CN114132082B - Coding device for realizing coding identification - Google Patents
Coding device for realizing coding identification Download PDFInfo
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- CN114132082B CN114132082B CN202111555820.3A CN202111555820A CN114132082B CN 114132082 B CN114132082 B CN 114132082B CN 202111555820 A CN202111555820 A CN 202111555820A CN 114132082 B CN114132082 B CN 114132082B
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- identification code
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J11/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
- B41J11/0015—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
- B41J11/002—Curing or drying the ink on the copy materials, e.g. by heating or irradiating
- B41J11/0021—Curing or drying the ink on the copy materials, e.g. by heating or irradiating using irradiation
- B41J11/00214—Curing or drying the ink on the copy materials, e.g. by heating or irradiating using irradiation using UV radiation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J25/00—Actions or mechanisms not otherwise provided for
- B41J25/001—Mechanisms for bodily moving print heads or carriages parallel to the paper surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J25/00—Actions or mechanisms not otherwise provided for
- B41J25/304—Bodily-movable mechanisms for print heads or carriages movable towards or from paper surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J29/00—Details of, or accessories for, typewriters or selective printing mechanisms not otherwise provided for
- B41J29/46—Applications of alarms, e.g. responsive to approach of end of line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Ink Jet (AREA)
Abstract
The invention relates to coding equipment for realizing coding marks, belongs to the technical field of digital marks, and solves the problems that in the prior art, a code spraying mark is easy to tear, wear and drop and the code reading efficiency is low. The invention comprises the following steps: a dynamic code spraying unit and an ultraviolet curing unit; the dynamic ink jet unit is used for jetting an identification code on the coded object; the identification code is a metal dot pattern; the ink drops are made of ultraviolet photosensitive materials and can be solidified under ultraviolet irradiation; the ultraviolet curing unit is used for emitting ultraviolet light. The invention realizes automatic coding of the articles.
Description
Technical Field
The invention relates to the technical field of digital identification, in particular to coding equipment for realizing coding identification.
Background
Almost all standard EMS (electronic manufacturing service) enterprises and their end developments are managing the process traceability of products, and printed circuit boards, which are one of the most important components in the current electronics industry, are applied to almost all electronic products, called: "the most core component of an electronic system". Along with the increasing quality requirements of the printed circuit boards, in order to better realize quality information management and control of products in production, information tracing systems such as bar codes, two-dimensional codes and the like are marked on the printed circuit boards, and the label or the ink jet printing becomes the most main identification mode at present. The existing paper label adopts a non-contact mode to print corresponding letters, one-dimensional codes, two-dimensional codes, graphics, LOGO, chinese characters and the like on the product as marks, the product has good traceability after being marked, corresponding data information is acquired in the production process, and the quality management and regional management capacity of enterprises can be improved.
However, the tag has the defects of easy tearing, abrasion and falling, incapability of tracking article information, incapability of carrying out effective identification management and information acquisition on the existing networking equipment, and high time cost of manual labeling. Meanwhile, the bar codes, the two-dimensional codes and the electronic labels are very easy to copy, so that the safety requirements of the data identification are difficult to meet.
The ink spraying code can be sprayed on the material itself to realize the functions of high temperature resistance, solvent resistance and the like, and the characteristics can be also realized according to the different materials, and the volatile quick-drying and high temperature basically have the nondestructive function similar to that of a label for a PCB (printed circuit board) base material, but the ink is sprayed, almost all the ink is solvent, has a certain degree of volatility, and is limited by the resolution of different product spray heads, so that the code reading efficiency is low.
In the prior art, workshops are used for controlling the quality of circuit board products, checking and supervising the progress, flow and batch of the products in real time, and usually pasting paper or marks readable marks such as two-dimensional codes or bar codes on the surface of the circuit board. However, paper labels are prone to falling off and abrasion, and manual labeling is costly; the laser engraving has certain destructiveness on the tin-masking layer of the printed circuit board. Aiming at the typical defect problems of a plurality of marking technologies commonly used for quality control of a circuit board vehicle in the use process, a novel digital marking technology needs to be provided, and the defects are overcome.
Disclosure of Invention
In view of the above analysis, the present invention aims to provide a coding device for implementing coding marks, which is used for solving the problems that the existing code spraying mark is easy to tear, wear and fall off, and the code reading efficiency is low.
The aim of the invention is mainly realized by the following technical scheme:
a coding device for implementing coded identification, comprising: a dynamic code spraying unit and an ultraviolet curing unit; the dynamic ink jet unit is used for jetting ink drops on the coded object to form an identification code, and the identification code is a metal dot pattern; the ink drops are made of ultraviolet photosensitive materials and can be solidified under ultraviolet irradiation; the ultraviolet curing unit is used for emitting ultraviolet light.
Further, the coding device is also provided with an ink drop observation unit; the ink droplet observation unit includes: a first high speed camera and a stroboscopic LED light; the first high-speed camera is used for shooting ink drops in the ink drop falling process.
Further, the dynamic ink jet unit comprises a coding motion platform and a coding printing head; the coding printing head is arranged on the coding motion platform; the coding motion platform is a three-degree-of-freedom motion platform and is used for driving the coding printing head to displace.
Further, the method further comprises the following steps: an identification code recognition unit; the identification code recognition unit includes: a second high speed camera and an infrared light source; the infrared light source is used for irradiating the identification code to display an image; the second high-speed camera is used for photographing the identification code.
Further, the coding motion platform includes: x-direction motion mechanism, Y-direction motion mechanism and Z-direction motion mechanism.
Further, the Y-direction movement mechanism includes: the Y-axis guide rail, the Y-axis motor and the Y-axis drag chain; the X-direction movement mechanism is slidably arranged on the Y-axis guide rail; the Y-axis motor is used for driving the X-direction movement mechanism to slide along the Y-axis guide rail.
Further, the X-direction movement mechanism includes: an X-axis guide rail, an X-axis motor and an X-axis drag chain; the Z-direction movement mechanism is slidably arranged on the X-axis guide rail; the X-axis motor is used for driving the Z-direction movement mechanism to slide along the X-axis guide rail.
Further, the Y-axis drag chain is arranged on one side of the Y-axis guide rail in parallel, and a cable of the Y-direction movement mechanism is stored in the Y-axis drag chain; the X-axis drag chain is arranged on one side of the X-axis guide rail in parallel, and a cable of the X-direction movement mechanism is stored in the X-axis drag chain.
Further, the Y-axis drag chain and the X-axis drag chain are both U-shaped structures and are made of bendable flexible materials.
Further, the coding device is further provided with a belt conveying mechanism, and the belt conveying mechanism is used for conveying the coded objects.
The technical scheme of the invention can at least realize one of the following effects:
1) The coding device can be applied to different materials, and is similar to screen printing and spraying processes; the special-shaped surface is provided with the special-shaped surface by spraying, so that the special-shaped surface can be provided with the special-shaped surface; the labor cost and the time cost are reduced, the identification code is clear, the identification accuracy is high, the identification code is not easy to fall off and is not easy to wear.
2) The ink material is transparent in normal state, is added with a photosensitive material, is cured under ultraviolet irradiation, displays the shape under infrared irradiation, can realize the functions of copy prevention and tamper prevention, and has high safety.
3) The coding method of the coding equipment of the invention uses the code spraying technology to print the digital identification code on different materials, and performs dot matrix printing on ink drops to finish the conversion from physical materials to digital identifications of new digital identification codes.
4) The invention relates to a coding device. Through environmental suitability tests such as insulating nature, high low temperature, vibration impact, salt fog, use this equipment to give a sign indicating number, convenient reliable, the PCB circuit board identification code is firm, safe, easy recognition, helps improving the data acquisition in the workshop production process to promote product quality management and control.
In the invention, the technical schemes can be mutually combined to realize more preferable combination schemes. Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention may be realized and attained by the structure particularly pointed out in the written description and drawings.
Drawings
The drawings are only for purposes of illustrating particular embodiments and are not to be construed as limiting the invention, like reference numerals being used to refer to like parts throughout the several views.
Fig. 1 is a coding apparatus of the present invention;
FIG. 2 is a schematic diagram of a dynamic inkjet unit of the coding apparatus of the present invention;
FIG. 3 is a coding motion platform of the dynamic inkjet unit of the present invention;
FIG. 4 is a front view of the coding motion platform of the dynamic inkjet unit of the present invention;
FIG. 5 is a Z-direction motion mechanism of the coding motion platform of the present invention;
FIG. 6 is a front view of the Z-motion mechanism of the code motion platform of the present invention;
fig. 7 is an X-direction motion mechanism of the coding motion platform of the present invention.
Reference numerals:
1-a display screen; 2-a feeding mechanism; 3-an industrial personal computer; 4-storage battery; 5-a material receiving mechanism; 6-an ultraviolet curing unit; 7-warning lights; 8-a dynamic inkjet unit; 9-belt conveyor 9.
201-Y axis guide rail; 202-Y axis drag chain; 203-Y axis motor; 204-X axis motor; 205-X axis guide rail; 206-X axis drag chain; 207-Z axis motor; 208-Z axis guide rail; 209-coding the print head; 210-an identification code recognition unit; 211-conveyor belt.
Detailed Description
The following detailed description of preferred embodiments of the invention is made in connection with the accompanying drawings, which form a part hereof, and together with the description of the embodiments of the invention, are used to explain the principles of the invention and are not intended to limit the scope of the invention.
In one embodiment of the present invention, as shown in fig. 1-7, a coding device for implementing coded identification is disclosed for coding identification to a printed circuit board. Specifically, the coding apparatus of the present invention includes: the device comprises a display screen 1, a feeding mechanism 2, an industrial personal computer 3, a storage battery 4, a receiving mechanism 5, an ultraviolet curing unit 6, a warning lamp 7, a dynamic ink jet unit 8 and a belt conveying mechanism 9.
In this embodiment, the coded object is a printed circuit board. The dynamic ink jet unit 8 is used for jetting ink drops on the coded object to form an identification code, and the identification code is a metal dot pattern.
As shown in fig. 1, the display screen 1 is connected with a shell of the coding equipment through a cantilever, and the display screen 1 is rotationally connected with the cantilever; the display screen 1 can rotate 360 degrees in horizontal and vertical directions relative to the cantilever; the display screen 1 is used for displaying the coding state of the dynamic ink jet unit 8 and controlling the dynamic ink jet unit 8 of the coding device.
The feeding mechanism 2 is arranged at the left side of the belt conveying mechanism 9 and is used for feeding the printed circuit board to the belt conveying mechanism 9; the receiving mechanism 5 is positioned on the right side of the belt conveying mechanism 9 and is used for collecting the printed circuit boards after coding. The printed circuit board to be coded is conveyed to a belt conveying mechanism 9 through a feeding mechanism 2, the belt conveying mechanism 9 conveys the printed circuit board to a code spraying position for identification code printing, the printed circuit board is received through a receiving mechanism 5 after coding is finished, and the receiving mechanism 5 collects the printed circuit board after coding is finished.
In one embodiment of the present invention, the horizontal heights of the feeding mechanism 2, the receiving mechanism 5 and the conveyor belt 211 of the belt conveyor mechanism 9 are kept consistent, that is, the working planes of the feeding mechanism 2, the receiving mechanism 5 and the conveyor belt 211 are located at the same horizontal plane.
Specifically, the feeding mechanism 2 has a function of storing the coded product.
Further, when the printed circuit board is positioned on the belt conveyor 9, the identification code printing is performed on the printed circuit board by the dynamic inkjet unit 8. After the identification code is printed, the ultraviolet curing unit 6 is used for curing the identification code, so that the identification code is condensed on the printed circuit board and is combined with the printed circuit board into a whole.
Further, the industrial personal computer 3 is located below the belt conveying mechanism 9 and is used for controlling the operation of the coding equipment; the storage battery 4 is used for supplying power to the power utilization unit of the coding equipment; the warning lamp 7 can prompt the completion of the operation after the completion of the coding of all the printed circuit boards.
Further, the industrial personal computer 3 is a control unit of the coding device of the present invention. Specifically, the industrial personal computer 3 realizes the feeding and discharging of the printed circuit board by controlling the operation of the feeding mechanism 2 and the receiving mechanism 5; the ink drop quality monitoring is realized by controlling a first high-speed camera of the ink drop observation unit; printing the identification code by controlling the dynamic ink jet unit 8; the identification code decoding and the printing quality detection are realized by controlling the identification code reading unit; and controls the ultraviolet curing unit 6 to cure the identification code which is qualified in detection.
The ultraviolet curing units 6 are arranged on the right side of the dynamic ink jet unit 8 in parallel and perpendicular to the belt conveying mechanism 9, and the ultraviolet curing units 6 are located 10 cm above the belt conveying mechanism 9.
The warning lamp 7 is positioned at the upper right of the coding equipment and consists of bulbs with red and green colors; when the coding equipment performs coding work, the warning lamp 7 is green, and when the coding equipment finishes coding work, the warning lamp 7 is red.
Specifically, the dynamic inkjet unit 8 is perpendicular to the belt conveyor 9 and is kept parallel to the ultraviolet curing unit 6; the belt conveying mechanism 9 is driven by a motor, and the belt conveying mechanism 9 is horizontally arranged below the dynamic ink jet unit 8 and the ultraviolet curing unit 6 and rotates at a uniform speed from left to right.
In implementation, a plurality of (for example, 100) printed circuit boards (PCB boards) are placed in the feeding mechanism 2, and the lowest circuit board is firstly coded. The lowest printed circuit board falls down to the region to be coded at a constant speed according to a set speed, is then conveyed to a coding station through a belt conveying mechanism 9 and is coded through a dynamic ink-jet unit 8. After the coding of all the printed circuit boards is finished, the warning lamp 7 is lightened.
Further, the feeding mechanism 2 comprises a first sucking disc and a feeding storage area; and the feeding storage area is used for storing the printed circuit board without codes. The receiving mechanism 5 comprises a second sucking disc and a discharging storage area, and the discharging storage area is used for placing the printed circuit board with the coded printed circuit board.
In one specific embodiment of the invention, the feeding storage area of the feeding mechanism 2 is provided with two guide rails, and the width of each guide rail can be adjusted to adapt to printed circuit boards (PCB boards) with different widths; and a bottom plate is arranged between the two guide rails, and the printed circuit board is stored above the bottom plate and limited through the guide rails. Similarly, the structure of the discharging storage area and the feeding storage area of the receiving mechanism 5 is the same, and the receiving mechanism is provided with two guide rails, the width of each guide rail can be adjusted, and the receiving mechanism is suitable for printed circuit boards (PCB boards) with different widths.
The implementation process comprises the following steps: the first sucking disc sucks the printed circuit board and transfers the printed circuit board from the feeding storage area of the feeding mechanism 2 to the code spraying preparation area on the conveying belt 211 of the belt conveying mechanism 9; after feeding, the belt conveying mechanism 9 conveys the printed circuit board from the code spraying preparation area to a code spraying station, and after the code spraying is finished, the printed circuit board is conveyed from the code spraying station to a code spraying finishing area; meanwhile, the printed circuit board after the code is assigned is moved from the code spraying completion area to the blanking storage area of the material receiving mechanism 5 by the second sucker.
Further, the sucking disc is installed on the sucking disc support, a plurality of sucking discs are installed on the sucking disc support, and the position of the sucking disc can be manually adjusted to adapt to circuit boards of different specifications.
Further, as the adsorption height and the release height of the sucker are fixed, the feeding storage area and the discharging storage area are provided with height adjusting devices so as to adapt to stacking of circuit boards with different thicknesses and numbers; namely the heights of the bottom plates of the feeding storage area and the discharging storage area are adjustable.
The receiving mechanism 5 receives the printed circuit boards with codes and stores the printed circuit boards in the blanking storage area, and stores the subsequent printed circuit boards with codes above the stored printed circuit boards one by one.
Along with the coding of a plurality of printed circuit boards, the quantity of the printed circuit boards in the feeding storage area is gradually reduced, the quantity of the printed circuit boards in the discharging storage area is gradually increased, the bottom plate of the feeding storage area is gradually increased, and the bottom plate of the discharging storage area is gradually reduced, so that the sucking disc can always suck and release the printed circuit boards at a fixed height.
In one embodiment of the present invention, as shown in fig. 2, the dynamic inkjet unit 8 includes: a coding motion platform, a coding print head 209 and an identification code reading unit. Because the maximum physical size of the printed board is close to 500mm multiplied by 500mm, the moving speed of the sliding table is close to 800mm/s during coding, and the interval of each point in the printed code word is hundreds of um, the requirements on the speed, the precision and the like of the sliding table are very high. In order to meet the overall performance requirement, the coding motion platform three-degree-of-freedom motion mechanism comprises: the X-direction movement mechanism, the Y-direction movement mechanism and the Z-direction movement mechanism can realize linear displacement movement in three directions which are mutually perpendicular.
In one embodiment of the present invention, the Y-direction motion mechanism comprises: a Y-axis guide rail 201, a Y-axis drag chain 202, and a Y-axis motor 203. The Y-axis guide rails 201 are respectively fixed on two sides of a conveying belt 211 of the belt conveying mechanism 9 and are parallel to the conveying belt 211; the X-direction movement mechanism is slidably mounted on the Y-axis guide rail, and the Y-axis motor is used for driving the X-direction movement mechanism to slide along the Y-axis guide rail 201.
Further, the Y-axis drag chain 202 is respectively connected with a Y-axis guide rail and a Y-axis motor 203; the Y-axis motor 203 is fixed above the Y-axis guide rail; the Y-axis drag chains 202 are arranged on the outer sides of the Y-axis guide rails 201 in parallel, a first drag chain deck is arranged below the Y-axis drag chains 202, and the Y-axis drag chains 202 are spread on the first drag chain deck, as shown in fig. 2.
Specifically, the Y-axis drag chain 202 has a U-shaped structure, and the Y-axis drag chain 202 has a bendable structure; one end of the Y-axis drag chain 202 is fixed with the first drag chain deck, the other end is fixed with the X-direction movement mechanism, and when the X-direction movement mechanism slides along the Y-axis guide rail 201, the Y-axis drag chain 202 spreads or retracts on the first drag chain deck.
In one embodiment of the present invention, the X-direction movement mechanism includes: an X-axis motor 204, an X-axis guide rail 205, and an X-axis drag chain 206. The X-axis motor 204 is fixed at one end of an X-axis guide rail 205; the X-axis guide rail 205 is vertically arranged above the two Y-axis guide rails 201 and can slide relatively; the Z-axis guide rail 208 is slidably disposed above the X-axis guide rail 205, and the X-axis motor 204 is used to drive the Z-axis guide rail 208 to slide along the X-axis guide rail 205.
Further, the X-axis drag chain 206 is disposed on one side of the X-axis guide rail 205 in parallel, and a second drag chain deck is disposed under the X-axis drag chain 206, and the X-axis drag chain 206 is spread on the second drag chain deck, as shown in fig. 2.
Specifically, the X-axis drag chain 206 has a U-shaped structure, and the X-axis drag chain 206 has a bendable structure; one end of the X-axis drag chain 206 is fixed with the end of the second drag chain deck, the other end is fixed with the Z-direction movement mechanism, and when the Z-direction movement mechanism slides along the X-axis guide rail 205, the X-axis drag chain 206 spreads or retracts on the second drag chain deck.
In the present invention, the function of the X-axis drag chain 206: the Z-direction movement mechanism is connected with the industrial personal computer 3 and the storage battery 4 through a connecting wire; the connecting wire includes: the servo motor control power supply line, the servo encoder line, the servo brake line, the camera power supply line and the data line, the laser power supply line, the print head control line, the ink line and the like. The connecting wires are inserted inside the X-axis drag chain 206, so that the connecting wires do not run and pull around when the X-axis motor 204 drives the Z-axis motion mechanism to slide.
In the present invention, the Y-axis drag chain 202 functions as: the X-axis movement mechanism is connected with the industrial personal computer 3 and the storage battery 4 through a connecting wire; the connecting wires comprise a servo motor control power supply wire, a servo encoder wire, a servo brake wire, a camera power supply wire, a data wire, a laser power supply wire, a printing head control wire, an ink tube wire and the like. The connecting line is inserted in the Y-axis drag chain 202, and when the Y-axis motor 203 drives the X-axis motion mechanism to slide, the Y-axis drag chain 202 is synchronized to act, and the connecting line cannot run and pull everywhere.
In one embodiment of the present invention, the Z-direction movement mechanism includes: a Z-axis motor 207, a Z-axis guide rail 208 and a slider.
The Z-axis guide rail 208 is perpendicular to the X-axis guide rail 205 and is connected in a sliding manner; the Z-axis motor 207 is fixed right above the Z-axis guide rail 208; the slider is slidably mounted on a Z-axis rail 208 and the Z-axis motor 207 drives the slide. The marking print head 209 is slidably mounted on the Z-axis rail 208 by a slider, and the marking print head 209 is slidably driven along the Z-axis rail 208 by a Z-axis motor 207.
Further, the dynamic inkjet unit 8 further includes: an identification code recognition unit 210; the identification code recognition unit 210 is disposed perpendicular to the belt conveyor 9, and is used for performing checksum recognition on the identification code printed by the code-assigned print head 209.
The identification code recognition unit 210 is mounted on the Y-axis rail 208 and is juxtaposed with the coded print head 209. The identification code recognition unit 210 is horizontally aligned with the initial position of the coded print head 209. The identification code recognition unit 210 can take a picture and read the identification code after the printing of the coding print head 209 is completed, and confirm whether the printing is qualified.
Further, the conveyor belt 211 of the belt conveyor mechanism 9 is installed in the middle of the dynamic inkjet unit 8, disposed parallel to the Y-axis guide rail 201, and perpendicular to the X-axis guide rail 205.
The implementation process comprises the following steps: the dynamic ink jet unit 8 receives that a printed circuit board to be coded reaches the coding area, and the ink drop observation unit firstly observes whether the ink drop state of the coding print head 209 is good, and if so, the coding state is entered.
The Y-axis motor 203 first runs, driving the Y-axis drag chain 202 to the designated coding area of the printed circuit board.
The X-axis motor 204, in turn, operates to drive the X-axis drag chain 206 to the designated coding area of the printed circuit board.
The Z-axis motor 207 is finally operated to drive the marking print head 209 to adjust to a specified spacing from the printed circuit board.
When the infrared device at the front stage of the coding print head 209 irradiates the appointed coding region, the XY axis adjustment is good, and coding is started.
The code printing head 209 starts to spray codes row by row in the code-assigning area from top to bottom until the last row is completely assigned, and the code printing head 209 returns to the original position.
The conveyor belt 211 conveys the coded printed circuit board to a curing position, and the ultraviolet curing unit 6 cures the coded printed circuit board by UV irradiation. And after curing, conveying the material to a storage area.
Further, the coding motion platform is an XYZ three-dimensional linear sliding table, and mainly carries a coding printing head 209 to move to a designated position to spray codes on a Printed Circuit Board (PCB); the method can be used for coding a printed circuit board with the maximum physical size of 500 multiplied by 500mm, the moving speed of the sliding table is designed to be 800mm/s during coding, and the intervals of points in the same identification code are hundreds of um, so that the requirements on the speed and the precision of the sliding table are very high.
Specifically, the coding motion platform realizes the relative sliding among the guide rails through the high-precision ball screw directly driven by the motor in a closed loop manner, and ensures the repeated precision of 10um, the moving speed of 800mm/s and the effective stroke of 350 mm. The driving principle of the X-direction movement mechanism and the Z-direction movement mechanism is the same as that of the Y-direction movement mechanism. The Y-direction movement mechanism adopts a Y-axis motor 203 to drive an X-axis guide rail 205 to slide along the Y-axis guide rail 201, and the X-direction movement mechanism drives a Z-axis guide rail 208 to slide along the X-axis guide rail 205 through an X-axis motor 204; the Z-motion mechanism drives the coded print head 209 to slide along the Z-axis rail 208 via a Z-axis motor 207, as shown in fig. 2.
Specifically, the X-direction movement mechanism and the Y-direction movement mechanism drive the coding print head 209 to perform position adjustment on a horizontal plane, so that the coding print head 209 is aligned with a coding position on a Printed Circuit Board (PCB); the Z-direction movement mechanism drives the coding printing head 209 to slide along the Z-axis guide rail 201, so that the height of the coding printing head 209 is adjusted, and the distances between the coding printing head 209 and the surfaces of the circuit boards to be printed with different specifications are ensured to be within 1 mm.
The coded print head 209 of the invention adopts a high-performance piezoceramic nozzle to quantitatively, stably and on-demand spray the nano material ink. According to the inverse piezoelectric effect of piezoelectric ceramic (namely, the phenomenon of crystal deformation caused by applying an electric field to a piezoelectric crystal), a piezoelectric ceramic driving power supply applies voltage to the piezoelectric crystal, the piezoelectric crystal stretches and presses an ink conduit, so that ink is ejected out of a nozzle opening, and then the piezoelectric ceramic driving power supply applies inverse voltage to the piezoelectric crystal. During the piezoelectric crystal recovery process, the ink flow is broken to form a metered drop. The maximum amplitude of the output waveform of the piezoelectric ceramic driving power supply can reach 100V, and the rising and falling time of the voltage is controlled to be 1 mu s to 3 mu s. The driving power supply has the characteristics of high resolution, strong voltage controllability, high waveform frequency, small ripple wave and good stability.
Further, the coding apparatus of the present invention is also provided with an inkjet control unit. Since the size and the speed of each ejected ink drop are ensured to be consistent due to the influence of factors such as viscosity and particles of the ink, the temperature, the pressure and the like of the ink are precisely controlled by an ink jet control unit (PSC), so that the consistency of the viscosity of the ink and the initial state of ejection is ensured. The system adopts PID to control the TEC semiconductor refrigerator to realize precise temperature control, thereby realizing stable and consistent ink viscosity. And a high-precision pressure sensor is adopted for pressure detection, and then a direct-current diaphragm pump is controlled in a PWM mode, so that the pressure of the ink is regulated and controlled.
Further, the coding apparatus of the present invention is further provided with a droplet observation unit (DVM); preferably, the ink droplet observing unit is provided on a frame of the coding apparatus or on a coding motion platform. The ink drop observation unit is used for observing the size and the ejection speed of ink drop particles, whether satellite drops exist or not, and the like, the ink drop state is required to be calibrated and confirmed before the code is ejected, the ink drop state is observed through the ink drop observation unit, and the ink drop state is adjusted through the ink ejection control unit until the code ejecting standard is reached.
Specifically, the ink drop observation unit includes a first high-speed camera and a stroboscopic LED light source. Providing illumination by a stroboscopic LED light source and taking a picture by a first high-speed camera; preferably, the first high speed camera is disposed on a side of the coded print head 209; the photographing timing of the ink droplet observing unit is synchronized with the ink droplet ejecting timing. And by setting the delay time of the first high-speed camera, the ink drop states from the ink drop ejection to different moments before the ink drop is contacted with the printed circuit board can be observed.
According to the coding equipment, an ink drop on-line monitoring function is realized through the ink drop observation unit; specifically, the size, the speed, and the like of ink droplets ejected from the piezoelectric ejection head are evaluated by the first high-speed camera, and the mass of the ejected ink droplets is adjusted by adjusting the driving pulse parameters of the inkjet control unit (PSC) and the ink temperature, pressure. Further, the first high-speed camera is used for evaluating the size, the speed and the like of ink drops ejected by the piezoelectric ceramic nozzle, the observation result is fed back to the industrial personal computer 3, and the quality of the ejected ink drops is controlled by adjusting driving pulse parameters of an ink jet control unit (PSC), the temperature, the pressure and the like of the ink through the industrial personal computer 3.
Further, the ultraviolet curing unit 6 is for ultraviolet curing the identification code ink. The ultraviolet light photosensitizer is mixed in the ink, and the photosensitizer in the liquid ultraviolet light-sensitive material is changed into free radical or cation under the stimulation of ultraviolet rays, so that the polymer material (resin) with active functional groups is initiated to polymerize into an insoluble solid coating film, and the solidification of the liquid code spraying is realized. The invention adopts ultraviolet curing to realize instantaneous drying, does not generate Volatile Organic Compounds (VOC) volatilization, and has high surface resistance, friction resistance and scratch resistance.
Specifically, the ultraviolet curing unit 6 employs an ultraviolet lamp to provide ultraviolet irradiation. The invention adopts the ultraviolet LED lamp with high power density to realize the curing effect, thereby greatly reducing the system power consumption and the equipment volume.
The coding device of the invention is implemented by:
the initial position of the coding print head 209 is located at the angle between the Y-axis guide rail 201 and the X-axis guide rail 205, and is close to the ink drop observation unit. Ink droplets ejected from the code printing head 209 are detected, and after the detection is qualified, code printing is performed.
During printing, the PCB is placed from the feeding storage area to the code spraying preparation area through the sucking disc, the ink material is printed on the surface of the PCB through the code-giving printing head 209, the identification code (fusion digital mark) is formed on the surface of the object, and then the rapid identification of the data is realized through a special optical means; after printing, the printed PCB board with the codes is moved from the code spraying preparation area to the blanking storage area;
furthermore, the coding device has an ink cleaning function, can perform semiautomatic inking and ink unloading, and can clean the spray head and the ink channel to prevent blockage.
The identification code can act on different materials, has high adhesiveness, is not easy to wear, and can adapt to severe application environments. Unlike available marking codes, the marking code of the present invention is made of nanometer material and has far infrared ray to mark the object information, and compared with available two-dimensional code and bar code technology, the marking code has the advantages of no duplication, high safety and no unique digital marking code embedded into each product.
Further, an infrared positioning device is installed at one end of the coding print head 209. The infrared positioning device can position the printed circuit board on the conveyor belt 211 of the belt conveyor mechanism 9 and determine the code spraying position.
In the invention, the Y-axis guide rail 201, the X-axis guide rail 205 and the Z-axis guide rail 208 are all linear guide rails treated by adopting low-temperature black chromium plating; because the identification code is a dot matrix structure formed by countless small dots, the code printing distance of the code-marking equipment reaches a micron level, and the guide rail has strong rigidity, high precision and low noise and is suitable for high-speed movement; the precision of the grinding-grade screw rod can reach 0.005mm.
In a specific embodiment of the invention, as a high-speed moving part exists in the code spraying printing equipment, and the moving position needs to be accurately controlled to the level of tens of micrometers, in order to minimize the influence of external vibration and self-movement, the code marking equipment is integrally arranged on a mechanical base, and the mechanical base is integrally welded by adopting thickened steel sectional materials, so that a firm and stable mechanical base bearing the moving sliding table is provided. The system electrical components of the coding device can be placed in the internal space of the mechanical base.
Further, the identification code printed by the coding device is a regular polygon dot matrix image. Preferably, the identification code is a regular quadrangle or a regular pentagon.
Illustratively, when the identification code is a regular quadrilateral, the identification code sets n×n encoding point bits, each encoding point bit representing a binary digit; specifically, when ink droplets are ejected on the coded dot, a numeral 1 is represented; when no ink drop exists at the coding point, the number 0 is represented; the identification code of the invention realizes the printing of the identification code by ejecting ink drops to the coding point positions.
Further, the identification code of the present invention sets three zero-bit positions, and the code of the identification code is zero, and the code-endowing print head 209 ejects ink drops on the three zero-bit positions. Specifically, the zero bit positions are not coincident with the code point positions.
In addition, since the ink is doped with an ultraviolet photosensitizer, there is a risk of curing in the head even if it is not used for a long time under a dark light condition, causing the head to clog. It is therefore necessary to remove the ink in the ejection head and purge the ejection head and the entire ink path with a purge agent when not printing for a long period of time.
Compared with the prior art, the technical scheme provided by the embodiment has at least one of the following beneficial effects:
1. compared with a common two-dimensional code or a paper label of a bar code or an ink-jet printing code, the marking device capable of carrying out low-temperature curing on the printed circuit board coding mark has the advantages that the marking code provided by the marking device is resistant to friction, moisture, corrosion, high temperature and falling off. The coding rate is high, so that the cost of a large amount of manual labeling can be saved; the identification accuracy is high, the resolution ratio is high, and the identification efficiency is high.
2. The infrared photosensitive material is added into the ink, the normal state is transparent, the identification code is displayed under the irradiation of infrared rays, the identification code cannot be identified by naked eyes, the copying is difficult, and the encryption algorithm is adopted, so that the safety is higher; no volatile organic compound is generated in the coding process; the failure rate of the coding equipment is low, and the maintenance cost is low.
3. The coding equipment converts the object code into dot matrix ink drops to be used as a digital mark, forms a fusion digital mark on the surface of an object through ultraviolet curing, and marks the object information through far infrared rays. The coding method provided by the invention has the advantages that the identification code is normally transparent and is difficult to identify by naked eyes, the identification code is displayed as an ink drop lattice under infrared light, the true code can be read after decoding, and the multiple encryption protection of the data is realized.
At present, the coding device of the invention has been successfully applied in a circuit board production workshop, workers put batches of printed circuit boards in an upper board area on the left side of the coding device, the device completes automatic batch coding, and the automatic batch coding is stored in a lower board area on the right side, so that coding of about 100 printed circuit boards can be completed at a time, and the coding time of each printed circuit board is 1 minute on average. In the environment adaptability test of the coded PCB product, the identification code attached to the printed circuit board has insulativity, and the normal use of the printed circuit board is not affected; returning to the furnace at high temperature of 260 ℃ and testing at low temperature of-30 ℃ so that the identification code is not damaged; through more than 1000 times of vibration impact tests, the identification code does not fall off on the printed circuit board; through salt spray test, the identification code is complete and has no chemical corrosion.
The present invention is not limited to the above-mentioned embodiments, and any changes or substitutions that can be easily understood by those skilled in the art within the technical scope of the present invention are intended to be included in the scope of the present invention.
Claims (1)
1. A coding apparatus for implementing coded identification, comprising: the device comprises a dynamic code spraying unit (8), an ultraviolet curing unit (6), an ink drop observation unit and an identification code recognition unit; the dynamic ink jet unit (8) is used for jetting ink drops on the printed circuit board to form an identification code, and the identification code is a metal dot pattern; the ink drops are made of ultraviolet photosensitive materials and can be solidified under ultraviolet irradiation; the ultraviolet curing unit (6) is used for emitting ultraviolet light;
the feeding mechanism (2) comprises a first sucking disc and a feeding storage area; the feeding storage area is used for storing printed circuit boards without codes; the receiving mechanism (5) comprises a second sucking disc and a discharging storage area, and the discharging storage area is used for placing the printed circuit board with the coded printed circuit board; the adsorption height and the release height of the first sucker and the second sucker are fixed;
along with the completion of coding of a plurality of printed circuit boards, the number of the printed circuit boards in the feeding storage area is gradually reduced, the number of the printed circuit boards in the discharging storage area is gradually increased, the height of the bottom plate in the feeding storage area is gradually increased, and the height of the bottom plate in the discharging storage area is gradually reduced, so that the first sucking disc and the second sucking disc can always suck and release the printed circuit boards at fixed heights;
the feeding storage area of the feeding mechanism (2) is provided with two guide rails, the width of each guide rail can be adjusted, and the guide rails are suitable for printed circuit boards with different widths; a bottom plate is arranged between the two guide rails, and the printed circuit board is stored above the bottom plate and limited through the guide rails;
the structure of the blanking storage area and the structure of the loading storage area of the receiving mechanism (5) are the same;
the heights of the bottom plates of the feeding storage area and the discharging storage area are adjustable;
the dynamic inkjet unit (8) comprises a coding motion platform and a coding print head (209); the feeding mechanism (2) is arranged at the left side of the belt conveying mechanism (9) and is used for feeding the printed circuit board to the belt conveying mechanism (9); the receiving mechanism (5) is positioned on the right side of the belt conveying mechanism (9) and is used for collecting the printed circuit boards after coding;
the dynamic inkjet unit (8) further comprises: an identification code recognition unit (210); the identification code recognition unit (210) is perpendicular to the belt conveying mechanism (9) and is used for checking and recognizing the identification code printed by the coding printing head (209);
the identification code recognition unit (210) is arranged on the Y-axis guide rail (208) and is arranged in parallel with the coding printing head (209);
the ultraviolet curing units (6) are arranged on the right side of the dynamic ink jet unit (8) in parallel; the identification code decoding and the printing quality detection are realized by controlling an identification code recognition unit (210); and controlling the ultraviolet curing unit (6) to cure the identification code which is qualified in detection;
the coding print head (209) is arranged on the coding motion platform; the coding motion platform is a three-degree-of-freedom motion platform and is used for driving the coding printing head (209) to displace;
the coding motion platform comprises: an X-direction movement mechanism, a Y-direction movement mechanism and a Z-direction movement mechanism;
the Y-direction movement mechanism comprises: a Y-axis guide rail (201), a Y-axis motor (203) and a Y-axis drag chain (202); the X-direction movement mechanism is slidably arranged on the Y-axis guide rail (201); the Y-axis motor (203) is used for driving the X-direction movement mechanism to slide along the Y-axis guide rail (201);
the X-direction movement mechanism comprises: an X-axis guide rail (205), an X-axis motor (204) and an X-axis drag chain (206); the Z-direction movement mechanism is slidably mounted on the X-axis guide rail (205); the X-axis motor (204) is used for driving the Z-direction movement mechanism to slide along the X-axis guide rail (205);
the Y-axis drag chain (202) is arranged on one side of the Y-axis guide rail (201) in parallel, and a cable of the Y-direction movement mechanism is stored in the Y-axis drag chain (202); a first drag chain deck is arranged below the Y-axis drag chain (202), and the Y-axis drag chain (202) is spread on the first drag chain deck;
the X-axis drag chain (206) is arranged on one side of the X-axis guide rail (205) in parallel, and a cable of the X-direction movement mechanism is stored in the X-axis drag chain (206); a second drag chain deck is arranged below the X-axis drag chain (206), and the X-axis drag chain (206) is spread on the second drag chain deck;
the Y-axis drag chain (202) and the X-axis drag chain (206) are both U-shaped structures and are made of bendable flexible materials;
one end of the Y-axis drag chain (202) is fixed with the first drag chain planker, the other end of the Y-axis drag chain is fixed with the X-direction movement mechanism, and when the X-direction movement mechanism slides along the Y-axis guide rail (201), the Y-axis drag chain (202) spreads or retracts on the first drag chain planker;
one end of the X-axis drag chain (206) is fixed with the end part of the second drag chain deck, the other end of the X-axis drag chain is fixed with the Z-direction motion mechanism, and when the Z-direction motion mechanism slides along the X-axis guide rail (205), the X-axis drag chain (206) spreads or retracts on the second drag chain deck;
the coding equipment is also provided with a belt conveying mechanism (9), and the belt conveying mechanism (9) is used for conveying the printed circuit board;
the conveyor belt (211) of the belt conveyor mechanism (9) is arranged in the middle of the dynamic ink jet unit (8), is parallel to the Y-axis guide rail (201) and is perpendicular to the X-axis guide rail (205);
one end of the coding printing head (209) is provided with an infrared positioning device; the infrared positioning device can position a printed circuit board on a conveying belt (211) of the belt conveying mechanism (9) and determine a code spraying position;
the ink droplet observation unit includes: a first high speed camera and a stroboscopic LED light; the first high-speed camera is used for shooting ink drops in the ink drop falling process;
the identification code recognition unit includes: a second high speed camera and an infrared light source; the infrared light source is used for irradiating the identification code to display an image; the second high-speed camera is used for photographing the identification code.
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