CN114121391A - Surface coating device for porcelain insulator and coating method thereof - Google Patents
Surface coating device for porcelain insulator and coating method thereof Download PDFInfo
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- CN114121391A CN114121391A CN202111496420.XA CN202111496420A CN114121391A CN 114121391 A CN114121391 A CN 114121391A CN 202111496420 A CN202111496420 A CN 202111496420A CN 114121391 A CN114121391 A CN 114121391A
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- 239000012212 insulator Substances 0.000 title claims abstract description 173
- 238000000576 coating method Methods 0.000 title claims abstract description 49
- 239000011248 coating agent Substances 0.000 title claims abstract description 33
- 229910052573 porcelain Inorganic materials 0.000 title claims abstract description 27
- 238000004140 cleaning Methods 0.000 claims abstract description 100
- 238000001035 drying Methods 0.000 claims abstract description 49
- 238000005488 sandblasting Methods 0.000 claims abstract description 22
- 238000000034 method Methods 0.000 claims abstract description 18
- 238000007788 roughening Methods 0.000 claims abstract description 15
- 238000009713 electroplating Methods 0.000 claims abstract description 6
- 238000007747 plating Methods 0.000 claims description 37
- 230000005540 biological transmission Effects 0.000 claims description 28
- 239000007921 spray Substances 0.000 claims description 25
- 238000005406 washing Methods 0.000 claims description 12
- 239000012670 alkaline solution Substances 0.000 claims description 9
- 238000005253 cladding Methods 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 9
- 238000005507 spraying Methods 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 6
- 230000007547 defect Effects 0.000 claims description 5
- 238000010521 absorption reaction Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 2
- 230000001360 synchronised effect Effects 0.000 claims description 2
- 238000003466 welding Methods 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000005728 strengthening Methods 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 5
- 239000010410 layer Substances 0.000 description 5
- 239000000243 solution Substances 0.000 description 4
- 238000000265 homogenisation Methods 0.000 description 3
- 230000001680 brushing effect Effects 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 2
- 238000005201 scrubbing Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B19/00—Apparatus or processes specially adapted for manufacturing insulators or insulating bodies
- H01B19/04—Treating the surfaces, e.g. applying coatings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B19/00—Apparatus or processes specially adapted for manufacturing insulators or insulating bodies
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B19/00—Apparatus or processes specially adapted for manufacturing insulators or insulating bodies
- H01B19/02—Drying; Impregnating
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Insulators (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a surface coating device for a porcelain insulator and a coating method thereof. The invention drives the insulator to respectively carry out oil removal cleaning work through the cleaning cavity, carry out drying and drying work through the drying cavity, carry out surface roughening treatment through the sand blasting machine, ensure the stability of subsequent coating adhesion, carry out coating work through the vacuum electroplating machine, realize the whole process flow, realize the fast coordination among the stations of the cleaning cavity, the drying cavity, the sand blasting machine and the vacuum electroplating machine under the coordination of the station adjusting assembly, and ensure the continuous, efficient and stable operation of the whole processing work.
Description
Technical Field
The invention relates to the technical field of insulators, in particular to a surface coating device for a porcelain insulator and a coating method thereof.
Background
The insulator is a special insulating control part, can play an important role in overhead transmission lines, is usually made of glass or ceramics, can effectively adapt to various electromechanical stresses caused by changes of environment and electric load conditions, and along with social progress, the insulator needs to be coated with a coating layer on the surface of the insulator by using a coating device in production, so that the application range of the insulator is expanded, and the service life of the insulator is prolonged.
The conventional device has the following disadvantages: when the current plating equipment carries out plating on the insulator, because the insulator is not subjected to pre-oil removal and roughening treatment, the plating precision of the insulator is influenced, the service life of a plating layer is shortened, and the current plating equipment cannot realize automatic continuous oil removal, drying, roughening and plating procedures, so that the overall processing efficiency is lower, and the processing precision is poorer.
Disclosure of Invention
The invention aims to provide a surface coating device for porcelain insulators and a coating method thereof, so as to solve the problems mentioned in the background.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a surface coating device for porcelain insulator, is equipped with open-ended washing chamber, top including two sets of support frames, top and is equipped with the sand blasting machine that open-ended stoving chamber, top were equipped with removable cover and the vacuum plating machine that the top was equipped with removable cover, wash chamber, stoving chamber, sand blasting machine and vacuum plating machine and distribute side by side in proper order, the support frame is installed and is being washd chamber, vacuum plating machine both sides, station adjustment subassembly is installed at the support frame top, wash the intracavity and install supplementary washing subassembly, the stoving subassembly is installed to the stoving intracavity.
As a further preferred of this technical scheme, station adjustment subassembly includes diaphragm, top slide rail, sliding frame, bottom rack, two sets of power gear and extends location portion, the diaphragm both ends are fixed with the support frame closure respectively, the welding of top slide rail is at the diaphragm upper surface, the sliding frame slip cap is established outside the diaphragm, and the sliding frame corresponds the slip block with the top slide rail, the bottom rack closure is installed at the diaphragm lower surface, the power gear passes through the support mounting bottom both sides in the sliding frame, and power gear output end is connected with bottom rack toothing transmission, it installs in the sliding frame bottom to extend location portion.
As a further preferred of this technical scheme, extend location portion including two sets of extension cylinders, layer board, two sets of rotation post, driving motor, a gear, No. two gears and two sets of spill seats, extend cylinder symmetry closure and install in sliding frame lower surface both sides, the layer board is installed and is being extended the cylinder output, it installs in layer board lower surface both sides to rotate the rotation post symmetry rotation, driving motor closure is installed in layer board lower surface both sides, a gear is installed at the driving motor output, No. two fixed covers of gear are established and are rotated the post outside, and a gear, No. two gear engagement transmission are connected, the spill seat corresponds the closure and installs in the rotation bottom of the post portion.
As a further preferred of the technical scheme, the concave seat is internally symmetrically and slidably provided with clamping plates, the two sides of the inner wall of the concave seat are symmetrically locked and provided with positioning cylinders, and the output ends of the positioning cylinders are correspondingly in transmission connection with the clamping plates.
As a further preferred of this technical scheme, supplementary washing subassembly includes fluid-discharge tube, positioning seat, clearance board, multiunit clearance brush head, linkage piece, two sets of positioning spring and vibrating motor, the fluid-discharge tube is worn to establish in washing chamber bottom one side, the positioning seat is installed in washing intracavity one side, clearance board slidable mounting is in the positioning seat, the first evenly distributed of clearance brush is at clearance board outer wall, the linkage piece closure is installed at clearance inboard wall middle part, and linkage piece and positioning seat sliding connection, vibrating motor installs in the positioning seat, and the vibrating motor output corresponds the transmission with the linkage piece and is connected, positioning spring installs between positioning seat, clearance board.
As a further preferred option of the technical scheme, the positioning seat is of a concave structure, two groups of pushing cylinders are symmetrically installed at the back of the positioning seat, and the pushing cylinders are locked and fixed with the inner wall of the cleaning cavity.
As a further preferred aspect of the present technical solution, the inner wall of the positioning seat is provided with a rail, and the linkage block is correspondingly slidably engaged with the rail.
As a further preferred option of this technical scheme, the stoving subassembly includes that the toper is fought, outer pipeline, two sets of heaters, two sets of spray chambers, multiunit homogenization shower nozzle, two sets of flexible extension pipes and two sets of electric push rod, the toper is fought and is installed at stoving intracavity bottom, outer pipeline wears to establish at stoving chamber lateral wall middle part, the heater passes through the support mounting at stoving chamber both sides wall, spray the intracavity symmetry and install both sides in the stoving chamber, homogenization shower nozzle evenly communicates the distribution at the spray chamber outer wall, flexible extension pipe both ends communicate with heater, spray chamber respectively, electric push rod symmetry closure is installed at stoving intracavity inner wall both sides top, bottom, and electric push rod output corresponds the transmission with the spray chamber and is connected.
As a further preferred option of the technical solution, an air pump is installed at the end of the flexible extension tube, and the inner and outer walls of the flexible extension tube are subjected to high temperature resistant treatment.
A coating method for a surface coating device of a porcelain insulator comprises the following steps:
and step 3, drying the insulator: the deoiled insulator is transferred into the drying cavity through the station adjusting assembly, the heater is started, heat is transferred into the spray cavity through the flexible telescopic pipe subsequently, the heat is sprayed out through the homogenizing spray head, drying of residual liquid on the surface of the insulator is achieved, the integral drying efficiency is improved by matching with the rotation of the insulator, and the distance between the spray cavity and the insulator is pushed to be adjusted through the electric push rod;
and 4, roughening the insulator: the insulator is transferred into the sand blasting machine through the station adjusting assembly, and the self-rotation of the insulator is matched again, so that the roughening treatment of the surface of the insulator is realized, and the subsequent plating process is convenient;
step 6, insulator station adjustment: utilize power gear and bottom rack toothing transmission to be connected, for the horizontal slip of sliding frame provides power, can link the insulator in step and carry out the full range adjustment on the diaphragm, order about the insulator and carry out deoiling cleaning work through the washing chamber respectively, carry out dry stoving work through the stoving chamber, carry out surface roughening through the sand blasting machine, guaranteed the stability of follow-up cladding material bonding, carry out cladding material work through vacuum plating machine, realized whole process flow.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the station adjusting assembly is arranged, the power gear is in meshing transmission connection with the bottom rack, power is provided for the left-right sliding of the sliding frame, the insulators can be synchronously linked to perform full-range adjustment on the transverse plate, the positioning cylinder is started under the matching of the extension positioning part, the clamping plate is pushed to slide in the concave seat, the insulators with different sizes are quickly fixed through the clamping plate, the driving motor is started, the first gear is in meshing transmission connection with the second gear to drive the rotating column and the concave seat to correspondingly rotate, the adjustment of the orientation of the insulators is realized, the quick adjustment of the angles of the insulators in oil removal, drying, sand blasting and plating is convenient, and the integral processing uniformity is ensured;
2. according to the cleaning device, the auxiliary cleaning assembly is arranged, the insulator extends into the cleaning cavity to be contacted and soaked with the alkaline solution, oil stains on the surface of the insulator can be cleaned, meanwhile, the insulator is contacted with the cleaning brush head in the cleaning cavity and can be cleaned, the insulator is driven to rotate through the driving motor, so that the insulator can be in overall contact with the cleaning brush head, the vibration motor is started in the cleaning process, the vertical vibration cleaning work can be simulated, the position of the cleaning brush head can be dynamically adjusted through the pushing cylinder, and the defect that the cleaning brush head cannot be in overall contact with a small-size insulator is avoided;
3. according to the invention, the drying assembly is arranged, the deoiled insulator is transferred into the drying cavity through the station adjusting assembly, the heater is started, heat is transferred into the spray cavity through the flexible telescopic pipe, the heat is sprayed out through the homogenizing spray head, the residual liquid on the surface of the insulator is dried, the integral drying efficiency is improved by matching with the rotation of the insulator, and the distance between the spray cavity and the insulator is pushed by the electric push rod to be adjusted.
Drawings
FIG. 1 is an overall front view of a surface coating apparatus for porcelain insulators and a coating method thereof;
FIG. 2 is a schematic diagram of a station adjusting assembly and a drying chamber of a surface coating device for porcelain insulators and a coating method thereof;
FIG. 3 is a schematic structural diagram of a station adjusting assembly of a surface coating device for porcelain insulators and a coating method thereof;
FIG. 4 is a schematic view of the structure of an extended positioning part of a surface coating device for porcelain insulators and a coating method thereof;
FIG. 5 is a schematic diagram of the internal structure of a cleaning chamber of a surface coating device for porcelain insulators and a coating method thereof;
FIG. 6 is a schematic structural diagram of an auxiliary cleaning assembly of a surface coating device for porcelain insulators and a coating method thereof;
FIG. 7 is a schematic structural diagram of a drying assembly of a surface coating device for porcelain insulators and a coating method thereof;
fig. 8 is an enlarged schematic view of a surface coating apparatus for porcelain insulator and a coating method thereof at a point a in fig. 4.
In the figure: 1. a support frame; 2. a cleaning chamber; 3. a drying cavity; 4. a sand blasting machine; 5. a vacuum plating machine; 6. a station adjusting assembly; 7. an auxiliary cleaning assembly; 8. a drying assembly; 9. a transverse plate; 10. a top slide rail; 11. a sliding frame; 12. a bottom rack; 13. a power gear; 14. an extension positioning part; 15. an extension cylinder; 16. a support plate; 17. rotating the column; 18. a drive motor; 19. a first gear; 20. a second gear; 21. a concave seat; 22. a splint; 23. positioning the air cylinder; 24. a liquid discharge pipe; 25. positioning seats; 26. cleaning the plate; 27. cleaning the brush head; 28. a linkage block; 29. a positioning spring; 30. a vibration motor; 31. a push cylinder; 32. a conical hopper; 33. an outer discharge pipe; 34. a heater; 35. a spray chamber; 36. a homogenizing nozzle; 37. a flexible extension tube; 38. an electric push rod.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Example 1
Referring to fig. 1-8, the present invention provides a technical solution: the utility model provides a surface coating device for porcelain insulator, is equipped with open-ended washing chamber 2, top including two sets of support frames 1, top and is equipped with the sand blasting machine 4 that open-ended stoving chamber 3, top were equipped with removable cover and the vacuum plating machine 5 that the top was equipped with removable cover, wash chamber 2, stoving chamber 3, sand blasting machine 4 and vacuum plating machine 5 and distribute side by side in proper order, support frame 1 is installed and is being washd chamber 2, 5 both sides of vacuum plating machine, station adjustment subassembly 6 is installed at support frame 1 top, wash and install supplementary cleaning assembly 7 in the chamber 2, install drying assembly 8 in the stoving chamber 3.
In this embodiment, specifically, the station adjusting assembly 6 includes a transverse plate 9, a top slide rail 10, a sliding frame 11, a bottom rack 12, two sets of power gears 13, and an extending positioning portion 14, the two ends of the transverse plate 9 are respectively locked and fixed with the support frame 1, the top slide rail 10 is welded on the upper surface of the transverse plate 9, the sliding frame 11 is sleeved outside the transverse plate 9 in a sliding way, the sliding frame 11 is correspondingly clamped with the top sliding rail 10 in a sliding way, the bottom rack 12 is locked and installed on the lower surface of the transverse plate 9, the power gear 13 is installed on the two sides of the bottom end of the sliding frame 11 through a bracket, and the output end of the power gear 13 is in meshed transmission connection with the bottom rack 12, the extension positioning part 14 is installed at the bottom of the sliding frame 11, and is in meshed transmission connection with the bottom rack 12 through the power gear 13, so that power is provided for the left and right sliding of the sliding frame 11, and the insulator can be synchronously linked to perform full-range adjustment on the transverse plate 9.
In this embodiment, specifically, the extension positioning portion 14 includes two sets of extension cylinders 15, a supporting plate 16, two sets of rotation posts 17, a driving motor 18, a first gear 19, a second gear 20, and two sets of concave seats 21, the extension cylinders 15 are symmetrically installed on two sides of the lower surface of the sliding frame 11 in a locking manner, the supporting plate 16 is installed at the output end of the extension cylinders 15, the rotation posts 17 are symmetrically installed on two sides of the lower surface of the supporting plate 16 in a rotating manner, the driving motor 18 is installed on two sides of the lower surface of the supporting plate 16 in a locking manner, the first gear 19 is installed at the output end of the driving motor 18, the second gear 20 is fixedly sleeved outside the rotation posts 17, the first gear 19 and the second gear 20 are in meshing transmission connection, the concave seats 21 are correspondingly installed at the bottom of the rotation posts 17 in a locking manner, the first gear 19 is in meshing transmission connection with the second gear 20 to drive the rotation posts 17 and the concave seats 21 to correspondingly rotate, the adjustment to the insulator position is realized, the rapid adjustment to the insulator angle in deoiling, drying, sand blasting and plating is convenient, and the integral processing uniformity is ensured.
In this embodiment, specifically, the clamping plates 22 are symmetrically and slidably mounted in the concave seat 21, the positioning cylinders 23 are symmetrically and lockingly mounted on two sides of the inner wall of the concave seat 21, and the output ends of the positioning cylinders 23 are correspondingly connected with the clamping plates 22 in a transmission manner.
In this embodiment, specifically, the auxiliary cleaning assembly 7 includes a liquid discharge pipe 24, a positioning seat 25, a cleaning plate 26, a plurality of cleaning brush heads 27, a linkage block 28, two sets of positioning springs 29, and a vibration motor 30, the liquid discharge pipe 24 is inserted into one side of the bottom end of the cleaning cavity 2, the positioning seat 25 is installed at one side of the cleaning cavity 2, the cleaning plate 26 is slidably installed in the positioning seat 25, the cleaning brush heads 27 are uniformly distributed on the outer wall of the cleaning plate 26, the linkage block 28 is installed at the middle portion of the inner wall of the cleaning plate 26 in a locking manner, the linkage block 28 is slidably connected with the positioning seat 25, the vibration motor 30 is installed in the positioning seat 25, the output end of the vibration motor 30 is correspondingly connected with the linkage block 28 in a transmission manner, the positioning springs 29 are installed between the positioning seat 25 and the cleaning plate 26, so as to scrub the surface of the insulator, the insulator is driven by the driving motor 18 to rotate, so that the insulator can be in overall contact with the cleaning brush heads, the vibration motor 30 is started during cleaning, and the up-and-down vibration brushing work can be simulated.
In this embodiment, specifically, the positioning seat 25 is of a concave structure, two groups of pushing cylinders 31 are symmetrically installed on the back of the positioning seat 25, and the pushing cylinders 31 are fixed to the inner wall of the cleaning cavity 2 in a locking manner.
In this embodiment, specifically, a track is installed on the inner wall of the positioning seat 25, and the linkage block 28 is correspondingly slidably engaged with the track.
In this embodiment, specifically, the drying assembly 8 includes a conical hopper 32, an outer discharge pipe 33, two sets of heaters 34, two sets of spray chambers 35, a plurality of sets of homogenizing nozzles 36, two sets of flexible extension pipes 37, and two sets of electric push rods 38, the conical hopper 32 is installed at the bottom inside the drying chamber 3, the outer discharge pipe 33 is inserted into the middle portion of the side wall of the drying chamber 3, the heaters 34 are installed at two side walls of the drying chamber 3 through brackets, the spray chambers 35 are symmetrically installed at two sides inside the drying chamber 3, the homogenizing nozzles 36 are uniformly distributed on the outer wall of the spray chamber 35 in a communicating manner, two ends of the flexible extension pipes 37 are respectively communicated with the heaters 34 and the spray chambers 35, the electric push rods 38 are symmetrically installed at the top and the bottom of two sides of the inner wall of the drying chamber 3 in a locking manner, and the output ends of the electric push rods 38 are correspondingly connected with the spray chambers 35 in a transmission manner, so that residual liquid on the surface of the insulator is dried through the homogenizing nozzles 36, and the rotation of cooperation insulator has promoted whole drying efficiency.
In this embodiment, specifically, an air pump is installed at the end of the flexible extension tube 37, and the inner and outer walls of the flexible extension tube 37 are subjected to high temperature resistance treatment.
Example 2
A coating method for a surface coating device of a porcelain insulator comprises the following steps:
and step 3, drying the insulator: the deoiled insulator is transferred into the drying cavity 3 through the station adjusting assembly 6, the heater 34 is started, heat is transferred into the spraying cavity 35 through the flexible telescopic pipe 37 subsequently, the heat is sprayed out through the homogenizing spray head 36, the residual liquid on the surface of the insulator is dried, the insulator is matched with the rotation of the insulator, the overall drying efficiency is improved, and the distance between the spraying cavity 35 and the insulator is pushed by the electric push rod 38 to be adjusted;
and 4, roughening the insulator: the insulator is transferred into the sand blasting machine 4 through the station adjusting assembly 6, and the autorotation of the insulator is matched again, so that the roughening treatment of the surface of the insulator is realized, and the subsequent plating process is convenient;
step 6, insulator station adjustment: utilize power gear 13 to be connected with bottom rack 12 meshing transmission, the horizontal slip for sliding frame 11 provides power, but synchronous linkage insulator carries out the full range adjustment on diaphragm 9, orders about the insulator and carries out deoiling cleaning work through cleaning chamber 2 respectively, carries out drying work through stoving chamber 3, carries out surface roughening through sand blasting machine 4, has guaranteed the stability of follow-up cladding material bonding, carries out cladding material work through vacuum plating machine 5, has realized whole process flow.
The working principle is as follows: when the device is used, the sliding frame 11 slides left and right on the transverse plate 9, the extension positioning part 14 and the insulator can be moved to realize station adjustment, the insulator is driven to respectively carry out oil removal cleaning work through the cleaning cavity 2, drying and drying work is carried out through the drying cavity 3, surface roughening treatment is carried out through the sand blasting machine 4, the stability of subsequent coating bonding is ensured, coating work is carried out through the vacuum electroplating machine 5, the whole process flow is realized, the power gear 13 is started through the station adjustment assembly 6, the power gear 13 is meshed and in transmission connection with the bottom rack 12 through the power gear 13, power is provided for left and right sliding of the sliding frame 11, the insulator can be synchronously linked to carry out full-range adjustment on the transverse plate 9, and the stability in movement of the sliding frame 11 is enhanced through the sliding clamping of the top sliding rail 10 and the sliding frame 11, and under the matching of the extension positioning part 14, the insulator is placed in a concave seat 21 for preliminary fixation, then a positioning cylinder 23 is started, a clamping plate 22 is pushed to slide in the concave seat 21, the insulators with different sizes are rapidly fixed through the clamping plate 22, the operation of loading and unloading by workers is facilitated, then a driving motor 18 is started, a first gear 19 is driven to rotate, the first gear 19 is meshed with a second gear 20 for transmission connection, a rotating column 17 and the concave seat 21 are driven to rotate correspondingly, the adjustment of the orientation of the insulator is achieved, the rapid adjustment of the angle of the insulator in oil removal, drying, sand blasting and coating is facilitated, the overall processing uniformity is guaranteed, through the arrangement of an auxiliary cleaning assembly 7, alkaline solution is firstly conveyed into a cleaning cavity 2, then the insulator on the concave seat 21 is extended into the cleaning cavity 2 through an extension cylinder 15 to be contacted and soaked with the alkaline solution, can clean oil stains on the surface of an insulator, simultaneously, the insulator is contacted with a cleaning brush head in a cleaning cavity 2 and can scrub the surface of the insulator, the insulator is driven to rotate by a driving motor 18, so that the insulator can be in full contact with the cleaning brush head, the whole cleaning effect is enhanced, the condition of cleaning dead angles is avoided, meanwhile, a vibration motor 30 is started in cleaning, a cleaning plate 26 is driven to slide in a positioning seat 25 and perform elastic buffer absorption through a positioning spring 29, the cleaning range of the cleaning brush head is enlarged, the simulation of up-and-down vibration scrubbing work can be performed, the position of the cleaning brush head can be dynamically adjusted by a pushing cylinder 31, the defect that the cleaning brush head cannot be in full contact with a small-size insulator is avoided, through the drying component 8, the deoiled insulator is transferred into a drying cavity 3 through a station adjusting component 6, and a heater 34 is started, follow-up through flexible pipe 37 with heat transfer to spraying chamber 35 in, spout through homogenization shower nozzle 36, the stoving of insulator surface residual liquid has been realized, and the rotation of cooperation insulator, whole drying efficiency has been promoted, promote the distance of spraying chamber 35 and insulator through electric push rod 38 and adjust, later pass through station adjustment subassembly 6 again with the insulator transfer to sandblast machine 4 in, the rotation of cooperation insulator once more, the coarsening to the insulator surface has been realized, convenient follow-up cladding process that carries on, after the coarsening, start station adjustment subassembly 6 and remove the insulator to vacuum plating machine 5 in and carry out cladding process, the simple operation, can realize the cladding process to the insulator after above-mentioned process, degree of automation is high, can carry out the processing of continuity to the insulator, whole machining efficiency has been promoted.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a surface coating device for porcelain insulator, its characterized in that is equipped with open-ended washing chamber (2), top including two sets of support frames (1), top and is equipped with open-ended stoving chamber (3), sand blasting machine (4) that the top was equipped with removable cover and vacuum plating machine (5) that the top was equipped with removable cover, wash chamber (2), stoving chamber (3), sand blasting machine (4) and vacuum plating machine (5) and distribute side by side in proper order, support frame (1) is installed and is being washd chamber (2), vacuum plating machine (5) both sides, station adjustment subassembly (6) are installed at support frame (1) top, install supplementary washing subassembly (7) in washing chamber (2), install stoving subassembly (8) in stoving chamber (3).
2. The surface coating device for porcelain insulators according to claim 1, wherein: station adjustment subassembly (6) include diaphragm (9), top slide rail (10), slide frame (11), bottom rack (12), two sets of power gear (13) and extend location portion (14), diaphragm (9) both ends are fixed with support frame (1) closure respectively, top slide rail (10) welding is at diaphragm (9) upper surface, slide frame (11) slip cover is established in diaphragm (9) outside, and slide frame (11) correspond the slip block with top slide rail (10), bottom rack (12) closure is installed at diaphragm (9) lower surface, power gear (13) are through support mounting in slide frame (11) inner bottom both sides, and power gear (13) output and bottom rack (12) meshing transmission are connected, it installs in slide frame (11) bottom to extend location portion (14).
3. The surface coating device for porcelain insulators according to claim 2, wherein: the extension positioning part (14) comprises two groups of extension cylinders (15), a supporting plate (16), two groups of rotating columns (17), a driving motor (18), a first gear (19), a second gear (20) and two groups of concave seats (21), the extension cylinders (15) are symmetrically locked and installed at the two sides of the lower surface of the sliding frame (11), the supporting plate (16) is arranged at the output end of the extension cylinder (15), the rotating columns (17) are symmetrically and rotatably arranged at two sides of the lower surface of the supporting plate (16), the driving motor (18) is locked and installed at the two sides of the lower surface of the supporting plate (16), the first gear (19) is arranged at the output end of the driving motor (18), the second gear (20) is fixedly sleeved outside the rotating column (17), and the first gear (19) and the second gear (20) are in meshing transmission connection, and the concave seat (21) is correspondingly installed at the bottom of the rotating column (17) in a locking manner.
4. The surface coating device for porcelain insulators according to claim 3, wherein: the novel concave seat is characterized in that clamping plates (22) are symmetrically and slidably mounted in the concave seat (21), positioning cylinders (23) are symmetrically mounted on two sides of the inner wall of the concave seat (21) in a locking mode, and the output ends of the positioning cylinders (23) are correspondingly connected with the clamping plates (22) in a transmission mode.
5. The surface coating device for porcelain insulators according to claim 1, wherein: supplementary washing subassembly (7) include fluid-discharge tube (24), positioning seat (25), clearance board (26), multiunit clearance brush head (27), linkage piece (28), two sets of positioning spring (29) and vibrating motor (30), fluid-discharge tube (24) are worn to establish and are washd chamber (2) bottom one side, one side in wasing chamber (2) is installed in positioning seat (25), clearance board (26) slidable mounting is in positioning seat (25), clearance brush head (27) evenly distributed is at clearance board (26) outer wall, linkage piece (28) closure is installed in clearance board (26) inner wall middle part, and linkage piece (28) and positioning seat (25) sliding connection, vibrating motor (30) are installed in positioning seat (25), and vibrating motor (30) output and linkage piece (28) correspond the transmission and are connected, positioning spring (29) are installed in positioning seat (25), Between the cleaning plates (26).
6. The surface coating device for porcelain insulators according to claim 5, wherein: the positioning seat (25) is of a concave structure, two groups of pushing cylinders (31) are symmetrically mounted on the back of the positioning seat (25), and the pushing cylinders (31) are fixed on the inner wall of the cleaning cavity (2) in a locking mode.
7. The surface coating device for porcelain insulators according to claim 5, wherein: the inner wall of the positioning seat (25) is provided with a track, and the linkage block (28) is correspondingly clamped with the track in a sliding manner.
8. The surface coating device for porcelain insulators according to claim 1, wherein: the drying component (8) comprises a conical hopper (32), an outer discharge pipeline (33), two groups of heaters (34), two groups of spray cavities (35), a plurality of groups of homogenizing spray heads (36), two groups of flexible extension pipes (37) and two groups of electric push rods (38), the conical hopper (32) is arranged at the bottom in the drying cavity (3), the outer discharge pipeline (33) is arranged in the middle of the side wall of the drying cavity (3) in a penetrating way, the heater (34) is arranged on two side walls of the drying cavity (3) through a bracket, the spray chambers (35) are symmetrically arranged at two sides in the drying chamber (3), the homogenizing spray heads (36) are uniformly communicated and distributed on the outer wall of the spray chambers (35), two ends of the flexible extension tube (37) are respectively communicated with the heater (34) and the spray cavity (35), the electric push rods (38) are symmetrically installed at the top and the bottom of the two sides of the inner wall of the drying cavity (3) in a locking manner, and the output ends of the electric push rods (38) are correspondingly connected with the spraying cavity (35) in a transmission manner.
9. The surface coating apparatus for porcelain insulator according to claim 8, wherein: an air pump is installed at the end of the flexible telescopic pipe (37), and the inner wall and the outer wall of the flexible telescopic pipe (37) are subjected to high-temperature resistant treatment.
10. A coating method of a surface coating apparatus for porcelain insulators according to any one of claims 1 to 9, wherein: the method comprises the following steps:
step 1, mounting of an insulator: the insulator is placed in a concave seat (21) to be preliminarily fixed, then a positioning cylinder (23) is started, a clamping plate (22) is pushed to slide in the concave seat (21), the insulators of different sizes are quickly fixed through the clamping plate (22), the feeding and discharging operation of workers is facilitated, then a driving motor (18) is started to drive a first gear (19) to rotate, the first gear (19) is meshed with a second gear (20) for transmission and connection, a rotating column (17) and the concave seat (21) are driven to correspondingly rotate, the position of the insulator is adjusted, the angle of the insulator can be quickly adjusted in oil removal, drying, sand blasting and plating, and the integral processing uniformity is guaranteed;
step 2, deoiling treatment of the insulator: conveying alkaline solution into a cleaning cavity (2), extending an insulator on a concave seat (21) into the cleaning cavity (2) through an extending cylinder (15) to be contacted and soaked with the alkaline solution, cleaning oil stains on the surface of the insulator, simultaneously contacting the insulator with a cleaning brush head in the cleaning cavity (2), cleaning the surface of the insulator, driving the insulator to rotate through a driving motor (18), so that the insulator can be in overall contact with the cleaning brush head, strengthening the overall cleaning effect, avoiding the condition of cleaning dead corners, simultaneously starting a vibrating motor (30) during cleaning, driving a cleaning plate (26) to slide in a positioning seat (25) and carrying out elastic buffer absorption through a positioning spring (29), increasing the cleaning range of the cleaning brush head, simulating the up-and-down vibration cleaning work, and dynamically adjusting the position of the cleaning brush head through a pushing cylinder (31), the defect that the cleaning brush head cannot be in full contact with the small-size insulator is avoided;
and step 3, drying the insulator: the deoiled insulator is transmitted into the drying cavity (3) through the station adjusting assembly (6), the heater (34) is started, heat is transmitted into the spraying cavity (35) through the flexible telescopic pipe (37) subsequently, the heat is sprayed out through the homogenizing spray head (36), the residual liquid on the surface of the insulator is dried, the insulator is matched with the rotation of the insulator, the whole drying efficiency is improved, and the distance between the spraying cavity (35) and the insulator is pushed by the electric push rod (38) to be adjusted;
and 4, roughening the insulator: the insulator is transferred into the sand blasting machine (4) through the station adjusting assembly (6), and the self-rotation of the insulator is matched again, so that the roughening treatment of the surface of the insulator is realized, and the subsequent plating process is convenient;
step 5, insulator plating treatment: after the insulator is subjected to coarsening treatment, the station adjusting assembly (6) is started to move the insulator into the vacuum electroplating machine (5) for plating treatment, the operation is convenient and fast, the plating treatment of the insulator can be realized after the procedures, the automation degree is high, and the continuous treatment can be performed on the insulator;
step 6, insulator station adjustment: utilize power gear (13) to be connected with bottom rack (12) meshing transmission, the horizontal slip for sliding frame (11) provides power, but synchronous linkage insulator carries out the full range adjustment on diaphragm (9), order about the insulator and carry out deoiling cleaning work through washing chamber (2) respectively, dry stoving work is carried out through stoving chamber (3), carry out surface roughening through sand blasting machine (4), the stability of follow-up cladding material bonding has been guaranteed, carry out cladding material work through vacuum plating machine (5), the whole process flow has been realized.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111496420.XA CN114121391A (en) | 2021-12-08 | 2021-12-08 | Surface coating device for porcelain insulator and coating method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111496420.XA CN114121391A (en) | 2021-12-08 | 2021-12-08 | Surface coating device for porcelain insulator and coating method thereof |
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| CN114121391A true CN114121391A (en) | 2022-03-01 |
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