CN114074198A - Full-automatic intelligent production line for aluminum profiles and production process thereof - Google Patents
Full-automatic intelligent production line for aluminum profiles and production process thereof Download PDFInfo
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- CN114074198A CN114074198A CN202111423291.1A CN202111423291A CN114074198A CN 114074198 A CN114074198 A CN 114074198A CN 202111423291 A CN202111423291 A CN 202111423291A CN 114074198 A CN114074198 A CN 114074198A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D45/00—Sawing machines or sawing devices with circular saw blades or with friction saw discs
- B23D45/06—Sawing machines or sawing devices with circular saw blades or with friction saw discs with a circular saw blade arranged underneath a stationary work-table
- B23D45/061—Sawing machines or sawing devices with circular saw blades or with friction saw discs with a circular saw blade arranged underneath a stationary work-table the saw blade being mounted on a carriage
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/04—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
- B23D47/06—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work for stock of indefinite length
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D59/00—Accessories specially designed for sawing machines or sawing devices
- B23D59/006—Accessories specially designed for sawing machines or sawing devices for removing or collecting chips
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Abstract
The invention relates to the technical field of aluminum profile production, in particular to a full-automatic intelligent aluminum profile production line and a production process thereof.
Description
Technical Field
The invention relates to the technical field of aluminum profile production, in particular to a full-automatic intelligent aluminum profile production line and a production process thereof.
Background
The aluminum profile is an alloy material taking aluminum as a main component, along with the rapid increase of the economy of China, the demand of the aluminum profile as a pillar for the development of modern economy and high and new technologies is vigorous, the aluminum profile processing industry keeps a continuous and rapid development situation all the time, and along with the improvement of intelligent technologies and automation technologies, the traditional aluminum profile production line is gradually replaced by an aluminum profile full-automatic intelligent production line.
However, there is very big defect in the full-automatic intelligent production line of current aluminium alloy in the use, the full-automatic intelligent production line of current aluminium alloy can not automatic feeding, can not carry raw and other materials, workman's intensity of labour has been increased, production efficiency is reduced, it does not fix the aluminium alloy in the full-automatic intelligent production line course of current aluminium alloy course of working, it is injured to cause personnel easily in the course of working, thereby the security of use has been reduced, the full-automatic intelligent production line of current aluminium alloy is in the course of working, the piece that processing produced can splash everywhere, lead to personnel to be injured easily and cause the pollution to the surrounding environment easily, thereby the feature of environmental protection of use has been reduced.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a full-automatic intelligent production line for aluminum profiles and a production process thereof.
The technical scheme adopted by the invention for solving the technical problems is as follows: an aluminum profile full-automatic intelligent production line comprises an operation table, a conveying assembly, a moving assembly, a cutting assembly, a fixing assembly and a blanking channel, wherein an embedded groove is formed in the top of the operation table, the conveying assembly is fixed in the embedded groove, the production line achieves an automatic feeding and conveying function by using the conveying assembly on the production line, meanwhile, the automation degree of the production line is improved by the automatic feeding and conveying function, meanwhile, the production of the production line can be continuously processed and produced by the automatic feeding function, the yield of the production line is further improved, a mounting groove is formed in the middle of one side of the operation table, the moving assembly is fixed at the bottom of the mounting groove, the cutting assembly is fixed at the top of the moving assembly, the fixing assembly is mounted at the position, located at the cutting assembly, of the top of the operation table, the aluminum profile can be fixed by arranging the fixing assembly, the aluminum profile can not slide during cutting and machining, so that the accuracy of the cut and machined aluminum profile is guaranteed, meanwhile, the aluminum profile is fixed through the fixing assembly, the occurrence of burrs during cutting is reduced, the quality of the production line for machining and producing the aluminum profile is improved, meanwhile, the aluminum profile is fixed through the fixing assembly, the situation that small aluminum profile blocks splash to hurt people during the aluminum profile machining process is avoided, a blanking channel is arranged on one side of the operating platform, which is located on the cutting assembly, the bottom of the blanking channel is connected with a receiving channel, and a finished product machined by the production line can be automatically sent out by arranging the blanking channel;
wherein, the cutting assembly comprises a fixed frame, a cutting frame and a blade, the fixed frame is of an L-shaped structure, the fixed frame is fixed on the movable assembly, the cutting frame is arranged at one side of the fixed frame through a bolt, the blade is matched in the cutting frame in a rotating way, a third motor is horizontally arranged at one side outside the cutting frame and is connected with the center of one side of the blade through a rotating shaft, a chip removal port is arranged at the bottom of the cutting frame, a chip removal sliding plate is welded at the position, close to the chip removal port, of the bottom of the cutting frame in an inclined way, the cross section of the chip removal sliding plate is of a U-shaped structure, chips in the cutting process of the cutting assembly can be collected and discharged by arranging the chip removal sliding plate at the bottom of the cutting frame, the chips of aluminum in the cutting process are prevented from splashing to hurt people, the safety of the production line in use is further improved, and meanwhile, the chips are prevented from splashing through the cutting frame, also reduced the destruction of this production line to surrounding environment, simultaneously, collected the piece discharge through the chip removal slide, reduced the work load of clearance after the production line uses, simultaneously, through collecting the piece, can carry out reuse to the piece, reduced the waste to the resource.
Preferably, operation panel bottom four corners all is equipped with walking wheel and supporting legs, and four supporting legs screw-thread fit install the bottom at the operation panel, and the bottom of four supporting legs all bonds and has the plastic pad.
Preferably, the conveying assembly comprises a mounting frame, a main transmission roller and an auxiliary transmission roller, the mounting frame is fixed in the embedded groove, the main transmission roller and the auxiliary transmission roller are respectively matched with each other in a rotating mode on one side of the mounting frame from top to bottom, one end of the main transmission roller is connected with a first gear, one end of the auxiliary transmission roller is connected with a second gear, the second gear is meshed with the first gear, the main transmission roller and the auxiliary transmission roller synchronously rotate to convey the aluminum profile, contact between workers and processing equipment is avoided, and possibility of injury of the workers is reduced.
Preferably, the one end horizontal installation of mounting bracket has first motor, the one end that first motor is close to the mounting bracket is connected with the second belt pulley, the one end that first gear was kept away from to main biography roller is connected with first belt pulley, the cover is equipped with the drive belt on first belt pulley and the second belt pulley, it drives to cross to use first motor, and first gear and second gear mesh, make main biography roller and vice biography roller rotate in step, and then avoid appearing the main condition of damaging the aluminium alloy raw materials that passes roller and vice biography roller speed differ.
Preferably, the moving assembly comprises a bottom plate, slide rails and a moving plate, the bottom plate is horizontally fixed at the bottom of the mounting groove, the slide rails are horizontally welded on two sides of the top of the bottom plate, the moving plate is matched with the top of the two slide rails in a sliding manner, and the cutting assembly can move back and forth through the moving assembly.
Preferably, a screw rod is horizontally fixed at the center of the top of the bottom plate, a second motor is horizontally installed at one end of the bottom plate, the second motor is connected with the screw rod through a rotating shaft, two sliding blocks and a nut are welded at the bottom of the moving plate respectively, the two sliding blocks are in sliding fit with the two sliding rails respectively, the moving plate is in sliding fit with the two sliding rails through the two sliding blocks, the nut is sleeved on the screw rod, and the nut is in threaded fit with the screw rod.
Preferably, the operation panel top is located the welding of carrying the subassembly and cutting assembly between, slide one side is equipped with the breach, the operation panel is located slide breach department and is fixed with adjusting part, wherein, adjusting part includes first pneumatic cylinder, first hydraulic stem and push pedal, the top at the operation panel is fixed to first pneumatic cylinder level, the one end that first pneumatic cylinder is close to the slide is equipped with first hydraulic stem, the one end that first pneumatic cylinder was kept away from to first hydraulic stem is connected and has been had the push pedal, push pedal clearance fit is in slide breach department, through using adjusting part, finely tune the aluminium alloy moving direction, make the aluminium alloy can be more accurate in the removal process fall into the processing region, and then make this production line production more smooth, high efficiency, and simultaneously, avoid aluminium alloy to carry the off tracking through adjusting part, and then cause the influence to whole production process.
Preferably, fixed subassembly includes the support frame, second pneumatic cylinder and third pneumatic cylinder, support frame welded fastening is at the operation panel top, support frame one side horizontal installation has the second pneumatic cylinder, second pneumatic cylinder one end is equipped with the second hydraulic cylinder, the one end that the second pneumatic cylinder was kept away from to the second hydraulic cylinder is connected with the connecting plate that is inversion "U" style of calligraphy structure, one side vertical two third pneumatic cylinders that are fixed with of second hydraulic cylinder are kept away from to the connecting plate, the bottom of two third pneumatic cylinders all is equipped with the third hydraulic stem, the one end that the third pneumatic cylinder was kept away from to two third hydraulic stems all is connected with the clamp plate, drive through using the second pneumatic cylinder, make the third pneumatic cylinder can the back-and-forth movement, through setting up two third pneumatic cylinders, can fix aluminium alloy two places, make things convenient for the cutting subassembly to cut between two third pneumatic cylinders are solid.
Preferably, the control box is installed to the one end of operation panel, is provided with control circuit in the control box, and wireless sensor is installed at the top of control box, through setting up wireless sensor, can carry out remote control to this production line.
Preferably, the production process of the full-automatic intelligent aluminum profile production line specifically comprises the following steps:
the method comprises the following steps: the second belt pulley is driven to rotate by a first motor on the conveying assembly, the second belt pulley drives the first belt pulley to rotate through a transmission belt, the main transmission roller is driven to rotate by rotating the first belt pulley, the main transmission roller is meshed with the second gear through the first gear to drive the auxiliary transmission roller to synchronously rotate, and the main transmission roller and the auxiliary transmission roller are synchronously rotated to convey and feed the aluminum profile;
step two: the aluminum profile conveyed by the conveying assembly passes through the slide way, the forward conveying angle of the aluminum profile is finely adjusted by the adjusting assembly, the finely adjusted aluminum profile enters the lower part of the fixing assembly, the second hydraulic cylinder drives the second hydraulic rod to move, the second hydraulic rod drives the connecting plate to move, the connecting plate is made to move back and forth, the third hydraulic cylinder is adjusted to be right above the aluminum profile by moving the connecting plate back and forth, the third hydraulic rod is made to move by driving the third hydraulic cylinder, the pressing plate is made to move downwards by moving the third hydraulic rod, and the aluminum profile is fixed by moving the pressing plate downwards;
step three: the second motor drives the lead screw to rotate, the moving plate is moved by rotating the lead screw, the cutting assembly is moved towards the direction of the aluminum profile by moving the moving plate, the blade of the cutting assembly is contacted with the aluminum profile, the third motor drives the blade to rotate at a high speed, the aluminum profile is cut by the high-speed rotating blade, and the cut aluminum profile finished product is sent out and collected through the blanking channel.
The invention has the beneficial effects that:
(1) the full-automatic intelligent aluminum profile production line and the production process thereof have the advantages that the conveying assembly is used on the production line, so that the production line realizes the automatic feeding and conveying function, the workload of workers for feeding is reduced, meanwhile, the automation degree of the production line is improved through the automatic feeding and conveying function, the production efficiency of the production line is improved, meanwhile, the production of the production line can be continuously processed and produced through the automatic feeding function, the yield of the production line is improved, the economic benefit of the production line in use is improved, the main transmission roller and the auxiliary transmission roller synchronously rotate through the driving of the first motor and the meshing of the first gear and the second gear, the condition that the main transmission roller and the auxiliary transmission roller damage aluminum profile raw materials due to different speeds is avoided, and the reliability of the production line in use is improved, meanwhile, the aluminum profiles are conveyed by the synchronous rotation of the main conveying roller and the auxiliary conveying roller, so that the contact between workers and processing equipment is avoided, the possibility of injury of the workers is reduced, and the safety of the production line in use is improved.
(2) The full-automatic intelligent aluminum profile production line and the production process thereof can fix the aluminum profile by arranging the fixing component, ensure that the aluminum profile does not slide during cutting and processing, further ensure the accuracy of cutting and processing the aluminum profile, thereby improving the accuracy of processing and producing the aluminum profile by the production line, simultaneously fix the aluminum profile by the fixing component, reduce the occurrence of burrs during cutting, thereby improving the quality of products processed and produced by the production line on the aluminum profile, simultaneously fix the aluminum profile by the fixing component, avoid the situation that small aluminum profile blocks splash and hurt people during processing the aluminum profile, thereby further improving the safety of the use of the production line, drive by using the second hydraulic cylinder, enable the third hydraulic cylinder to move back and forth, thereby improving the flexibility of the use of the production line, and use the adjusting component, finely tune aluminium alloy moving direction, make the aluminium alloy can be more accurate in the removal process fall into the processing area, and then make this production line production more smooth, efficiency is higher, simultaneously, avoid the aluminium alloy to carry the off tracking through adjusting part, and then cause the influence to whole production process, thereby further improve the reliability that this production line used, through setting up two third pneumatic cylinders, can fix aluminium alloy two places, make things convenient for cutting assembly to cut between two third pneumatic cylinders are solid.
(3) The full-automatic intelligent aluminum profile production line and the production process thereof have the advantages that the cutting assembly can move back and forth through the moving assembly, so that the use flexibility of the production line is further improved, finished products processed by the production line can be automatically sent out through the arrangement of the blanking channel, so that the automation degree of the production line is further improved, scraps in the cutting process of the cutting assembly can be collected and discharged through the arrangement of the chip removal sliding plate at the bottom of the cutting frame, the phenomenon that the scraps of aluminum splash and hurt people in the cutting process is avoided, so that the use safety of the production line is further improved, meanwhile, the scraps are prevented from splashing through the cutting frame, the damage of the production line to the surrounding environment is also reduced, so that the environment protection performance of the processing and use of the production line is improved, meanwhile, the scraps are discharged and collected through the chip removal sliding plate, and the cleaning workload of the production line after use is reduced, thereby improved the convenience that this production line put into use, simultaneously, through collecting the piece, can carry out reuse to the piece, reduced the waste to the resource to further improve the economic benefits of this production line processing production, through setting up wireless sensor, can carry out remote control to this production line, thereby made the more intelligent of this production line.
Drawings
The invention is further illustrated with reference to the following figures and examples.
Fig. 1 is a schematic view of the overall structure of the present invention.
FIG. 2 is a schematic view of the structure of the conveying assembly of the present invention.
FIG. 3 is a schematic view of the main transfer roll of the present invention.
FIG. 4 is a schematic view of the construction of the secondary transfer roller of the present invention.
Fig. 5 is a schematic structural diagram of a first motor according to the present invention.
FIG. 6 is a schematic view of a moving assembly according to the present invention.
FIG. 7 is a schematic diagram of a moving plate structure according to the present invention.
FIG. 8 is a schematic view of a cutting assembly according to the present invention.
Fig. 9 is a schematic structural diagram of an adjusting assembly of the present invention.
FIG. 10 is a schematic view of a fixing assembly according to the present invention.
Fig. 11 is a schematic view of the structure of the blanking passage of the present invention.
In the figure: 1. an operation table; 101. a traveling wheel; 102. supporting legs; 103. mounting grooves; 104. a groove is embedded; 105. a slideway; 2. a delivery assembly; 201. a mounting frame; 202. a main transfer roller; 2021. a first pulley; 2022. a first gear; 203. a secondary transfer roller; 2031. a second gear; 204. a first motor; 2041. a second pulley; 205. a transmission belt; 3. a moving assembly; 301. a base plate; 302. a slide rail; 303. a screw rod; 304. a second motor; 305. moving the plate; 306. a slider; 307. a nut; 4. a cutting assembly; 401. a fixed mount; 402. a cutting frame; 403. a third motor; 404. a blade; 405. a chip removal sliding plate; 5. an adjustment assembly; 501. a first hydraulic cylinder; 502. a first hydraulic lever; 503. pushing the plate; 6. a fixing assembly; 601. a support frame; 602. a second hydraulic cylinder; 603. a second hydraulic rod; 604. a connecting plate; 605. a third hydraulic cylinder; 606. a third hydraulic lever; 607. pressing a plate; 7. a blanking channel; 701. a receiving channel; 8. a control box; 801. a wireless sensor.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1-11, the full-automatic intelligent aluminum profile production line comprises an operation table 1, a conveying component 2, a moving component 3, a cutting component 4, a fixing component 6 and a blanking channel 7, wherein an embedded groove 104 is formed at the top of the operation table 1, the conveying component 2 is fixed in the embedded groove 104, the production line realizes an automatic feeding and conveying function by using the conveying component 2 on the production line, so that the work burden of feeding workers is reduced, meanwhile, the automation degree of the production line is improved by the automatic feeding and conveying function, so that the production efficiency of the production line is improved, meanwhile, the production of the production line can be continuously processed and produced by the automatic feeding function, so that the yield of the production line is improved, so that the economic benefit of the production line in use is improved, a mounting groove 103 is formed in the middle of one side of the operation table 1, the bottom of the mounting groove 103 is fixed with a moving component 3, the top of the moving component 3 is fixed with a cutting component 4, the top of the operating platform 1 is positioned at the cutting component 4 and is provided with a fixing component 6, the aluminum profile can be fixed by arranging the fixing component 6, the aluminum profile can not slide during cutting and processing, and the accuracy of cutting and processing the aluminum profile is ensured, thereby the precision of processing and producing the aluminum profile by the production line is improved, meanwhile, the aluminum profile is fixed by the fixing component 6, the occurrence of burrs during cutting is reduced, the quality of the product of processing and producing the aluminum profile by the production line is improved, meanwhile, the aluminum profile is fixed by the fixing component 6, the situation that small aluminum profile blocks splash and hurt people during processing the aluminum profile is avoided, thereby the use safety of the production line is further improved, one side of the operating platform 1, which is positioned at the cutting component 4, is provided with a blanking channel 7, the bottom of the blanking channel 7 is connected with a receiving channel 701, and finished products processed by the production line can be automatically sent out by arranging the blanking channel 7, so that the automation degree of the production line is further improved;
wherein, the cutting assembly 4 comprises a fixed frame 401, a cutting frame 402 and a blade 404, the fixed frame 401 is of an "L" structure, the fixed frame 401 is fixed on the moving assembly 3, the cutting frame 402 is installed on one side of the fixed frame 401 through a bolt, the blade 404 is rotationally matched in the cutting frame 402, a third motor 403 is horizontally installed on one side outside the cutting frame 402, the third motor 403 is connected with the center of one side of the blade 404 through a rotating shaft, a chip discharge port is arranged at the bottom of the cutting frame 402, a chip discharge sliding plate 405 is welded at the bottom of the cutting frame 402 close to the chip discharge port in an inclined mode, the section of the chip discharge sliding plate 405 is of a "U" shape structure, chips in the cutting process of the cutting assembly 4 can be collected and discharged through the chip discharge sliding plate 405 arranged at the bottom of the cutting frame 402, the chips of aluminum in the cutting process are prevented from splashing to hurt people, the safety of the production line is further improved, and the chips are prevented from splashing through the cutting frame 402, also reduced the destruction of this production line to surrounding environment to improve the feature of environmental protection that this production line processing used, simultaneously, collected the piece discharge through chip removal slide 405, reduced the work load of clearance after the production line uses, thereby improved the convenience that this production line dropped into use, simultaneously, through collecting the piece, can carry out reuse to the piece, reduced the waste to the resource, thereby further improved the economic benefits of this production line processing production.
In an optional implementation manner of the embodiment of the present invention, four corners of the bottom of the operation platform 1 are respectively provided with a walking wheel 101 and a supporting foot 102, the four supporting feet 102 are installed at the bottom of the operation platform 1 in a threaded fit manner, and plastic pads are adhered to the bottoms of the four supporting feet 102.
In an optional implementation manner of the embodiment of the present invention, the conveying assembly 2 includes an installation frame 201, a main conveying roller 202 and an auxiliary conveying roller 203, the installation frame 201 is fixed in the embedded groove 104, the main conveying roller 202 and the auxiliary conveying roller 203 are respectively matched with one side of the installation frame 201 in an up-and-down rotating manner, one end of the main conveying roller 202 is connected with a first gear 2022, one end of the auxiliary conveying roller 203 is connected with a second gear 2031, the second gear 2031 is meshed with the first gear 2022, the aluminum profile is conveyed by the synchronous rotation of the main conveying roller 202 and the auxiliary conveying roller 203, a worker is prevented from contacting with a processing device, the possibility of the worker being injured is reduced, and the safety of the production line in use is improved.
In an optional implementation manner of the embodiment of the present invention, a first motor 204 is horizontally installed at one end of the mounting frame 201, one end of the first motor 204 close to the mounting frame 201 is connected with a second belt pulley 2041, one end of the main transmission roller 202 far from the first gear 2022 is connected with a first belt pulley 2021, the first belt pulley 2021 and the second belt pulley 2041 are sleeved with a transmission belt 205, the transmission belt 205 is driven by using the first motor 204, and the first gear 2022 and the second gear 2031 are engaged, so that the main transmission roller 202 and the auxiliary transmission roller 203 synchronously rotate, thereby avoiding a situation that the aluminum profile raw material is damaged due to different speeds of the main transmission roller 202 and the auxiliary transmission roller 203, and improving reliability of the production line in use.
In an optional implementation manner of the embodiment of the present invention, the moving assembly 3 includes a bottom plate 301, sliding rails 302 and a moving plate 305, the bottom plate 301 is horizontally fixed at the bottom of the installation groove 103, the sliding rails 302 are horizontally welded at two sides of the top of the bottom plate 301, the moving plate 305 is slidably fitted at the tops of the two sliding rails 302, and the cutting assembly 4 can move back and forth by moving the assembly 3, so that the flexibility of the use of the production line is further improved.
In an optional implementation manner of the embodiment of the present invention, a lead screw 303 is horizontally fixed at the top center of a bottom plate 301, a second motor 304 is horizontally installed at one end of the bottom plate 301, the second motor 304 is connected with the lead screw 303 through a rotating shaft, two sliding blocks 306 and a nut 307 are respectively welded at the bottom of a moving plate 305, the two sliding blocks 306 are respectively in sliding fit with the two sliding rails 302, the moving plate 305 is in sliding fit with the two sliding rails 302 through the two sliding blocks 306, the nut 307 is sleeved on the lead screw 303, and the nut 307 is in threaded fit with the lead screw 303.
In an optional implementation manner of the embodiment of the invention, the top of the operating platform 1 is welded with the slide way 105 between the conveying component 2 and the cutting component 4, a notch is arranged on one side of the slide way 105, the operating platform 1 is fixed with the adjusting component 5 at the notch of the slide way 105, wherein the adjusting component 5 comprises a first hydraulic cylinder 501, a first hydraulic rod 502 and a push plate 503, the first hydraulic cylinder 501 is horizontally fixed on the top of the operating platform 1, the first hydraulic rod 502 is arranged at one end of the first hydraulic cylinder 501 close to the slide way 105, the push plate 503 is connected with one end of the first hydraulic rod 502 far away from the first hydraulic cylinder 501, the push plate 503 is movably matched at the notch of the slide way 105, the moving direction of the aluminum profile is finely adjusted by using the adjusting component 5, so that the aluminum profile can more accurately fall into a processing area in the moving process, the production line is more smooth and efficient, and the conveying of the aluminum profile is prevented from deviating by the adjusting component 5, further, the whole production process is influenced, and the use reliability of the production line is further improved.
In an optional implementation manner of the embodiment of the present invention, the fixing assembly 6 includes a support frame 601, a second hydraulic cylinder 602, and third hydraulic cylinders 605, the support frame 601 is welded and fixed on the top of the operating platform 1, the second hydraulic cylinder 602 is horizontally installed on one side of the support frame 601, a second hydraulic rod 603 is installed at one end of the second hydraulic cylinder 602, a connecting plate 604 in an inverted "U" shape structure is connected to one end of the second hydraulic rod 603 away from the second hydraulic cylinder 602, two third hydraulic cylinders 605 are vertically fixed on one side of the connecting plate 604 away from the second hydraulic rod 603, third hydraulic rods 606 are installed at the bottoms of the two third hydraulic cylinders 605, a pressing plate 607 is connected to one ends of the two third hydraulic rods 606 away from the third hydraulic cylinders 605, the second hydraulic cylinder 602 is used for driving, so that the third hydraulic cylinders 605 can move back and forth, thereby improving the flexibility of the production line, by providing the two third hydraulic cylinders 605, can fix aluminium alloy two places, make things convenient for cutting assembly 4 to cut between two third pneumatic cylinders 605 are firm.
In an optional implementation manner of the embodiment of the present invention, a control box 8 is installed at one end of the operation platform 1, a control circuit is installed in the control box 8, a wireless sensor 801 is installed at the top of the control box 8, and the production line can be remotely controlled by installing the wireless sensor 801, so that the production line is more intelligent.
In an optional implementation manner of the embodiment of the invention, the production process of the full-automatic intelligent aluminum profile production line specifically comprises the following steps:
the method comprises the following steps: the second belt pulley 2041 is driven to rotate by a first motor 204 on the conveying assembly 2, the second belt pulley 2041 drives a first belt pulley 2021 to rotate by a transmission belt 205, the main transmission roller 202 is driven to rotate by rotating the first belt pulley 2021, the main transmission roller 202 drives an auxiliary transmission roller 203 to synchronously rotate by meshing of a first gear 2022 and a second gear 2031, and the aluminum profile is conveyed and fed by synchronously rotating the main transmission roller 202 and the auxiliary transmission roller 203;
step two: the aluminum profile conveyed by the conveying assembly 2 passes through the slide 105, the forward conveying angle of the aluminum profile is finely adjusted through the adjusting assembly 5, the finely adjusted aluminum profile enters the lower part of the fixing assembly 6, the second hydraulic cylinder 602 drives the second hydraulic rod 603 to move, the second hydraulic rod 603 drives the connecting plate 604 to enable the connecting plate 604 to move back and forth, the third hydraulic cylinder 605 is adjusted to be right above the aluminum profile through moving the connecting plate 604 back and forth, the third hydraulic rod 606 is driven by the third hydraulic cylinder 605 to move, the pressing plate 607 is moved downwards by moving the third hydraulic rod 606, and the aluminum profile is fixed through moving the pressing plate 607 downwards;
step three: the lead screw 303 is driven by the second motor 304 to rotate, the moving plate 305 is driven to move by rotating the lead screw 303, the cutting assembly 4 is driven to move towards the aluminum profile by moving the moving plate 305, the blade 404 of the cutting assembly 4 is contacted with the aluminum profile and is driven by the third motor 403 to rotate the blade 404 at a high speed, the aluminum profile is cut by rotating the blade at a high speed, and the cut aluminum profile finished product is sent out and collected through the blanking channel 7.
When in use, firstly, the first motor 204 on the conveying component 2 drives the second belt pulley 2041 to rotate, the second belt pulley 2041 drives the first belt pulley 2021 to rotate through the transmission belt 205, the first belt pulley 2021 is rotated to rotate the main transmission roller 202, the main transmission roller 202 drives the auxiliary transmission roller 203 to synchronously rotate through the meshing of the first gear 2022 and the second gear 2031, the aluminum profile is conveyed and fed through the synchronous rotation of the main transmission roller 202 and the auxiliary transmission roller 203, the conveying component 2 is used on the production line to realize the automatic feeding and conveying function of the production line, thereby reducing the work burden of feeding workers, simultaneously, the automation degree of the production line is improved through the automatic feeding and conveying function, thereby improving the production efficiency of the production line, meanwhile, the production of the production line can continuously and continuously carry out processing production through the automatic feeding function, thereby improving the yield of the production line, therefore, the economic benefit of the production line in use is improved, the first motor 204 is used for driving, the first gear 2022 is meshed with the second gear 2031, the main transmission roller 202 and the auxiliary transmission roller 203 synchronously rotate, the condition that aluminum profile raw materials are damaged due to different speeds of the main transmission roller 202 and the auxiliary transmission roller 203 is avoided, the reliability of the production line in use is improved, meanwhile, the aluminum profile is conveyed through the synchronous rotation of the main transmission roller 202 and the auxiliary transmission roller 203, workers are prevented from contacting with processing equipment, the possibility of injury of the workers is reduced, the safety of the production line in use is improved, then the aluminum profile conveyed by the conveying assembly 2 passes through the slide 105, the angle of the forward conveying of the aluminum profile is finely adjusted through the adjusting assembly 5, the finely adjusted aluminum profile enters the lower part of the fixing assembly 6, and the second hydraulic rod 603 is driven to move through the second hydraulic cylinder 602, the second hydraulic rod 603 drives the connecting plate 604 to move the connecting plate 604 back and forth, the third hydraulic cylinder 605 is adjusted to be right above the aluminum profile by moving the connecting plate 604 back and forth, the third hydraulic rod 606 is driven by the third hydraulic cylinder 605 to move the third hydraulic rod 606, the pressing plate 607 is moved downwards by moving the third hydraulic rod 606, the aluminum profile is fixed by moving the pressing plate 607 downwards, the aluminum profile can be fixed by arranging the fixing component 6, the aluminum profile can not slide during cutting, the accuracy of cutting the aluminum profile is ensured, the precision of the aluminum profile on the aluminum profile is improved, meanwhile, the aluminum profile is fixed by the fixing component 6, the occurrence of burrs during cutting is reduced, the quality of the aluminum profile processing and production products by the production line is improved, meanwhile, the aluminum profile is fixed by the fixing component 6, the phenomenon that small aluminum profile blocks splash to hurt people during the aluminum profile processing is avoided, thereby further improving the safety of the production line, the second hydraulic cylinder 602 is used for driving to enable the third hydraulic cylinder 605 to move back and forth, thereby improving the flexibility of the production line, the aluminum profile moving direction is finely adjusted by using the adjusting component 5, the aluminum profile can more accurately fall into a processing area in the moving process, thereby the production line is more smooth and the efficiency is higher, meanwhile, the deviation of the aluminum profile conveying is avoided by the adjusting component 5, thereby the whole production process is influenced, thereby the reliability of the production line is further improved, the two third hydraulic cylinders 605 are arranged to fix the two aluminum profiles, the cutting component 4 is convenient to cut between the two third hydraulic cylinders 605, finally, the lead screw 303 is rotated by driving of the second motor 304, the moving plate 305 is moved by rotating the lead screw 303, the cutting assembly 4 is driven to move towards the direction of the aluminum profile by moving the moving plate 305, the blade 404 of the cutting assembly 4 is contacted with the aluminum profile and is driven by the third motor 403, the blade 404 is rotated at a high speed, the aluminum profile is cut by rotating the blade at a high speed, the cut aluminum profile finished product is sent out and collected through the blanking channel 7, the cutting assembly 4 can move back and forth through the moving assembly 3, so that the use flexibility of the production line is further improved, the finished product processed by the production line can be automatically sent out by arranging the blanking channel 7, so that the automation degree of the production line is further improved, chips in the cutting process of the cutting assembly 4 can be collected and discharged by arranging the chip removal sliding plate 405 at the bottom of the cutting frame 402, the phenomenon that the chips of the aluminum in the cutting process splash and hurt people is avoided, and the use safety of the production line is further improved, simultaneously, avoid the piece to splash through cutting frame 402, the destruction of this production line to surrounding environment has also been reduced, thereby improve the feature of environmental protection that this production line processing used, and simultaneously, collect the piece discharge through chip removal slide 405, the work load of clearance after the production line uses has been reduced, thereby the convenience of this production line input use has been improved, and simultaneously, through collecting the piece, can carry out reuse to the piece, the waste to the resource has been reduced, thereby further improve the economic benefits of this production line processing production, through setting up wireless sensor 801, can carry out remote control to this production line, thereby make the more intelligent of this production line.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the embodiments and descriptions given above are only illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The utility model provides a full-automatic intelligent production line of aluminium alloy, includes operation panel (1), conveyor components (2), removes subassembly (3), cutting assembly (4), fixed subassembly (6) and unloading passageway (7), its characterized in that: an embedded groove (104) is formed in the top of the operating platform (1), a conveying assembly (2) is fixed in the embedded groove (104), a mounting groove (103) is formed in the middle of one side of the operating platform (1), a moving assembly (3) is fixed at the bottom of the mounting groove (103), a cutting assembly (4) is fixed at the top of the moving assembly (3), a fixing assembly (6) is mounted at the position, located on the cutting assembly (4), of the top of the operating platform (1), a blanking channel (7) is arranged on one side, located on the cutting assembly (4), of the operating platform (1), and a receiving channel (701) is connected to the bottom of the blanking channel (7);
wherein, cutting subassembly (4) are including mount (401), cutting frame (402) and blade (404), mount (401) are "L" type structure, mount (401) are fixed on removal subassembly (3), one side at mount (401) is installed through the bolt in cutting frame (402), cutting frame (402) normal running fit has blade (404), cutting frame (402) outside one side horizontal installation has third motor (403), third motor (403) are connected through pivot and blade (404) one side center, the chip removal mouth has been seted up to the bottom of cutting frame (402), cutting frame (402) bottom is close to chip removal department slope welding and has chip removal slide (405), chip removal slide (405) cross-section is "U" style of calligraphy structure.
2. The full-automatic intelligent production line of aluminum profiles as claimed in claim 1, characterized in that: four corners of the bottom of the operating platform (1) are provided with traveling wheels (101) and supporting legs (102), the four supporting legs (102) are installed at the bottom of the operating platform (1) in a threaded fit mode, and plastic pads are bonded at the bottoms of the four supporting legs (102).
3. The full-automatic intelligent production line of aluminum profiles as claimed in claim 1, characterized in that: conveying assembly (2) are including mounting bracket (201), main roller (202) and vice roller (203) of passing, and mounting bracket (201) are fixed in embedded groove (104), and one side of mounting bracket (201) is from top to bottom respectively normal running fit has main roller (202) and vice roller (203) of passing, and the one end that main roller (202) passed is connected with first gear (2022), and the one end that vice roller (203) passed is connected with second gear (2031), second gear (2031) and first gear (2022) meshing.
4. The full-automatic intelligent production line of aluminium alloy according to claim 3, characterized in that: one end horizontal installation of mounting bracket (201) has first motor (204), and the one end that first motor (204) are close to mounting bracket (201) is connected with second belt pulley (2041), and the one end that first gear (2022) were kept away from in main roller (202) is connected with first belt pulley (2021), and the cover is equipped with drive belt (205) on first belt pulley (2021) and second belt pulley (2041).
5. The full-automatic intelligent production line of aluminum profiles as claimed in claim 1, characterized in that: remove subassembly (3) and include bottom plate (301), slide rail (302) and move board (305), bottom plate (301) level is fixed in mounting groove (103) bottom, and bottom plate (301) top both sides horizontal welding has slide rail (302), and the top sliding fit of two slide rails (302) has and moves board (305).
6. The full-automatic intelligent production line of aluminum profiles as claimed in claim 5, characterized in that: the top center level of bottom plate (301) is fixed with lead screw (303), the one end horizontal installation of bottom plate (301) has second motor (304), second motor (304) are connected with lead screw (303) through the pivot, it has two slider (306) and a nut (307) to move board (305) bottom to weld respectively, two slider (306) respectively with two slide rail (302) sliding fit, it establishes on two slide rail (302) through two slider (306) sliding fit to move board (305), nut (307) cover is established on lead screw (303), and nut (307) and lead screw (303) screw-thread fit.
7. The full-automatic intelligent production line of aluminum profiles as claimed in claim 1, characterized in that: the top of the operating platform (1) is located between the conveying assembly (2) and the cutting assembly (4) and welded with a slide way (105), one side of the slide way (105) is provided with a notch, the operating platform (1) is located at the notch of the slide way (105) and is fixed with an adjusting assembly (5), wherein the adjusting assembly (5) comprises a first hydraulic cylinder (501), a first hydraulic rod (502) and a push plate (503), the first hydraulic cylinder (501) is horizontally fixed at the top of the operating platform (1), one end, close to the slide way (105), of the first hydraulic cylinder (501) is provided with a first hydraulic rod (502), one end, far away from the first hydraulic cylinder (501), of the first hydraulic rod (502) is connected with the push plate (503), and the push plate (503) is movably matched at the notch of the slide way (105).
8. The full-automatic intelligent production line of aluminum profiles as claimed in claim 1, characterized in that: fixed subassembly (6) include support frame (601), second pneumatic cylinder (602) and third pneumatic cylinder (605), support frame (601) welded fastening is at operation panel (1) top, support frame (601) one side horizontal installation has second pneumatic cylinder (602), second pneumatic cylinder (602) one end is equipped with second hydraulic cylinder (603), the one end of keeping away from second pneumatic cylinder (602) in second hydraulic cylinder (603) is connected with and is connecting plate (604) of "U" style of calligraphy structure of inversion, one side vertical being fixed with two third pneumatic cylinders (605) of keeping away from second hydraulic cylinder (603) in connecting plate (604), the bottom of two third pneumatic cylinders (605) all is equipped with third hydraulic stem (606), the one end that third pneumatic cylinder (605) was kept away from in two third hydraulic stem (606) all is connected with clamp plate (607).
9. The full-automatic intelligent production line of aluminum profiles as claimed in claim 1, characterized in that: a control box (8) is installed at one end of the operating platform (1), a control circuit is arranged in the control box (8), and a wireless sensor (801) is installed at the top of the control box (8).
10. The full-automatic intelligent production line of aluminum profiles as claimed in any one of claims 1 to 9, is characterized in that: the production process of the full-automatic intelligent aluminum profile production line specifically comprises the following steps:
the method comprises the following steps: the second belt pulley (2041) is driven to rotate by a first motor (204) on the conveying assembly (2), the second belt pulley (2041) drives a first belt pulley (2021) to rotate by a transmission belt (205), the main transmission roller (202) is driven to rotate by rotating the first belt pulley (2021), the main transmission roller (202) drives an auxiliary transmission roller (203) to synchronously rotate by meshing of a first gear (2022) and a second gear (2031), and the aluminum profile is conveyed and fed by synchronously rotating the main transmission roller (202) and the auxiliary transmission roller (203);
step two: the aluminum profile conveyed by the conveying assembly (2) passes through the slide rail (105), the angle of the aluminum profile conveyed forwards is finely adjusted through the adjusting assembly (5), the aluminum profile after fine adjustment enters the lower part of the fixing assembly (6), the second hydraulic cylinder (602) drives the second hydraulic rod (603) to move, the second hydraulic rod (603) drives the connecting plate (604), the connecting plate (604) is made to move back and forth, the third hydraulic cylinder (605) is adjusted to be right above the aluminum profile through the back and forth movement of the connecting plate (604), the third hydraulic rod (606) is made to move through the driving of the third hydraulic cylinder (605), the pressing plate (607) is made to move downwards through the movement of the third hydraulic rod (606), and the aluminum profile is fixed through the downward movement of the pressing plate (607);
step three: drive through second motor (304), make lead screw (303) rotate, through rotating lead screw (303), the messenger moves board (305) and removes, move board (305) through the removal and drive cutting assembly (4) and remove to the aluminium alloy direction, blade (404) and the aluminium alloy contact of cutting assembly (4), drive through third motor (403), make blade (404) rotate at a high speed, rotate the blade through high speed and cut the aluminium alloy, the aluminium alloy finished product that will cut off sends out and collects through unloading passageway (7).
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