CN114106451A - Ethylene-vinyl acetate copolymer EVA refrigerator door seal particle and preparation method thereof - Google Patents

Ethylene-vinyl acetate copolymer EVA refrigerator door seal particle and preparation method thereof Download PDF

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CN114106451A
CN114106451A CN202111610299.9A CN202111610299A CN114106451A CN 114106451 A CN114106451 A CN 114106451A CN 202111610299 A CN202111610299 A CN 202111610299A CN 114106451 A CN114106451 A CN 114106451A
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ethylene
vinyl acetate
refrigerator door
door seal
parts
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麻孝勇
王芹
陆帅羽
唐艳芳
徐永卫
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SHANGHAI NEW SHANGHUA POLYMER MATERIAL CO Ltd
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SHANGHAI NEW SHANGHUA POLYMER MATERIAL CO Ltd
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    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/06Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent
    • C08J9/10Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing nitrogen, the blowing agent being a compound containing a nitrogen-to-nitrogen bond
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    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
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    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
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    • C08J2423/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2423/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
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    • C08J2423/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2423/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
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    • C08J2423/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2423/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
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    • C08J2423/12Polypropene
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    • C08J2451/00Characterised by the use of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Derivatives of such polymers
    • C08J2451/06Characterised by the use of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Derivatives of such polymers grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond
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    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • C08K2003/265Calcium, strontium or barium carbonate

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  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
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Abstract

The invention discloses ethylene-vinyl acetate copolymer EVA refrigerator door seal particles, which comprise ethylene-vinyl acetate copolymer (EVA), Polyethylene (PE), modified polyethylene, polypropylene (PP), modified polypropylene, ethylene-olefin copolymer (POE), mineral filler, foaming agent, nucleating agent, lubricant, antioxidant, photoinitiator, crosslinking agent, antibacterial mildew inhibitor, pigment and the like. Also discloses a preparation method of the micro-foaming EVA refrigerator door seal particle capable of being directly extruded, which comprises weighing, grinding, pre-crosslinking, mixing, banburying, extruding and granulating. Because the material is ground and pre-crosslinked and is added with the foaming agent and the nucleating agent, when the material is used for producing the refrigerator door seal, the material can be directly extruded and molded without high-temperature vulcanization and mold pressurization, and the micro-foaming refrigerator door seal material can be prepared. The product has smooth surface, contains a large amount of micro bubbles in the middle, and has high tearing strength of materials, high welding angle tension, good resilience, low temperature resistance, aging resistance, good sealing performance and good heat preservation effect.

Description

Ethylene-vinyl acetate copolymer EVA refrigerator door seal particle and preparation method thereof
Technical Field
The invention belongs to the technical field of magnetic door seal particles for refrigerators, freezers and the like, and particularly relates to a preparation method of a micro-foaming ethylene-vinyl acetate copolymer EVA (ethylene-vinyl acetate copolymer) door seal particle capable of being directly extruded.
Background
The refrigerator door seal strip is a refrigerator accessory used for sealing between a refrigerator door body and a refrigerator body, and has the heat preservation effect, and the use performance and the energy consumption of a refrigerator are directly influenced by the sealing and heat insulation effects. Most of the current common refrigerator door seals are made of soft PVC materials or TPE materials. However, the general soft PVC material is limited by the characteristics of the material itself, and has the following problems: (1) is not environment-friendly; (2) the elasticity is poor; (3) and (5) corroding the equipment. The SEBS material is used as a base TPE material, and the SEBS material is only physically compatible with mineral oil or other oil filled with the SEBS material and does not generate chemical reaction. The oil is inevitably discharged from the material over time, and the welding strength and the sealing performance of the material are continuously reduced.
The EVA material provided by the invention is a thermoplastic material and has a plurality of excellent properties: (1) the paint is non-toxic and environment-friendly, and has good chemical stability; (2) the material has good flexibility, good elasticity and high strength; (3) the molding processability is excellent; (4) has excellent cold resistance, aging resistance and ozone resistance; (5) the specific gravity is light, and the input-output rate is high.
The invention solves the problems of environmental pollution, poor elasticity, oil production, low welding angle tension, poor sealing performance and the like of the refrigerator door sealing strip material in the current market. The material is ground and pre-crosslinked, so that the material has excellent processing performance, good cold resistance, aging resistance, good elasticity and other characteristics, and simultaneously, due to the addition of the foaming agent and the nucleating agent, micro bubbles are generated in the product, the tearing strength of the material is increased, the welding angle tension is increased, the sealing performance and the heat preservation effect are obviously improved, the surface of the material is smooth, the hand feeling is dry and comfortable, oil is not separated out, and no peculiar smell is generated.
Disclosure of Invention
The invention discloses a micro-foaming ethylene-vinyl acetate copolymer EVA refrigerator door seal particle capable of being directly extruded, which comprises ethylene-vinyl acetate copolymer (EVA), Polyethylene (PE), modified polyethylene, polypropylene (PP), modified polypropylene, ethylene octene copolymer (POE), mineral filler, foaming agent, nucleating agent, lubricant, antioxidant, photoinitiator, crosslinking agent, antibacterial mildew preventive, pigment and the like. The preparation method of the micro-foaming type EVA refrigerator door seal particle comprises weighing, grinding, mixing, banburying and granulating.
The invention discloses a micro-foaming type EVA refrigerator door seal particle capable of being directly extruded, wherein the weight ratio of the components is as follows: 10-100 parts of ethylene-vinyl acetate copolymer (EVA), 5-50 parts of Polyethylene (PE), 5-50 Parts of Polypropylene (PP), 5-50 parts of ethylene-octene copolymer (POE), 10-100 parts of mineral filler, 0.1-3 parts of foaming agent, 0.1-3 parts of nucleating agent, 0.1-3 parts of lubricant, 0.1-3.0 parts of antioxidant, 0.1-3 parts of photoinitiator, 0.1-3 parts of cross-linking agent, 0.1-2.0 parts of antibacterial mildew inhibitor and 0.1-2.0 parts of pigment.
Further, the ethylene-vinyl acetate copolymer is an ethylene-vinyl acetate copolymer with the vinyl acetate content of 15-45%.
Further, the Polyethylene (PE) is one or more of low-density polyethylene (LDPE) and linear low-density polyethylene (LLDPE), and 5-20% of maleic anhydride grafted polyethylene copolymer is added; the polypropylene (PP) is one or more of homo-polypropylene (PP-H) and block copolymer polypropylene (PP-B), and 5-20% of maleic anhydride grafted polypropylene copolymer is added; the ethylene-olefin copolymer (POE) is one or more of high polymer of ethylene and butylene or high polymer of ethylene and octene which adopts metallocene catalyst. The Polyethylene (PE) is one or more of Low Density Polyethylene (LDPE) and Linear Low Density Polyethylene (LLDPE) and is added with a part of maleic anhydride grafted polyethylene copolymer.
Further, the mineral filler is one or more of heavy calcium carbonate or light calcium carbonate; the foaming agent is one or more of azo foaming agent and zinc oxide; the nucleating agent is one or more of alpha crystal form nucleating agent or beta crystal form nucleating agent; the lubricant is one or more of erucamide, oleamide, polyethylene wax, oxidized polyethylene wax and silicone master batch; the antioxidant is one or more of pentaerythritol tetra (beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate) (1010), tris (2, 4-di-tert-butylphenyl) phosphite (168) and dioctadecyl thiodipropionate (DSTDP).
Further, the photoinitiator is one or more of benzoin dimethyl ether, benzoin ethyl ether, benzoin butyl ether, diphenylethanone, alpha-dimethoxy-alpha-phenylacetophenone, alpha-diethoxyacetophenone, alpha-hydroxyalkyl phenone, alpha-aminoalkyl phenone, bis-benzoylphenyl phosphine oxide, benzophenone and 2, 4-dihydroxy benzophenone.
Further, the crosslinking agent is one or more of dicumyl peroxide (DCP), Benzoyl Peroxide (BPO), di-tert-butyl peroxide (DTBP), Diethylenetriamine (DTA), 2, 5-dimethyl-2, 5-di-tert-butyl hexane peroxide, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 2-isopropylimidazole, tetra-gas phthalic anhydride, hexahydrophthalic anhydride, triethylenetetramine, dimethylaminopropylamine and vinyl triethoxysilane.
Further, the antibacterial mildew preventive is one or more of special broad-spectrum antibacterial mildew preventive for plastics; the pigment can be selected from inorganic pigment, organic pigment, dye, etc., such as one or more of phthalocyanine green, phthalocyanine blue, titanium pigment, carbon black, and ultramarine.
The invention also discloses a preparation method of the micro-foaming EVA refrigerator door seal particle, which comprises the following specific steps:
step one, weighing: the components are weighed exactly according to the parts ranges in claim 1.
Step two, grinding: adding ethylene-vinyl acetate copolymer (EVA), Polyethylene (PE), polypropylene (PP), foaming agent and nucleating agent into a colloid grinder according to a certain proportion, fully grinding until the diameter of solid is less than 1mm, and sieving with a 20-mesh sieve for later use.
Step three, pre-crosslinking: adding the ground resin powder into a horizontal mixing pot, slowly adding a photoinitiator and a crosslinking agent while slowly stirring, then placing the mixed material into a UVLED curing device (YS-UVA60M2A) in the Yunshuo lamp industry for irradiation (UV wavelength of 365-.
Step four, mixing: adding the pre-crosslinking material, the lubricant, the antioxidant, the antibacterial mildew preventive and the like into a medium-high speed mixing pot, starting the high-speed mixing pot, adding the mineral filler and the pigment into the high-speed mixing pot after 10min, and obtaining the uniformly mixed material after 10 min.
Step five, banburying: and (3) banburying the mixed materials by using an internal mixer, wherein the temperature parameter of a banburying chamber of the internal mixer is set to be 140-170 ℃, the rotating speed of a rotor of the banburying chamber is 20-60 r/min, and when the temperature of the banburying chamber reaches the set temperature, banburying well-mixed dough is obtained. The mixing time of the materials in the mixing chamber is reduced as much as possible under the condition that the materials are sufficiently plasticized.
Step six, granulation: and extruding and granulating the kneaded dough-like material in the internal mixer by an extruder, wherein the parameters of the extruder are set to be 130-150 ℃ in the first zone, 140-160 ℃ in the second zone, 150-170 ℃ in the third zone, 155-185 ℃ in the head and 30-50HZ in the host frequency, and uniform micro-foaming EVA refrigerator door seal particles are obtained from the extruder.
The invention has the following effects: compared with the prior common refrigerator door seal strip material (soft PVC material or TPE material), the material has smooth surface, dry and comfortable hand feeling, no halogen material, no plasticizer precipitation and no peculiar smell. The material is ground and pre-crosslinked, and a foaming agent and a nucleating agent are added, so that the material disclosed by the invention is high in tensile strength, tearing strength, welding angle tension, resilience, low temperature resistance, ageing resistance, sealing performance and heat preservation effect. The material disclosed by the invention is simple in preparation process, low in energy consumption and high in efficiency, and can be directly extruded and molded when used for producing the refrigerator door seal, high-temperature vulcanization is not required, and mold pressurization is not required. The material has wide market prospect and high social and economic benefits.
Detailed Description
The following examples are given to illustrate the present invention and it is necessary to point out here that the following examples are given only for the purpose of further illustration and are not to be construed as limiting the scope of the invention, which is intended to be covered by the claims of the appended claims.
Example 1
The following raw materials are used in percentage by mass:
Figure BDA0003435198390000041
example 2
The following raw materials are used in percentage by mass:
Figure BDA0003435198390000042
Figure BDA0003435198390000051
example 3
The following raw materials are used in percentage by mass:
Figure BDA0003435198390000052
example 4
The following raw materials are used in percentage by mass:
Figure BDA0003435198390000053
Figure BDA0003435198390000061
example 5
The following raw materials are used in percentage by mass:
Figure BDA0003435198390000062
adding a foaming agent and a nucleating agent into the resin components, fully grinding, slowly adding a photoinitiator and a crosslinking agent, adding a lubricant, an antioxidant, an antibacterial mildew preventive and the like after the materials are fully pre-crosslinked, opening a high-speed mixing pot, mixing the materials uniformly, adding the materials into an internal mixer for banburying, and adding the materials into an extruder for granulation to prepare the micro-foaming EVA refrigerator door seal particles. And extruding the granules out of a door sealing adhesive tape through an extruder, penetrating the door sealing adhesive tape into a magnetic strip, and welding to obtain the refrigerator door sealing tape. Note that when the door seal strip is extruded through the extruder, the residence time of the particles of the micro-foamed EVA refrigerator door seal in the extruder and the processing temperature of the extruder need to be controlled, so that a suitable micro-foamed EVA refrigerator door seal can be obtained.
The physical property test result of the refrigerator door seal material is as follows:
testing Unit of Example 1 Example 2 Example 3 Example 4 Example 5 Comparative example
Tensile strength Mpa 17.3 18.1 17.8 18.9 18.3 14.3
Elongation at break 455 431 447 420 425 372
Tear strength N/mm 87 91 90 94 88 60
Weld corner tension N 163 177 172 167 171 135
Coefficient of thermal conductivity W/m.K ≤0.1 ≤0.1 ≤0.1 ≤0.1 ≤0.1 0.2
The test result shows that: the micro-foaming type EVA refrigerator door seal particle has good mechanical property, the tensile strength is more than or equal to 17.0MPa, and the elongation at break is more than or equal to 400 percent; due to the addition of the foaming agent, micro bubbles are generated in the product, the tearing strength is more than or equal to 80, the welding angle tension is more than or equal to 160N, the heat conductivity coefficient is less than or equal to 0.1, the tearing strength of the material is increased, the welding angle tension is increased, and the sealing performance and the heat preservation effect are obviously improved.
The above embodiments are merely illustrative of the technical ideas and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.

Claims (8)

1. The utility model provides an ethylene-ethylene vinyl acetate copolymer EVA refrigerator door seal granule which characterized in that: the composition consists of the following components in parts by weight:
10-100 parts of ethylene-vinyl acetate copolymer (EVA);
5-50 parts of Polyethylene (PE);
5-50 Parts of Polypropylene (PP);
5-50 parts of ethylene-alkene copolymer (POE);
10-100 parts of mineral filler;
0.1-3 parts of a foaming agent;
0.1-3 parts of a nucleating agent;
0.1-3 parts of a lubricant;
0.1-3.0 parts of antioxidant;
0.1-3.0 parts of a photoinitiator;
0.1-3.0 parts of a crosslinking agent;
0.1-2.0 parts of antibacterial mildew preventive;
0.1-2.0 parts of pigment.
2. The ethylene-vinyl acetate copolymer EVA refrigerator door seal particle of claim 1, wherein: the ethylene-vinyl acetate copolymer is an ethylene-vinyl acetate copolymer with the vinyl acetate content of 15-45%.
3. The ethylene-vinyl acetate copolymer EVA refrigerator door seal particle of claim 1, wherein: the Polyethylene (PE) is one or more of low-density polyethylene (LDPE) and linear low-density polyethylene (LLDPE), and 5-20% of maleic anhydride grafted polyethylene copolymer is added; the polypropylene (PP) is one or more of homo-polypropylene (PP-H) and block copolymer polypropylene (PP-B), and 5-20% of maleic anhydride grafted polypropylene copolymer is added; the ethylene-olefin copolymer (POE) is one or more of high polymer of ethylene and butylene or high polymer of ethylene and octene which adopts metallocene catalyst.
4. The ethylene-vinyl acetate copolymer EVA refrigerator door seal particle of claim 1, wherein: the mineral filler is one or more of heavy calcium carbonate or light calcium carbonate; the foaming agent is one or more of azo foaming agent and zinc oxide; the nucleating agent is one or more of alpha crystal form nucleating agent or beta crystal form nucleating agent; the lubricant is one or more of erucamide, oleamide, polyethylene wax, oxidized polyethylene wax and silicone master batch; the antioxidant is one or more of pentaerythritol tetra (beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate) (1010), tris (2, 4-di-tert-butylphenyl) phosphite (168) and dioctadecyl thiodipropionate (DSTDP).
5. The ethylene-vinyl acetate copolymer EVA refrigerator door seal particle of claim 1, wherein: the photoinitiator is one or more of benzoin dimethyl ether, benzoin ethyl ether, benzoin butyl ether, diphenylethanone, alpha-dimethoxy-alpha-phenylacetophenone, alpha-diethoxyacetophenone, alpha-hydroxyalkyl benzophenone, alpha-aminoalkyl benzophenone, bis-benzoyl phenyl phosphine oxide, benzophenone and 2, 4-dihydroxy benzophenone.
6. The ethylene-vinyl acetate copolymer EVA refrigerator door seal particle of claim 1, wherein: the cross-linking agent is one or more of dicumyl peroxide (DCP), Benzoyl Peroxide (BPO), di-tert-butyl peroxide (DTBP), Diethylenetriamine (DTA), 2, 5-dimethyl-2, 5-di-tert-butyl hexane peroxide, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 2-isopropylimidazole, tetra-gas phthalic anhydride, hexahydrophthalic anhydride, triethylenetetramine, dimethylaminopropylamine and vinyl triethoxysilane.
7. The ethylene-vinyl acetate copolymer EVA refrigerator door seal particle of claim 1, wherein: the antibacterial mildew preventive is one or more of special broad-spectrum antibacterial mildew preventive for plastics; the pigment can be selected from inorganic pigment, organic pigment, dye, etc., such as one or more of phthalocyanine green, phthalocyanine blue, titanium pigment, carbon black, and ultramarine.
8. The method for preparing the ethylene-vinyl acetate copolymer EVA refrigerator door seal particles of claims 1-7, comprising the steps of:
step one, weighing: accurately weighing the components according to the parts range in the claim 1;
step two, grinding: adding ethylene-vinyl acetate copolymer (EVA), Polyethylene (PE), polypropylene (PP), foaming agent and nucleating agent into a colloid grinder according to a certain proportion, fully grinding until the diameter of solid is less than 1mm, and sieving with a 20-mesh sieve for later use;
step three, pre-crosslinking: adding the ground resin powder into a horizontal mixing pot, slowly adding a photoinitiator and a cross-linking agent while slowly stirring, then placing the mixed material into a UVLED curing device (YS-UVA60M2A) in the Yunshuo lamp industry for irradiation (UV wavelength of 365-;
step four, mixing: adding the pre-crosslinking material, the lubricant, the antioxidant, the antibacterial mildew preventive and the like into a medium-high speed mixing pot, starting the high-speed mixing pot, adding the mineral filler and the pigment into the high-speed mixing pot after 10min, and obtaining a uniformly mixed material after 10 min;
step five, banburying: and (3) banburying the mixed materials by using an internal mixer, wherein the temperature parameter of a banburying chamber of the internal mixer is set to be 140-170 ℃, the rotating speed of a rotor of the banburying chamber is 20-60 r/min, and when the temperature of the banburying chamber reaches the set temperature, banburying well-mixed dough is obtained. Under the condition of sufficient material plasticization, the banburying time of the materials in the banburying chamber is reduced as much as possible;
step six, granulation: and extruding and granulating the kneaded dough-like material in the internal mixer by an extruder, wherein the parameters of the extruder are set to be 130-150 ℃ in the first zone, 140-160 ℃ in the second zone, 150-170 ℃ in the third zone, 155-185 ℃ in the head and 30-50HZ in the host frequency, and uniform micro-foaming EVA refrigerator door seal particles are obtained from the extruder.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114507397A (en) * 2022-03-07 2022-05-17 李海东 Modified thermoplastic material and preparation method thereof

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CN103804774A (en) * 2014-02-24 2014-05-21 上海海优威电子技术有限公司 Radiation pre-crosslinked ethylene-vinyl acetate (EVA) resin film and preparation method thereof
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