CN114101396A - Shaping equipment suitable for processing of aluminum profiles - Google Patents
Shaping equipment suitable for processing of aluminum profiles Download PDFInfo
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- CN114101396A CN114101396A CN202111458150.3A CN202111458150A CN114101396A CN 114101396 A CN114101396 A CN 114101396A CN 202111458150 A CN202111458150 A CN 202111458150A CN 114101396 A CN114101396 A CN 114101396A
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- fixedly connected
- shaping
- push rod
- bearing
- pressure sensor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D3/00—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
- B21D3/02—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts by rollers
- B21D3/05—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts by rollers arranged on axes rectangular to the path of the work
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Abstract
The invention relates to the technical field of shaping equipment, and discloses shaping equipment suitable for processing an aluminum profile. The invention can effectively and automatically adjust the distance between the first shaping rollers and the height of the second shaping rollers according to the width and the thickness of the aluminum profile, thereby avoiding the situation that operators and operators adjust the aluminum profile in person when shaping equipment shapes the aluminum profiles with different widths and thicknesses, reducing the labor intensity of the operators when the shaping equipment is used, and improving the efficiency of the shaping equipment in shaping the aluminum profile.
Description
Technical Field
The invention relates to the technical field of shaping equipment, in particular to shaping equipment suitable for processing an aluminum profile.
Background
In the existing aluminum profile production and processing, the defect of distortion can be caused due to the operation error of extrusion equipment or the immature extrusion process of partial aluminum profiles, and the bent aluminum profiles can not be corrected and reset quickly, so that the processing progress is influenced. According to patent 202110412969.X, a shaping apparatus suitable for the processing of aluminium profiles is known, comprising: the device comprises a supporting plate, a limiting mechanism, a correcting mechanism and a shaping mechanism; the limiting mechanism is used for limiting the position of the aluminum profile and is arranged on the supporting plate; when this scheme uses, reciprocate through starting pneumatic cylinder drive fly leaf, set up according to the size of aluminium alloy, the aluminium alloy changes the roller through first commentaries on classics roller and second after setting up, its first commentaries on classics roller and second change the roller and extrude the aluminium alloy of passing through, make crooked aluminium alloy correct fast under extruded effect, correction efficiency has been improved, aluminium alloy after the correction utilizes the scraper blade to carry out the plastic or correct the groove that the aluminium alloy was opened after passing through the through-hole in the plastic mechanism, thereby and the user of service changes the position of scraper blade in the first ring channel through stirring the movable tube in the second ring channel, but the groove in different position carries out the plastic in the position adaptation aluminium alloy through changing the scraper blade.
There are some disadvantages to the shaping equipment suitable for aluminum profile processing in the reference, for example; the shaping equipment who is applicable to aluminium alloy processing in the contrast file can not carry out automatically regulated according to the width and the thickness of aluminium alloy to the interval of first shaping roller and the height of second shaping roller, shaping equipment needs operating personnel to operate in person when different width and thickness aluminium alloy plastic, the intensity of labour when using shaping equipment of operating personnel has been improved, the efficiency of shaping equipment when to the aluminium alloy plastic has been reduced, and can not automatic control the pressure of first shaping roller and second shaping roller when to the aluminium alloy plastic, the aluminium alloy appears receiving too big or the undersize phenomenon easily in the plastic in-process, the control effect of shaping equipment when to the aluminium alloy plastic has been reduced.
Disclosure of Invention
The invention aims to provide shaping equipment suitable for processing aluminum profiles, and solves the problems in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: a shaping device suitable for processing an aluminum profile comprises a shaping table, wherein an infrared transmitter, an infrared receiver, a fixed plate, a first bearing, a supporting plate, a controller and a transmission motor are arranged on the shaping table, the infrared transmitter is fixedly connected to the rear of the right end of the shaping table, the infrared receiver is fixedly connected to the front of the right end of the shaping table, the fixed plate is fixedly connected to the upper surface of the shaping table and symmetrically arranged on the left side and the right side of the upper end of the shaping table, the first bearing is fixedly connected to the left side and the right side of the inner part of the shaping table, the supporting plate is fixedly connected to the upper end of the shaping table and located between the two fixed plates, the controller is fixedly connected to the front of the shaping table, and the transmission motor is fixedly connected to the back of the shaping table;
the inner ring of the first bearing is provided with a conveying shaft, the fixed plate is connected with a first push rod through a first electric push rod, the first electric push rod is connected with a connecting plate through a first pressure sensor, the connecting plate is connected with a first shaping roller through a second bearing, a second electric push rod and a sliding block are arranged on the supporting plate, the second electric push rod is fixedly connected with the upper end of the supporting plate, the sliding block is movably connected inside the supporting plate, the second electric push rod is connected with a second pressure sensor through a second push rod, the sliding block is provided with a driving motor and a third bearing, the driving motor is fixedly connected with the right end of the sliding block, the third bearing is fixedly connected inside the sliding block, the left end of the third bearing is connected with the second shaping roller through a driving shaft, and one end of the driving shaft is fixedly connected with the second shaping roller, the other end of the driving shaft is fixedly connected with the output end of the driving motor through a third bearing, the detection end of a second pressure sensor is fixedly connected with the upper end of the sliding block, the upper end of the second pressure sensor is fixedly connected with the lower end of a second push rod, the upper end of the second push rod penetrates through the inside of the supporting plate and is movably connected with the inside of a second electric push rod, the upper end of a first shaping roller is fixedly connected with the inner ring of the second bearing, the second bearing is fixedly connected with the inside of the connecting plate, one end of a first pressure sensor is fixedly connected with the side surface of the connecting plate, the other end of the first pressure sensor is fixedly connected with one end of the first push rod, the other end of the first push rod is movably connected with the inside of the first electric push rod, and the position of the infrared transmitter corresponds to the position of the infrared receiver, and respectively through the wire with controller electric connection, the left end fixed connection of conveying axle is in the inner ring department of first bearing, the right-hand member of conveying axle through first bearing with the output fixed connection of conveying motor, first electric push rod, second electric push rod, first pressure sensor, second pressure sensor, conveying motor and driving motor respectively through the wire with controller electric connection.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, through the combination of the infrared transmitter, the infrared receiver, the controller, the transmission motor, the transmission shaft, the first electric push rod, the first push rod, the second bearing, the first shaping roller, the second electric push rod, the slider, the second push rod, the driving motor, the third bearing, the driving shaft and the second shaping roller, when the shaping device is used, the distance between the first shaping rollers and the height of the second shaping roller can be effectively and automatically adjusted according to the width and the thickness of the aluminum profile, the condition that an operator adjusts the shaping device in person when shaping aluminum profiles with different widths and thicknesses is avoided, the labor intensity of the operator when the operator uses the shaping device is reduced, and the efficiency of the shaping device in shaping the aluminum profile is improved.
2. According to the invention, through the combination of the controller, the first pressure sensor, the second pressure sensor and the first shaping roller, when the first shaping roller and the second shaping roller are used for shaping the aluminum profile, the pressure of the first shaping roller and the second shaping roller in shaping the aluminum profile can be automatically controlled, the phenomenon that the pressure of the aluminum profile is too large or too small in the shaping process is avoided, and the control effect of shaping equipment in shaping the aluminum profile is improved.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
fig. 1 is a schematic structural diagram of a shaping device suitable for processing an aluminum profile according to the present invention;
FIG. 2 is a side view of a shaping device suitable for aluminum profile processing according to the present invention;
FIG. 3 is a cross-sectional view of a sliding block of the shaping device suitable for aluminum profile processing according to the present invention;
fig. 4 is a control flow chart of the shaping equipment suitable for processing the aluminum profile.
In the figure: 1. a shaping table; 2. an infrared emitter; 3. an infrared receiver; 4. a fixing plate; 5. a first bearing; 6. a support plate; 7. a controller; 8. a transfer motor; 9. a transfer shaft; 10. a first electric push rod; 11. a first push rod; 12. a first pressure sensor; 13. a connector tile; 14. a second bearing; 15. a first shaping roller; 16. a second electric push rod; 17. a slider; 18. a second push rod; 19. a second pressure sensor; 20. a drive motor; 21. a third bearing; 22. driving a shaft; 23. a second shaping roller.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Referring to fig. 1-4, the present invention provides a technical solution: a shaping device suitable for processing aluminum profiles comprises a shaping table 1, wherein an infrared emitter 2, an infrared receiver 3, a fixing plate 4, a first bearing 5, a supporting plate 6, a controller 7 and a transmission motor 8 are arranged on the shaping table 1, the infrared emitter 2 is fixedly connected with the rear part of the right end of the shaping table 1, the infrared receiver 3 is fixedly connected with the front part of the right end of the shaping table 1, the fixed plate 4 is fixedly connected with the upper surface of the shaping table 1, and are symmetrically arranged at the left and right sides of the upper end of the shaping table 1, the first bearings 5 are fixedly connected at the left and right sides of the inner part of the shaping table 1, the supporting plate 6 is fixedly connected at the upper end of the shaping table 1, the controller 7 is fixedly connected with the front of the shaping table 1, and the conveying motor 8 is fixedly connected with the back of the shaping table 1;
a transmission shaft 9 is arranged at the inner ring of the first bearing 5, the fixed plate 4 is connected with a first push rod 11 through a first electric push rod 10, the first electric push rod 10 is connected to a joint plate 13 through a first pressure sensor 12, the joint plate 13 is connected to a first shaping roller 15 through a second bearing 14, a second electric push rod 16 and a slide block 17 are arranged on the supporting plate 6, the second electric push rod 16 is fixedly connected with the upper end of the supporting plate 6, the sliding block 17 is movably connected inside the supporting plate 6, the second electric push rod 16 is connected with a second pressure sensor 19 through a second push rod 18, the slide block 17 is provided with a driving motor 20 and a third bearing 21, the driving motor 20 is fixedly connected with the right end of the slide block 17, the third bearing 21 is fixedly connected inside the sliding block 17, and the left end of the third bearing 21 is connected with a second shaping roller 23 through a driving shaft 22.
In the invention, when the shaping device is used, firstly, an aluminum profile is placed on a transmission shaft 9 from the right side of a shaping table 1, then a transmission motor 8 drives the transmission shaft 9 to rotate through a first bearing 5, then the aluminum profile is transmitted through the transmission shaft 9, when an infrared emitter 2 and an infrared receiver 3 detect the aluminum profile, a first electric push rod 10 drives a connecting plate 13 to move towards the middle through a first push rod 11, meanwhile, a first pressure sensor 12 detects the extrusion force applied to the connecting plate 13, when the extrusion force applied to the connecting plate 13 reaches the detection range of the first pressure sensor 12, a controller 7 controls the first electric push rod 10 to stop operating, namely, a first shaping roller 15 shapes the side surface of the aluminum profile, and then a second electric push rod 18 drives a sliding block 17 to move downwards in a supporting plate 6 through a second push rod 18, meanwhile, the second pressure sensor 19 detects the extrusion force applied to the sliding block 17, and when the extrusion force applied to the sliding block 17 reaches the detection range of the second pressure sensor 19, the controller 7 controls the second electric push rod 16 to stop operating, so that the second shaping roller 23 and the transmission shaft 9 can shape the bottom surface and the surface of the aluminum profile.
In an alternative embodiment, one end of the driving shaft 22 is fixedly connected to the second shaping roller 23, and the other end of the driving shaft 22 is fixedly connected to the output end of the driving motor 20 through a third bearing 21.
The driving motor 20 drives the driving shaft 22 to rotate via the third bearing 21, and further the driving shaft 22 drives the second shaping roller 23 to rotate.
In an alternative embodiment, the detecting end of the second pressure sensor 19 is fixedly connected to the upper end of the sliding block 17, the upper end of the second pressure sensor 19 is fixedly connected to the lower end of the second pushing rod 18, and the upper end of the second pushing rod 18 passes through the inside of the supporting plate 6 and is movably connected with the inside of the second electric pushing rod 16.
It should be noted that the second electric pushing rod 18 drives the sliding block 17 to move up and down inside the supporting plate 6 through the second pushing rod 18, and the second pressure sensor 19 detects the pressing force applied to the sliding block 17.
In an alternative embodiment the upper ends of the first profiling rollers 15 are fixedly attached at the inner loops of the second bearings 14 and the second bearings 14 are fixedly attached inside the connector tiles 13.
It is noted that it is convenient to let the first truing roller 15 rotate inside the connector tile 13 through the second bearing 14.
In an alternative embodiment, one end of the first pressure sensor 12 is fixedly connected to the side of the connection plate 13, the other end of the first pressure sensor 12 is fixedly connected to one end of the first push rod 11, and the other end of the first push rod 11 is movably connected to the inside of the first electric push rod 10.
It should be noted that, it is convenient to let the first electric pushing rod 10 drive the connecting joint plate 13 to move left and right through the first pushing rod 11, and at the same time, the first pressure sensor 12 detects the extrusion force applied to the connecting joint plate 13.
In an alternative embodiment, the position of the infrared transmitter 2 corresponds to the position of the infrared receiver 3, and is electrically connected to the controller 7 through wires respectively.
It should be noted that, the cooperation of the infrared emitter 2 and the infrared receiver 3 is convenient for detecting the aluminum profile.
In an alternative embodiment, the left end of the transmission shaft 9 is fixedly connected to the inner ring of the first bearing 5, and the right end of the transmission shaft 9 is fixedly connected to the output end of the transmission motor 8 through the first bearing 5.
It should be noted that, the conveying motor 8 is convenient to drive the conveying shaft 9 to rotate through the first bearing 5, and then the conveying shaft 9 conveys the aluminum profile.
In an alternative embodiment, the first electric push rod 10, the second electric push rod 16, the first pressure sensor 12, the second pressure sensor 19, the transmission motor 8 and the driving motor 20 are electrically connected to the controller 7 through wires, respectively.
It should be noted that the control effect of the first electric push rod 10, the second electric push rod 16, the first pressure sensor 12, the second pressure sensor 19, the transmission motor 8 and the driving motor 20 during the use process is improved.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (8)
1. The utility model provides a plastic equipment suitable for aluminium alloy processing, includes plastic platform (1), its characterized in that: the shaping table (1) is provided with an infrared transmitter (2), an infrared receiver (3), a fixing plate (4), a first bearing (5), a supporting plate (6), a controller (7) and a transmission motor (8), the infrared transmitter (2) is fixedly connected to the rear of the right end of the shaping table (1), the infrared receiver (3) is fixedly connected to the front of the right end of the shaping table (1), the fixing plate (4) is fixedly connected to the upper surface of the shaping table (1) and symmetrically arranged on the left side and the right side of the upper end of the shaping table (1), the first bearing (5) is fixedly connected to the left side and the right side of the inner part of the shaping table (1), the supporting plate (6) is fixedly connected to the upper end of the shaping table (1) and is positioned between the two fixing plates (4), and the controller (7) is fixedly connected to the front of the shaping table (1), the conveying motor (8) is fixedly connected to the back of the shaping table (1); the inner ring of the first bearing (5) is provided with a transmission shaft (9), the fixed plate (4) is connected with a first push rod (11) through a first electric push rod (10), the first electric push rod (10) is connected with a connecting plate (13) through a first pressure sensor (12), the connecting plate (13) is connected with a first shaping roller (15) through a second bearing (14), the supporting plate (6) is provided with a second electric push rod (16) and a sliding block (17), the second electric push rod (16) is fixedly connected with the upper end of the supporting plate (6), the sliding block (17) is movably connected inside the supporting plate (6), the second electric push rod (16) is connected with a second pressure sensor (19) through a second push rod (18), the sliding block (17) is provided with a driving motor (20) and a third bearing (21), the driving motor (20) is fixedly connected with the right end of the sliding block (17), the third bearing (21) is fixedly connected inside the sliding block (17), and the left end of the third bearing (21) is connected with the second shaping roller (23) through a driving shaft (22).
2. The shaping equipment suitable for aluminum profile machining according to claim 1, characterized in that: one end of the driving shaft (22) is fixedly connected with the second shaping roller (23), and the other end of the driving shaft (22) is fixedly connected with the output end of the driving motor (20) through a third bearing (21).
3. The shaping equipment suitable for aluminum profile machining according to claim 1, characterized in that: the detection end of the second pressure sensor (19) is fixedly connected to the upper end of the sliding block (17), the upper end of the second pressure sensor (19) is fixedly connected to the lower end of the second push rod (18), and the upper end of the second push rod (18) penetrates through the inside of the supporting plate (6) and is movably connected with the inside of the second electric push rod (16).
4. The shaping equipment suitable for aluminum profile machining according to claim 1, characterized in that: the upper end of the first shaping roller (15) is fixedly connected to the inner ring of the second bearing (14), and the second bearing (14) is fixedly connected to the inner part of the connecting joint plate (13).
5. The shaping equipment suitable for aluminum profile machining according to claim 1, characterized in that: one end of the first pressure sensor (12) is fixedly connected to the side face of the connecting plate (13), the other end of the first pressure sensor (12) is fixedly connected to one end of the first push rod (11), and the other end of the first push rod (11) is movably connected to the inside of the first electric push rod (10).
6. The shaping equipment suitable for aluminum profile machining according to claim 1, characterized in that: the position of the infrared transmitter (2) corresponds to the position of the infrared receiver (3), and the infrared transmitter and the infrared receiver are respectively and electrically connected with the controller (7) through leads.
7. The shaping equipment suitable for aluminum profile machining according to claim 1, characterized in that: the left end of the transmission shaft (9) is fixedly connected to the inner ring of the first bearing (5), and the right end of the transmission shaft (9) is fixedly connected with the output end of the transmission motor (8) through the first bearing (5).
8. The shaping equipment suitable for aluminum profile machining according to claim 1, characterized in that: the first electric push rod (10), the second electric push rod (16), the first pressure sensor (12), the second pressure sensor (19), the transmission motor (8) and the driving motor (20) are respectively electrically connected with the controller (7) through leads.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111458150.3A CN114101396A (en) | 2021-12-02 | 2021-12-02 | Shaping equipment suitable for processing of aluminum profiles |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111458150.3A CN114101396A (en) | 2021-12-02 | 2021-12-02 | Shaping equipment suitable for processing of aluminum profiles |
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| Publication Number | Publication Date |
|---|---|
| CN114101396A true CN114101396A (en) | 2022-03-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111458150.3A Pending CN114101396A (en) | 2021-12-02 | 2021-12-02 | Shaping equipment suitable for processing of aluminum profiles |
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| Country | Link |
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| CN (1) | CN114101396A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114535362A (en) * | 2022-03-30 | 2022-05-27 | 马鞍山市粤美金属制品科技实业有限公司 | Air condition compressor part is shaping processing equipment in batches |
| CN114918760A (en) * | 2022-05-17 | 2022-08-19 | 安徽中嘉环保建材科技有限公司 | Recycling process of aluminum template |
-
2021
- 2021-12-02 CN CN202111458150.3A patent/CN114101396A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114535362A (en) * | 2022-03-30 | 2022-05-27 | 马鞍山市粤美金属制品科技实业有限公司 | Air condition compressor part is shaping processing equipment in batches |
| CN114918760A (en) * | 2022-05-17 | 2022-08-19 | 安徽中嘉环保建材科技有限公司 | Recycling process of aluminum template |
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