CN114129455B - Glass ion water portal powder and preparation method and application thereof - Google Patents

Glass ion water portal powder and preparation method and application thereof Download PDF

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CN114129455B
CN114129455B CN202111257601.7A CN202111257601A CN114129455B CN 114129455 B CN114129455 B CN 114129455B CN 202111257601 A CN202111257601 A CN 202111257601A CN 114129455 B CN114129455 B CN 114129455B
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powder
acid
water
glass
ion water
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CN114129455A (en
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仇越秀
刘明东
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LIAONING UPCERA CO Ltd
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LIAONING UPCERA CO Ltd
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K6/00Preparations for dentistry
    • A61K6/80Preparations for artificial teeth, for filling teeth or for capping teeth
    • A61K6/802Preparations for artificial teeth, for filling teeth or for capping teeth comprising ceramics
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K6/00Preparations for dentistry
    • A61K6/15Compositions characterised by their physical properties
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K6/00Preparations for dentistry
    • A61K6/15Compositions characterised by their physical properties
    • A61K6/17Particle size
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K6/00Preparations for dentistry
    • A61K6/80Preparations for artificial teeth, for filling teeth or for capping teeth
    • A61K6/831Preparations for artificial teeth, for filling teeth or for capping teeth comprising non-metallic elements or compounds thereof, e.g. carbon
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K6/00Preparations for dentistry
    • A61K6/80Preparations for artificial teeth, for filling teeth or for capping teeth
    • A61K6/831Preparations for artificial teeth, for filling teeth or for capping teeth comprising non-metallic elements or compounds thereof, e.g. carbon
    • A61K6/838Phosphorus compounds, e.g. apatite

Abstract

The invention discloses glass ion water portal powder and a preparation method and application thereof. The glass ion water portal powder is prepared by adopting a sol-gel process, and the specific surface area of the material is more than 20m 2 And/g, has high reactivity and short net curing time. The glass ion water portal powder material contains micro-nano mesopores, and forms a mosaic structure after reacting with a liquid agent, the system has higher mechanical property, and the material contains antibacterial components and has antibacterial function. The sol-gel method can be adopted to uniformly mix raw materials at a molecular level, and calcination is carried out at a lower temperature (400-850 ℃) so as to prevent fluorine loss and prepare glass powder with better purity and uniformity. The glass particle cement glass powder prepared by the method has good component uniformity, is matched with a commercially available liquid, has excellent comprehensive performance, and is suitable for industrial production.

Description

Glass ion water portal powder and preparation method and application thereof
Technical Field
The invention relates to the field of medical materials, in particular to glass ion water portal powder and a preparation method and application thereof.
Background
Glass ion water gate (glass ion for short, GIC) is a new type of dental water gate, has the characteristics of high strength, translucency and fluorine release, can prevent secondary caries, can form chemical bonding with tooth tissue, has excellent comprehensive performance, and has been developed very rapidly; it is one of the most important repairing materials in the clinic of the present oral cavity, widely applied to the bonding of various repairing bodies, the filling repairing of decayed teeth, lining and the like, and is also the most ideal repairing material for the non-invasive filling repairing treatment of decayed teeth at present.
The glass ion consists of powder and liquid, wherein the powder is fluorine-containing aluminosilicate glass powder, and the liquid is aqueous solution of polyolefin acid (such as polyacrylic acid, polyacrylic acid and itaconic acid or maleic acid copolymer). When the powder and the liquid are mixed, the glass powder is decomposed under the action of acid to release Ca 2+ 、Al 3+ The polymer and the polycarboxylic acid hydrogel are entangled with each other to form a network of interpenetrating polymer and then cured under the action of a chemical initiator.
GlassThe curing reaction of ions is complex, and the mechanism of the reaction is not completely known at present, and the substance is an acid-base reaction between polybasic acid and glass powder. When the powder is mixed, the surface layer of the glass powder is eroded by acid to release divalent metal ions such as Ca 2+ And small amounts of monovalent metal ions, e.g. Na + Subsequently Al is present in the form of a ligand (AlF 2+ ) Moving to liquid phase to completely lose metal ions on surface layer, forming silica gel layer surrounding unreacted glass core. As the pH rises, these cationic and polyanionic chains crosslink, forming calcium and aluminum polycarboxylates, which hydrate to form a gel matrix. Subsequently, hardening due to the formation of a large amount of aluminum polyacrylate (calcium salt only participates in coagulation, cannot cause hardening), sodium ions only form viscous sodium polyacrylate, and do not participate in gelation. Finally, the cured ionomer is composed of a network of polyacid matrix formed by the hydrolysis of calcium (aluminum) polycarboxylate salts, which holds together unreacted glass particles covered by a layer of silica gel. With the deposition of aluminum polyacrylate, the hardening lasts more than 24 hours, and the deposition reaction of the acrylate can last for one year. This reaction results in good retention without sacrificing retention or affecting fluoride release anticaries performance to reduce micro-dissolution. Because the glass powder is selected, the tooth-like dental implant has translucency after solidification, has similar color and luster as teeth, good biocompatibility, stable physical and chemical properties and the like.
Glass ions in the 70 th century appear in the European market for the first time as commodities, and after entering the 21 st century, with the increasing importance of people in oral health, glass ions are widely applied in China, research on glass ions in China also starts to be vigorously developed, and a glass ion water portal material with excellent performance is an indispensable product for repairing tooth defects.
As an oral restoration material, the glass ion water-gate must have high strength to meet the requirement of restoration of the chewing function, and as a water-sensitive material, it must be cured immediately and withstand erosion of oral saliva after curing to ensure that the performance does not deteriorate over time when applied in the oral environment. However, the existing domestic products have large gaps in these aspects, the compressive strength and hardness are insufficient, particularly the wear resistance is poor, and in clinical application, the surface contacted with the oral cavity environment becomes rough in a short time, so that food scraps are easily accumulated and bacteria are easily bred, and finally the clinical repair treatment fails; clinical investigation shows that the success rate of the repair treatment of the domestic product is obviously smaller than that of the imported product; therefore, the glass ion water portal products clinically applied in China at present are mainly imported products (such as companies of GC Fuji, 3M, kerr and the like). In addition, glass powder of commercial glass ion water heater products is mostly prepared by a melting method, and the melting temperature is high (1300-1600 ℃), so that fluorine loss is easy to cause, and the composition and product quality controllability of the glass ion water heater powder are poor.
Disclosure of Invention
The invention aims to provide novel glass ion water portal powder and a preparation method and application thereof.
In order to achieve the object of the invention, the invention provides a composition, which comprises the following components in parts by weight: al (Al) 2 O 3 15-40,SiO 2 20-60,MO 10-40,ZnO 1-10,P 2 O 5 0-10,F 1-20。
Wherein MO is SrO and/or CaO;
SiO 2 with Al 2 O 3 The molar ratio of (2) is (0.5-3): 1.
In a second aspect, the invention provides a preparation method of glass ion water portal powder, which comprises the following raw materials in parts by mass through a sol-gel method: 80-180 parts of silicate substances and/or silica sol, 0-20 parts of phosphate substances, 100-200 parts of water, 120-200 parts of soluble metal salt, 10-100 parts of alcohol solvent, 1-30 parts of fluoride and 0.01-10 parts of pH regulator.
Wherein the silicate substance is at least one selected from methyl orthosilicate, ethyl orthosilicate, propyl orthosilicate, butyl orthosilicate, etc.
The silica sol may be a neutral silica sol or an acidic silica sol. Preferably, the neutral silica sol has a pH of 7.0 to 8.5 and the acidic silica sol has a pH of 2.0 to 4.0.
The phosphate ester substance can be at least one selected from phosphoric monoester, phosphoric diester, phosphoric triester, phosphoric triethyl ester, phosphoric tributyl ester, etc.
The soluble metal salt may be at least one selected from inorganic salts of calcium, strontium, aluminum, zinc, alkoxides, and the like.
The water may be deionized water.
The alcohol solvent may be at least one selected from methanol, ethanol, ethylene glycol, diethylene glycol, glycerol, etc.
The fluoride may be sodium fluoride and/or fluosilicic acid.
The pH regulator is acid or alkali.
Further, the acid is an inorganic acid or an organic acid. Preferably, the inorganic acid may be selected from at least one of nitric acid, hydrochloric acid, phosphoric acid, sulfuric acid, and the like. Preferably, the organic acid may be at least one selected from acetic acid, oxalic acid, maleic acid, citric acid, and the like.
The base may be an inorganic base or an organic amine. Preferably, the inorganic base may be selected from at least one of sodium hydroxide, ammonia water, sodium bicarbonate, and the like. Preferably, the organic amine may be ethylenediamine and/or n-propylamine.
Specifically, the method for preparing the glass ion water portal powder comprises the following steps:
1) Preparation of sol: mixing silicate substances and/or silica sol, phosphate substances, fluoride, water and an alcohol solvent, performing room-temperature hydrolysis reaction, adding soluble metal salt after the mixed solution becomes transparent, and stirring until the soluble metal salt is completely dissolved to obtain sol;
2) Preparation of the gel: adjusting the pH value of the sol to 4-6 or 8-10 by using a pH regulator, and then aging for 6-12 hours at 30-100 ℃ (preferably 30-80 ℃) to obtain gel;
3) And (3) heat treatment: baking the gel at 90-150deg.C (preferably 100-120deg.C) for 10-50 hr until the water content is not more than 5% of the gel mass; calcining at 400-800 deg.c (preferably 500-700 deg.c) for 40-120min to obtain glass ion water portal powder precursor;
4) Crushing: carrying out wet ball milling on the glass ion water valve precursor to obtain raw slurry;
specifically, mixing glass ion water gate precursor, ball milling medium and liquid medium in a mass ratio of 1 (1-3) (1-2) in a grinder, and grinding for 0.5-3h at a rotating speed of 300-600 r/min; the ball milling medium is zirconia ball stone and/or alumina ball stone; the liquid medium is preferably water;
5) Surface treatment: diluting the original slurry with water, wherein the volume ratio of the original slurry to the water is 5-10:1, adding an acid solution into the diluted original slurry, wherein the volume of the acid solution accounts for 1-20% of the volume of the diluted original slurry, stirring for 1-2h at room temperature, sieving by a wet method, precipitating and filtering to remove suspension liquid, and obtaining wet powder; the acid solution is acetic acid, oxalic acid, hydrochloric acid, phosphoric acid or nitric acid solution, and the concentration of the acid solution is 0.5-3%.
6) And (3) drying: vacuum drying the wet powder material at 70-120 deg.c (preferably 80-120 deg.c, vacuum degree lower than-0.8 Bar and drying time of 12-24 hr;
7) Grinding: placing the dried powder into a grinder, and grinding for 5-30min at a rotating speed of 300-600 r/min;
8) And (3) screening: and screening the ground powder by adopting a 300-500 mesh screen to obtain the glass ion cement powder.
In a third aspect, the present invention provides a glass ionomer cement powder prepared according to the above method.
The granularity of the glass ion water portal powder is smaller than 40 mu m, the granularity of the powder is uniformly distributed, the d50 is 1-8 mu m, and the d90 is 10-30 mu m. The specific surface area (BET) of the powder is more than 20m 2 And/g, has high reactivity and short net curing time, and effectively shortens the waiting time of patients.
The net curing time of the glass ion water portal powder and the liquid agent after mixing and curing is about 2-5 min.
The glass ion water portal powder material of the invention contains micro-nano mesopores, forms an embedded structure after reacting with liquid, has higher mechanical property (wherein, the compressive strength of the cement type cement is 100-150 MPa, the compressive strength of the restoration type cement is 240-300 MPa), and the bonding strength with teeth reaches more than 5 MPa.
ZnO is added into the glass ion water portal powder, so that the cured glass ion water portal has antibacterial property.
SrO and fluoride are added into the glass ion water portal powder, so that the cured glass ion water portal has the characteristics of X-ray obstruction and continuous fluoride ion release.
In a fourth aspect, the present invention provides the use of said composition or said glass ionomer cement powder for the preparation of dental restorative material.
The glass powder of the invention can be used for glass ion water portal in any dosage form, for example, can be used for tempering water-based glass ion water portal, and can also be mixed with any glass ion water portal liquor, such as commercially available Japanese Fuji GC glass ion water portal liquor, liquor disclosed in CN102174141B, liquor disclosed in CN1187032C and the like, wherein the weight ratio of the glass powder to the liquor is (1.5-4): 1, and the tempering method is carried out according to a conventional method in the field.
By means of the technical scheme, the invention has at least the following advantages and beneficial effects:
aiming at the problems of low mechanical property and poor component controllability of domestic glass ion water portal products, the invention adopts a sol-gel process to provide novel glass ion water portal powder with high reactivity; the Sol-gel method (Sol-gel) can uniformly mix raw materials at a molecular level, and calcine the raw materials at a lower temperature (400-850 ℃) to prevent fluorine loss, so that glass powder with better purity and uniformity can be prepared. The glass ion cement glass powder prepared by the method has good component uniformity, is matched with the liquid agent sold in the market for use, has excellent comprehensive performance, and is suitable for industrial production.
Detailed Description
The invention provides novel glass ion water portal powder.
The glass ion water portal powder material is prepared from Al 2 O 3 、SiO 2 、MO、F、ZnO、P 2 O 5 Composition, in mass percent, of Al 2 O 3 :15-40%,SiO 2 :20-60%,MO:10-40%,ZnO:1-10%,P 2 O 5 :0-10%, F:1-20%; the MO is one or a mixture of two of SrO and CaO; siO (SiO) 2 With Al 2 O 3 The molar ratio of (2) is (0.5-3): 1.
The glass ion water portal powder is prepared by adopting a sol-gel method, and the raw materials are as follows in parts by weight:
wherein the silicate/silica sol substance is at least one of methyl orthosilicate, ethyl orthosilicate, propyl orthosilicate and butyl orthosilicate; the silica sol is a neutral silica sol, preferably the neutral silica sol has a pH of 7.0 to 8.5; alternatively, the acidic silica sol, preferably the acidic silica sol has a pH of 2.0 to 4.0.
The phosphate is at least one of phosphoric monoester, phosphoric diester, phosphoric triester, triethyl phosphate and tributyl phosphate.
The soluble metal salt is at least one of inorganic salts of calcium, strontium, aluminum and zinc and alkoxide.
The water is deionized water.
The alcohol solvent is at least one of methanol, ethanol, glycol, diglycol and glycerol.
The fluoride is fluosilicic acid.
The pH regulator is acid or alkali; wherein the acid is an inorganic acid or an organic acid, the inorganic acid is preferably nitric acid, hydrochloric acid, phosphoric acid or sulfuric acid, and the organic acid is preferably at least one of acetic acid, oxalic acid, maleic acid and citric acid; the alkali is inorganic alkali or organic amine, wherein the inorganic alkali is preferably at least one of sodium hydroxide, ammonia water and sodium bicarbonate, and the organic amine is preferably at least one of ethylenediamine and n-propylamine.
The granularity of the glass ion water portal powder is smaller than 30 mu m, the granularity distribution of the powder is uniform, d50 is 1-8 mu m, and d90 is 10-20 mu m.
The clean curing time of the glass ion water portal powder and the liquid agent after mixing and curing is about 3 to 6 minutes, the compressive strength of the cement type cement is 100-150 MPa, and the compressive strength of the restoration type cement is 240-300 MPa.
ZnO is added into the glass ion water portal powder, so that the cured glass ion water portal has antibacterial property; srO and fluoride are added, so that the cured glass ion water heater has the characteristics of X-ray obstruction and sustained fluoride ion release.
The preparation method of the glass ion water portal powder sequentially comprises the following steps: preparing sol, preparing gel, heat treating, crushing, surface treating, stoving, grinding and sieving; the method comprises the following steps:
1. preparation of sol: adding silicate substances/silica sol, phosphate, fluoride, water and alcohol solvent into a reactor, performing pre-hydrolysis reaction, adding soluble metal salt after the mixture becomes transparent, and stirring until the mixture is completely dissolved to obtain sol.
2. Preparation of the gel: the pH value of the sol is adjusted to 4-6 or 8-10 by a pH regulator, and then the sol is aged for 6-12 hours at 30-80 ℃ to obtain gel.
3. And (3) heat treatment: after breaking the gel, baking at 90-150 ℃ for 10-50 hours until the water content is not more than 5% of the mass of the gel; and then calcining at 400-800 ℃ for 40-120min to obtain the glass ion water portal powder precursor.
4. Crushing: wet ball milling of the glass ion water gate precursor obtained by the heat treatment to obtain a raw slurry, preferably, wet ball milling means adding the precursor to a rapid grinding mill with a ball milling medium, and adding a liquid medium to the rapid grinding mill, wherein the precursor: ball milling medium: liquid medium=1:1-3:1-2 (mass ratio), then grinding for 0.5-3h at a rotational speed of 300-600 r/min; the ball milling medium may be any of zirconia ball stone or alumina ball stone. The liquid medium is preferably water.
5. Surface treatment: diluting the raw slurry by adding water, wherein the volume ratio of the raw slurry to the water is (5-10): 1, adding acid into diluted raw slurry, wherein the volume of the acid accounts for 1-20% of the volume of the diluted raw slurry, stirring for 1-2h at room temperature, sieving by a wet method, precipitating, filtering and removing suspension liquid to obtain wet powder; the acid can be any one of acetic acid, oxalic acid, hydrochloric acid, phosphoric acid or nitric acid, and the concentration of the acid solution is 0.5-3%.
6. And (3) drying: vacuum drying the wet powder at 70-120deg.C for 12-24 hr.
7. Grinding: and (3) putting the powder obtained through the drying process into a quick grinder, and grinding for 5-30min at a rotating speed of 300-600r/min to obtain the powder.
8. And (3) screening: screening the powder obtained in the grinding process by adopting a 300-500 mesh screen to obtain glass ion cement powder, wherein the granularity of the powder is less than 40 mu m, and d50:1-8 μm, d90:10-30 μm, the specific surface area (BET) of the powder is more than 20m 2 /g。
The glass ion water portal powder material of the invention, (1) is prepared by sol-gel technology; (2) The specific surface area (BET) of the glass ion water portal powder material is more than 20m 2 And/g, the composition has high reactivity, short net curing time and shortened waiting time of patients; (3) The glass ion water valve powder material contains micro-nano mesopores, and forms an embedded structure after reacting with a liquid agent, and the system has higher mechanical property (the compression strength of the filling type water valve reaches more than 240MPa, and the bonding strength of the bonding type water valve and teeth reaches more than 5 MPa); (4) The glass ion water portal powder material contains antibacterial components and has antibacterial function.
The following examples are illustrative of the invention and are not intended to limit the scope of the invention. Unless otherwise indicated, the technical means used in the examples are conventional means well known to those skilled in the art, and all raw materials used are commercially available. Example 1 preparation of glass Ionic Water Portin powder
The glass ion water portal powder formulation in the embodiment is prepared from the following raw materials in parts by mass through a sol-gel method:
the glass ion water portal powder of the embodiment is prepared by the following method:
firstly, preparing sol: 150 parts of water, 120 parts of ethyl orthosilicate, 50 parts of ethanol and 15 parts of triethyl phosphate are added into a reactor for room-temperature pre-hydrolysis reaction, 25 parts of strontium nitrate, 60 parts of calcium nitrate, 55 parts of aluminum nitrate, 5 parts of zinc nitrate and 12 parts of fluosilicic acid are added after the mixed solution becomes transparent and clear, and the mixed solution is stirred until the mixed solution is completely dissolved, so that sol is obtained.
The pH of the sol was adjusted to 5 with concentrated nitric acid, and the gel was aged at 40℃for 10 hours, the solution becoming a homogeneous gel state completely.
Then, after gel breaking, transferring the gel into a baking oven at 120 ℃ for continuous drying until the water content of the system volatilizes to be not more than 5%; and (3) placing the xerogel block in a muffle furnace, and calcining at 500 ℃ for 60min until the organic matters are completely removed, thus obtaining the glass ion water portal powder precursor.
Performing wet ball milling on the glass ion water portal precursor obtained by heat treatment to obtain raw slurry, wherein the precursor is: zirconia ball stone: water=1:1:1 (mass ratio), followed by grinding for 1h at a rotational speed of 400 r/min.
And (3) diluting the slurry by adding water, wherein the volume ratio of the raw slurry to the water is 6:1, adding acetic acid into the diluted raw slurry, wherein the concentration of an acetic acid solution is 2%, the volume of the acetic acid accounts for 5% of the volume of the diluted raw slurry, stirring for 1h at room temperature, sieving by a wet method, and filtering to remove suspension liquid to obtain wet powder.
Vacuum drying the wet powder at 100deg.C for 24 hr. And (3) putting the obtained powder after the drying procedure into a quick grinder, and grinding for 10min at a rotating speed of 500 r/min.
And screening the powder obtained in the grinding process by adopting a 400-mesh screen to obtain the glass ion cement powder.
The glass powder materials synthesized in the embodiment respectively comprise the following components in percentage by mass:
Al 2 O 3 :18%,SiO 2 :36%,SrO:10%,CaO:20%,ZnO:2%,P 2 O 5 :5%, F:9% the particle size distribution of the material is uniform, d10 is 1.273 μm, d50 is 5.008 μm, d90 is 19.916 μm, and the specific surface area (BET) of the powder is 85m 2 /g。
Example 2 preparation of glass Ionic Water Portin powder
The glass ion water portal powder formulation in the embodiment is prepared from the following raw materials in parts by mass through a sol-gel method:
the glass ion water portal powder of the embodiment is prepared by the following method:
firstly, preparing sol: 120 parts of water, 100 parts of methyl orthosilicate, 20 parts of ethanol and 10 parts of phosphoric monoester are added into a reactor for room-temperature pre-hydrolysis reaction, 35 parts of strontium acetate, 100 parts of aluminum nitrate, 135 parts of zinc acetate and 15 parts of fluosilicic acid are added after the mixed solution becomes transparent and clear after hydrolysis, and the solution is stirred until the solution is completely dissolved, so that sol is obtained.
The pH of the sol was adjusted to 6 with concentrated hydrochloric acid, and then the gel was aged at 70℃for 12 hours, the solution completely becoming a homogeneous gel state.
Then, after gel breaking, transferring the gel into a baking oven at 120 ℃ for continuous drying until the water content of the system volatilizes to be not more than 5%; and (3) placing the xerogel block in a muffle furnace, and calcining at 700 ℃ for 50min until the organic matters are completely removed, thus obtaining the glass ion water portal powder precursor.
Performing wet ball milling on the glass ion water portal precursor obtained by heat treatment to obtain raw slurry, wherein the precursor is: zirconia ball stone: water=1:2:1 (mass ratio), followed by grinding at 400r/min for 60min.
Adding water into the slurry for dilution, wherein the volume ratio of the raw slurry to the water is 6:1, adding oxalic acid into the diluted raw slurry, wherein the concentration of oxalic acid solution is 2%, the volume of oxalic acid accounts for 15% of the volume of the diluted raw slurry, stirring for 1h at room temperature, sieving by a wet method, and filtering to remove suspension liquid to obtain wet powder.
Vacuum drying the wet powder material at 120 deg.c for 15 hr. And (3) putting the obtained powder after the drying procedure into a quick grinder, and grinding for 20min at a rotating speed of 400 r/min.
And screening the powder obtained in the grinding process by adopting a 500-mesh screen to obtain the glass ion cement powder.
The glass powder materials synthesized in the embodiment respectively comprise the following components in percentage by mass:
Al 2 O 3 :33%,SiO 2 :34%,SrO:15%,CaO:0%,ZnO:4%,P 2 O 5 :3%, F:11%, the particle size distribution of the material was uniform, d10 was 1.148 μm, d50 was 3.139 μm, d90 was 15.413 μm, and the specific surface area (BET) of the powder was 123m 2 /g。
Example 3 preparation of glass Ionic Water-portal powder
The glass ion water portal powder formulation in the embodiment is prepared from the following raw materials in parts by mass through a sol-gel method:
the glass ion water portal powder of the embodiment is prepared by the following method:
firstly, preparing sol: 150 parts of water, 140 parts of propyl orthosilicate, 50 parts of ethanol and 10 parts of phosphoric diester are added into a reactor for room-temperature pre-hydrolysis reaction, 25 parts of strontium nitrate, 35 parts of calcium nitrate, 100 parts of aluminum acetate, 20 parts of zinc acetate and 10 parts of fluosilicic acid are added after the mixed solution becomes transparent and clear after hydrolysis, and the mixed solution is stirred until the mixed solution is completely dissolved, so that sol is obtained.
The pH of the sol was adjusted to 4 with concentrated hydrochloric acid, and then the gel was aged at 70℃for 12 hours, the solution completely becoming a homogeneous gel state.
Then, after gel breaking, transferring the gel into a baking oven at 150 ℃ to continue drying until the water content of the system volatilizes to be not more than 5%; and (3) placing the xerogel block in a muffle furnace, and calcining at 500 ℃ for 120min until the organic matters are completely removed, thus obtaining the glass ion water portal powder precursor.
Performing wet ball milling on the glass ion water portal precursor obtained by heat treatment to obtain raw slurry, wherein the precursor is: zirconia ball stone: water=1:2:1 (mass ratio), followed by grinding at 600r/min for 120min.
And (3) diluting the slurry by adding water, wherein the volume ratio of the raw slurry to the water is 8:1, adding phosphoric acid into the diluted raw slurry, wherein the concentration of a phosphoric acid solution is 2%, the volume of the phosphoric acid is 10% of the volume of the diluted raw slurry, stirring for 2 hours at room temperature, sieving by a wet method, and filtering to remove suspension liquid to obtain wet powder.
And drying the wet powder material in vacuum at 80 ℃ for 16 hours. And (3) putting the obtained powder after the drying procedure into a quick grinder, and grinding for 30min at a rotating speed of 400 r/min.
And screening the powder obtained in the grinding process by adopting a 500-mesh screen to obtain the glass ion cement powder.
The glass powder materials synthesized in the embodiment respectively comprise the following components in percentage by mass:
Al 2 O 3 :30%,SiO 2 :38%,SrO:10%,CaO:10%,ZnO:8%,P 2 O 5 :2%, F:2% the particle size distribution of the material is uniform, d10 is 0.759 μm, d50 is 2.641 μm, d90 is 12.823 μm, and the specific surface area (BET) of the powder is 177m 2 /g。
Example 4 preparation of glass Ionic Water-portal powder
The glass ion water portal powder formulation in the embodiment is prepared from the following raw materials in parts by mass through a sol-gel method:
the glass ion water portal powder of the embodiment is prepared by the following method:
firstly, preparing sol: 100 parts of water is added into a reactor, then 110 parts of neutral silica sol (solid content is about 50 wt.%), 50 parts of ethanol and 5 parts of phosphotriester are added for prehydrolysis reaction, 40 parts of strontium nitrate, 18 parts of calcium nitrate, 110 parts of aluminum nitrate, 18 parts of zinc acetate and 20 parts of fluosilicic acid are added after the mixed solution becomes transparent and clear after hydrolysis, and the sol is obtained after stirring until complete dissolution.
The pH of the sol was adjusted to 4 with concentrated nitric acid, and the gel was aged at 70℃for 10 hours, the solution becoming a homogeneous gel state completely.
Then, after gel breaking, transferring to a baking oven at 90 ℃ for continuous drying until the water content of the system volatilizes to be not more than 5%; and (3) placing the xerogel block in a muffle furnace, and calcining at 700 ℃ for 40min until the organic matters are completely removed, thus obtaining the glass ion water portal powder precursor.
Performing wet ball milling on the glass ion water portal precursor obtained by heat treatment to obtain raw slurry, wherein the precursor is: zirconia ball stone: water=1:3:2 (mass ratio), followed by grinding at 550r/min for 40min.
Adding water into the slurry for dilution, wherein the volume ratio of the raw slurry to the water is 10:1, adding nitric acid into the diluted raw slurry, wherein the concentration of nitric acid solution is 3%, the volume of nitric acid accounts for 15% of the volume of the diluted raw slurry, stirring for 1.5h at room temperature, sieving by a wet method, and filtering to remove suspension liquid to obtain wet powder.
Vacuum drying the wet powder for 20h at 110 ℃. And (3) putting the obtained powder after the drying procedure into a quick grinder, and grinding for 20min at a rotating speed of 400 r/min.
And screening the powder obtained in the grinding process by adopting a 400-mesh screen to obtain the glass ion cement powder.
The glass powder materials synthesized in the embodiment respectively comprise the following components in percentage by mass:
Al 2 O 3 :35%,SiO 2 :23%,SrO:18%,CaO:5%,ZnO:6%,P 2 O 5 :1%, F:12%, the particle size distribution of the material was uniform, D10 was 1.573. Mu.m, D50 was 4.312. Mu.m, D90 was 18.148. Mu.m, and the specific surface area (BET) of the powder was 146m 2 /g。
Example 5 preparation of glass Ionic Water-portal powder
The glass ion water portal powder formulation in the embodiment is prepared from the following raw materials in parts by mass through a sol-gel method:
the glass ion water portal powder of the embodiment is prepared by the following method:
firstly, preparing sol: 100 parts of water is added into a reactor, then 120 parts of neutral silica sol (solid content is about 50 wt.%), 50 parts of ethanol and 5 parts of phosphotriester are added for prehydrolysis reaction, 40 parts of strontium nitrate, 18 parts of calcium nitrate, 110 parts of aluminum nitrate, 18 parts of zinc acetate and 20 parts of fluosilicic acid are added after the mixed solution becomes transparent and clear after hydrolysis, and the sol is obtained after stirring until complete dissolution.
The pH of the sol was adjusted to 4 with nitric acid, and then the gel was aged at 70℃for 10 hours, the solution completely becoming a homogeneous gel state.
Then, after gel breaking, transferring to a baking oven at 90 ℃ for continuous drying until the water content of the system volatilizes to be not more than 5%; and (3) placing the xerogel block in a muffle furnace, and calcining at 700 ℃ for 40min until the organic matters are completely removed, thus obtaining the glass ion water portal powder precursor.
Performing wet ball milling on the glass ion water portal precursor obtained by heat treatment to obtain raw slurry, wherein the precursor is: zirconia ball stone: water=1:3:2 (mass ratio), followed by grinding at 550r/min for 40min.
Adding water into the slurry for dilution, wherein the volume ratio of the raw slurry to the water is 10:1, adding nitric acid into the diluted raw slurry, wherein the concentration of nitric acid solution is 3%, the volume of nitric acid accounts for 15% of the volume of the diluted raw slurry, stirring for 1.5h at room temperature, sieving by a wet method, and filtering to remove suspension liquid to obtain wet powder.
Vacuum drying the wet powder for 20h at 110 ℃. And (3) putting the obtained powder after the drying procedure into a quick grinder, and grinding for 20min at a rotating speed of 400 r/min.
And screening the powder obtained in the grinding process by adopting a 400-mesh screen to obtain the glass ion cement powder.
The glass powder materials synthesized in the embodiment respectively comprise the following components in percentage by mass:
Al 2 O 3 :34%,SiO 2 :25%, srO:17%, caO:6%, znO:6%, F:12%, the particle size distribution of the material was uniform, D10 was 1.484. Mu.m, D50 was 4.694. Mu.m, D90 was 17.917. Mu.m, and the specific surface area (BET) of the powder was 137m 2 /g。
Example 6 Performance test of glass ionized water portal powder
The glass powders prepared in examples 1 to 5 were subjected to performance test. Wherein the net cure time is determined as per YY 0271.1-2016 dental water-based cement part 1: the method is implemented by powder/liquid acid-base water portal, and comprises the following specific steps:
first, a metal mold heated to 23±2 ℃ was placed on an aluminum foil, and then the metal mold was filled with the water gate paste to be tested, and the surface thereof was scraped.
After 60s after the end of tempering, the assembly consisting of the metal mold, aluminum foil and water gate test pieces was placed on a metal retention block and placed together in a storage box. In addition, a sufficient fit between the metal mold, the aluminum foil sheet and the metal retention block should be ensured.
At 90s end of reconciliation, the durometer was carefully moved vertically down to the surface of the water gate and left for 5s. Subsequently, a test was performed to determine the approximate cure time of the subject water heater and the indentation test was repeated within 30 seconds until no complete indentation ring was made on the water heater surface by the indenter needle using a 2 x magnification magnifying glass. The indenter may be cleaned during the indentation test, if necessary. But the indentation test must be repeated within a time frame of 10s and starting 30s before the approximate cure time.
Finally, the time required from the end of self-tuning to the time when the indenter does not delineate a complete indentation ring on the surface of the water heater is recorded as the cure time of the test specimen.
Determination of compressive Strength according to YY 0271.1-2016 dental Water-based Water-cement part 1: the method is implemented by powder/liquid acid-base water portal, and comprises the following specific steps:
firstly, weighing powder and liquid of the water portal in proportion at the room temperature of 23+/-2 ℃; during blending, the weighed powder is divided into a large pile and a small pile, the small pile of powder is blended into the liquid, and then the rest powder is gradually added for uniform blending, so that the blending time is about 30 seconds. The blended test cement paste was filled into split molds having a height of 6.0 mm.+ -. 0.1mm and an inner diameter of 4.0 mm.+ -. 0.1mm within 60 seconds.
In order to make the water gate mixture in the split mold tightly void-free and avoid the adverse effect of air bubbles, the most applicable part of the mixture should be injected into the split mold. At the same time, the mold is forced aside using a suitable tool until the split mold is filled with excess mix. Then, the split mold with the material is placed on a metal bottom plate and the pressurization is continued.
Then, the mixture at the edge of the split mold is scraped off, the metal plate is covered and pressed, and the split mold and the metal plate are clamped together by a clamp. And (5) when 120 seconds after the water valve mixture is prepared, putting the whole assembly into a storage box.
And (3) when 60 seconds after the blending of the water gate material mixture is finished, removing the metal plate from the split die, and then grinding the end face of the tested sample to be flat, so that the end face plane of the end face is perpendicular to the long axis of the end face. In polishing, 400# wet silicon carbide abrasive paper is generally selected to be suitable, but the end plane of the test sample should not be polished too roughly in any way.
When no air bubbles or flash increase was found by visual inspection, the split mold was immediately opened, the test specimen was removed, and any defective test specimen was removed.
The sample thus prepared should be immediately immersed in deionized or distilled water at 37.+ -. 1 ℃ for 23 h.+ -. 0.5h.
And (3) clamping each test sample with smooth end surfaces between pressing plates of the mechanical property tester 24 hours after the water valve mixture is prepared, and applying pressure along the long axis of the test sample. And then, recording the reading of the mechanical property tester when the tested sample breaks, namely the compressive strength of the sample.
The adhesive strength test was performed according to YY 0518-2009 polymer-based adhesive for dental restorations, the specific method being as follows:
the dental cup samples were prepared according to the requirements of YY 0518-2009 polymer-based adhesive for dental restorations.
The tooth surfaces in the cup were rinsed under running water for 10s and lightly blown with oil-free gas until the surface visible water was removed and the tooth surfaces were dried. A single-sided tape with a circular hole with the diameter of 3mm is attached to the surface of the treated teeth, and glass ion water heater is sequentially coated in the hole and cured. The tooth cup is placed in an adhesive sample preparation device, the screw rod is screwed upwards, the round hole of the single-sided adhesive tape is aligned with the center hole of the split die, and after the tooth plane is tightly contacted with the split die, the screw rod fixing screw is screwed. And then bonding the glass ion water valve in the central hole of the split die with the tooth surface. After the glass ion water valve is used, the screw is loosened, and the tooth cup and the split die are ejected upwards through the rotary screw rod. The split mold was opened and the test piece was placed. The diameter of the glass ion water portal column was measured with a caliper and then the sample was stored (24.+ -. 1) h in water at (37.+ -. 2). Degree.C. The test piece should be tested immediately after being taken out of the water.
The shear strength test is carried out on a universal mechanical testing machine, a shear testing device is placed between two parallel table tops of the testing machine, and the upper table top enables a shear knife to move downwards to apply a shearing action to a sample. When the upper table surface is contacted with the shearing knife, the impact on the sample element is ensured. The shear rate was (0.75.+ -. 0.30) mm/min. And then, recording the reading of the universal mechanical testing machine when the tested sample breaks, namely the shear bonding strength of the sample.
3.2g of the glass powder prepared in the examples 1-5 is taken, 1.0g of the liquid agent of GC II type glass ion water portal of Fuji company is taken, the glass powder is respectively placed on mixing paper for standby, the weighed powder is divided into a large pile and a small pile, the small pile of powder is firstly mixed into the liquid, then the rest powder is gradually added and uniformly mixed for use, the mixing time is about 30s, the net curing time and the compressive strength after the glass powder and the liquid agent are matched and cured are measured according to the method, and the result is shown in the table 1.
1.8g of the glass powder prepared in examples 1-5 is taken, 1.0g of the liquid agent of GC I type glass ion water portal of Fuji company is taken, the glass powder and the liquid agent are respectively placed on mixing paper for standby, the weighed powder is divided into a large pile and a small pile, the small pile of powder is firstly mixed into the liquid, then the rest powder is gradually added and uniformly mixed for use, the mixing time is about 30s, and the shearing bonding strength of the glass powder and the liquid agent after being matched and solidified is measured according to the method, and the result is shown in Table 1.
Comparative examples were set at the same time: the blending method of powder and liquid is carried out according to the specification by adopting GC II glass ion water portal of Fuji company, and the net curing time and the compression strength test result are shown in table 1; the blending method of powder and liquid is carried out according to the specification by adopting GC I type glass ion water portal of Fuji company, and the test result of shear bonding strength is shown in table 1.
TABLE 1 Performance of the glass ionomer cement powder of the invention after being cured in combination with GC liquid
As can be seen from Table 1, the glass powder of the present invention was excellent in performance after curing in combination with a liquid agent, exceeding the level of GC glass ion water portal of Fuji corporation.
The method for evaluating the antibacterial property of the glass ion water valve material comprises the following steps:
(1) Strain activation
Common oral bacteria are adopted: staphylococcus aureus (s.aureus), escherichia coli (e.coli), bacillus subtilis (b.subtilis), candida albicans (c.albicans), streptococcus mutans (s.mutans), lactobacillus casei (l.casei), actinomyces viscosus (a.viscosus), porphyromonas gingivalis (p.gingivalis).
Transferring strains to a plate culture medium for culture respectively: using NA culture medium for aureus, E.coli, B.subtilis and C.albicans, culturing at 37+ -1deg.C under aerobic condition for 24 hr, and transferring 1 time per day; mutans, L.casei, A.viscosus are cultured in BHI medium at 37+ -1deg.C under facultative anaerobic condition for 72 hr, and transferred 1 time per day; the P.gingivalis was cultured in BHI medium at 37.+ -. 1 ℃ for 72 hours with 1 transfer every 3 days. Fresh bacterial cultures after 2 successive transfers of each strain were taken for the experiment.
(2) Preparation of bacterial suspension
Scraping a small amount of fresh bacteria from a plate culture medium by an inoculating loop, putting into a culture solution, blowing uniformly by a sample adding gun, measuring the concentration of bacterial suspension by a laser turbidimetric colorimeter, and diluting the bacterial suspension with known concentration to 7.0X10 5 cfu/mL was used as an experimental bacterial liquid.
(3) Sample testing
The blank sample and the test material sample were placed in a sterilized petri dish. Mu.l of each of the test bacterial liquids was added dropwise to the negative control sample A, the blank sample B and the example sample C. The cover film is clamped by a sterilizing flat forceps and covered on bacterial liquid on the surface of the sample, and each sample is parallel to 5 samples. Spreading the cover film by using flat forceps and sterile cotton swabs to ensure that bacterial liquid is uniformly distributed between the sample and the cover film. The dishes were covered. Culturing at 37+ -1deg.C with relative humidity greater than 90% under proper oxygen tension (aerobic, facultative anaerobic or anaerobic) for 24 hr.
Taking out the sample cultured for 24 hours, adding 2ml of eluent, repeatedly washing the sample and the cover film, and shaking thoroughly. The eluate was serially diluted 10-fold (10 μl of eluate was taken for the first dilution): s.aureus, E.coli, B.subtilis, S.mutans, L.casei eluate diluted to 10 -5 Dilution of the viscosus eluate to 10 -3 Diluting the C.albicans, P.gingivalis eluate to 10 -1 . Respectively taking 20 mu l of the eluent diluent, inoculating the eluent diluent on a proper plate culture medium, and culturing for 24-72 hours under the condition of phase-contrast culture according to different strains until bacterial colonies are clearly distinguished. Colony counts were performed as described in GB/T4789.2 food safety national Standard food microbiology test colony count assay.
(4) Calculation of test results
And multiplying the result of colony counting by the dilution multiple of the eluent and multiplying by 100 to obtain the actual recovered viable bacteria value in each sample eluent, wherein the average value of 5 parallel samples in each experimental group is respectively recorded as A, B, C. The antibacterial rate is calculated according to the formula: rn= (B-C)/Bx 100%.
The antibacterial performance test results of the glass ion water portal material (example 3) and the Fuji GC type I glass ion water portal are shown in table 2:
TABLE 2 antibacterial Property test results
Compared with the glass ion water portal material (example 3), the GC I type glass ion water portal material provided by the invention has no ZnO added, has the antibacterial rate of less than 10% on common colonies in oral cavity, and has no antibacterial capability; the glass ion water portal material is added with 8 percent of zinc oxide, has the antibacterial rate of more than 90 percent on common oral colonies, and has remarkable antibacterial effect.
The novel glass ion water portal powder material and the preparation method thereof provided by the invention have the following beneficial effects:
(1) The glass ion water portal powder material is prepared by adopting a sol-gel process, raw materials are uniformly mixed at a molecular level, and the raw materials are calcined at a lower temperature (400-850 ℃) to prevent fluorine loss, so that the glass powder with better purity and uniformity is prepared.
(2) The specific surface area (BET) of the glass ion water portal powder material is more than 20m 2 And/g, has high reactivity, short net curing time and shortened waiting time of patients.
(3) The glass ion water portal powder material contains micro-nano mesopores, and forms an embedded structure after reacting with a liquid agent, and the system has higher mechanical property (the compressive strength reaches more than 240MPa, and the bonding strength with teeth reaches more than 5 MPa).
(4) The glass ion water portal powder material contains antibacterial components and has antibacterial function.
While the invention has been described in detail in the foregoing general description and with reference to specific embodiments thereof, it will be apparent to one skilled in the art that modifications and improvements can be made thereto. Accordingly, such modifications or improvements may be made without departing from the spirit of the invention and are intended to be within the scope of the invention as claimed.

Claims (6)

1. The preparation method of the glass ion water portal powder is characterized by comprising the following raw materials in parts by mass through a sol-gel method: 80-180 parts of silicate substances and/or silica sol, 0-20 parts of phosphate substances, 100-200 parts of water, 120-200 parts of soluble metal salt, 10-100 parts of alcohol solvent, 1-30 parts of fluoride and 0.01-10 parts of pH regulator;
wherein the silicate substance is at least one selected from methyl orthosilicate, ethyl orthosilicate, propyl orthosilicate and butyl orthosilicate;
the silica sol is neutral silica sol or acidic silica sol;
the phosphate ester substance is at least one selected from phosphoric monoester, phosphoric diester, phosphoric triester, phosphoric triethyl and phosphoric tributyl;
the soluble metal salt is selected from at least one of inorganic salts of calcium, strontium, aluminum and zinc and alkoxide;
the water is deionized water;
the alcohol solvent is at least one selected from methanol, ethanol, ethylene glycol, diethylene glycol and glycerol;
the fluoride is sodium fluoride and/or fluosilicic acid;
the pH regulator is acid or alkali;
the method comprises the following steps:
1) Preparation of sol: mixing silicate substances and/or silica sol, phosphate substances, fluoride, water and an alcohol solvent, performing room-temperature hydrolysis reaction, adding soluble metal salt after the mixed solution becomes transparent, and stirring until the soluble metal salt is completely dissolved to obtain sol;
2) Preparation of the gel: adjusting the pH value of the sol to 4-6 or 8-10 by using a pH regulator, and then aging for 6-12 hours at 30-100 ℃ to obtain gel;
3) And (3) heat treatment: after breaking the gel, baking at 90-150 ℃ for 10-50 hours until the water content is not more than 5% of the gel mass; calcining at 400-800 ℃ for 40-120min to obtain glass ion water portal powder precursor;
4) Crushing: carrying out wet ball milling on the glass ion water valve precursor to obtain raw slurry;
specifically, mixing glass ion water gate precursor, ball milling medium and liquid medium in a mass ratio of 1 (1-3) (1-2) in a grinder, and grinding at a rotating speed of 300-600r/min for 0.5-3h; the ball milling medium is zirconia ball stone and/or alumina ball stone; the liquid medium is water;
5) Surface treatment: diluting the original slurry with water, wherein the volume ratio of the original slurry to the water is (5-10): 1, adding an acid solution into the diluted original slurry, wherein the volume of the acid solution accounts for 1-20% of the volume of the diluted original slurry, stirring for 1-2h at room temperature, sieving by a wet method, precipitating and filtering to remove suspension liquid, and obtaining wet powder; the acid solution is acetic acid, oxalic acid, hydrochloric acid, phosphoric acid or nitric acid solution, and the concentration of the acid solution is 0.5-3%;
6) And (3) drying: vacuum drying the wet powder at 70-120 ℃;
7) Grinding: placing the dried powder into a grinder, and grinding for 5-30min at a rotating speed of 300-600 r/min;
8) And (3) screening: and screening the ground powder by adopting a 300-500 mesh screen to obtain the glass ion cement powder.
2. The method according to claim 1, wherein the neutral silica sol has a pH of 7.0-8.5 and the acidic silica sol has a pH of 2.0-4.0;
the acid is an inorganic acid or an organic acid;
wherein the inorganic acid is at least one selected from nitric acid, hydrochloric acid, phosphoric acid and sulfuric acid;
the organic acid is at least one of acetic acid, oxalic acid, maleic acid and citric acid;
the alkali is inorganic alkali or organic amine; wherein the inorganic base is at least one selected from sodium hydroxide, ammonia water and sodium bicarbonate;
the organic amine is ethylenediamine and/or n-propylamine.
3. The method according to claim 1, wherein the vacuum drying temperature in step 6) is 80-120 ℃, the vacuum degree is less than-0.8 Bar, and the drying time is 12-24h.
4. A glass ionomer cement powder prepared according to the method of any one of claims 1 to 3.
5. The glass ionomer cement powder according to claim 4, wherein the particle size of the powder is less than 40 μm, d50:1-8 μm, d90:10-30 μm, the specific surface area of the powder is more than 20m 2 /g。
6. Use of the glass ion water portal powder of claim 4 or 5 for preparing dental restoration material.
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