CN114100346A - 一种高能高臭氧uv光解废气净化设备 - Google Patents
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Abstract
本发明属于废气处理技术领域,尤其为一种高能高臭氧UV光解废气净化设备,包括进气管、第一抽气风机、推车、弯管和储液箱,所述第一抽气风机位于推车的一侧,所述进气管位于第一抽气风机远离推车的一侧,且进气管安装在第一抽气风机上,所述弯管位于推车的顶端,所述储液箱位于推车的一侧;本发明通过设置的空心板和圆管的配合使得导入的废气能够进行分流,有效的减缓废气的冲击力度,使得废气更平缓的进行光解,同时,通过圆管外部的镜筒能够对UV灯管发出的光进行反射,使得废气更充分的被光解,提升效果,利用高能UV光束裂解工业废气中细菌的分子键,破坏细菌的核酸,再通过臭氧进行氧化反应,彻底达到脱臭及杀灭细菌的目的。
Description
技术领域
本发明属于废气处理技术领域,具体涉及一种高能高臭氧UV光解废气净化设备。
背景技术
UV光解设备是利用特制的高能高臭氧UV紫外线光束照射恶臭气体,裂解恶臭气体的装置,UV高效光解净化设备适用范围:炼油厂、橡胶厂、化工厂、制药厂、污水处理厂、垃圾转运站等恶臭气体的脱臭净化处理。
在专利号为CN201720657849.5的中国专利中,提到了一种高能高臭氧UV光解废气净化设备,包括镇流器、锁、进气管、万向轮、警报器、出气管、单向阀、装置主体、盖板、UV灯管、抽气机、紫外线传感器、模数转换器、单片机以及外壳,所述盖板安装在装置主体上端,所述盖板上端固定有镇流器,所述装置主体右端安装有进气管,所述装置主体左端装配有出气管,所述装置主体前端面上固定有警报器。
上述技术方案在进行使用的过程中不能对废气进行分流,使得废气的冲击力度较大,同时,在进行废气处理时不能对废气进行充分的光解,在进行光解后不能对废气中的灰尘或杂质进行处理。为此,提出一种利用特制的高能高臭氧UV紫外线光束照射工业废气,通过高能UV光束裂解工业废气中细菌的分子键,破坏细菌的核酸(DNA),再通过臭氧进行氧化反应,彻底达到脱臭及杀灭细菌的目的废气净化设备。
发明内容
为解决上述背景技术中提出的问题。本发明提供了一种高能高臭氧UV光解废气净化设备。
为实现上述目的,本发明提供如下技术方案:一种高能高臭氧UV光解废气净化设备,包括进气管、第一抽气风机、推车、弯管和储液箱,所述第一抽气风机位于推车的一侧,所述进气管位于第一抽气风机远离推车的一侧,且进气管安装在第一抽气风机上,所述弯管位于推车的顶端,所述储液箱位于推车的一侧;所述推车的内侧设置有空心板,所述空心板的一侧设置有导管,所述空心板通过导管与第一抽气风机相连接,所述空心板的顶端设置有圆管,所述圆管共设置有若干个,且若干个呈矩形阵列分布,所述圆管的外侧设置有镜筒,所述镜筒上安装有UV灯管,所述镜筒的外侧设置有保温筒,所述镜筒的顶端与弯管相连接。
作为本发明一种高能高臭氧UV光解废气净化设备优选的,所述保温筒的内侧设置有制冷器,所述圆管上开设有出气孔,所述出气孔共设置有若干个。
作为本发明一种高能高臭氧UV光解废气净化设备优选的,所述弯管上安装有第二抽气风机,所述储液箱的顶端设置有轴承,所述轴承的内侧设置有空心圆筒,所述弯管的自由端延伸进空心圆筒的内侧,所述空心圆筒的底端设置有分流管。
作为本发明一种高能高臭氧UV光解废气净化设备优选的,所述分流管上设置有透气孔,所述透气孔共设置有若干个,所述空心圆筒的内侧设置有封堵圈垫,所述封堵圈垫与空心圆筒胶粘连接。
作为本发明一种高能高臭氧UV光解废气净化设备优选的,所述储液箱上设置有出气管,所述出气管与储液箱胶粘连接。
作为本发明一种高能高臭氧UV光解废气净化设备优选的,所述推车的底端设置有万向轮,所述万向轮共设置有四个,且四个万向轮分别位于推车底端的四个拐角处。
作为本发明一种高能高臭氧UV光解废气净化设备优选的,所述推车的外侧设置有侧门,所述侧门通过铰链与推车转动连接,所述侧门上设置有把手。
作为本发明一种高能高臭氧UV光解废气净化设备优选的,所述第一抽气风机、制冷器、UV灯管和第二抽气风机均与外部电源开关电性连接。
作为本发明一种高能高臭氧UV光解废气净化设备优选的,所述导管上设置有控制阀,所述控制阀受控连接到控制***。
与现有技术相比,本发明的有益效果是:
1、本发明通过设置的空心板和圆管的配合使得导入的废气能够进行分流,有效的减缓废气的冲击力度,使得废气更平缓的进行光解,同时,通过圆管外部的镜筒能够对UV灯管发出的光进行反射,使得废气更充分的被光解,提升效果,同时,设置的保温筒配合制冷器能够进行降温,使得UV灯管使用过程中的升温得到缓解,保证UV灯管的使用寿命。
2、本发明通过设置的空心圆筒和分流管使得废气能够被再次分流,从而对光解后的废气进行二次的过滤,通过储液箱中放置的反应液对废气中的灰尘或杂质进行过滤,利于对废气进行充分的处理,保证排放气体的洁净,同时,设置的空心圆筒能够进行转动,从而通过手动的转动,能够使得空心圆筒带动分流管转动,更利于废气的充分反应。
附图说明
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:
图1为本发明的结构示意图;
图2为本发明圆管的结构示意图;
图3为本发明推车的外观图;
图4为本发明推车的侧视图;
图5为本发明储液箱的结构示意图;
图中:1、空心板;2、导管;3、进气管;4、第一抽气风机;5、推车;6、弯管;7、圆管;8、保温筒;9、制冷器;10、镜筒;11、UV灯管;12、出气孔;13、侧门;14、把手;15、第二抽气风机;16、储液箱;17、空心圆筒;18、轴承;19、封堵圈垫;20、出气管;21、分流管、22、控制阀。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
实施例1
请参阅图1-5,本发明提供一种技术方案:一种高能高臭氧UV光解废气净化设备,包括进气管3、第一抽气风机4、推车5、弯管6和储液箱16,第一抽气风机4位于推车5的一侧,进气管3位于第一抽气风机4远离推车5的一侧,且进气管3安装在第一抽气风机4上,弯管6位于推车5的顶端,储液箱16位于推车5的一侧;
推车5的内侧设置有空心板1,空心板1的一侧设置有导管2,空心板1通过导管2与第一抽气风机4相连接,空心板1的顶端设置有圆管7,圆管7共设置有若干个,且若干个呈矩形阵列分布,圆管7的外侧设置有镜筒10,镜筒10上安装有UV灯管11,镜筒10的外侧设置有保温筒8,镜筒10的顶端与弯管6相连接,在导管2上设置控制阀22,并且该控制阀22连接到控制***上,本实施例中,设备工作时控制***如PLC控制器控制控制阀22常开状态,在设备短时停机或停机时控制控制阀2关闭,通过设置控制阀22,可以避免在设备短时停机或停机时导管2的废弃回流。
本发明中,保温筒8的内侧设置有制冷器9,圆管7上开设有出气孔12,出气孔12共设置有若干个,通过设置的制冷器9能够进行制冷,从而使环境温度降低,利于电器件的使用。
本发明中,弯管6上安装有第二抽气风机15,储液箱16的顶端设置有轴承18,轴承18的内侧设置有空心圆筒17,弯管6的自由端延伸进空心圆筒17的内侧,空心圆筒17的底端设置有分流管21,通过设置的分流管21能够对废气进行分流,使得废气与反应液进行充分的反应。
本发明中,分流管21上设置有透气孔,透气孔共设置有若干个,空心圆筒17的内侧设置有封堵圈垫19,封堵圈垫19与空心圆筒17胶粘连接,通过设置的封堵圈垫19避免弯管6导入的气体逸散。
本发明中,储液箱16上设置有出气管20,出气管20与储液箱16胶粘连接,通过出气管20对过滤的废气进行外排。
本发明中,推车5的底端设置有万向轮,万向轮共设置有四个,且四个万向轮分别位于推车5底端的四个拐角处,设置的万向轮便于对推车5进行推动。
本发明中,推车5的外侧设置有侧门13,侧门13通过铰链与推车5转动连接,侧门13上设置有把手14,设置的侧门13在需要进行检测时能够进行开启,便于使用。
本发明中,第一抽气风机4、制冷器9、UV灯管11和第二抽气风机15均与外部电源开关电性连接,通过与外部电源的连接从而使第一抽气风机4、制冷器9、UV灯管11和第二抽气风机15进行运行。
本发明的工作原理及使用流程:通过设置的第一抽气风机4的运行将外部的废气从进气管3处吸入,吸入的废气从导管2处导入空心板1,进入空心板1的废气再通过圆管7进行分流,分流后的废气从出气孔12处排出,从而通过镜筒10和UV灯管11的作用对废气进行光解,在UV灯管11运行的过程中通过制冷器9的运行进行制冷,从而避免UV灯管11升温,通过光解后的废气从弯管6处导出,通过第二抽气风机15的运行使得废气从弯管6导入空心圆筒17的内侧,进入空心圆筒17的废气再导入分流管21进行分流,使得废气均匀的进入储液箱16中存储的反应液中,对废气中的灰尘等进行再次的处理,过滤后的废气从出气管20处排出。
本发明,根据进气管3入口有机废气浓度(0~200mg/m3),以气相法纳米级二氧化钛P25催化剂,对VOCs,苯、甲苯、二甲等有机废气进行协同分解氧化反应,使有机废气降解转化成低分子化合物,水和二氧化碳,再通过出气管20排出室外,其中镜筒10内填充适量的上述催化剂。
本发明,利用UV灯管11产生的高能高臭氧UV紫外线光束照射工业废气,如:氨、硫化氢、甲硫氢、甲硫醇、甲硫醚、二硫化碳和乙烯,硫化物H2S、VOCs类,苯、甲苯、二甲苯等的分子链结构,使有机或无机高分子恶臭化合物分子链,在高能紫外线光束照射下,降解转变成低分子化合物等以后更容易被水溶解吸收。
利用高能高臭氧UV紫外线光束分解空气中的氧分子产生游离熏因游离氧所携正负电子不平衡所以需与氧分子结合,进而产生臭氧。UV+O2→O-+O*(游离氧)O+O2→O3(臭氧),众所周知臭氧对有机物具有极强的氧化作用。
恶臭/工业废气利用排风设备引入到本净化设备后,净化设备运用高能UV紫外线光束及臭氧对工业废气进行协同分解氧化反应,使工业废气物质其降解转化成低分子化合物、水和二氧化碳。
本发明,利用特制的高能高臭氧UV紫外线光束照射工业废气,如:氨、硫化氢、甲硫氢、甲硫醇、甲硫醚、二硫化碳和乙烯,硫化物H2S、VOCs类,苯、甲苯、二甲苯等的分子链结构,使有机或无机高分子恶臭化合物分子链,在高能紫外线光束照射下,降解转变成低分子化合物等以后更容易被水溶解吸收。
本发明,利用高能UV光束裂解工业废气中细菌的分子键,破坏细菌的核酸(DNA),再通过臭氧进行氧化反应,彻底达到脱臭及杀灭细菌的目的。
在UV光氧催化氧化设备内,高能紫外线光束与空气、TiO2反应产生的臭氧、·OH(自由)对恶臭有机气体进行协同分解氧化反应,同时大分子有机气体在紫外线作用下使其链结构断裂,使恶臭有机气体物质转化为无臭的低分子化合物或者完全氧化,生成水和CO2,整个分解过程在0.1秒内完成。
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。
Claims (9)
1.一种高能高臭氧UV光解废气净化设备,包括进气管(3)、第一抽气风机(4)、推车(5)、弯管(6)和储液箱(16),其特征在于:所述第一抽气风机(4)位于推车(5)的一侧,所述进气管(3)位于第一抽气风机(4)远离推车(5)的一侧,且进气管(3)安装在第一抽气风机(4)上,所述弯管(6)位于推车(5)的顶端,所述储液箱(16)位于推车(5)的一侧;
所述推车(5)的内侧设置有空心板(1),所述空心板(1)的一侧设置有导管(2),所述空心板(1)通过导管(2)与第一抽气风机(4)相连接,所述空心板(1)的顶端设置有圆管(7),所述圆管(7)共设置有若干个,且若干个呈矩形阵列分布,所述圆管(7)的外侧设置有镜筒(10),所述镜筒(10)上安装有UV灯管(11),所述镜筒(10)的外侧设置有保温筒(8),所述镜筒(10)的顶端与弯管(6)相连接。
2.根据权利要求1所述的高能高臭氧UV光解废气净化设备,其特征在于:所述保温筒(8)的内侧设置有制冷器(9),所述圆管(7)上开设有出气孔(12),所述出气孔(12)共设置有若干个。
3.根据权利要求1所述的高能高臭氧UV光解废气净化设备,其特征在于:所述弯管(6)上安装有第二抽气风机(15),所述储液箱(16)的顶端设置有轴承(18),所述轴承(18)的内侧设置有空心圆筒(17),所述弯管(6)的自由端延伸进空心圆筒(17)的内侧,所述空心圆筒(17)的底端设置有分流管(21)。
4.根据权利要求3所述的高能高臭氧UV光解废气净化设备,其特征在于:所述分流管(21)上设置有透气孔,所述透气孔共设置有若干个,所述空心圆筒(17)的内侧设置有封堵圈垫(19),所述封堵圈垫(19)与空心圆筒(17)胶粘连接。
5.根据权利要求3所述的高能高臭氧UV光解废气净化设备,其特征在于:所述储液箱(16)上设置有出气管(20),所述出气管(20)与储液箱(16)胶粘连接。
6.根据权利要求1所述的高能高臭氧UV光解废气净化设备,其特征在于:所述推车(5)的底端设置有万向轮,所述万向轮共设置有四个,且四个万向轮分别位于推车(5)底端的四个拐角处。
7.根据权利要求6所述的高能高臭氧UV光解废气净化设备,其特征在于:所述推车(5)的外侧设置有侧门(13),所述侧门(13)通过铰链与推车(5)转动连接,所述侧门(13)上设置有把手(14)。
8.根据权利要求1所述的高能高臭氧UV光解废气净化设备,其特征在于:所述第一抽气风机(4)、制冷器(9)、UV灯管(11)和第二抽气风机(15)均与外部电源开关电性连接。
9.根据权利要求1所述的高能高臭氧UV光解废气净化设备,其特征在于:所述导管(2)上设置有控制阀(22),所述控制阀(22)受控连接到控制***。
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