CN114147412A - Welding machine for welding pins of thin film capacitor - Google Patents
Welding machine for welding pins of thin film capacitor Download PDFInfo
- Publication number
- CN114147412A CN114147412A CN202111525950.2A CN202111525950A CN114147412A CN 114147412 A CN114147412 A CN 114147412A CN 202111525950 A CN202111525950 A CN 202111525950A CN 114147412 A CN114147412 A CN 114147412A
- Authority
- CN
- China
- Prior art keywords
- welding
- disc
- thin film
- film capacitor
- workbench
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000003990 capacitor Substances 0.000 title claims abstract description 46
- 238000003466 welding Methods 0.000 title claims abstract description 44
- 239000010409 thin film Substances 0.000 title claims abstract description 20
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 36
- 229910052742 iron Inorganic materials 0.000 claims abstract description 18
- 230000001681 protective effect Effects 0.000 claims abstract description 12
- 239000010408 film Substances 0.000 claims description 18
- 239000007787 solid Substances 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 4
- 239000004743 Polypropylene Substances 0.000 description 3
- 239000004793 Polystyrene Substances 0.000 description 3
- -1 polyethylene Polymers 0.000 description 3
- 238000005476 soldering Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002985 plastic film Substances 0.000 description 2
- 229920006255 plastic film Polymers 0.000 description 2
- 229920000515 polycarbonate Polymers 0.000 description 2
- 239000004417 polycarbonate Substances 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 1
- 229920002799 BoPET Polymers 0.000 description 1
- 239000005041 Mylar™ Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 125000004494 ethyl ester group Chemical group 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Abstract
The invention discloses a welding machine for welding pins of thin film capacitors, which comprises a protective workbench, wherein supporting bottom feet are arranged at four corners of the lower end of the protective workbench, a driving drive plate is arranged in the protective workbench, one side of the upper end of the protective workbench is rotatably sleeved with a grooved pulley turntable, the grooved pulley turntable is rotatably sleeved with the driving drive plate, through the rotation of the driving drive plate, a cylindrical pin can drive the grooved pulley turntable to intermittently rotate, and four telescopic clamping plates can intermittently and automatically rotate to the welding position, so that a worker can conveniently take the thin film capacitors; simultaneously, in the process of intermittent rotation of the sheave turntable, the four contact switches are in intermittent contact with the four arc conductive blocks, so that the electric hydraulic rod can perform intermittent telescopic work, the iron welding mechanism can perform welding work on different thin film capacitors, and the production and processing efficiency can be improved.
Description
Technical Field
The invention belongs to the technical field of film capacitor correlation, and particularly relates to a welding machine for welding pins of a film capacitor.
Background
The film capacitor is a capacitor having a structure in which a metal foil is used as an electrode, and the metal foil is laminated with a plastic film such as polyethylene, polypropylene, polystyrene, or polycarbonate from both ends thereof, and then wound into a cylindrical shape. The plastic film is also called a poly (ethyl ester) capacitor (also called a Mylar) capacitor, a polypropylene capacitor (also called a PP capacitor), a polystyrene capacitor (also called a PS capacitor) and a polycarbonate capacitor, respectively, and the welding machine is used when the film capacitor is produced and processed.
When the existing welding machine is put into use, although the welding processing work can be carried out on the thin film capacitor, when the processed thin film capacitor is taken, the welding mechanism of the welding machine needs to pause working, so that the production and processing efficiency is delayed.
Disclosure of Invention
The invention aims to provide a welding machine for welding pins of a thin film capacitor, which solves the problem of delaying the production and processing efficiency in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a be used for film capacitor pin welded welding machine, includes protection workstation, protection workstation lower extreme four corners is equipped with the support footing, protection workstation internally mounted has the drive driver plate, protection workstation upper end one side is rotated and is cup jointed grooved wheel carousel, and the grooved wheel carousel rotates with the drive driver plate and cup joints, the upper surface of grooved wheel carousel is equipped with four flexible splint that are used for centre gripping film capacitor, protection workstation upper surface opposite side is equipped with the controller, the protection workstation rear end is close to grooved wheel carousel one side and is equipped with L shape support frame, L shape support frame upper surface mounting has electric hydraulic stem, and electric hydraulic stem's telescopic link runs through L shape support frame top, electric hydraulic stem's telescopic link downside outer wall has cup jointed and has welded iron mechanism.
Preferably, the sheave turntable comprises a supporting disc, an annular sliding column is fixedly connected to the outer wall of the supporting disc, a cross-shaped arc disc is arranged at the lower end of the annular sliding column, U-shaped open slots are formed in four sides of the cross-shaped arc disc, contact switches are arranged in the middles of arc surfaces of the four sides of the cross-shaped arc disc, and the four contact switches are electrically connected with the iron welding mechanism and the electric hydraulic rod respectively.
Preferably, the driving dial comprises an active dial and a driving motor, the active dial is sleeved on the outer wall of a motor shaft of the driving motor, and the driving motor is electrically connected with the controller.
Preferably, the driving drive plate comprises a fixed disc, a connecting sleeve column is fixedly connected to the middle of the lower surface of the fixed disc, a cylindrical pin is fixedly connected to one side of the upper surface of the fixed disc, an arc groove rotary table is fixedly connected to the other side of the upper surface of the fixed disc, an arc conductive block is arranged on the outer wall of one side of the arc groove rotary table, and the arc conductive block is electrically connected with the controller.
Preferably, the protection workbench comprises a supporting workbench, the inside of the front side of the supporting workbench is movably connected with two protection doors, one side of the upper end of the supporting workbench is provided with a fixed circular groove, and the inner wall of the middle of the fixed circular groove is provided with a concave annular sliding groove.
Preferably, telescopic clamp plate includes fixed supporting bench, the anticreep groove has been seted up to fixed supporting bench both sides, and the number in anticreep groove is four, four the T font pole has been cup jointed to inside in the middle of the anticreep groove, and four T font pole one ends run through fixed supporting bench's both ends, four T font pole outer wall has cup jointed expanding spring, and expanding spring is located anticreep inslot portion, four T font pole one end fixedly connected with solid fixed splint, and two solid fixed splint are located fixed supporting bench's both ends.
Compared with the prior art, the invention provides a welding machine for welding a thin film capacitor pin, which has the following beneficial effects:
1. according to the invention, through the rotation of the driving plate, the cylindrical pin drives the sheave turntable to intermittently rotate, and the four telescopic clamping plates can intermittently and automatically rotate to the welding position, so that a worker can conveniently take the film capacitor;
2. in the process of intermittently rotating the sheave turntable, the four contact switches are intermittently contacted with the four arc conductive blocks, so that the electric hydraulic rod can intermittently perform telescopic work, and the iron welding mechanism can perform welding work on different film capacitors, thereby improving the production and processing efficiency;
3 the invention can drive the T-shaped round rod to telescopically slide in the anti-drop groove by the extension of the extension spring, so that the two fixing clamp plates can quickly clamp the film capacitor, and the welding processing work of the film capacitor is convenient.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention without limiting the invention in which:
FIG. 1 is a schematic structural diagram of a thin film capacitor welder according to the present invention;
FIG. 2 is a schematic front sectional view of a thin film capacitor welder according to the present invention;
FIG. 3 is a schematic structural diagram of a turntable mechanism according to the present invention;
FIG. 4 is a schematic view of another perspective of the turntable mechanism according to the present invention;
FIG. 5 is a schematic structural view of a protective working platform according to the present invention;
fig. 6 is a schematic sectional top view of the retractable splint according to the present invention.
In the figure: 1. an L-shaped support frame; 2. a soldering iron mechanism; 3. a controller; 4. supporting feet; 5. a protection workbench; 51. supporting a worktable; 52. a protective door; 53. a concave-shaped annular chute; 54. fixing the circular groove; 6. a retractable splint; 61. a tension spring; 62. a drop-proof groove; 63. a T-shaped round bar; 64. fixing the clamping plate; 65. fixing the support table; 7. a sheave turntable; 71. a support disc; 72. an annular traveler; 73. a cross-shaped arc disc; 74. a U-shaped open slot; 75. a contact switch; 8. an electro-hydraulic lever; 9. a drive plate; 91. an active drive plate; 911. a circular arc groove turntable; 912. fixing the disc; 913. a cylindrical pin; 914. a circular arc conductive block; 915. connecting the sleeve columns; 92. the motor is driven.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution: the utility model provides a be used for film capacitor pin welded welding machine, including protection workstation 5, 5 lower extreme four corners of protection workstation are equipped with support footing 4, 5 internally mounted of protection workstation have drive driver plate 9, 5 upper end one side of protection workstation is rotated and is cup jointed grooved pulley carousel 7, and grooved pulley carousel 7 rotates with drive driver plate 9 and cup joints, grooved pulley carousel 7's upper surface is equipped with four telescopic splint 6 that are used for centre gripping film capacitor, 5 upper surface opposite sides of protection workstation are equipped with controller 3, 5 rear ends of protection workstation are close to 7 one side of grooved pulley carousel and are equipped with L shape support frame 1, 1 upper surface mounting of L shape support frame has electric hydraulic stem 8, and electric hydraulic stem 8's telescopic link runs through 1 top of L shape support frame, electric hydraulic stem 8's telescopic link downside outer wall has cup jointed soldering iron mechanism 2.
For the rotatory work of intermittent type nature, sheave carousel 7 is including supporting disc 71, support disc 71 outer wall fixedly connected with annular traveller 72, annular traveller 72 lower extreme is equipped with cross arc dish 73, U font open slot 74 has been seted up to four sides of cross arc dish 73, the arc surface middle part of four sides of cross arc dish 73 is equipped with contact switch 75, four contact switch 75 respectively with weld iron mechanism 2 and 8 electric connection of electronic hydraulic stem, through four contact switch 75, can control and weld iron mechanism 2 and 8 work of electronic hydraulic stem, through sheave carousel 7, can intermittently carry out rotatory work, make telescopic splint 6 can intermittently rotatory to weld iron mechanism 2 below, conveniently weld iron mechanism 2 and carry out the welding work, and the production efficiency is improved.
For driving, the driving dial 9 includes an active dial 91 and a driving motor 92, the active dial 91 is sleeved on the outer wall of the motor shaft of the driving motor 92, the driving motor 92 is electrically connected with the controller 3, and the sheave turntable 7 can be driven to intermittently rotate through the driving dial 9.
In order to perform driving work, the driving dial 91 comprises a fixed disc 912, a connecting sleeve column 915 is fixedly connected in the middle of the lower surface of the fixed disc 912, a cylindrical pin 913 is fixedly connected to one side of the upper surface of the fixed disc 912, the sheave turntable 7 can be stirred to perform intermittent rotation work through the cylindrical pin 913, an arc groove turntable 911 is fixedly connected to the other side of the upper surface of the fixed disc 912, an arc conducting block 914 is arranged on the outer wall of one side of the arc groove turntable 911, the arc conducting block 914 is in contact with the contact switch 75, the contact switch 75 controls the operation of the iron welding mechanism 2 and the electric hydraulic rod 8, the arc conducting block 914 is electrically connected with the controller 3, the sheave turntable 7 is driven to rotate through the driving dial 91, and the sheave turntable 7 can perform intermittent rotation work through the driving dial 91.
In order to carry out the guard work, guard work platform 5 is including supporting workbench 51, the inside swing joint of supporting workbench 51 front side has two guard gates 52, through two guard gates 52, can carry out the guard work better, fixed circular slot 54 has been seted up to supporting workbench 51 upper end one side, concave character shape annular chute 53 has been seted up to fixed circular slot 54 middle inner wall, through fixed circular slot 54 and concave character shape annular chute 53, make things convenient for sheave carousel 7 to carry out swivel work, and also carry out the support work to sheave carousel 7, avoid sheave carousel 7 to take place the phenomenon that drops.
In order to carry out centre gripping work fast, telescopic clamp 6 is including fixed brace table 65, anticreep groove 62 has been seted up to fixed brace table 65 both sides, and anticreep groove 62's number is four, inside T font pole 63 has been cup jointed in the middle of four anticreep groove 62, and four T font pole 63 one ends run through the both ends of fixed brace table 65, telescopic spring 61 has been cup jointed to four T font pole 63 outer walls, and telescopic spring 61 is located anticreep groove 62 inside, four T font pole 63 one end fixedly connected with solid fixed splint 64, and two solid fixed splint 64 are located the both ends of fixed brace table 65, through telescopic clamp 6, can carry out centre gripping work to film capacitor fast, make things convenient for film capacitor to carry out welding process work.
The working principle and the using process of the invention are as follows: after the device is installed, a worker places the whole device at a specified position, then electrically connects the controller 3 with an external power supply, and then the worker can enable the four telescopic clamping plates 6 to clamp a film capacitor to be processed by operating the four telescopic clamping plates 6;
when the device is used, a worker firstly operates the controller 3 to switch on the whole device, then the worker operates the controller 3 to enable the driving motor 92 to work, when the driving motor 92 works, the driving dial 91 is driven to rotate, when the cylindrical pin 913 rotates and moves to the inside of the U-shaped open slot 74 in the sheave turntable 7, the cross-shaped arc disc 73 is driven to rotate, the sheave turntable 7 is driven to enable the telescopic clamp plate 6 to rotate to a specified position, when the cylindrical pin 913 is separated from the U-shaped open slot 74, the sheave turntable 7 stops rotating, meanwhile, the outer wall of the rotating arc slot turntable 911 is in contact with the inner wall of the arc surface of the cross-shaped arc disc 73, when the contact switch 75 is in contact with the arc conductive block 914, the iron welding mechanism 2 can be heated, meanwhile, the electric hydraulic rod 8 is controlled to extend, so that the iron welding mechanism 2 welds the thin film capacitor to be processed clamped in the telescopic clamp plate 6 below the iron welding mechanism, when the arc conductive block 914 is separated from the contact switch 75, the electro-hydraulic rod 8 will perform the retracting operation, the soldering iron mechanism 2 will stop operating, when the outer wall of the arc groove rotary disc 911 is separated from the inner wall of the arc surface of the cross-shaped arc disc 73, the cylindrical pin 913 rotates to move to another U-shaped open groove 74, so as to drive the sheave rotary disc 7 to rotate again, and according to the above steps, when the thin film capacitor to be processed clamped in the next telescopic clamping plate 6 is welded, the sheave rotating disc 7 reciprocates to intermittently rotate, so that the iron welding mechanism 2, the thin film capacitors to be processed and clamped in different telescopic clamping plates 6 can be welded;
after the welding is accomplished, the staff just can take off the film capacitor after processing through working to flexible splint 6, also makes things convenient for the staff to put another film capacitor of treating processing fast simultaneously.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. A welding machine for welding of thin film capacitor pins comprises a protective workbench (5), and is characterized in that: supporting bottom feet (4) are arranged at four corners of the lower end of the protective workbench (5), a driving plate (9) is arranged in the protective workbench (5), a grooved wheel turntable (7) is rotatably sleeved on one side of the upper end of the protective workbench (5), the grooved pulley turntable (7) is rotatably sleeved with the driving dial plate (9), four telescopic clamping plates (6) for clamping the film capacitor are arranged on the upper surface of the grooved pulley turntable (7), the other side of the upper surface of the protective working table (5) is provided with a controller (3), an L-shaped support frame (1) is arranged at one side of the rear end of the protective workbench (5) close to the sheave turntable (7), the upper surface of the L-shaped supporting frame (1) is provided with an electric hydraulic rod (8), and the telescopic rod of the electric hydraulic rod (8) penetrates through the top of the L-shaped support frame (1), and the outer wall of the lower side of the telescopic rod of the electric hydraulic rod (8) is sleeved with the iron welding mechanism (2).
2. The welder for thin film capacitor pin welding of claim 1, characterized in that: the sheave turntable (7) comprises a supporting disc (71), an annular sliding column (72) is fixedly connected to the outer wall of the supporting disc (71), a cross-shaped arc disc (73) is arranged at the lower end of the annular sliding column (72), U-shaped open slots (74) are formed in the four sides of the cross-shaped arc disc (73), contact switches (75) are arranged in the middle of arc surfaces of the four sides of the cross-shaped arc disc (73), and the four contact switches (75) are electrically connected with a welding iron mechanism (2) and an electric hydraulic rod (8) respectively.
3. The welder for thin film capacitor pin welding of claim 1, characterized in that: the drive dial (9) comprises an active dial (91) and a drive motor (92), the outer wall of a motor shaft of the drive motor (92) is sleeved with the active dial (91), and the drive motor (92) is electrically connected with the controller (3).
4. The welder for thin film capacitor pin welding of claim 3, characterized in that: the driving dial (91) comprises a fixed disc (912), a connecting sleeve column (915) is fixedly connected to the middle of the lower surface of the fixed disc (912), a cylindrical pin (913) is fixedly connected to one side of the upper surface of the fixed disc (912), an arc groove rotating disc (911) is fixedly connected to the other side of the upper surface of the fixed disc (912), an arc conductive block (914) is arranged on the outer wall of one side of the arc groove rotating disc (911), and the arc conductive block (914) is electrically connected with the controller (3).
5. The welder for thin film capacitor pin welding of claim 1, characterized in that: protection work platform (5) are including supporting workbench (51), the inside swing joint of supporting workbench (51) front side has two guard gates (52), fixed circular slot (54) have been seted up to supporting workbench (51) upper end one side, concave font annular chute (53) have been seted up to the inner wall in the middle of fixed circular slot (54).
6. The welder for thin film capacitor pin welding of claim 1, characterized in that: telescopic clamp plate (6) are including fixed brace table (65), anticreep groove (62) have been seted up to fixed brace table (65) both sides, and the number of anticreep groove (62) is four, four inside T font pole (63) have been cup jointed in the middle of anticreep groove (62), and the both ends of fixed brace table (65) are run through to four T font pole (63) one end, four telescopic spring (61) have been cup jointed to T font pole (63) outer wall, and telescopic spring (61) are located anticreep groove (62) inside, four T font pole (63) one end fixedly connected with solid fixed splint (64), and two solid fixed splint (64) are located the both ends of fixed brace table (65).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111525950.2A CN114147412A (en) | 2021-12-14 | 2021-12-14 | Welding machine for welding pins of thin film capacitor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111525950.2A CN114147412A (en) | 2021-12-14 | 2021-12-14 | Welding machine for welding pins of thin film capacitor |
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| Publication Number | Publication Date |
|---|---|
| CN114147412A true CN114147412A (en) | 2022-03-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111525950.2A Pending CN114147412A (en) | 2021-12-14 | 2021-12-14 | Welding machine for welding pins of thin film capacitor |
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| Country | Link |
|---|---|
| CN (1) | CN114147412A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115534349A (en) * | 2022-09-26 | 2022-12-30 | 江苏远翔物联科技有限公司 | Plastic box combined machining system |
| CN117399858A (en) * | 2023-12-15 | 2024-01-16 | 福尼斯智能装备(珠海)有限公司 | Automatic change welding equipment |
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Application publication date: 20220308 |