CN114167211A - Simple and easy rectangle plug pre-assembly cable break-make quick test box - Google Patents
Simple and easy rectangle plug pre-assembly cable break-make quick test box Download PDFInfo
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- CN114167211A CN114167211A CN202111405385.6A CN202111405385A CN114167211A CN 114167211 A CN114167211 A CN 114167211A CN 202111405385 A CN202111405385 A CN 202111405385A CN 114167211 A CN114167211 A CN 114167211A
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- 238000012360 testing method Methods 0.000 title claims abstract description 27
- 238000001514 detection method Methods 0.000 abstract description 16
- 238000000034 method Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 230000005611 electricity Effects 0.000 description 1
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- 238000006467 substitution reaction Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/08—Locating faults in cables, transmission lines, or networks
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Abstract
The invention discloses a simple and easy rectangular plug preassembled cable on-off rapid test box, and relates to the technical field of preassembled cable detection. The junction box comprises a cable and a junction box body used for detecting the cable, wherein sixteen-pin male rectangular plug sockets and sixteen-pin female rectangular plug sockets are sequentially arranged on two sides of the junction box body, thirty-two-pin male rectangular plug sockets and thirty-two-pin female rectangular plug sockets are sequentially arranged on the upper surface and the lower surface of the junction box body, rectangular plugs are respectively installed at two ends of the cable, the rectangular plugs are divided into sixteen-pin rectangular plugs and thirty-two-pin rectangular plugs, and a panel is arranged on the front surface of the junction box body. The assembly detection method has high efficiency and low failure rate; the method can finish batch detection of the pre-assembled cable in a short time, is simple to operate, and has no higher skill requirement on operators. And the manufacturing cost of the test box is low, the test box is stable and reliable, the test result is visually displayed through the indicating lamp, the popularization and the application are convenient, and the cable detection efficiency and the assembly quality are greatly improved.
Description
Technical Field
The invention relates to the technical field of pre-assembly cable detection, in particular to a simple and easy rectangular plug pre-assembly cable on-off rapid test box.
Background
Electromechanical device is in the aspect of electrical control, and a large amount of cables use rectangle or aviation plug connection for convenient assembling, and connecting cable need assemble in advance, and the back has been assembled, need use the universal meter to pursue the heart yearn inspection, and is inefficient, can't detect in batches fast, and the measurement personnel need professional electrician, and is inefficient, influences the production beat, can't accomplish whole detection achievement sometimes, causes very big difficulty for the equipment fixing debugging.
The assembly detection method has low efficiency and high failure rate; the invention provides a novel solution for the problems that batch detection of pre-assembled cables is difficult to complete in a short time, the operation is difficult, and the skill requirement on operators is high.
Disclosure of Invention
The invention aims to provide a simple and easy rectangular plug preassembly cable on-off rapid test box to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a simple and easy rectangle plug preassembles the quick test box of break-make of cable, including cable and junction box body used for detecting the cable, said junction box body both sides have sixteen needle male rectangle plug socket and sixteen needle female rectangle plug socket sequentially, the upper and lower two sides of junction box body have thirty-two needle male rectangle plug sockets and thirty-two needle female rectangle plug sockets sequentially, the both ends of cable are fitted with the rectangle plug, the rectangle plug is divided into sixteen needle rectangle plug and thirty-two needle rectangle plug, the front of junction box body has panels, there are thirty-two round holes on the panel, all mount the luminescent diode in the round hole, all connect electrically the rectangle plug contact pin in the jack of sixteen needle male rectangle plug socket and sixteen needle female rectangle plug socket, all connect electrically the plug contact pin used in cooperation with the rectangle plug contact pin in the jack of sixteen needle rectangle plug and thirty-two needle rectangle plug, every rectangle plug contact pin all is connected with binding post, and rectangle plug contact pin and emitting diode one-to-one are connected, and the inside parallel circuit that is equipped with of terminal box body, including group battery and switch in the parallel circuit, every rectangle plug contact pin forms the return circuit alone through parallel circuit.
As the preferable technical scheme in the application, the sixteen-pin rectangular plug and the thirty-two-pin rectangular plug are respectively connected with the eighteen-core cable and the thirty-four-core cable, and are connected according to the core numbers of the cables.
As an optimal technical scheme in the application, the thirty-two round holes in the panel are connected with the marking lines, the marking lines are sequentially provided with the opening numbers according to the sequence, and the opening numbers, the light emitting diodes, the sixteen-pin rectangular plugs and the thirty-two-pin rectangular plugs are in one-to-one correspondence.
As the preferable technical scheme in the application, a main switch is arranged on the side surface of the junction box body.
As the preferable technical scheme in the application, a battery jar is arranged on the back of the junction box body, the battery pack is arranged in the battery jar, and the battery jar is hinged with a turnover cover.
As a preferred technical solution in the present application, the color of the light emitted by the light emitting diode is green.
Compared with the prior art, the invention has the beneficial effects that:
the simple rectangular plug pre-assembly cable on-off rapid test box has the advantages that the assembly detection method is high in efficiency and low in failure rate; the method can finish batch detection of the pre-assembled cable in a short time, is simple to operate, and has no higher skill requirement on operators. And the manufacturing cost of the test box is low, the test box is stable and reliable, the test result is visually displayed through the indicating lamp, the popularization and the application are convenient, and the cable detection efficiency and the assembly quality are greatly improved.
In addition, need not the installation wire number when preassembleing cable wiring, can all connect the contact pin full, heart yearn serial number and contact pin number one-to-one use cable specification to reduce, be convenient for detect and function extension.
In addition, the on-line detection of the installed cable of the electromechanical equipment can be realized through the special extension cable, the openness of the components is strong, and the function expansion is convenient.
Drawings
FIG. 1 is a perspective view of the junction box body of the present invention when connected to a cable;
FIG. 2 is a first perspective view of the junction box body of the present invention;
FIG. 3 is a second perspective view of the junction box body of the present invention;
fig. 4 is a schematic view illustrating an electrical control principle of the junction box body of the present invention.
In the figure: 1. a junction box body; 101. a sixteen-pin male rectangular plug and socket; 102. a sixteen-pin female rectangular plug and socket; 103. a thirty-two pin male rectangular plug seat; 104. a thirty-two pin female rectangular plug seat; 105. a master switch; 106. a cover is turned; 2. a cable; 3. a rectangular plug; 4. a panel; 5. a battery pack; 6. a switch; 7. a wiring terminal; 8. rectangular plug pins; 9. a light emitting diode; 10. marking lines.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that in the description of the present invention, the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, which are only for convenience of description and simplification of description, and do not indicate or imply that the referred device or element must have a specific orientation, be configured in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
Further, it will be appreciated that the dimensions of the various elements shown in the figures are not drawn to scale, for ease of description, and that the thickness or width of some layers may be exaggerated relative to other layers, for example.
It should be noted that like reference numerals and letters refer to like items in the following figures, and thus, once an item is defined or illustrated in one figure, it will not need to be further discussed or illustrated in detail in the description of the following figure.
As shown in fig. 1 to 4, the present invention provides a technical solution: a simple and easy rectangle plug preassembles the quick test box of make-and-break of the cable, including cable 2 and junction box body 1 used for detecting cable 2, both sides of body 1 of junction box have sextuple pin male rectangle plug socket 101 and sixteen pin female rectangle plug socket 102 sequentially, the upper and lower two sides of body 1 of junction box have thirty-two pin male rectangle plug socket 103 and thirty-two pin female rectangle plug socket 104 sequentially, the both ends of cable 2 are fitted with the rectangle plug 3, the rectangle plug 3 is divided into sextuple pin rectangle plug and thirty-two pin rectangle plug, the front of body 1 of junction box has panel 4, there are thirty-two round holes on panel 4, all mount the luminescent diode 9 in the round hole, connect electrically the rectangle plug pin 8 in the jack of the sextuple pin male rectangle plug socket 101 and sixteen pin female rectangle plug socket 102, connect electrically the plug pin used in cooperation with the rectangle plug pin 8 in the jack of the sixteen pin rectangle plug and thirty-two pin rectangle plug, every rectangle plug contact pin 8 all is connected with binding post 7, and rectangle plug contact pin 8 and emitting diode 9 one-to-one are connected, and the inside parallel circuit that is equipped with of terminal box body 1 is including group battery 5 and switch 6 in the parallel circuit, and every rectangle plug contact pin 8 forms the return circuit alone through parallel circuit.
As a specific embodiment, the sixteen-pin rectangular plug and the thirty-two-pin rectangular plug are respectively connected with the eighteen-core cable and the thirty-four-core cable, and the connection is wired according to the core number of the cable 2.
As a specific embodiment, thirty-two round holes on the panel 4 are connected with marking strips 10, the marking strips 10 are sequentially provided with opening numbers according to the sequence of 1-32, and the opening numbers, the light emitting diodes 9, the sixteen-pin rectangular plugs and the thirty-two-pin rectangular plugs are in one-to-one correspondence.
As a specific embodiment, the main switch 105 is disposed on the side surface of the junction box body 1, and it should be noted that the main switch 105 can turn on and off the power supply of the junction box body 1, so as to achieve the purpose of quickly turning on and off the test box.
As a specific embodiment, a battery jar is opened on the back of the junction box body 1, the battery pack 5 is arranged in the battery jar, and the battery jar is hinged with a flip 106, it should be noted that the battery pack 5 is a low-voltage battery, which is safe and reliable, can be plugged and unplugged with electricity, can rapidly complete the on-off detection of each core wire of the cable, and the battery can be upgraded into a rechargeable battery according to the requirement, and the light emitting diode 9 can be upgraded into the light emitting diode 9 corresponding to the voltage grade.
When the junction box body 1 is manufactured, firstly, 16-pin socket mounting holes are formed in two side surfaces of the junction box body 1, then 32-pin socket mounting holes are formed in the upper surface and the lower surface of the junction box body 1, then two sixteen-pin rectangular plug sockets (a male socket and a female socket) are mounted at the 16-pin socket mounting holes in the side surfaces, then two thirty-two-pin rectangular plug sockets (a male socket and a female socket) are mounted at the 32-pin socket mounting holes in the upper surface and the lower surface of the junction box body 1, then 32 holes are formed in the panel 4, a control panel is manufactured, then opening numbers are marked on the marking lines 10 according to the sequence from 1 to 32, and then the light-emitting diodes 9 are mounted at the opening positions of the panel for 32; then according to the electrical control schematic diagram of the cable test box in fig. 4, a battery pack 5, a switch 6 and a wiring terminal 7 are installed inside the junction box body 1, the battery pack 5, the switch 6, the wiring terminal 7 and the rectangular plug pin 8 are connected in sequence according to the wiring method of the schematic diagram, after the installation inside the junction box body 1 is completed, a light emitting diode 9, the wiring terminal 7 and the rectangular plug pin 8 are connected according to the electrical control schematic diagram of the cable test box in fig. 3, and after the connection is completed, the light emitting diode 9 is green for facilitating observation.
In the aspect of electrical principle drawing design, the cable selection of the rectangular plug 3 is unified as follows: the 32-pin rectangular plug is a 34-core cable, and the 16-pin rectangular plug is an 18-core cable; all plug pins are wired according to the numbers of the cables with cores, namely 1# cable core wires (marked as 1) are connected with 1# pins of the plug, and the like, when the cables are preassembled, all the pins of the plug/socket are fully connected, and the pins are not allowed to be disconnected. When the plug cable is assembled, one end of the plug cable is a male connector (connected with a cabinet side) and the other end of the plug cable is a female connector (connected with a junction box side), the internal connection structures of the cables assembled by the method are completely the same, the cables can be used interchangeably, only the length difference exists, the specification of the cables is greatly reduced, the waste is reduced, and the assembly efficiency is improved.
After the pre-assembled cable is assembled, inserting sixteen-pin rectangular plugs at two ends of the cable into a sixteen-pin male rectangular plug socket 101 and a sixteen-pin female rectangular plug socket 102, or inserting thirty-two-pin rectangular plugs at two ends of the cable into a thirty-two-pin male rectangular plug socket 103 and a thirty-two-pin female rectangular plug socket 104, after connection is completed, fully lighting 1-16 light-emitting diodes to be assembled qualified or fully lighting 1-32 light-emitting diodes to be assembled qualified, if an indicator light is not lighted on the light-emitting diode 9, the cable is assembled unqualified, the cable plug needs to be disassembled, cable core wires corresponding to the non-lighted indicator light are checked, fault reasons are detected, and after modification is completed, detection is performed again until all the corresponding light-emitting diodes 9 are lighted; through the test, if the specification of the rectangular plug and the assembly of the male plug and the female plug are wrong, the rectangular plug cannot be connected to the test box.
The detection of the cable mounted to the device can also be achieved by a dedicated extension cable.
This quick test box of rectangle plug pre-assembly cable break-make, the size is only 200mm 120mm, small and exquisite light, portable, deposit, it is convenient to use, and is lower to operating personnel's technical ability requirement, inserts the detection cable, only needs to observe emitting diode 9's state, can judge the testing result, and the cable detects can be accomplished in 10 seconds, and it detects to pursue the core than traditional universal meter, and efficiency promotes 95%.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a simple and easy rectangle plug preassemblies quick test box of cable break-make, includes cable (2) and is used for detecting terminal box body (1) of cable (2), its characterized in that: the junction box comprises a junction box body (1), wherein sixteen-pin male rectangular plug sockets (101) and sixteen-pin female rectangular plug sockets (102) are sequentially arranged on two sides of the junction box body (1), thirty-two pin male rectangular plug seats (103) and thirty-two pin female rectangular plug seats (104) are sequentially arranged on the upper surface and the lower surface of the junction box body (1), rectangular plugs (3) are respectively arranged at two ends of a cable (2), the rectangular plugs (3) are divided into the sixteen-pin rectangular plugs and the thirty-two pin rectangular plugs, a panel (4) is arranged on the front surface of the junction box body (1), thirty-two round holes are formed in the panel (4), light-emitting diodes (9) are respectively arranged in the round holes, rectangular plug pins (8) are respectively and electrically connected in jacks of the sixteen-pin male rectangular plug sockets (101) and the sixteen-pin female rectangular plug sockets (102), plug pins matched with the rectangular plug pins (8) are respectively and electrically connected in jacks of the sixteen-pin rectangular plugs and the thirty-two pin rectangular plugs, every rectangle plug contact pin (8) all is connected with binding post (7), and rectangle plug contact pin (8) and emitting diode (9) one-to-one are connected, and terminal box body (1) is inside to be equipped with parallel circuit, and including group battery (5) and switch (6) in the parallel circuit, every rectangle plug contact pin (8) forms the return circuit alone through parallel circuit.
2. The simple rectangular plug preassembly cable on-off rapid test box according to claim 1, characterized in that: the sixteen-pin rectangular plug and the thirty-two-pin rectangular plug are respectively connected with the eighteen-core cable and the thirty-four-core cable and are connected according to the core numbers carried in the cable (2).
3. The simple rectangular plug preassembly cable on-off rapid test box according to claim 1, characterized in that: the three-pin LED display panel is characterized in that thirty-two round holes in the panel (4) are connected with marking strips (10), the marking strips (10) are sequentially provided with opening numbers according to the sequence of 1-32, and the opening numbers, the LEDs (9), the sixteen-pin rectangular plugs and the thirty-two-pin rectangular plugs are in one-to-one correspondence.
4. The simple rectangular plug preassembly cable on-off rapid test box according to claim 1, characterized in that: and a main switch (105) is arranged on the side surface of the junction box body (1).
5. The simple rectangular plug preassembly cable on-off rapid test box according to claim 1, characterized in that: the back of the junction box body (1) is provided with a battery jar, the battery pack (5) is arranged in the battery jar, and the battery jar is hinged with a flip cover (106).
6. The simple rectangular plug preassembly cable on-off rapid test box according to claim 1, characterized in that: the light emitting color of the light emitting diode (9) is green.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111405385.6A CN114167211A (en) | 2021-11-24 | 2021-11-24 | Simple and easy rectangle plug pre-assembly cable break-make quick test box |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111405385.6A CN114167211A (en) | 2021-11-24 | 2021-11-24 | Simple and easy rectangle plug pre-assembly cable break-make quick test box |
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| Publication Number | Publication Date |
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| CN114167211A true CN114167211A (en) | 2022-03-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111405385.6A Pending CN114167211A (en) | 2021-11-24 | 2021-11-24 | Simple and easy rectangle plug pre-assembly cable break-make quick test box |
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| CN (1) | CN114167211A (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5247259A (en) * | 1991-07-26 | 1993-09-21 | Amp Incorporated | Cable testing method and apparatus |
| CN203595773U (en) * | 2013-12-02 | 2014-05-14 | 中国石油集团渤海钻探工程有限公司 | Fast detection device testing on-off of telephone wire with 7 cores |
| CN211478513U (en) * | 2020-01-02 | 2020-09-11 | 中车青岛四方机车车辆股份有限公司 | Cable fault rapid detection device |
-
2021
- 2021-11-24 CN CN202111405385.6A patent/CN114167211A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5247259A (en) * | 1991-07-26 | 1993-09-21 | Amp Incorporated | Cable testing method and apparatus |
| CN203595773U (en) * | 2013-12-02 | 2014-05-14 | 中国石油集团渤海钻探工程有限公司 | Fast detection device testing on-off of telephone wire with 7 cores |
| CN211478513U (en) * | 2020-01-02 | 2020-09-11 | 中车青岛四方机车车辆股份有限公司 | Cable fault rapid detection device |
Non-Patent Citations (2)
| Title |
|---|
| SUN YUSHENG ET AL.: "A system for multi-core cable test equipment", MICROCOMPUTER INFORMATION, vol. 23, no. 19, 31 December 2007 (2007-12-31), pages 192 - 4 * |
| 王勇 等: "电缆故障检测方法及其应用", 舰船电子工程, vol. 36, no. 4, 20 April 2016 (2016-04-20), pages 128 - 132 * |
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