CN114160571A - Production method of low-hardness 42CrMo steel - Google Patents

Production method of low-hardness 42CrMo steel Download PDF

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Publication number
CN114160571A
CN114160571A CN202111419751.3A CN202111419751A CN114160571A CN 114160571 A CN114160571 A CN 114160571A CN 202111419751 A CN202111419751 A CN 202111419751A CN 114160571 A CN114160571 A CN 114160571A
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rolling
steel
steel billet
temperature
cooling
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李佳军
刘智
蒙刚
张江涛
冯波涌
罗景贤
阳刚
袁林
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Hunan Valin Xiangtan Iron and Steel Co Ltd
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Hunan Valin Xiangtan Iron and Steel Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B1/00Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/02Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling heavy work, e.g. ingots, slabs, blooms, or billets, in which the cross-sectional form is unimportant ; Rolling combined with forging or pressing
    • B21B1/026Rolling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B3/00Rolling materials of special alloys so far as the composition of the alloy requires or permits special rolling methods or sequences ; Rolling of aluminium, copper, zinc or other non-ferrous metals
    • B21B3/02Rolling special iron alloys, e.g. stainless steel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • B21B37/74Temperature control, e.g. by cooling or heating the rolls or the product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B45/00Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B45/02Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
    • B21B45/0203Cooling
    • B21B45/0209Cooling devices, e.g. using gaseous coolants
    • B21B45/0215Cooling devices, e.g. using gaseous coolants using liquid coolants, e.g. for sections, for tubes
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/005Modifying the physical properties by deformation combined with, or followed by, heat treatment of ferrous alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/42Ferrous alloys, e.g. steel alloys containing chromium with nickel with copper
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/44Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/54Ferrous alloys, e.g. steel alloys containing chromium with nickel with boron
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B2261/00Product parameters
    • B21B2261/20Temperature

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Heat Treatment Of Steel (AREA)

Abstract

The production method of the low-hardness 42CrMo steel comprises the following chemical components, by mass, 0.40% -0.42% of C, 0.22% -0.26% of Si, 0.65% -0.70% of Mn, 1.06% -1.11% of Cr, 0.16% -0.22% of Mn, 0.01% -0.015% of S, 0.01% -0.02% of P, 0.2% -0.3% of Ni and the balance of Fe and inevitable impurities; the method comprises the following process steps: (1) heating the steel billet by a heating furnace; (2) sending the steel billet into a rough and medium rolling mill unit for rough rolling, medium rolling and pre-finish rolling; (3) feeding the steel billet into a finish rolling water cooling section, controlling the temperature to be 800-820 ℃, and controlling the flow rate of a water tank to be 0-200 m 3/h; (4) the billet is sent to a KOCKS reducing sizing mill set for rolling; (5) sending the steel billet into a KOCKS water cooling section, controlling the temperature of an upper cooling bed to be 760-780 ℃, and controlling the flow of a water tank to be 0-200 m 3/h; (6) and cooling the steel billet on a cooling bed at a cooling speed of 0.2-0.3 ℃/s. The invention better solves the problem that the hardness of the 42CrMo steel core is higher.

Description

Production method of low-hardness 42CrMo steel
Technical Field
The invention belongs to the technical field of metallurgy, and relates to a production method of low-hardness 42CrMo steel.
Background
The 42CrMo is used as a common steel grade for mechanical engineering, and has high strength and toughness and good hardenability. However, in actual production, the conditions that a large amount of martensite structures exist in the 42CrMo steel core part and the hardness is higher are not solved all the time, and the subsequent processing performance of the material is seriously influenced. Is an advanced steel rolling technology which saves alloy, simplifies the working procedure and saves energy consumption. Because it has the comprehensive action of deformation strengthening and phase change strengthening, it can raise steel strength and can improve toughness and plasticity of steel material.
Chinese patent CN 112501512A discloses a rolling-control cooling-control high-strength pearlite steel rail and a production method thereof, wherein the steel rail comprises the following chemical components, by mass, 0.71-0.85% of C, 0.45-0.70% of Si, 0.35-0.70% of Mn, 0.2-1.0% of Cr, 0.05-0.1% of V, 0.005-0.08% of Nb, 0-0.025% of P, 0-0.015% of S, and the balance of Fe and inevitable impurities; the tensile strength of the steel rail is more than or equal to 1360MPa, the elongation is more than or equal to 12 percent, the tread hardness of the rail head is more than or equal to 390HB, the depth of a hardened layer is more than or equal to 30mm, the structure is fine lamellar pearlite, and the spacing between pearlite lamellae at the position which is 30mm away from the surface of the steel rail is less than or equal to 90 nm. Can improve the strength and the hardness of the steel rail and simultaneously keep good toughness and plasticity.
Chinese patent CN 111389905A discloses a bar temperature and rolling control process technology, which comprises the following steps: heating the steel billet by a heating furnace to raise the temperature of the steel billet to 1000-1030 ℃; sending the steel billet into a rough and medium rolling mill set, and carrying out rough rolling and medium rolling on the steel billet which is heated in the step S1; the steel billet in the S2 is sent to a pre-water penetration device, the temperature of the steel billet is controlled to be 1000-1020 ℃, and the temperature rise and coarse crystal grains are prevented after multi-pass rolling deformation of a coarse and medium rolling mill set, so that the physical properties of the product are changed; sending the steel billet in the S3 to a finishing mill group for finish rolling; straightening the steel billet subjected to the finish rolling by a six-roller or eight-roller straightener; and sending the straightened steel billet into a scattered coil air cooling conveying roller way for air cooling. The method has the advantages that under the condition that the product performance is qualified, the content of silicon and manganese elements in steel is reduced, so that the production cost is reduced, the initial rolling temperature is reduced, the gas consumption is reduced, and the production cost is saved.
In actual production, the conditions that a large amount of martensite structures exist in the 42CrMo steel core part and the hardness is higher are not solved all the time, and the subsequent processing performance of the material is seriously influenced.
Disclosure of Invention
The invention aims to provide a production method of 42CrMo steel with low hardness, particularly hardness less than 260HB, and solve the problem that the hardness of the core part of the 42CrMo steel is higher.
The technical scheme of the invention is as follows:
the production method of the low-hardness 42CrMo steel comprises the following chemical components, by mass, 0.40% -0.42% of C, 0.22% -0.26% of Si, 0.65% -0.70% of Mn, 1.06% -1.11% of Cr, 0.16% -0.22% of Mn, 0.01% -0.015% of S, 0.01% -0.02% of P, 0.2% -0.3% of Ni and the balance of Fe and inevitable impurities; the method comprises the following process steps:
(1) heating the steel billet by a heating furnace, wherein the steel billet is heated for 10-15 min at 600-750 ℃ in a preheating section, for 35-40 min at 1020-1080 ℃ in a heating section, for 35-40 min at 1130-1170 ℃ in a heating section, and for 35-40 min at 1100-1140 ℃ in a soaking section;
(2) sending the steel billet into a rough and medium rolling mill unit for rough rolling, medium rolling and pre-finish rolling, wherein the temperature for rough rolling is 1000-1030 ℃, the temperature for medium rolling is 970-990 ℃, and the temperature for pre-finish rolling is 930-950 ℃;
(3) feeding the steel billet into a finish rolling water cooling section, controlling the temperature to be 800-820 ℃, and controlling the flow rate of a water tank to be 0-200 m 3/h;
(4) the billet is sent to a KOCKS reducing sizing mill set for rolling;
(5) sending the steel billet into a KOCKS water cooling section, controlling the temperature of an upper cooling bed to be 760-780 ℃, and controlling the flow of a water tank to be 0-200 m 3/h; (6) and cooling the steel billet on a cooling bed at a cooling speed of 0.2-0.3 ℃/s.
The invention has the beneficial effects that: the heating furnace 4 sections are accurately heated, so that the temperature difference between the inside and the outside of the steel billet and the temperature difference of the section of the steel billet are increased and then reduced along with the heating time, the heating temperature is accurately controlled to meet the requirement of a heating process, and the energy consumption can be reduced; the temperature of rough rolling, intermediate rolling and pre-finish rolling is controlled, so that the generation of secondary iron scale is avoided, and the cost is saved; the two water cooling sections can be freely controlled to obtain the temperature meeting the requirements.
Drawings
FIG. 1 is a 500x side structural metallographic diagram of a low-hardness 42CrMo steel cross section.
FIG. 2 is a metallographic picture of a 500x radius half structure of a low-hardness 42CrMo steel cross section.
FIG. 3 is a metallographic structure of a 500x area of a low-hardness 42CrMo steel cross section.
Detailed Description
The invention will be further described with reference to examples of embodiments of the invention.
Example 1: a method for producing a controlled rolling and controlled cooling hot rolling 42CrMo steel with low hardness, the chemical composition of the steel is shown in Table 1, and the process steps comprise:
(1) heating the steel billet by a heating furnace, wherein the heating furnace is divided into 4 stages, the temperature interval and the heating time are respectively heating for 15min at 600 ℃ in a preheating section, 40min at 1020 ℃ in a first heating section, 40min at 1170 ℃ in a second heating section and 40min at 1140 ℃ in a soaking section;
(2) sending the steel billet into a rough and medium rolling mill set, and carrying out rough rolling, medium rolling and pre-finish rolling on the heated steel billet;
(3) feeding the steel billet into a finishing rolling water cooling section, and controlling the temperature to be 820 ℃; the rough rolling includes 3 stands 850 and 750 stands, the medium rolling includes 3 stands 750 and 550 stands, and the pre-finish rolling includes 4 stands 450. The temperature for rough rolling is 1000 ℃, the temperature for medium rolling is 970 ℃, and the temperature for pre-finish rolling is 930 ℃;
(4) the billet is sent to a KOCKS reducing sizing mill set for rolling;
(5) sending the steel billet into a KOCKS water cooling section, and controlling the temperature of an upper cooling bed to be 780 ℃; the water-cooling section contains 3 water tanks, and every water tank contains 7 cooling nozzle, and water tank nozzle can be selected and close as required, and water tank flow control is 0~200m3/h;
(6) The steel billet is cooled on a cooling bed, the cooling mode of the cooling bed is close-packed, and the cooling speed is 0.2 ℃/s.
Example 2: a method for producing a controlled rolling and controlled cooling hot rolling 42CrMo steel with low hardness, the chemical composition of the steel is shown in Table 1, and the process steps comprise:
(1) heating the steel billet by a heating furnace to raise the temperature of the steel billet to 1120 ℃; the heating furnace is divided into 4 stages, the temperature interval and the heating time are respectively a preheating stage for heating for 15min at 600 ℃, a first stage for heating for 40min at 1020 ℃, a second stage for heating for 40min at 1170 ℃, and a soaking stage for heating for 40min at 1140 ℃;
(2) sending the steel billet into a rough and medium rolling mill unit, and carrying out rough rolling, medium rolling and pre-finish rolling on the steel billet which is heated in the step S1; the rough rolling includes 3 stands 850 and 750 stands, the medium rolling includes 3 stands 750 and 550 stands, and the pre-finish rolling includes 4 stands 450. The temperature for rough rolling is 1000 ℃, the temperature for medium rolling is 970 ℃, and the temperature for pre-finish rolling is 930 ℃;
(3) and (3) feeding the steel billet into a finishing rolling water cooling section, and controlling the temperature to be 820 ℃. The finish rolling water cooling section in S3 contains 4 water tanks, and each water tank contains 7 coolingThe nozzle is touched, the water tank and the water tank nozzle can be selected and closed according to requirements, and the flow of the water tank is adjusted to be 0-200 m3/h;
(4) The billet is sent to a KOCKS reducing sizing mill set for rolling;
(5) the steel billet is sent into a KOCKS water cooling section, and the temperature of an upper cooling bed is controlled to be 760 ℃. The water-cooling section contains 3 water tanks, and every water tank contains 7 cooling nozzle, and water tank nozzle can be selected and close as required, and water tank flow control is 0~200m3/h;
(6) And cooling the steel billets on a cooling bed in a close-packed manner at a cooling speed of 0.2 ℃/s.
Table 1 examples chemical composition in mass percent (%)
Figure 20565DEST_PATH_IMAGE001
TABLE 2 section Hardness (HB) of examples
Figure 203285DEST_PATH_IMAGE002
The section hardness indexes of the samples of the steels produced in examples 1 and 2 are shown in table 2. It can be seen that the 42CrMo steel obtained by the invention has hardness of < 260 HB.

Claims (1)

1. A production method of low-hardness 42CrMo steel is characterized by comprising the following steps: the steel comprises the following chemical components, by mass, 0.40% -0.42% of C, 0.22% -0.26% of Si, 0.65% -0.70% of Mn, 1.06% -1.11% of Cr, 0.16% -0.22% of Mn, 0.01% -0.015% of S, 0.01% -0.02% of P, 0.2% -0.3% of Ni and the balance of Fe and inevitable impurities; the method comprises the following process steps:
(1) heating the steel billet by a heating furnace, wherein the steel billet is heated for 10-15 min at 600-750 ℃ in a preheating section, for 35-40 min at 1020-1080 ℃ in a heating section, for 35-40 min at 1130-1170 ℃ in a heating section, and for 35-40 min at 1100-1140 ℃ in a soaking section;
(2) sending the steel billet into a rough and medium rolling mill unit for rough rolling, medium rolling and pre-finish rolling, wherein the temperature for rough rolling is 1000-1030 ℃, the temperature for medium rolling is 970-990 ℃, and the temperature for pre-finish rolling is 930-950 ℃;
(3) feeding the steel billet into a finish rolling water cooling section, controlling the temperature to be 800-820 ℃, and controlling the flow rate of a water tank to be 0-200 m 3/h;
(4) the billet is sent to a KOCKS reducing sizing mill set for rolling;
(5) sending the steel billet into a KOCKS water cooling section, controlling the temperature of an upper cooling bed to be 760-780 ℃, and controlling the flow of a water tank to be 0-200 m 3/h;
(6) and cooling the steel billet on a cooling bed at a cooling speed of 0.2-0.3 ℃/s.
CN202111419751.3A 2021-11-26 2021-11-26 Production method of low-hardness 42CrMo steel Pending CN114160571A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115069781A (en) * 2022-06-06 2022-09-20 福建三宝钢铁有限公司 Controlled rolling and controlled cooling production process of HRB400E nuclear power steel

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1244360A (en) * 1967-11-11 1971-09-02 Daimler Benz Ag Improvements in or relating to steel
CN103710609A (en) * 2013-12-12 2014-04-09 山西新泰钢铁有限公司 High-quality high-strength cold heading steel and production method thereof
CN107042234A (en) * 2017-03-15 2017-08-15 中冶华天工程技术有限公司 The intelligent production line and production method gathered based on bar whole process big data
CN110918642A (en) * 2019-10-30 2020-03-27 邯郸钢铁集团有限责任公司 Production control method for improving bending degree of 42CrMo bar
CN113245365A (en) * 2021-05-12 2021-08-13 大冶特殊钢有限公司 Rolling production method for improving toughness of steel products on line

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1244360A (en) * 1967-11-11 1971-09-02 Daimler Benz Ag Improvements in or relating to steel
CN103710609A (en) * 2013-12-12 2014-04-09 山西新泰钢铁有限公司 High-quality high-strength cold heading steel and production method thereof
CN107042234A (en) * 2017-03-15 2017-08-15 中冶华天工程技术有限公司 The intelligent production line and production method gathered based on bar whole process big data
CN110918642A (en) * 2019-10-30 2020-03-27 邯郸钢铁集团有限责任公司 Production control method for improving bending degree of 42CrMo bar
CN113245365A (en) * 2021-05-12 2021-08-13 大冶特殊钢有限公司 Rolling production method for improving toughness of steel products on line

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
周光理等: "42CrMo合金钢棒材硬度及显微组织控制", 理化检验-物理分册, vol. 57, no. 8, pages 15 - 20 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115069781A (en) * 2022-06-06 2022-09-20 福建三宝钢铁有限公司 Controlled rolling and controlled cooling production process of HRB400E nuclear power steel
CN115069781B (en) * 2022-06-06 2024-04-12 福建三宝钢铁有限公司 Rolling and cooling control production process of HRB400E nuclear power steel

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Application publication date: 20220311