CN114119865A - Method and device for simulating fault emergency treatment of gas boiler and electronic equipment - Google Patents
Method and device for simulating fault emergency treatment of gas boiler and electronic equipment Download PDFInfo
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Abstract
The invention discloses a method, a device and electronic equipment for simulating gas boiler fault emergency treatment, belonging to the technical field of gas boiler fault emergency treatment simulation, and comprising the steps of establishing a three-dimensional virtual model of a gas boiler; selecting a boiler typical fault type from a plurality of boiler typical fault types which are built in advance, wherein each boiler typical fault type at least comprises the following components: fault phenomenon animation, fault reason animation and fault emergency processing; displaying corresponding fault phenomenon animation and fault reason animation according to the selected typical fault type of the boiler; performing virtual operation on the three-dimensional virtual model of the gas boiler according to the animation showing the corresponding fault phenomenon and the fault reason so as to obtain operation step information; and judging whether the operation step information is consistent with the corresponding fault emergency treatment step. The invention can intuitively show the operation effect of emergency treatment on the fault of the gas boiler and improve the technical effect of operation training efficiency.
Description
Technical Field
The invention belongs to the technical field of gas boiler fault emergency treatment simulation, and particularly relates to a method and a device for gas boiler fault emergency treatment simulation and electronic equipment.
Background
The gas boiler is widely applied to the fields of electric power, steel, non-ferrous metal and the like, has higher technical requirements on operation and maintenance personnel, and needs to be operated and trained.
At present, in the existing gas boiler fault emergency treatment simulation technology, a boiler physical model in a reduced form is generally established first, the boiler physical model in the reduced form is connected with a background simulation computer, an operator operates the boiler physical model in the reduced form, the background simulation computer judges the operation condition of the operator, and then the operation effect is embodied in the forms of sound, light and the like. However, in the process of operating the boiler physical model in a reduced form, it is difficult to intuitively show the operation effect of the operator on the emergency treatment of the fault of the gas boiler, and the operation training efficiency is low.
In summary, in the existing gas boiler fault emergency treatment simulation technology, the technical problems that the operation effect of the gas boiler fault emergency treatment is difficult to intuitively show and the operation training efficiency is low exist.
Disclosure of Invention
The invention aims to solve the technical problems that the operation effect of emergency treatment on the fault of the gas boiler is difficult to visually show and the efficiency of operation training is low.
In order to solve the technical problem, the invention provides a method for simulating the fault emergency treatment of a gas boiler, which comprises the following steps: establishing a three-dimensional virtual model of the gas boiler, wherein the three-dimensional virtual model comprises the following steps: a boiler model, a smoke and air system model and a steam and water system model; selecting a boiler typical fault type from a plurality of boiler typical fault types which are built in advance, wherein each boiler typical fault type at least comprises the following components: fault phenomenon animation, fault reason animation and fault emergency processing; displaying corresponding fault phenomenon animation and fault reason animation according to the selected typical fault type of the boiler; performing virtual operation on the three-dimensional virtual model of the gas boiler according to the animation showing the corresponding fault phenomenon and the fault reason so as to obtain operation step information; judging whether the operation step information is consistent with the corresponding fault emergency treatment step; if yes, outputting and displaying that the emergency treatment is successful.
Further, after the step of determining whether the operation step information and the corresponding fault emergency treatment step are in accordance with each other, the method further includes: if not, outputting and displaying that the emergency treatment is unsuccessful, and displaying the operation step information and the corresponding fault emergency treatment step.
Further, the typical fault types of each type of boiler further include: scoring criteria corresponding to the fault emergency treatment step; after the step of judging whether the operation step information and the corresponding fault emergency treatment step are in accordance with each other, the method further comprises the following steps: if not, scoring according to the scoring standard and the operation step information to obtain scoring result information, and displaying the scoring result information.
Further, the establishing of the three-dimensional virtual model of the gas boiler comprises: and establishing a three-dimensional virtual model of the subcritical ultrahigh-temperature natural circulation gas boiler.
Further, the typical fault types of the boilers include: the method comprises the following steps of a boiler fire extinguishing fault type, a boiler steam drum full water fault type, a boiler water shortage fault type, a steam-water co-firing fault type, a water wall damage fault type, an economizer leakage fault type, a superheater tube damage fault type, a reheater tube leakage fault type, a steam and water supply pipeline breakage fault type, a water supply pressure reduction fault type, a water supply pipeline impact vibration fault type, a steam pipeline impact vibration fault type and a tail flue reburning fault type.
According to still another aspect of the present invention, there is also provided an apparatus for simulating a failure emergency treatment of a gas boiler, the apparatus comprising: the model building module is used for building a three-dimensional virtual model of the gas boiler, and the three-dimensional virtual model comprises: a boiler model, a smoke and air system model and a steam and water system model; the fault type selection module is used for selecting typical fault types of the boiler from a plurality of types of typical fault types of the boiler which are built in advance, wherein each type of typical fault type of the boiler at least comprises the following components: fault phenomenon animation, fault reason animation and fault emergency processing; the animation display module is used for displaying corresponding fault phenomenon animation and fault reason animation according to the selected typical fault type of the boiler; the virtual operation module is used for performing virtual operation on the three-dimensional virtual model of the gas boiler according to the corresponding fault phenomenon animation and fault reason animation to obtain operation step information; the judging module is used for judging whether the operation step information is consistent with the corresponding fault emergency treatment step; and the first output display module is used for outputting and displaying that the emergency treatment is successful if the first output display module is used for outputting and displaying that the emergency treatment is successful.
Further, the apparatus further comprises: and the second output display module is used for outputting and displaying that the emergency treatment is unsuccessful and displaying the operation step information and the corresponding fault emergency treatment step if the operation step information is not successful.
Further, the typical fault types of the boilers include: the method comprises the following steps of a boiler fire extinguishing fault type, a boiler steam drum full water fault type, a boiler water shortage fault type, a steam-water co-firing fault type, a water wall damage fault type, an economizer leakage fault type, a superheater tube damage fault type, a reheater tube leakage fault type, a steam and water supply pipeline breakage fault type, a water supply pressure reduction fault type, a water supply pipeline impact vibration fault type, a steam pipeline impact vibration fault type and a tail flue reburning fault type.
According to a further aspect of the present invention, there is also provided an electronic device for simulating emergency treatment of a gas boiler fault, comprising a memory, a processor and a computer program stored on the memory and executable on the processor, wherein the processor executes the program to perform the steps of: establishing a three-dimensional virtual model of the gas boiler, wherein the three-dimensional virtual model comprises the following steps: a boiler model, a smoke and air system model and a steam and water system model; selecting a boiler typical fault type from a plurality of types of boiler typical fault types which are built in advance, wherein each type of boiler typical fault type at least comprises the following steps: fault phenomenon animation, fault reason animation and fault emergency processing; displaying corresponding fault phenomenon animation and fault reason animation according to the selected typical fault type of the boiler; performing virtual operation on the three-dimensional virtual model of the gas boiler according to the animation showing the corresponding fault phenomenon and the fault reason so as to obtain operation step information; judging whether the operation step information is consistent with the corresponding fault emergency treatment step; if yes, outputting and displaying that the emergency treatment is successful.
According to yet another aspect of the present invention, there is also provided a computer readable storage medium for gas boiler fault emergency treatment simulation, having a computer program stored thereon, wherein the program when executed by a processor implements the steps of: establishing a three-dimensional virtual model of the gas boiler, wherein the three-dimensional virtual model comprises the following steps: a boiler model, a smoke and air system model and a steam and water system model; selecting a boiler typical fault type from a plurality of types of boiler typical fault types which are built in advance, wherein each type of boiler typical fault type at least comprises the following steps: fault phenomenon animation, fault reason animation and fault emergency processing; displaying corresponding fault phenomenon animation and fault reason animation according to the selected typical fault type of the boiler; performing virtual operation on the three-dimensional virtual model of the gas boiler according to the animation showing the corresponding fault phenomenon and the fault reason so as to obtain operation step information; judging whether the operation step information is consistent with the corresponding fault emergency treatment step; if yes, outputting and displaying that the emergency treatment is successful.
Has the advantages that:
the invention provides a method for simulating fault emergency treatment of a gas boiler, which is characterized in that a three-dimensional virtual model of the gas boiler is established, and the three-dimensional virtual model comprises the following steps: a boiler model, a smoke and air system model and a steam and water system model; selecting a boiler typical fault type from a plurality of boiler typical fault types which are built in advance, wherein each boiler typical fault type at least comprises the following components: fault phenomenon animation, fault reason animation and fault emergency processing; displaying corresponding fault phenomenon animation and fault reason animation according to the selected typical fault type of the boiler; performing virtual operation on the three-dimensional virtual model of the gas boiler according to the animation showing the corresponding fault phenomenon and the fault reason so as to obtain operation step information; judging whether the operation step information is consistent with the corresponding fault emergency treatment step; if yes, outputting and displaying that the emergency treatment is successful. Therefore, the typical faults of the gas boiler are simulated in a three-dimensional model animation mode, the operators perform virtual operation of emergency treatment on the three-dimensional virtual model of the gas boiler aiming at the corresponding fault types, the virtual operation steps of the operators are judged, then the operation effect of emergency treatment on the faults of the gas boiler can be visually displayed, and the operation training efficiency is improved. Thereby reached and to have audio-visually demonstrated the operational effect to gas boiler trouble emergency treatment, improved the technical effect of the efficiency of operation training.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a flow chart of a method for emergency treatment simulation of a gas boiler fault according to an embodiment of the present invention;
FIG. 2 is a block diagram of a simulation apparatus for emergency handling of a gas boiler fault according to an embodiment of the present invention;
FIG. 3 is a block diagram of an electronic device for emergency treatment simulation of a gas boiler fault according to an embodiment of the present invention;
fig. 4 is a structural diagram of a computer readable storage medium for gas boiler fault emergency treatment simulation according to an embodiment of the present invention.
Detailed Description
The invention discloses a method for simulating fault emergency treatment of a gas boiler, which comprises the following steps of establishing a three-dimensional virtual model of the gas boiler, wherein the three-dimensional virtual model comprises the following steps: a boiler model, a smoke and air system model and a steam and water system model; selecting a boiler typical fault type from a plurality of boiler typical fault types which are built in advance, wherein each boiler typical fault type at least comprises the following components: fault phenomenon animation, fault reason animation and fault emergency processing; displaying corresponding fault phenomenon animation and fault reason animation according to the selected typical fault type of the boiler; performing virtual operation on the three-dimensional virtual model of the gas boiler according to the animation showing the corresponding fault phenomenon and the fault reason so as to obtain operation step information; judging whether the operation step information is consistent with the corresponding fault emergency treatment step; if yes, outputting and displaying that the emergency treatment is successful. Therefore, the typical faults of the gas boiler are simulated in a three-dimensional model animation mode, the operators perform virtual operation of emergency treatment on the three-dimensional virtual model of the gas boiler aiming at the corresponding fault types, the virtual operation steps of the operators are judged, then the operation effect of emergency treatment on the faults of the gas boiler can be visually displayed, and the operation training efficiency is improved. Thereby reached and to have audio-visually demonstrated the operational effect to gas boiler trouble emergency treatment, improved the technical effect of the efficiency of operation training.
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present invention belong to the protection scope of the present invention; the "and/or" keyword referred to in this embodiment represents sum or two cases, in other words, a and/or B mentioned in the embodiment of the present invention represents two cases of a and B, A or B, and describes three states where a and B exist, such as a and/or B, which represents: only A does not include B; only B does not include A; including A and B.
It will be understood that, although the terms first, second, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms are only used to distinguish one element, component, region, layer or section from another element, component, region, layer or section. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the example embodiments. Spatially relative terms, such as "below," "above," and the like, may be used herein to facilitate describing one element or feature's relationship to another element or feature. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements or features described as "lower" would then be oriented "upper" other elements or features. Thus, the exemplary term "below" can encompass both an orientation of above and below. The device may be oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
Also, in embodiments of the invention where an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When a component is referred to as being "connected" to another component, it can be directly connected to the other component or intervening components may also be present. When a component is referred to as being "disposed on" another component, it can be directly on the other component or intervening components may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used in the embodiments of the present invention are for illustrative purposes only and are not intended to limit the present invention.
Example one
Referring to fig. 1, fig. 1 is a flowchart of a method for emergency handling simulation of a gas boiler fault according to an embodiment of the present invention. The embodiment of the invention provides a method for simulating the fault emergency treatment of a gas boiler, which comprises the following steps:
s100, establishing a three-dimensional virtual model of the gas boiler, wherein the three-dimensional virtual model comprises the following steps: a boiler model, a smoke and air system model and a steam and water system model;
the establishment of the three-dimensional virtual model of the gas boiler comprises the following steps: and establishing a three-dimensional virtual model of the subcritical ultrahigh-temperature natural circulation gas boiler.
Specifically, a three-dimensional virtual model can be established according to a subcritical ultrahigh-temperature natural circulation gas boiler, the established three-dimensional virtual model can comprise a boiler model, a smoke system model and a steam-water system model, and the connection relation among all devices can be established through a power plant device algorithm. The established three-dimensional model of the boiler may include: the single boiler barrel is naturally circulated, a centralized downcomer is used for reheating the middle part once, the gas furnace is arranged in a box shape, and the lower part of the boiler is a hearth; the upper part of the boiler is provided with a superheater and a reheater heating surface which are divided into a front flue and a rear flue. The front flue and the rear flue are separated by a rear wall of the upper water-cooled wall, and the top of the boiler is a ceiling heating surface. The difference is that the front wall and the side wall of the rear flue consist of membrane water-cooled walls, and the rear wall consists of a membrane wall-covered superheater. A front flue at the upper part of the boiler is sequentially provided with a screen superheater, a final superheater, a high-temperature reheater and a tertiary superheater according to the flow direction of flue gas, a rear flue is sequentially provided with a low-temperature superheater, a low-temperature reheater and a superior economizer according to the flow direction of flue gas, and a rear flue of the boiler is sequentially provided with a subordinate economizer and a tube box type preheater according to the flow direction of flue gas. The furnace water wall, the superheater, the reheater and the upper economizer are all suspended on the top plate beam, and the lower economizer and the air preheater in the tail flue are respectively suspended and supported on the rear column and the rear beam. The burner adopts a cyclone burner arranged by the opposite impact of a front wall and a rear wall, and superheated steam adopts two-stage water spraying for temperature regulation. The reheated steam is mainly regulated in temperature by adopting a recirculated flue gas mode and is assisted in a water spraying temperature regulation mode. The heating surfaces of the front vertical shafts on the upper part of the hearth are all horizontally arranged in-line tube bundles and are supported and hung by suspension tubes cooled by superheated steam, and the heating surfaces of the rear vertical shafts are all arranged in-line and are supported and hung by suspension tubes cooled by water supplied from an economizer outlet. The reheater is a pure convection heating surface, and the high-temperature reheater and the low-temperature reheater are respectively arranged in front and rear shaft flues with moderate smoke temperature levels, so that the combined type of regulating the temperature of the reheated steam by smoke recirculation and water spraying temperature reduction is more suitable. The economizer adopts an H-shaped fin economizer which is arranged in two stages, and can effectively reduce the smoke temperature at the inlet of the preheater, thereby reducing the smoke exhaust temperature of the boiler and improving the boiler efficiency.
Meanwhile, the established model of the smoke and wind system may include: cold air from a blower is fed into a horizontal tubular air preheater, after being heated by 3 return strokes, hot air passing through the air preheater is fed into a gas burner as combustion-supporting air, and after the air and the gas fed into a hearth are combusted, a large amount of hot flue gas is generated, and the hot flue gas upwards sequentially passes through a screen superheater, a final reheater and a tertiary superheater, then downwards sequentially passes through a low-temperature superheater, a low-temperature reheater and a superior economizer, and reaches an outlet flue of the economizer after being subjected to radiation and convection heat exchange. The flue gas flows downwards again, one path of flue gas enters the tubular preheater through the lower-level economizer and the inlet flue of the preheater to exchange heat with air, and finally leaves the boiler through the outlet flue of the air preheater to enter the gas heater to exchange heat with the fuel gas, so that the temperature of the discharged flue gas is reduced, and the efficiency of the boiler is improved; the other path enters a flue gas recirculation fan through a recirculation air inlet flue, then flows to a recirculation air outlet flue, is divided into two paths, enters a recirculation flue gas air box from two sides, and finally enters a hearth. The steam-water system model established may include: the main boiler water supply pipeline led from the high-pressure outlet is led into a lower-level economizer inlet collecting box from one side, heated by a lower-level economizer pipe group and then led into a lower-level economizer outlet collecting box, and then led out of the upper-level economizer inlet collecting box after being heated by the upper-level economizer pipe group, and led into an economizer hanging pipe outlet collecting box arranged above a ceiling through a water-cooling hanging pipe and then led into a boiler barrel through 2 economizer outlet guide pipes. After entering the drum, the feed water is mixed with the boiler water in the drum and then enters the water-cooled wall lower header through the downcomer and the distribution pipe. The furnace water passes through the water-cooled wall lower header and enters the water-cooled wall pipe. Boiler water may also enter the economizer recirculation tube from the downcomer during boiler start-up. The furnace water flows upwards along the water wall tubes and is heated continuously, and the furnace water flows through the following three parts of tubes in parallel: the water cooling wall hanging pipe comprises a front water cooling wall pipe, a side water cooling wall pipe, a rear water cooling wall pipe and a rear water cooling wall hanging pipe. And the steam-water mixture generated in the water wall pipe is converged in each outlet header of the water wall and then enters the steam drum through the steam-water outlet pipe. In the steam drum, steam-water separation is carried out on the steam-water mixture. And the separated steam enters the superheater system, and the separated water returns to the water-in-steam space to continue to circulate.
Step S110, selecting typical fault types of the boiler from a plurality of types of typical fault types of the boiler built in advance, wherein each type of typical fault type of the boiler at least comprises the following steps: fault phenomenon animation, fault reason animation and fault emergency processing;
typical fault types for each type of boiler may also include: scoring criteria corresponding to the fault emergency treatment step; the typical fault types of the boiler comprise: the method comprises the following steps of a boiler fire extinguishing fault type, a boiler steam drum full water fault type, a boiler water shortage fault type, a steam-water co-firing fault type, a water wall damage fault type, an economizer leakage fault type, a superheater tube damage fault type, a reheater tube leakage fault type, a steam and water supply pipeline breakage fault type, a water supply pressure reduction fault type, a water supply pipeline impact vibration fault type, a steam pipeline impact vibration fault type and a tail flue reburning fault type.
Specifically, after the three-dimensional virtual model of the gas boiler is established through the above step S100, a plurality of boiler typical fault types can be built in a simulation system in advance, the boiler typical fault types can include a boiler fire extinguishing fault type, a boiler steam drum full water fault type, a boiler water shortage fault type, a steam-water co-evaporation fault type, a water wall damage fault type, an economizer leakage fault type, a superheater pipe damage fault type, a reheater pipe leakage fault type, a steam and water supply pipeline rupture fault type, a water supply pressure drop fault type, a water supply pipeline impact vibration fault type, a steam pipeline impact vibration fault type and a tail flue reburning fault type, and each boiler typical fault type can include a fault phenomenon animation, a fault reason animation and a fault emergency processing step and a grading standard corresponding to the fault emergency processing step.
The animation of the fault phenomenon in the boiler fire extinguishing fault type for display may include: the negative pressure of the hearth is suddenly increased and an alarm signal is sent out, so that the air pressure of hot air is reduced; the hearth becomes dark, flame cannot be seen, fire detection indicates no fire, and a fire extinguishing signal is sent out; the steam temperature and the steam pressure are reduced, and the water level is instantaneously and greatly reduced; the steam flow drops. The displayed fault cause animation in the boiler fire extinguishing fault type can comprise: tripping the air guide and the air feeder; sudden gas interruption or sudden pressure drop; the load of the boiler is too low, and the combustion is unstable and is not adjusted in time; the negative pressure of the hearth is overlarge due to improper air supply and gas proportion; a large amount of cold air leaks into the hearth; suddenly blasting the water wall; fire extinguishing protection misoperation; the operator has too large an adjustment range. The fault emergency processing step in the displayed boiler fire extinguishing fault types can comprise the following steps: after the boiler extinguishes the fire, the fire extinguishing protection is started, the boiler is stopped emergently, and each air door is manually closed; if the fire extinguishing protection is not operated, the emergency furnace-stopping switch is pulled by hand to process according to the emergency furnace-stopping operation steps (checking whether all the gas quick-cutting valves are closed or not); the electric door for reducing the temperature is closed, the automatic switching is manual, and the water level is controlled; opening a pipeline drainage door, reducing the induced air volume, keeping the ventilation rate in the furnace at 25% -30%, keeping the negative pressure value range of the hearth at-50 Pa to-100 Pa, keeping the ventilation time at 5 minutes and keeping the report value long; finding out reasons and eliminating the reasons, then putting the ignition burner again, igniting, keeping stable combustion, and raising temperature and boosting pressure; after the boiler is re-ignited, the steam turbine can be started according to the parameters by contacting the steam turbine. Keeping the steam temperature and the water level stable; if the reason causing fire extinguishing can not be eliminated in a short time, the fire extinguishing agent is processed according to the program after normal furnace shutdown; after the boiler is put out a fire, if gas is continuously fed or explosion can occur due to improper treatment, at the moment, fuel supply to the hearth must be immediately stopped, the air feeder is stopped, the baffle of the air feeder is closed, detailed inspection is immediately carried out on the boiler body, the fact that the heating surface and the flue at the tail part are free of fire and the equipment is not damaged is confirmed, the air feeder can be started, the negative pressure value range of the hearth is maintained between-100 Pa and-150 Pa, and the ignition can be carried out again after the ventilation is enhanced for 5 minutes to 10 minutes. After the combustion is stable, keeping larger negative pressure, checking the water-cooled wall from the fire observation hole, confirming that the inside is not damaged, and continuously boosting. Meanwhile, a scoring standard corresponding to a fault emergency treatment step in the boiler fire-extinguishing fault type can be set, for example, after the boiler is subjected to fire extinguishing in the step, fire-extinguishing protection is required to act, the boiler is stopped emergently, each air door is manually closed, and a score A1 corresponding to the step can be set; after the reason is found and eliminated in the step, the ignition burner is put into the furnace again, ignition is carried out, combustion is kept stable, and the score A2 corresponding to the step can be set for temperature rise and pressure rise.
The fault animation for the displayed boiler drum full water fault type may comprise: the indication of each water level meter exceeds the specified normal value, and a high water level signal alarms; the feedwater flow is abnormally greater than the steam flow; when the steam pipeline is seriously full of water, the temperature of the superheated steam is sharply reduced, water impact occurs in the steam pipeline, steam and water emerge from the non-strict part of the stop flange, and the quality of the steam is deteriorated. The displayed fault cause animation in the boiler drum full water fault type can comprise the following steps: the water supply adjustment automatically fails, so that the water supply flow is increased; the indication of the water level meter, the water supply flow meter or the steam flow meter is incorrect, so that operators can make misjudgment and operate wrongly; the load of the boiler is reduced too fast, and the control of operators is improper. The fault emergency handling steps in the displayed boiler drum full water fault type may include: when the water level of the steam drum is high but the emergency shutdown condition is not met, the following measures are adopted: checking the correctness of the water level and quickly reducing the water supply flow; if the water level is influenced to rise due to the failure of automatic water supply regulation, the water supply is automatically and manually turned down, and the opening degree of the regulating valve is manually turned down; after the treatment is invalid, the water level still exceeds the specified normal value and can be opened when continuously rising; when the water level in the steam drum still continues to rise to 200mm, the boiler water level blast furnace shutdown protection should act, otherwise, the emergency furnace shutdown switch is pressed by hand; after the water level is recovered to normal, the fault is rapidly eliminated, and the ignition and the pressure boosting are carried out again. Since the scoring standard corresponding to the fault emergency treatment step in the boiler drum full water fault type is the same as the scoring standard principle of the boiler fire extinguishing fault type, the description is not repeated here.
The animation of the fault phenomenon in the boiler water shortage fault type displayed can comprise: each water level meter of the steam drum indicates low, and the low water level signal alarms; when water is seriously deficient, the temperature of the main steam rises; the feedwater flow is abnormally less than the steam flow; when the water wall and the water supply pipe are exploded, abnormal sound is produced. The displayed animation of the fault cause in the boiler water shortage fault type can comprise the following steps: the automatic regulation of the water supply fails, the water supply flow is abnormally reduced or the water supply pump fails and is switched off, and the standby pump cannot be automatically switched; the water level meter, the water supply meter and the steam flow meter have incorrect indications, so that operators can make misjudgment and operate wrongly; a water supply regulating valve failure; the water supply pipe, water wall or economizer pipe is broken; the safety door cannot return to the seat for a long time after rising; the boiler blow-off door leaks or incorrectly blows off the blow-off; in the process of blowing out, when the load is low, the load reducing speed is too high, so that the false water level is caused. The fault emergency processing step in the boiler water shortage fault type displayed can comprise the following steps: when the water level of the steam drum is low but the emergency shutdown condition is not met, checking the correctness of the water level; when the water supply regulating valve is automatically switched, the water supply flow is increased by manually opening the regulating valve, and the water supply is automatically switched off; if the manual adjustment of the water supply regulating valve fails, the steam turbine is immediately informed to start a standby water supply pump, and if no standby pump exists, the heat load is properly reduced to maintain the bottom limit combustion and the water level of the steam drum is kept; stopping the periodic pollution discharge; if the safety door is mistakenly lifted, the pressure is quickly reduced to enable the safety door to return to the seat; if the measure of recovering the water level is taken, the water level is continuously reduced, or when one water supply pump fails and the standby pump cannot be put in, the heat load of the boiler is quickly and correspondingly reduced according to the water supply flow, and the steam pressure is reduced; the treatment is still ineffective, when the water level of the steam drum is reduced to-200 mm, the boiler shutdown protection with low water level of the boiler is required to be operated, otherwise, an emergency shutdown switch is pulled by hand. At this time, water can be slowly fed into the boiler, and after the fault is eliminated, the boiler can be ignited again. Since the scoring standard corresponding to the fault emergency treatment step in the boiler water shortage fault type is the same as the scoring standard principle of the boiler fire extinguishing fault type, the description is not repeated here.
The animation of the fault phenomenon in the displayed steam-water cosecant fault type can comprise the following steps: the water level in the steam drum water level meter fluctuates violently, the water level cannot be seen clearly, and all the water level meters indicate the swing; the temperature of the superheated steam drops sharply; when the steam is serious, water impact occurs in the steam pipeline, and steam is emitted from the flange; the salt content and the conductivity of the steam and the furnace water are increased. The displayed animation of the fault cause in the steam-water transpiration fault type can comprise the following steps: the quality of the feed water or the furnace water is unqualified; the pollution discharge is not timely, and the water treatment in the furnace is not qualified; the furnace water has extreme concentration, suddenly increased load and unstable water level regulation. The fault emergency treatment step in the displayed steam-water euterpetic fault type can comprise the following steps: the output of the boiler is reduced, the stable operation is kept, and the timely reporting value is long; according to the water level meter and the water level high-low signals, the low water level is kept to run (-50mm or so) by referring to the steam-water flow; stopping adding the chemicals, opening a large continuous sewage discharge door, strengthening water changing through fixed discharge and accident water discharge, and paying attention to water level change; if the steam temperature drops fast, the desuperheater is disconnected, a steam collecting header drainage door and a machine side pipeline drainage door are opened, the steam temperature is controlled, a large continuous blowdown door is opened, and periodic blowdown is enhanced; informing the chemical to carry out enhanced analysis on the furnace water, and taking measures to improve the quality of the furnace water; before the quality of furnace water is not improved, the load is not allowed to be increased; after the fault is eliminated, the level gauge should be flushed. Since the scoring standard corresponding to the fault emergency treatment step in the steam-water euthanization fault type is the same as the scoring standard principle of the boiler fire extinguishing fault type, the description is not repeated here.
The fault animation in the displayed water wall damage fault type can comprise: when the furnace is seriously damaged, the interior of the furnace chamber makes a burst sound, and the sound of steam water sprayed out is heard from a detection hole of the furnace chamber; the negative pressure meter of the hearth is inclined to be positive, and smoke or steam is sprayed from the positions where the inspection holes and the furnace wall are not tight; the water level of the steam drum drops rapidly, and the water supply flow is abnormally larger than the steam flow; the temperature of the smoke at each section is reduced, and the steam pressure is reduced; unstable combustion in the furnace even causes fire extinguishment. The displayed fault cause animation in the water wall damage fault type can comprise the following steps: the water supply and the furnace water are not in accordance with the standard, and the chemical treatment is improper, so that the scaling or corrosion in the pipe is caused; during installation or maintenance, sundries are blocked in the pipe, so that the pipe is overheated; poor pipe or welding quality; the protection of the pipe near the burner is poor, the abrasion is serious, and the pipe generates fatigue cracks; the boiler is severely lack of water; explosion occurs in the hearth, so that the water cooling tube is damaged; the water wall expansion is hindered. The fault emergency treatment step in the displayed water wall damage fault types can comprise the following steps: the inspection is strengthened, and the development condition of the missing points is noticed; when the water wall pipe is not seriously leaked and the normal water level can be maintained, the parameter operation can be reduced, and the furnace shutdown is applied; when the furnace tube blasting can not maintain the normal water level, immediately blowing out the furnace, keeping a suction fan to operate, and removing smoke and steam in the furnace; continuously enhancing water inflow after stopping the boiler, monitoring the temperature difference between the upper wall and the lower wall of the steam drum, if the water level of the steam drum cannot rise, stopping the water inflow of the boiler, but not opening the recycling door of the economizer; after the steam basically disappears, the operation of the suction machine can be stopped. Since the scoring standard corresponding to the fault emergency treatment step in the water wall damage fault type is the same as the scoring standard principle of the boiler fire extinguishing fault type, the description is not repeated here.
The fault phenomenon animation in the displayed economizer leakage fault type may include: when serious leakage occurs, the water level of the steam drum drops rapidly, and the water supply flow is abnormally larger than the steam flow; the steam and water can be seen from the coal economizer inspection hole door or the sound of the steam and water can be heard; water leakage from the lower part of the flue; the smoke temperature is reduced after the side economizer is damaged; the flue resistance is increased, and the current of the induced draft fan is increased. The fault cause animation in the displayed economizer leakage fault type may include: unqualified feed water quality and corrosion of the inner wall of the pipe; the pipe or welding quality is unqualified; the tube wall is abraded by the flue gas. The fault emergency handling step in the displayed economizer leakage fault type may include: when the economizer slightly leaks, the water supply is strengthened, the normal water level is maintained, the pressure is properly reduced, the load of the boiler is reduced, the connection value is long, and the boiler is shut down; the coal economizer is exploded, when the water level can not be maintained, the furnace is immediately shut down, a suction fan is kept to continue to operate, and the negative pressure of a hearth is maintained to remove steam and smoke; after stopping the boiler, in order to maintain the water level of the steam drum, water can be continuously supplied to the boiler, and the coal economizer recycling door is forbidden to be opened. Since the scoring standard corresponding to the fault emergency treatment step in the economizer leakage fault type is the same as the scoring standard principle of the boiler fire extinguishing fault type, the description is not repeated here.
The fault animation in the fault type for the displayed superheater tube damage may include: the steam and water can be seen from the inspection hole of the superheater or the sound of the steam in the pipeline can be heard; the negative pressure of the hearth is reduced or changed to be positive; the steam flow is abnormally less than the feed water flow, and the air pressure is reduced; the temperature of the smoke on the damaged side of the superheater is reduced, and the temperature of the superheater changes abnormally. The fault cause animation in the displayed damaged fault type of the superheat tube can comprise: improper combustion adjustment is carried out, so that the temperature of a part of superheater tubes is overtemperature for a long time; the steam-water separation device is poor due to poor chemical supervision, so that the quality of steam is poor, scaling is formed in the pipe, and the pipe is overheated; the pipe material and the manufacture are unqualified, and the welding quality is poor; the superheater is not well protected in the starting and blowing-out processes, and the desuperheater is put into the furnace at low load, so that water plug occurs in the serpentine pipe to cause local overheating; impurities in the header or the tube of the superheater are blocked. The fault emergency handling steps in the displayed superheater tube failure type may include: when the superheater is seriously damaged, the furnace must be immediately shut down, so that the expansion accident is avoided; if the leakage of the superheater is slight, the load of the boiler can be properly reduced, the steam pressure can be properly reduced, the steam temperature is kept stable, and the furnace stopping of the Banchang is requested; and after the furnace is stopped, a suction fan is kept to continue to operate, and the negative pressure of the hearth is maintained so as to remove the smoke and steam in the furnace. Since the scoring standard corresponding to the fault emergency treatment step in the overheat pipe damage fault type is the same as the scoring standard principle of the boiler fire extinguishing fault type, the description is not repeated here.
The fault animation for the displayed reheat pipe leak fault types may include: a leak sound is generated in the vicinity of the reheater; the negative pressure of the hearth becomes small or positive suddenly; the pressure of the reheated steam is reduced; the temperature deviation of the reheated steam is large, and the temperature of the exhaust smoke at the leakage side is reduced; steam water is sprayed out of the places where the reheater inspection holes are not strict. The displayed fault cause animation in the reheat pipe leak fault type may include: monitoring improper adjustment, and frequently performing over-temperature operation on a reheater pipe; the pipe or welding quality is unqualified; the pipe is blocked by sundries; the high bypass is not used properly, the starting working condition of the boiler is not proper or the maintenance work of blowing out is not done well, so that the cooling of the pipe is not uniform enough or the corrosion is generated. The fault emergency handling steps in the displayed reheat pipe leak fault types may include: when the reheater tube is not leaked much, the load is reduced, the operation is maintained, and the furnace is required to be stopped if the application value is long; when the pipe is blasted, the furnace should be immediately shut down, a draught fan is reserved, and after the smoke is removed, the draught fan is stopped. Since the scoring standard corresponding to the fault emergency treatment step in the reheat pipe leakage fault type is the same as the scoring standard principle of the boiler fire extinguishing fault type, the description is not repeated here.
The fault animation for the displayed steam and water supply line rupture fault types may include: when the pipeline is slightly broken, the heat-insulating layer is wet, and has water drops or steam leakage and noise; when the pipeline is seriously broken, spraying water and steam; feedwater or steam pressure drop; the flow is reduced when the front of the flow orifice plate is blasted, and the flow is increased when the rear of the flow orifice plate is blasted. The fault cause animation in the steam and water supply pipe rupture fault types displayed can comprise: the pipe is unqualified, and the quality of installation or maintenance is poor; the supporting and hanging device is installed incorrectly, and free expansion of the pipeline is limited; the pipe wall is thinned by locally scouring the pipeline; the operation is abnormal, and the pipeline vibrates, impacts or water hammer; the steam temperature sharply changes. The fault emergency handling steps in the displayed steam and service line rupture fault types may include: when slight leakage occurs, the pressure can be reduced, the load is reduced, the operation is maintained, and the furnace is required to be shut down; when the leakage is serious and threatens the safety of human bodies and equipment, the furnace is immediately stopped after reporting the shift leader. Since the scoring criteria corresponding to the failure emergency treatment step in the steam and water supply line rupture failure type are the same as the scoring criteria principle of the boiler fire extinguishing failure type, they will not be described in detail herein.
The animation of the fault phenomenon in the displayed feedwater pressure drop fault type may include: the feed water pressure is abnormally reduced; the feed water flow is reduced; the water level of the steam drum is reduced; the desuperheating water flow is reduced and the steam temperature is raised. The displayed animation of the fault cause in the water supply pressure drop fault type can comprise: tripping a feed pump or vaporizing the pump; the steam turbine operator closes the outlet door of the water pump by mistake; the water supply pipeline leaks or bursts. The fault emergency handling step in the displayed feedwater pressure drop fault type may include: when the water pressure is found to be reduced, reporting the shift leader, contacting a steam engine attendant, and increasing the water pressure; the feed water pressure is reduced a lot, and the load of the boiler is reduced to maintain the normal water level; the boiler is stopped immediately when the water level of the steam drum is not kept. Since the scoring criteria corresponding to the failure emergency treatment step in the feed water pressure drop failure type are the same in principle as the scoring criteria for the boiler fire extinguishing failure type described above, they will not be described in detail here.
The fault phenomenon animation in the displayed water supply pipeline impact vibration fault type can comprise the following steps: the water supply pipeline has vibration and impact sound; the water supply pressure and the water supply pipeline swing greatly. The displayed fault cause animation in the water supply pipeline impact vibration fault type can comprise the following steps: before water is supplied, the air door is not opened, air is in the pipe, or the water filling time of the pipeline is short; the water supply pump is abnormal in operation, and the water pressure is changed sharply; loosening the water supply support and the hanger; the non-return valve is opened and closed; the cooling furnace is too fast or the water temperature is too high when the pipeline is put into the cooling furnace. The fault emergency treatment step in the displayed water supply pipeline impact vibration fault type can comprise the following steps: the water supply should be stopped immediately, and an air door on the water supply pipeline is opened to thoroughly remove the air in the pipeline; a support and hanger which is not firm is connected and repaired; when impact vibration occurs during operation, the water supply pressure and flow rate should be kept stable. Since the scoring standard corresponding to the fault emergency treatment step in the water supply pipeline impact vibration fault type is the same as the scoring standard principle of the boiler fire extinguishing fault type, the description is not repeated here.
The animation of the fault phenomenon in the displayed steam pipeline shock vibration fault type can comprise the following steps: the steam pipeline has vibration sound; the steam temperature drops. The displayed fault cause animation in the steam pipeline shock vibration fault type can comprise the following steps: the heating time is short or the drainage is not thorough in the ignition process; the boiler is full of water; the steam temperature is too low; the pipe hangers and supports are not firm. The fault emergency handling step in the displayed steam pipeline shock vibration fault type may include: the pipe warming time is prolonged, and the drainage is enhanced; the impact caused by the over-low steam temperature can strengthen the combustion adjustment, separate the desuperheating water, and open the pipeline drainage door when necessary; checking whether the support hanger is normal or not, and timely contacting maintenance treatment when a problem exists; the boiler should be immediately shut down due to pipeline impact caused by the boiler being full of water. Since the scoring standard corresponding to the fault emergency treatment step in the steam pipeline impact vibration fault type is the same as the scoring standard principle of the boiler fire extinguishing fault type, the description is not repeated here.
The animation of the fault phenomenon in the displayed afterburner fault type may include: the temperature of the exhaust fume rises sharply, and the chimney emits black smoke, even fire smoke; the negative pressure of the hearth is changed violently, and positive pressure appears; when serious, the flue shell is dark red; the temperature of hot air rises sharply, and the air pressure is unstable; the steam temperature rises, and the steam is combusted at the superheater; and in severe cases, explosion of the explosion-proof door is added to coal. The fault cause animation in the displayed tail flue reburning fault type can comprise: incomplete combustion, so that incompletely combusted gas enters the tail part; improper combustion adjustment, insufficient air distribution or unreasonable air distribution; when the furnace is shut down or the boiler is put out a fire, the gas valve is not closed tightly; the negative pressure of the combustion chamber is too large, so that the fuel gas is not burnt out in time and is brought into the tail part of the boiler; the tail flue is not cleaned for a long time, and a certain amount of carbon residue is stored; flue or air preheater leaks out. The fault emergency handling step in the displayed afterburner fault type may include: when the temperature of the flue gas at the tail part of the boiler is found to be increased, measures are taken in time to strengthen combustion adjustment; if the flue is re-combusted, the furnace should be immediately shut down when the exhaust gas temperature reaches 250 ℃. Stopping the air blower and closing the baffles, manholes and inspection holes of the smoke and air system. Introducing nitrogen into the tail flue; after the furnace is stopped, water is continuously supplied and changed, so that the coal economizer is protected; strictly monitoring the wall temperature of the heating surface at the tail part, and taking emergency measures; if a spark is found at the suction fan, extinguishing the fire, and turning the suction fan; when the exhaust gas temperature is lower than 150 ℃ and is stable for more than 1 hour, the inspection hole can be opened for inspection, and the turning can be stopped after no fire source is confirmed by inspection; through comprehensive inspection, when no equipment is damaged, the operation value is agreed, the suction fan and the blower can be started, the inlet baffle is gradually opened, the air is fully ventilated for 5 to 10 minutes, and the ignition is performed again. Since the scoring standard corresponding to the fault emergency treatment step in the afterburner fault type is the same as the scoring standard principle of the boiler fire-extinguishing fault type, the description is omitted here.
Step S120, showing corresponding fault phenomenon animation and fault reason animation according to the selected typical fault type of the boiler;
specifically, after the operator enters the training system, one of the boiler fire extinguishing fault types built in the above steps S110 and S120 may be selected by operating a mouse, a keyboard, or the like, for example, the operator selects the boiler fire extinguishing fault type, where the boiler fire extinguishing fault type is the selected boiler typical fault type. After the operator selects the boiler fire-extinguishing fault type, the display can display the animation of the fault phenomenon in the boiler fire-extinguishing fault type and the animation of the fault reason in the boiler fire-extinguishing fault type, so that the animation of the fault phenomenon in the boiler fire-extinguishing fault type and the animation of the fault reason in the boiler fire-extinguishing fault type are displayed for the operator to watch, and a basis for performing virtual operation is provided in the following step S130.
S130, performing virtual operation on the three-dimensional virtual model of the gas boiler according to the animation showing the corresponding fault phenomenon and the corresponding fault reason so as to obtain operation step information;
specifically, after the corresponding animation of the fault phenomenon and the corresponding animation of the fault reason are displayed in step S120, the operator may control, through the keyboard, the mouse, and the like, various switches, knobs, various valves, baffles, and the like related to the operation of the boiler in the three-dimensional virtual model of the gas boiler established in step S100 in the operation mode by viewing the animation of the fault phenomenon and the animation of the fault reason in the fire extinguishing fault type of the boiler, for example, the operator may perform virtual operation on the three-dimensional virtual model of the gas boiler after viewing the animation of the fault phenomenon and the animation of the fault reason in the fire extinguishing fault type of the boiler, the steps in the virtual operation process are the obtained operation step information, the operation step information includes the actual operation steps in which the operator performs the virtual operation on the three-dimensional virtual model of the gas boiler (for example, the operator performs the fire extinguishing on the boiler in the three-dimensional virtual model of the gas boiler, fire extinguishing protection should be operated, the furnace should be stopped in emergency, and virtual operation of manually closing each air door). This provides operation step information for comparison with the corresponding failure emergency processing step in step S140 described below.
Step S140, judging whether the operation step information is consistent with the corresponding fault emergency treatment step;
specifically, after the operation step information is obtained in the above steps S100, S110, S120 and S130, the obtained operation step information may be compared with the corresponding fault emergency processing step, for example, the operation step information generated during the virtual operation of the boiler fire extinguishing fault type by the operator in the step S130 may be compared with the fault emergency processing step in the boiler fire extinguishing fault type, so as to determine whether the actual operation step of the virtual operation by the operator is the same as the fault emergency processing step in the boiler fire extinguishing fault type. This provides the result of the determination in step S150 described below.
And S150, if yes, outputting and displaying that the emergency treatment is successful.
Specifically, in the step S100, the step S110, the step S120, the step S130, and the step S140, in determining whether or not the operation step information corresponds to the corresponding failure emergency processing step, since the operation step of the fire protection should be operated, the emergency shutdown should be performed, and the virtual operation of each damper should be manually closed after the fire extinguishing of the boiler is performed by the operator in the step S130, and the operation step of the fire protection should be operated, the emergency shutdown should be performed, and the operation step of the manual closing of each damper is included in the failure emergency processing step in the fire extinguishing failure type of the boiler in the step S110, it can be determined that the operation step information of the virtual operation performed by the operator in the step S130 corresponds to the corresponding failure emergency processing step, and the emergency processing success can be displayed on the display.
It should be noted that after the determining whether the operation step information and the corresponding fault emergency treatment step are in accordance with each other, the method further includes: if not, outputting and displaying that the emergency treatment is unsuccessful, and displaying the operation step information and the corresponding fault emergency treatment step.
Specifically, in the step S100, the step S110, the step S120, the step S130 and the step S140, if the operation step information and the corresponding failure emergency processing step are determined to be matched, if the operation step S130 includes the operation steps of fire extinguishing, fire protection, emergency shutdown and manual closing of each damper after the fire extinguishing of the boiler is not performed by the operator, and the boiler fire extinguishing failure type of the step S110 includes the operation steps of fire extinguishing, fire protection, emergency shutdown and manual closing of each damper, it may be determined that the operation step information of the virtual operation performed by the operator in the step S130 and the corresponding failure emergency processing step do not match. If they do not match, the virtual operation steps (i.e. the error operation steps) performed by the operator for the boiler fire-extinguishing fault types in the step S130 and the emergency handling steps (i.e. the correct operation steps) performed by the operator for the boiler fire-extinguishing fault types in the step S110 may be output and displayed, for example, the virtual operation steps performed by the operator for the boiler fire-extinguishing fault types and the emergency handling steps performed by the operator for the faults in the built-in boiler fire-extinguishing fault types may be output and displayed on a display, so as to visually reflect the error operation steps and the correct operation steps of the operator, so as to provide the operator with a direction for improving the technical level.
It should be noted that after the step of determining whether the operation step information and the corresponding fault emergency processing step are matched, the method further includes: if not, scoring according to the scoring standard and the operation step information to obtain scoring result information, and displaying the scoring result information.
Specifically, after it is determined that the operation step information does not match the corresponding fault emergency treatment step, the operation effect of the operator may be scored according to the scoring standard corresponding to the fault emergency treatment step and the operation step information obtained in the process of performing the virtual operation by the operator. If the operator does not perform the virtual operation of fire extinguishing protection, emergency shutdown and manual closing of each air door after the fire extinguishing of the boiler in the step S130, the score A1 is not displayed, and if the judgment result in the step S150 is that the operation step information and the corresponding emergency fault treatment step are matched, the corresponding scoring result information can be output and displayed on the display, if the operator finds out the cause and eliminates the cause in the step S130, the operator puts the ignition burner again, ignites, keeps stable combustion and performs the virtual operation step of temperature rise and pressure rise, because the emergency fault treatment step in the fire extinguishing fault type of the boiler includes the step, when the output display shows that the emergency treatment is successful, the corresponding score A2 can be output and displayed, so as to visually show the operation effect of the emergency fault treatment of the gas boiler, the efficiency of operation training can be improved. Meanwhile, the scores corresponding to each step can be graded in a mode of accumulating the scores, namely after the operator virtually operates the typical fault types of the boilers of each type, the scores corresponding to the steps with correct operation are accumulated, and then the accumulated total score value is output, for example, when the virtual operation of the operator on the fire extinguishing fault types of the boilers comprises the virtual operation of fire extinguishing of the boilers, fire extinguishing protection action, emergency shutdown, manual closing of the virtual operation of each air door, finding out reasons and eliminating, putting the air doors into an ignition burner again, ignition, combustion stability keeping, temperature rise and pressure rise, the scores A1 and the scores A2 can be accumulated, different numerical values can be respectively given to the scores A1 and A2 according to different importance of the steps, for example, after the virtual operation of the operator on the fire extinguishing fault types of the boilers is assumed to comprise the fire extinguishing of the boilers, the fire extinguishing protection is required to be operated, the furnace is stopped emergently, the steps of manually closing each air door are more important than the steps of finding out the reason and eliminating, then putting the ignition burner again, igniting, keeping combustion stable and raising temperature and pressure, the score A1 can be set to be 2 in advance, the score A2 can be set to be 1, and the accumulated total score value is 3. Therefore, the operation effect of the operator on the emergency treatment of the fault of the gas boiler can be visually displayed through the total fraction value, the technical level of the operator is reflected, the direction of improving the technical level is provided for the operator, and the efficiency of operation training is improved.
The invention provides a method for simulating fault emergency treatment of a gas boiler, which is characterized in that a three-dimensional virtual model of the gas boiler is established, and the three-dimensional virtual model comprises the following steps: a boiler model, a smoke and air system model and a steam and water system model; selecting a boiler typical fault type from a plurality of boiler typical fault types which are built in advance, wherein each boiler typical fault type at least comprises the following components: fault phenomenon animation, fault reason animation and fault emergency processing; displaying corresponding fault phenomenon animation and fault reason animation according to the selected typical fault type of the boiler; performing virtual operation on the three-dimensional virtual model of the gas boiler according to the animation showing the corresponding fault phenomenon and the fault reason so as to obtain operation step information; judging whether the operation step information is consistent with the corresponding fault emergency treatment step; if yes, outputting and displaying that the emergency treatment is successful. Therefore, the typical faults of the gas boiler are simulated in a three-dimensional model animation mode, the operators perform virtual operation of emergency treatment on the three-dimensional virtual model of the gas boiler aiming at the corresponding fault types, the virtual operation steps of the operators are judged, then the operation effect of emergency treatment on the faults of the gas boiler can be visually displayed, and the operation training efficiency is improved. Thereby reached and to have audio-visually demonstrated the operational effect to gas boiler trouble emergency treatment, improved the technical effect of the efficiency of operation training.
In order to describe the device for simulating the gas boiler fault emergency treatment in detail, the embodiment describes the method for simulating the gas boiler fault emergency treatment in detail, and based on the same invention concept, the application also provides a device for simulating the gas boiler fault emergency treatment, which is described in detail in the second embodiment.
Example two
Referring to fig. 2, fig. 2 is a block diagram of a simulation apparatus for emergency handling of a gas boiler fault according to an embodiment of the present invention. The embodiment of the invention provides a gas boiler fault emergency treatment simulation device, which comprises a model establishing module 200, a fault type selecting module 210, an animation display module 220, a virtual operation module 230, a judging module 240 and a first output display module 250, wherein the model establishing module 200 is used for establishing a three-dimensional virtual model of the gas boiler, and the three-dimensional virtual model comprises: a boiler model, a smoke and air system model and a steam and water system model; the fault type selection module 210 is configured to select a typical fault type of a boiler from a plurality of types of typical fault types of the boiler, where each type of typical fault type of the boiler at least includes: fault phenomenon animation, fault reason animation and fault emergency processing; the animation display module 220 is used for displaying corresponding fault phenomenon animation and fault reason animation according to the selected typical fault type of the boiler; the virtual operation module 230 is configured to perform virtual operation on the three-dimensional virtual model of the gas boiler according to the animation showing the corresponding fault phenomenon and the animation showing the corresponding fault reason, so as to obtain operation step information; the judging module 240 is configured to judge whether the operation step information matches the corresponding fault emergency treatment step; the first output display module 250 is used for outputting and displaying that the emergency treatment is successful if the first output display module is used for judging that the emergency treatment is successful. The second embodiment of the present invention provides a device for simulating emergency treatment of a gas boiler fault, which may further include: and the second output display module is used for outputting and displaying that the emergency treatment is unsuccessful if the operation is not successful, and displaying the operation step information and the corresponding fault emergency treatment step. Wherein the plurality of types of typical fault types of the boiler comprise: the method comprises the following steps of a boiler fire extinguishing fault type, a boiler steam drum full water fault type, a boiler water shortage fault type, a steam-water co-firing fault type, a water wall damage fault type, an economizer leakage fault type, a superheater tube damage fault type, a reheater tube leakage fault type, a steam and water supply pipeline breakage fault type, a water supply pressure reduction fault type, a water supply pipeline impact vibration fault type, a steam pipeline impact vibration fault type and a tail flue reburning fault type.
The invention provides a device for simulating the fault emergency treatment of a gas boiler, which is used for establishing a three-dimensional virtual model of the gas boiler through a model establishing module 200, wherein the three-dimensional virtual model comprises the following components: a boiler model, a smoke and air system model and a steam and water system model; the fault type selection module 210 is configured to select a typical fault type of a boiler from a plurality of types of typical fault types of the boiler, where each type of typical fault type of the boiler at least includes: fault phenomenon animation, fault reason animation and fault emergency processing; the animation display module 220 is used for displaying corresponding fault phenomenon animation and fault reason animation according to the selected typical fault type of the boiler; the virtual operation module 230 is configured to perform virtual operation on the three-dimensional virtual model of the gas boiler according to the animation showing the corresponding fault phenomenon and the animation showing the corresponding fault reason, so as to obtain operation step information; the judging module 240 is configured to judge whether the operation step information matches the corresponding fault emergency treatment step; the first output display module 250 is used for outputting and displaying that the emergency treatment is successful if the first output display module is used for judging that the emergency treatment is successful. Therefore, the typical faults of the gas boiler are simulated in a three-dimensional model animation mode, the operators perform virtual operation of emergency treatment on the three-dimensional virtual model of the gas boiler aiming at the corresponding fault types, the virtual operation steps of the operators are judged, then the operation effect of emergency treatment on the faults of the gas boiler can be visually displayed, and the operation training efficiency is improved. Thereby reached and to have audio-visually demonstrated the operational effect to gas boiler trouble emergency treatment, improved the technical effect of the efficiency of operation training.
In order to explain the method for simulating the gas boiler fault emergency treatment in detail in the embodiment, the invention further provides the electronic device for simulating the gas boiler fault emergency treatment based on the same inventive concept, which is detailed in the third embodiment.
EXAMPLE III
Referring to fig. 3, fig. 3 is a structural diagram of an electronic device for emergency treatment simulation of gas boiler fault according to an embodiment of the present invention. The third embodiment of the present invention provides an electronic device for simulating gas boiler fault emergency treatment, which includes a memory 310, a processor 320, and a computer program 311 stored in the memory 310 and operable on the processor 310, wherein the processor 320 executes the program 311 to implement the following steps:
establishing a three-dimensional virtual model of the gas boiler, wherein the three-dimensional virtual model comprises the following steps: a boiler model, a smoke and air system model and a steam and water system model;
selecting a boiler typical fault type from a plurality of types of boiler typical fault types which are built in advance, wherein each type of boiler typical fault type at least comprises the following steps: fault phenomenon animation, fault reason animation and fault emergency processing;
displaying corresponding fault phenomenon animation and fault reason animation according to the selected typical fault type of the boiler;
performing virtual operation on the three-dimensional virtual model of the gas boiler according to the animation showing the corresponding fault phenomenon and the fault reason so as to obtain operation step information;
judging whether the operation step information is consistent with the corresponding fault emergency treatment step;
if yes, outputting and displaying that the emergency treatment is successful.
The invention provides electronic equipment for simulating gas boiler fault emergency treatment, which establishes a three-dimensional virtual model of the gas boiler, wherein the three-dimensional virtual model comprises the following components: a boiler model, a smoke and air system model and a steam and water system model; selecting a boiler typical fault type from a plurality of boiler typical fault types which are built in advance, wherein each boiler typical fault type at least comprises the following components: fault phenomenon animation, fault reason animation and fault emergency processing; displaying corresponding fault phenomenon animation and fault reason animation according to the selected typical fault type of the boiler; performing virtual operation on the three-dimensional virtual model of the gas boiler according to the animation showing the corresponding fault phenomenon and the fault reason so as to obtain operation step information; judging whether the operation step information is consistent with the corresponding fault emergency treatment step; if yes, outputting and displaying that the emergency treatment is successful. Therefore, the typical faults of the gas boiler are simulated in a three-dimensional model animation mode, the operators perform virtual operation of emergency treatment on the three-dimensional virtual model of the gas boiler aiming at the corresponding fault types, the virtual operation steps of the operators are judged, then the operation effect of emergency treatment on the faults of the gas boiler can be visually displayed, and the operation training efficiency is improved. Thereby reached and to have audio-visually demonstrated the operational effect to gas boiler trouble emergency treatment, improved the technical effect of the efficiency of operation training.
In order to provide the computer-readable storage medium 400 for gas boiler fault emergency treatment simulation provided by the invention, the above embodiment describes in detail a one-to-one gas boiler fault emergency treatment simulation method, and based on the same inventive concept, the application also provides a computer-readable storage medium 400 for gas boiler fault emergency treatment simulation, which is described in detail in the fourth embodiment.
Example four
Referring to fig. 4, fig. 4 is a structural diagram of a computer readable storage medium for gas boiler fault emergency treatment simulation according to an embodiment of the present invention. The fourth embodiment of the present invention provides a computer-readable storage medium 400 for emergency treatment simulation of gas boiler faults, on which a computer program 411 is stored, which when executed by a processor implements the following steps:
establishing a three-dimensional virtual model of the gas boiler, wherein the three-dimensional virtual model comprises the following steps: a boiler model, a smoke and air system model and a steam and water system model;
selecting a boiler typical fault type from a plurality of types of boiler typical fault types which are built in advance, wherein each type of boiler typical fault type at least comprises the following steps: fault phenomenon animation, fault reason animation and fault emergency processing;
displaying corresponding fault phenomenon animation and fault reason animation according to the selected typical fault type of the boiler;
performing virtual operation on the three-dimensional virtual model of the gas boiler according to the animation showing the corresponding fault phenomenon and the fault reason so as to obtain operation step information;
judging whether the operation step information is consistent with the corresponding fault emergency treatment step;
if yes, outputting and displaying that the emergency treatment is successful.
The invention provides a computer readable storage medium 400 for gas boiler fault emergency treatment simulation by establishing a three-dimensional virtual model of a gas boiler, the three-dimensional virtual model comprising: a boiler model, a smoke and air system model and a steam and water system model; selecting a boiler typical fault type from a plurality of boiler typical fault types which are built in advance, wherein each boiler typical fault type at least comprises the following components: fault phenomenon animation, fault reason animation and fault emergency processing; displaying corresponding fault phenomenon animation and fault reason animation according to the selected typical fault type of the boiler; performing virtual operation on the three-dimensional virtual model of the gas boiler according to the animation showing the corresponding fault phenomenon and the fault reason so as to obtain operation step information; judging whether the operation step information is consistent with the corresponding fault emergency treatment step; if yes, outputting and displaying that the emergency treatment is successful. Therefore, the typical faults of the gas boiler are simulated in a three-dimensional model animation mode, the operators perform virtual operation of emergency treatment on the three-dimensional virtual model of the gas boiler aiming at the corresponding fault types, the virtual operation steps of the operators are judged, then the operation effect of emergency treatment on the faults of the gas boiler can be visually displayed, and the operation training efficiency is improved. Thereby reached and to have audio-visually demonstrated the operational effect to gas boiler trouble emergency treatment, improved the technical effect of the efficiency of operation training.
Finally, it should be noted that the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting, and although the present invention has been described in detail with reference to examples, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, which should be covered by the claims of the present invention.
Claims (10)
1. A method for simulating the fault emergency treatment of a gas boiler is characterized by comprising the following steps:
establishing a three-dimensional virtual model of the gas boiler, wherein the three-dimensional virtual model comprises the following steps: a boiler model, a smoke and air system model and a steam and water system model;
selecting a boiler typical fault type from a plurality of boiler typical fault types which are built in advance, wherein each boiler typical fault type at least comprises the following components: fault phenomenon animation, fault reason animation and fault emergency processing;
displaying corresponding fault phenomenon animation and fault reason animation according to the selected typical fault type of the boiler;
performing virtual operation on the three-dimensional virtual model of the gas boiler according to the animation showing the corresponding fault phenomenon and the fault reason so as to obtain operation step information;
judging whether the operation step information is consistent with the corresponding fault emergency treatment step;
if yes, outputting and displaying that the emergency treatment is successful.
2. The method for gas boiler fault emergency treatment simulation of claim 1, wherein said determining whether said operational step information and said corresponding fault emergency treatment step are in compliance further comprises:
if not, outputting and displaying that the emergency treatment is unsuccessful, and displaying the operation step information and the corresponding fault emergency treatment step.
3. The method for gas boiler fault emergency treatment simulation of claim 1, wherein:
typical failure types for each type of boiler also include: scoring criteria corresponding to the fault emergency treatment step;
after the step of judging whether the operation step information and the corresponding fault emergency treatment step are in accordance with each other, the method further comprises the following steps: if not, scoring according to the scoring standard and the operation step information to obtain scoring result information, and displaying the scoring result information.
4. The method for gas boiler fault emergency treatment simulation of claim 1, wherein said building a three-dimensional virtual model of a gas boiler comprises:
and establishing a three-dimensional virtual model of the subcritical ultrahigh-temperature natural circulation gas boiler.
5. The method for gas boiler fault emergency treatment simulation of claim 1, wherein said plurality of types of boiler typical fault types includes:
the method comprises the following steps of a boiler fire extinguishing fault type, a boiler steam drum full water fault type, a boiler water shortage fault type, a steam-water co-firing fault type, a water wall damage fault type, an economizer leakage fault type, a superheater tube damage fault type, a reheater tube leakage fault type, a steam and water supply pipeline breakage fault type, a water supply pressure reduction fault type, a water supply pipeline impact vibration fault type, a steam pipeline impact vibration fault type and a tail flue reburning fault type.
6. A gas boiler fault emergency treatment simulation device is characterized by comprising:
the model building module is used for building a three-dimensional virtual model of the gas boiler, and the three-dimensional virtual model comprises: a boiler model, a smoke and air system model and a steam and water system model;
the fault type selection module is used for selecting typical fault types of the boiler from a plurality of types of typical fault types of the boiler which are built in advance, wherein each type of typical fault type of the boiler at least comprises the following components: fault phenomenon animation, fault reason animation and fault emergency processing;
the animation display module is used for displaying corresponding fault phenomenon animation and fault reason animation according to the selected typical fault type of the boiler;
the virtual operation module is used for performing virtual operation on the three-dimensional virtual model of the gas boiler according to the corresponding fault phenomenon animation and fault reason animation to obtain operation step information;
the judging module is used for judging whether the operation step information is consistent with the corresponding fault emergency treatment step;
and the first output display module is used for outputting and displaying that the emergency treatment is successful if the first output display module is used for outputting and displaying that the emergency treatment is successful.
7. The apparatus for gas boiler fault emergency treatment simulation of claim 6, wherein said apparatus further comprises:
and the second output display module is used for outputting and displaying that the emergency treatment is unsuccessful and displaying the operation step information and the corresponding fault emergency treatment step if the operation step information is not successful.
8. The apparatus for gas boiler fault emergency treatment simulation of claim 6, wherein said plurality of types of boiler typical fault types includes:
the method comprises the following steps of a boiler fire extinguishing fault type, a boiler steam drum full water fault type, a boiler water shortage fault type, a steam-water co-firing fault type, a water wall damage fault type, an economizer leakage fault type, a superheater tube damage fault type, a reheater tube leakage fault type, a steam and water supply pipeline breakage fault type, a water supply pressure reduction fault type, a water supply pipeline impact vibration fault type, a steam pipeline impact vibration fault type and a tail flue reburning fault type.
9. An electronic device for gas boiler fault emergency treatment simulation, comprising a memory, a processor and a computer program stored on the memory and operable on the processor, wherein the processor executes the program to implement the following steps:
establishing a three-dimensional virtual model of the gas boiler, wherein the three-dimensional virtual model comprises the following steps: a boiler model, a smoke and air system model and a steam and water system model;
selecting a boiler typical fault type from a plurality of types of boiler typical fault types which are built in advance, wherein each type of boiler typical fault type at least comprises the following steps: fault phenomenon animation, fault reason animation and fault emergency processing;
displaying corresponding fault phenomenon animation and fault reason animation according to the selected typical fault type of the boiler;
performing virtual operation on the three-dimensional virtual model of the gas boiler according to the animation showing the corresponding fault phenomenon and the fault reason so as to obtain operation step information;
judging whether the operation step information is consistent with the corresponding fault emergency treatment step;
if yes, outputting and displaying that the emergency treatment is successful.
10. A computer-readable storage medium for emergency treatment simulation of gas boiler faults, having a computer program stored thereon, wherein the program, when executed by a processor, performs the steps of:
establishing a three-dimensional virtual model of the gas boiler, wherein the three-dimensional virtual model comprises the following steps: a boiler model, a smoke and air system model and a steam and water system model;
selecting a boiler typical fault type from a plurality of types of boiler typical fault types which are built in advance, wherein each type of boiler typical fault type at least comprises the following steps: fault phenomenon animation, fault reason animation and fault emergency processing;
displaying corresponding fault phenomenon animation and fault reason animation according to the selected typical fault type of the boiler;
performing virtual operation on the three-dimensional virtual model of the gas boiler according to the animation showing the corresponding fault phenomenon and the fault reason so as to obtain operation step information;
judging whether the operation step information is consistent with the corresponding fault emergency treatment step;
if yes, outputting and displaying that the emergency treatment is successful.
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