CN114101367A - Board for producing clamp and processing technology of board - Google Patents

Board for producing clamp and processing technology of board Download PDF

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Publication number
CN114101367A
CN114101367A CN202111427957.0A CN202111427957A CN114101367A CN 114101367 A CN114101367 A CN 114101367A CN 202111427957 A CN202111427957 A CN 202111427957A CN 114101367 A CN114101367 A CN 114101367A
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CN
China
Prior art keywords
plate body
producing
stamping
sheet material
coating
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Pending
Application number
CN202111427957.0A
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Chinese (zh)
Inventor
兰宗捌
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Shenzhen Hemers New Material Technology Co ltd
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Shenzhen Hemers New Material Technology Co ltd
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Application filed by Shenzhen Hemers New Material Technology Co ltd filed Critical Shenzhen Hemers New Material Technology Co ltd
Priority to CN202111427957.0A priority Critical patent/CN114101367A/en
Publication of CN114101367A publication Critical patent/CN114101367A/en
Pending legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/02—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Connection Of Plates (AREA)

Abstract

The invention relates to the technical field of clamp production, and particularly discloses a plate for clamp production and a processing technology of the plate, wherein the plate comprises a plate body, the plate body comprises a riveting piece part, a strip part and a bending surface, the strip part is punched and formed in the middle of the plate body, the riveting piece part is provided with two surfaces which are respectively and integrally formed on the left side and the right side of the plate body, the bending surface is provided with two surfaces which are respectively formed at the connecting positions of the strip part and the two riveting piece parts, and the bending surface is an arc surface protruding outwards; the invention can effectively enable the whole plate body to be bent through the end surface of the strip part thinner than the rivet parts on the two sides when the plate body is bent, and the plate body can be bent along with the radian of the bending surface when the plate body is bent, thereby further improving the stability of the plate body when the plate body is bent, avoiding the condition that the radian is insufficient or the plate body is torn when the plate body is subsequently bent and formed, and further enabling the plate body to be more favorably used for producing the hoop.

Description

Board for producing clamp and processing technology of board
Technical Field
The invention relates to the technical field of clamp production, in particular to a plate for clamp production and a processing technology of the plate.
Background
The existing clamp plate is mostly of a flat sheet structure, when the clamp is assembled by bending in the subsequent process, the phenomenon that the stress points of bending are not uniform enough exists, so that the problem that the bending radian is not enough or local tearing occurs after the whole clamp is formed, and a riveting sheet is not firm and is easy to drop; and the existing production process of the plate for the hoop has the problems of lower processing efficiency and poorer processing precision.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the plate for producing the clamp and the processing technology of the plate.
The sheet for producing the clamp comprises a sheet body, wherein the sheet body comprises a rivet part, a strip part and a bending surface.
As a further improvement of the invention, the strip part is punched and formed in the middle of the plate body.
Above-mentioned technical scheme, through the punching press and in order to guarantee the precision of punching press, become a lot of punching presses with the punching press mode by prior art's punching press, and promotion stamping pressure gradually at every turn, can promote the precision of punching press on the one hand, and on the other hand can conveniently make timely adjustment when the error appears in the punching press, reduces the loss.
As a further improvement of the invention, the rivet part has two surfaces and is integrally formed on the left side and the right side of the plate body respectively.
Above-mentioned technical scheme, two rivet piece portion size and height are the same, can conveniently punch a hole the operation in the same position on riveting the piece portion to convenient subsequent bolt equipment reduces the error that punches a hole and bring, promotes the quality of product.
As a further improvement of the invention, the bending surface has two surfaces and is respectively formed at the connecting position of the strip part and the two-surface riveting piece part, and the bending surface is an arc surface protruding outwards.
Above-mentioned technical scheme, the face of buckling can effectual promotion panel body when crooked body ductility, makes the panel body when thinner strip portion department is crooked, guarantees on the one hand that the crooked radian of strip portion department possesses the unity, reduces off-the-shelf distortion degree, and on the other hand reduces the tearing condition to appear in strip portion department, has reduced the spoilage, has promoted the production efficiency of product.
As a further improvement of the invention, the plate body is a sheet body made of spring steel or stainless steel.
Above-mentioned technical scheme, the whole spring steel material that has good elasticity of panel body can make things convenient for the panel body to carry out subsequent clamp shaping, can guarantee that subsequent use possesses good toughness.
In order to realize the purpose, the processing technology of the plate for producing the clamp comprises the following specific processing steps:
step 1, cutting a plate body with the same size by a cutting mechanism, and conveying the plate body to a decontamination mechanism for decontamination treatment by a conveying mechanism;
step 2, removing dust and oil stains adhered to the surface of the plate body by a decontamination mechanism;
step 3, coating lubricating oil on the decontaminated plate body, stamping the decontaminated plate body by using a stamping machine to form a rivet part with two parallel sides and equal distance and a strip part with a concave middle part, wherein a bent surface is formed at the joint of the stamped strip part and the rivet part;
3-1, in order to ensure the stamping precision of the plate body, a stamping machine can be used for stamping the plate body for multiple times, and the stamping pressure of the stamping machine is gradually increased;
step 4, conveying the punched plate body to a coating mechanism through a conveying device, and uniformly spraying an antirust coating on the plate body through the coating mechanism;
and 5, detecting the plate body after the punching and the coating are finished, and sending the plate body qualified through detection into a storage device or directly entering into assembly equipment.
In step 2, the decontamination method comprises air blowing to remove dust and ultrasonic degreasing.
In the step 3, the depth of the strip part in the middle of the plate body is 0.5-1.5mm, the thickness of the rivet parts on both sides of the plate body is 2.5-3.5mm, and the distance between both sides of the plate body and the strip part is 18-38 mm;
in the step 3-1, the punching times are three times, the pressures of the three times of punching are 60T pressure, 80T pressure and 120T pressure in sequence, and the punching time of each time is 2-8 seconds.
In step 4, the antirust coating can be one or more of red lead antirust coating, iron red phenolic antirust coating and iron red alkyd antirust coating.
In step 5, the detection mode is sampling detection or batch detection by naked eyes or laser, and the detection types are deformation detection, flatness detection and smoothness detection.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, the two riveting piece parts and the strip part designed between the two riveting piece parts are designed on the plate body, so that the whole plate body can be effectively bent through the end surface of the strip part thinner than the riveting piece parts at two sides when being bent, and the plate body can be bent along with the radian of the bending surface when being bent, thereby further improving the stability of the plate body when being bent, avoiding the situation that the radian is insufficient or the plate body is torn when being subsequently bent and formed, and further enabling the plate body to be more favorably used for producing the hoop.
2. In order to ensure the precision of the plate body during stamping, the plate body is stamped by a multi-time gradual pressurizing mode, so that the state of the plate body can be observed in time after single stamping is finished, a worker can conveniently adjust the state of the plate body or a stamping machine in time, the effect of timely stopping damage is achieved, and the stamping precision is better than the irreversible phenomenon in the prior art.
3. The processing technology provided by the invention has the advantages that the consistency is stronger, the matching degree of each part is high, the processing efficiency can be effectively improved, dust or oil stains adhered to the plate body can be removed during processing, the attractiveness of the formed plate body can be improved, the subsequent clamp forming is facilitated, the plate body is coated with the antirust coating during the processing process, the antirust protection effect can be effectively achieved on the plate body, the plate body is convenient to store or use subsequently, the quality of the plate body after the clamp is assembled is further improved, and the use is facilitated.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
FIG. 1 is a schematic perspective view of a plate body according to the present invention;
FIG. 2 is a side view of the plate body of the present invention;
FIG. 3 is a schematic view of the processing flow structure of the present invention.
In the figure: 1. a plate body; 2. riveting the sheet part; 3. a tape portion; 4. a bending surface.
Detailed Description
In the following description, for purposes of explanation, numerous implementation details are set forth in order to provide a thorough understanding of the various embodiments of the present invention. It should be understood, however, that these implementation details are not to be interpreted as limiting the invention. That is, in some embodiments of the invention, such implementation details are not necessary. In addition, some conventional structures and components are shown in simplified schematic form in the drawings.
Besides, the technical solutions in the embodiments may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
Referring to fig. 1-2, a sheet for producing a clip includes a sheet body 1, wherein the sheet body 1 includes a rivet portion 2, a strip portion 3 and a bending surface 4.
Further, the strip part 3 is punched and formed in the middle of the plate body 1; through the punching press and in order to guarantee the precision of punching press, become the punching press many times with the punching press mode by the one-time punching press of prior art, and promotion stamping pressure gradually at every turn, can promote the precision of punching press on the one hand, and on the other hand can conveniently make timely adjustment when the error appears in the punching press, reduces the loss.
Further, the rivet part 2 has two sides and is integrally formed on the left and right sides of the plate body 1; two rivet piece portion 2 sizes and height are the same, can conveniently punch a hole the operation in the same position on rivet piece portion 2 to convenient subsequent bolt equipment reduces the error that punches a hole and bring, promotes the quality of product.
Furthermore, the bending surface 4 has two surfaces and is respectively formed at the connecting position of the strip part 3 and the two-surface riveting piece part 2, and the bending surface 4 is an arc surface protruding outwards; the body ductility when the bending surface 4 can be effectual promotes panel body 1 and crooked, makes panel body 1 when 3 departments of thinner strip portion are crooked, guarantees on the one hand that the crooked radian of 3 departments of strip portion possesses the unity, reduces off-the-shelf distortion degree, and on the other hand reduces 3 departments of strip portion and appears tearing the condition, has reduced the spoilage, has promoted the production efficiency of product.
Further, the plate body 1 is a sheet body made of spring steel or stainless steel; the whole body of the plate body 1 is made of spring steel material with good elasticity, so that the plate body 1 can be conveniently subjected to subsequent clamp forming, and the subsequent use can be ensured to have good toughness.
Referring to fig. 3, to achieve the above object, a processing method of a sheet material for producing a clip is provided, which comprises the following specific processing steps:
step 1, cutting a plate body 1 with the same size by a cutting mechanism, and conveying the plate body 1 to a decontamination mechanism for decontamination treatment by a conveying mechanism;
step 2, removing dust and oil stains adhered to the surface of the plate body 1 by a decontamination mechanism; the dust or oil stain adhered to the board body can be removed during processing;
step 3, coating lubricating oil on the decontaminated plate body 1, and stamping the decontaminated plate body 1 by using a stamping machine to form a rivet part 2 with two parallel sides and equal distance and a strip part 3 with a concave middle part, wherein a bent surface 4 is formed at the joint of the stamped strip part 3 and the rivet part 2; the two riveting pieces 2 and the strip part 3 designed between the two riveting pieces 2 are designed on the plate body, so that the whole plate body 1 can be effectively bent firstly through the end surface of the strip part thinner than the riveting pieces 2 at two sides, and the plate body 1 can be bent along with the radian of the bending surface 4 when being bent, so that the stability of the plate body 1 when being bent is further improved;
3-1, in order to ensure the stamping precision of the plate body 1, a stamping machine can be used for stamping the plate body 1 for multiple times, and the stamping pressure of the stamping machine is gradually increased; in order to ensure the precision of the plate body 1 during stamping, the plate body 1 is stamped by a multi-time gradual pressurizing mode, so that the state of the plate body 1 can be observed in time after single stamping is finished, a worker can conveniently adjust the state of the plate body 1 or a stamping machine in time, and the effect of stopping damage in time is achieved;
step 4, conveying the punched plate body 1 to a coating mechanism through a conveying device, and uniformly spraying an antirust coating on the plate body 1 through the coating mechanism; in the processing process, the sheet body 1 is coated with the antirust coating, and the antirust protection effect on the sheet body 1 can be effectively achieved;
and 5, detecting the plate body 1 after the punching and the coating are finished, and sending the plate body 1 qualified in detection into a storage device or directly entering into assembly equipment.
In step 2, the decontamination method comprises air blowing to remove dust and ultrasonic degreasing.
In the step 3, the depth of the strip part 3 in the middle of the plate body 1 is 0.5-1.5mm, the thickness of the rivet parts 2 on both sides of the plate body 1 is 2.5-3.5mm, and the distance between both sides of the plate body 1 and the strip part 3 is 18-38 mm; the design can ensure that the processing technology of the plate body 1 has stronger consistency and the matching degree of all the parts is high;
in the step 3-1, the stamping times are three times, the pressures of the three stamping are 60T pressure, 80T pressure and 120T pressure in sequence, and the stamping time of each time is 2-8 seconds; through control punching pressure and stamping time, the precision of punching press can be effectually promoted to the proruption situation that the convenient handling punching press process produced.
In step 4, the antirust coating can be one or more of red lead antirust coating, iron red phenolic antirust coating and iron red alkyd antirust coating.
In step 5, sampling detection or batch detection is carried out by naked eyes or laser in a detection mode, and the detection types are deformation detection, flatness detection and smoothness detection; through examining the finished product, can guarantee that the panel body 1 that produces possesses good quality, the product that can be timely not conform to the standard of rejection.
The above description is only an embodiment of the present invention, and is not intended to limit the present invention. Various modifications and alterations to this invention will become apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.

Claims (10)

1. The utility model provides a panel is used in clamp production which characterized in that: the plate comprises a plate body (1), wherein the plate body (1) comprises a riveting piece part (2), a strip part (3) and a bending surface (4).
2. The sheet material for producing a clip according to claim 1, wherein: the strip part (3) is punched and formed in the middle of the plate body (1).
3. The sheet material for producing a clip according to claim 1, wherein: rivet piece portion (2) have two sides and respectively integrated into one piece in the left and right both sides of panel body (1).
4. The sheet material for producing a clip according to claim 1, wherein: the bending surface (4) is provided with two surfaces and is respectively formed at the connecting position of the strip part (3) and the two-surface riveting part (2), and the bending surface (4) is an arc surface protruding outwards.
5. The sheet material for producing a clip according to claim 1, wherein: the plate body (1) is a sheet body made of spring steel or stainless steel.
6. The processing technology of the sheet material for producing the clamp according to claim 1, characterized in that: the plate for producing the clamp of any one of claims 1 to 5 is processed by the following steps:
step 1, cutting a plate body (1) with the same size by a cutting mechanism, and conveying the plate body (1) to a decontamination mechanism for decontamination treatment by a conveying mechanism;
step 2, removing dust and oil stains adhered to the surface of the plate body (1) by a decontamination mechanism;
step 3, coating lubricating oil on the decontaminated plate body (1), stamping and forming the decontaminated plate body (1) by using a stamping machine to stamp out rivet parts (2) with two parallel sides and equal distance and strip parts (3) with concave middle parts, and forming bent surfaces (4) at the connecting parts of the strip parts (3) and the rivet parts (2) after stamping and forming;
3-1, in order to ensure the stamping precision of the plate body (1), a stamping machine can be used for stamping the plate body (1) for multiple times, and the stamping pressure of the stamping machine is gradually increased;
step 4, conveying the punched plate body (1) to a coating mechanism through a conveying device, and uniformly spraying an antirust coating on the plate body (1) through the coating mechanism;
and 5, detecting the plate body (1) after the punching and the coating are finished, and sending the qualified plate body (1) into a storage device or directly into assembly equipment.
7. The processing technology of the sheet material for producing the clamp according to claim 1, characterized in that: in step 2, the decontamination method comprises air blowing to remove dust and ultrasonic degreasing.
8. The processing technology of the sheet material for producing the clamp according to claim 1, characterized in that: in the step 3, the depth of the strip part (3) in the middle of the plate body (1) is 0.5-1.5mm, the thickness of the rivet parts (2) on both sides of the plate body (1) is 2.5-3.5mm, and the distance between both sides of the plate body (1) and the strip part (3) is 18-38 mm;
in the step 3-1, the punching times are three times, the pressures of the three times of punching are 60T pressure, 80T pressure and 120T pressure in sequence, and the punching time of each time is 2-8 seconds.
9. The processing technology of the sheet material for producing the clamp according to claim 1, characterized in that: in step 4, the antirust coating can be one or more of red lead antirust coating, iron red phenolic antirust coating and iron red alkyd antirust coating.
10. The processing technology of the sheet material for producing the clamp according to claim 1, characterized in that: in step 5, the detection mode is sampling detection or batch detection by naked eyes or laser, and the detection types are deformation detection, flatness detection and smoothness detection.
CN202111427957.0A 2021-11-27 2021-11-27 Board for producing clamp and processing technology of board Pending CN114101367A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111427957.0A CN114101367A (en) 2021-11-27 2021-11-27 Board for producing clamp and processing technology of board

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111427957.0A CN114101367A (en) 2021-11-27 2021-11-27 Board for producing clamp and processing technology of board

Publications (1)

Publication Number Publication Date
CN114101367A true CN114101367A (en) 2022-03-01

Family

ID=80370732

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202111427957.0A Pending CN114101367A (en) 2021-11-27 2021-11-27 Board for producing clamp and processing technology of board

Country Status (1)

Country Link
CN (1) CN114101367A (en)

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