 material dividing channels, 141 first material dividing plates, 142 second material dividing plates and 143 second connecting rods;

21 outer cooling shell, 211 first cooling channel, 22 cooling inner core, 221 second cooling channel, 23 forming gap;

3, discharging plates;

41 water inlet water separators, 411 water inlet pipelines, 42 water return water separators, 421 water return pipelines, 43 transition water separators and 431 transition pipelines;

the 51 hoops and the 52 connecting flanges;

6 temperature-pressure detecting member;

7 rack, 71 Frounet wheel.

Detailed Description

In order to more clearly explain the overall concept of the present application, the following detailed description is given by way of example in conjunction with the accompanying drawings.

In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced in other ways than those specifically described herein, and therefore the scope of the present invention is not limited by the specific embodiments disclosed below.

In addition, in the description of the present invention, it is to be understood that the terms "top," "bottom," "inner," "outer," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the present invention and simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated, and thus are not to be construed as limiting the present invention.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; the connection can be mechanical connection, electrical connection or communication; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

As shown in fig. 1-4, the present application discloses a tubular cooling jacket, which comprises a cooling head 1, wherein the cooling head 1 comprises an outer cooling cone 11 and a material distribution cone 12; the outer cooling cone 11 is sleeved outside the material separating cone 12, and a cone-shaped material separating channel 13 is clamped between the outer cooling cone 11 and the material separating cone 12; the material dividing cone 12 comprises a main material cone 121 and a small material cone 123, and the small material cone 123 is arranged at one end of the main material cone 121 with a smaller diameter; a first material distributing plate 141 is further clamped between the small material cone 123 and the main material cone 121, and a second material distributing plate 142 is further arranged at the conical head of the small material cone 123.

In a specific example, as shown in fig. 3 and 4, a connecting flange 52 is provided at one end of the cooling machine head 1, the connecting flange 52 and the outer cooling cone 11 are both provided with the feeding channel 112, the head of the main material cone 121 is provided with a first mounting hole 122, the small material cone 123 is provided with a first connecting rod 125 corresponding to the first mounting hole 122, and the first connecting rod 125 passes through the first mounting hole 122 and is locked and fixed with the first connecting hole; the head of the small material cone 123 is provided with a second mounting hole 124, the second material distribution plate 142 is provided with a second connecting rod 143 corresponding to the second mounting hole 124, and the second connecting rod 143 passes through the second mounting hole 124 and is locked and fixed with the second mounting hole 124.

Through inventor's many times experiment and actual production, the setting mode of this kind of two flitchs of first branch flitch 141 and second branch flitch 142 is favorable to the stability of material pressure in the cooling aircraft nose 1, and then is favorable to producing different product textures through adjustment branch punchhole shape and the relative position of flitch for the texture that possesses natural meat such as beef, chicken, flesh of fish that the vegetable meat product that produces can be better.

It should be noted that the arrangement of the first material distributing plate 141 and the second material distributing plate 142 is only a preferred example of the present application, the number of the material distributing plates and the connection manner of the material distributing plates are not specifically limited in the present application, one or more material distributing plates may be arranged, and the relative position between the material distributing plates may be adaptively adjusted according to the specification of the equipment and the actual production needs.

Further, with continued reference to fig. 1, fig. 2, and fig. 3, the tubular cooling sleeve in the present application further includes a cooling core 22 and an outer cooling shell 21 sleeved outside the cooling core 22, a forming gap 23 is interposed between the outer cooling shell 21 and the cooling core 22, a first cooling channel 211 is provided inside a side wall of the outer cooling shell 21, and a second cooling channel 221 is provided inside a side wall of the cooling core 22; the cooling inner core 22 is of an integral structure, the outer cooling shell 21 is formed by sequentially connecting a plurality of cooling units, a first cooling channel section is arranged inside the side wall of each cooling unit, and the first cooling channel 211 is formed by sequentially communicating the first cooling channel sections.

Compare in prior art, all set up cooling shell and cooling inner core 22 into the mode of split type structure, as an preferred embodiment of this application, only adopt split type setting to the cooling shell, this kind of setting mode can effectual improve the holistic withstand voltage degree of equipment on the one hand, conveniently control the shaping pressure in the shaping clearance 23, thereby further promote production efficiency and product quality, on the other hand, the cooling shell adopts the dismouting that split type structure still can be convenient, thereby conveniently clean the maintenance to shaping clearance 23 inside.

As a preferred embodiment of the present application, with continued reference to fig. 2 and 3, the cooling head 1 and the cooling outer shell and the cooling inner core 22 and the cooling units in the present application are connected by using the anchor ear 51, which is convenient to detach, has higher pressure bearing, and is beneficial to controlling the pressure so that the material generates different textures during cooling and extrusion. Of course, more different connection modes such as bolt connection and the like can be adopted, and the connection mode is not particularly limited in the application.

Further, as shown in fig. 3 and 4, two ends of the material distributing channel 13 are respectively communicated with the forming gap 23 and the material source, and the other end of the forming gap 13 is provided with a material distributing plate 3; the interior of the outer cooling cone 11 has a third cooling channel 111. As a preferred embodiment of the present application, the cooling machine head 1 in the present application is further provided with a temperature-pressure detecting element 6, and the temperature-pressure detecting element 6 can detect the temperature and the pressure in the material separating channel 13 in real time and transmit corresponding signals, so that a manufacturer can conveniently grasp the production status. The provision of the third cooling passage 111 further improves the cooling efficiency.

Further, referring to fig. 3, the first cooling passage 211 and the second cooling passage 221 extend in the axial direction of the outer cooling shell 21 and the cooling core 22; the flow of cooling fluid inside the first cooling channel 211 and the second cooling channel 221 is opposite to the flow of material inside the forming gap 23. The cooling effect and the cooling efficiency of the material can be further improved by adopting a counter-flow cooling mode, the equipment structure is favorably simplified, and the installation space is saved. And as a preferred embodiment of the present application, the first cooling channel 211 and the second cooling channel 221 in the present application are both serpentine cooling pipes, so as to extend the cooling distance and improve the cooling effect. Of course, it may also adopt a concurrent cooling mode, and more cooling pipes or cooling channels with different structures are adopted, which is not specifically limited in this application.

Further, as shown in fig. 1, 2 and 3, the cooling system further includes a water diversion assembly, the water diversion assembly includes an inlet water distributor 41, a return water distributor 42 and a transition water distributor 43, the inlet water distributor 41 is communicated with the inlet end of the first cooling channel section, the inlet end of the second cooling channel 221 and the inlet end of the third cooling channel 111 through an inlet pipe 411; the transition water separator 43 is communicated with the water return end of the first cooling channel section, the water return end of the second cooling channel 221 and the water return end of the third cooling channel 111 through a transition pipeline 431; the return water separator 42 is communicated with the transition water separator 43 through a return water pipe 421. In addition, as a preferred embodiment of the present invention, as shown in fig. 1, 2 and 3, a plurality of water inlet pipes 411, a plurality of transition pipes 431 and a plurality of water return pipes 421 are provided, which is advantageous for recycling of cooling liquid such as cooling water, thereby improving the circulation efficiency and cooling efficiency of the cooling liquid.

Further, as shown in fig. 1, 2 and 3, the cooling system further includes a frame 7, wherein the frame 7 is connected to the outer cooling shell 21, the water inlet separator 41, the water return separator 42 and the transition separator 43; the bottom of the frame 7 is also provided with a horse wheel 71. As a preferred embodiment of the present application, the rack 7 in the present application adopts a circular tube design, and compared with a common square tube structure, the rack 7 of the circular tube structure is less prone to dust accumulation and residual material accumulation, is more convenient to clean, and is beneficial to ensuring the cleanness in the food processing process. The arrangement of the horsewheel 71 improves the convenience of moving the equipment, and facilitates the installation, adjustment and transportation of the equipment.

The method can be realized by adopting or referring to the prior art in places which are not described in the invention.

The embodiments in the present specification are described in a progressive manner, and the same and similar parts among the embodiments are referred to each other, and each embodiment focuses on the differences from the other embodiments.

The above description is only an example of the present invention, and is not intended to limit the present invention. Various modifications and alterations to this invention will become apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.

Claims

1. A tubular cooling sleeve is characterized by comprising a cooling machine head, wherein the cooling machine head comprises an outer cooling cone and a material distribution cone; the outer cooling cone is sleeved outside the material separating cone, and a cone-shaped material separating channel is clamped between the outer cooling cone and the material separating cone;

the material distribution cone comprises a main material cone and a small material cone, and the small material cone is arranged at one end with a smaller diameter of the main material cone; and a first material distributing plate is further clamped between the small material cone and the main material cone, and a second material distributing plate is further arranged at the conical head of the small material cone.

2. The tube cooling sleeve according to claim 1, further comprising a cooling core and an outer cooling shell disposed outside the cooling core, wherein a forming gap is interposed between the outer cooling shell and the cooling core, a first cooling channel is disposed inside a sidewall of the outer cooling shell, and a second cooling channel is disposed inside a sidewall of the cooling core; the cooling inner core adopts monolithic structure, outer cooling shell is formed by connecting gradually a plurality of cooling unit, cooling unit's lateral wall is inside to have a cooling channel section, a cooling channel by a cooling channel section communicates in proper order and forms.

3. The tube cooling sleeve of claim 2 wherein said distribution channel communicates at each end with said forming gap and a source of material; the inner part of the outer cooling cone is provided with a third cooling channel.

4. The tube cooling sleeve of claim 3 wherein the head of the main cone is provided with a first mounting hole, the small cone has a first connecting rod corresponding to the first mounting hole, and the first connecting rod is locked and fixed with the first connecting hole through the first mounting hole;

the head of the small material cone is provided with a second mounting hole, the second material distribution plate is provided with a second connecting rod corresponding to the second mounting hole, and the second connecting rod penetrates through the second mounting hole and is locked and fixed with the second mounting hole.

5. The tube cooling sleeve of claim 3 further comprising an exit plate disposed at both ends of the first cooling channel opposite the cooling head.

6. The tube cooling sleeve of claim 3 wherein said first cooling passage and said second cooling passage extend axially of said outer cooling shell and said cooling core; the coolant flow direction inside the first cooling channel and the second cooling channel is opposite to the material flow direction inside the forming gap.

7. The tube cooling sleeve of claim 6 wherein the first cooling channel and the second cooling channel are each serpentine cooling tubes.

8. The tubular cooling jacket according to claim 6 further comprising a water diversion assembly comprising an inlet water diverter, a return water diverter, and a transition water diverter, the inlet water diverter in communication with the inlet end of the first cooling passage section, the inlet end of the second cooling passage, and the inlet end of the third cooling passage through an inlet conduit; the transition water separator is communicated with the water return end of the first cooling channel section, the water return end of the second cooling channel section and the water return end of the third cooling channel section through a transition pipeline; the backwater water separator is communicated with the transition water separator through a backwater pipeline.

9. The tube cooling jacket according to claim 8 wherein said water inlet conduit, said transition conduit and said water return conduit are each provided in plurality.

10. The tubular cooling jacket according to claim 8 further comprising a frame, said frame being connected to said outer cooling shell, said inlet water diverter, said return water diverter, and said transition water diverter, respectively; the bottom of the frame is also provided with a horse wheel.