CN114058139A - PVC sheath material for photoelectric composite cable suitable for 5G communication base station and preparation method thereof - Google Patents

PVC sheath material for photoelectric composite cable suitable for 5G communication base station and preparation method thereof Download PDF

Info

Publication number
CN114058139A
CN114058139A CN202111490003.4A CN202111490003A CN114058139A CN 114058139 A CN114058139 A CN 114058139A CN 202111490003 A CN202111490003 A CN 202111490003A CN 114058139 A CN114058139 A CN 114058139A
Authority
CN
China
Prior art keywords
parts
flame
resistant
photoelectric composite
composite cable
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202111490003.4A
Other languages
Chinese (zh)
Inventor
崔德刚
胡玲
叶刚
魏国宝
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Kaibo Cable Special Material Co ltd
Original Assignee
Shanghai Kaibo Cable Special Material Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai Kaibo Cable Special Material Co ltd filed Critical Shanghai Kaibo Cable Special Material Co ltd
Priority to CN202111490003.4A priority Critical patent/CN114058139A/en
Publication of CN114058139A publication Critical patent/CN114058139A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/04Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08L27/06Homopolymers or copolymers of vinyl chloride
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/44Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/38Boron-containing compounds
    • C08K2003/387Borates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure

Landscapes

  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Insulated Conductors (AREA)

Abstract

The invention discloses a cold-resistant high-flame-retardant ultraviolet-resistant PVC sheath material for a 5G photoelectric composite cable and a preparation method thereof, wherein the raw materials of the PVC sheath material for the 5G photoelectric composite cable comprise the following components in parts by weight: PVC resin, a plasticizer, an environment-friendly calcium-zinc composite heat stabilizer, an antioxidant, oxidized polyethylene wax, a lubricant, an ethylene terpolymer, chlorinated polyethylene, a self-made composite flame retardant, vinyl chloride-vinyl acetate copolymer resin and a methyl methacrylate processing aid. The PVC sheath material applicable to the 5G photoelectric composite cable not only ensures the transmission of communication signals from transmission equipment to a core network area and the transmission of power energy, but also can meet the safety requirements of a communication base station on the outdoor harsh environments such as narrow space laying, high and low temperature circulation, high humidity, strong ultraviolet rays and the like and the flame retardance of bundled cables.

Description

PVC sheath material for photoelectric composite cable suitable for 5G communication base station and preparation method thereof
Technical Field
The invention relates to the technical field of high polymer materials for wires and cables, in particular to a cold-resistant high-flame-retardant ultraviolet-resistant PVC sheath material for a photoelectric composite cable suitable for a 5G communication base station and a preparation method thereof.
Background
With the rapid development of the scientific and technological society, the photoelectric composite transmission technology is more and more widely applied in real life. However, in the conventional environment, transmission means of electric energy and transmission means of communication signals are different, and when electric energy or communication signals are transmitted independently, the two types of energy do not interfere with each other. In the 5G era, the photoelectric composite cable integrates electric energy and communication signal transmission, so that the problems of electric energy requirements of 5G equipment and the like and communication signal transmission can be effectively solved, and laying space and cost can be saved, so that compared with the transmission scene of traditional electric energy and communication signals, the transmission scene of the 5G communication base station is increasingly required by the photoelectric composite cable, and meanwhile, higher safety requirements are also provided.
Due to unattended operation of the outdoor communication base station, in consideration of cost and working efficiency of base station installation, maintenance and management, the photoelectric composite cable adopts the PVC base material as a sheath material, and compared with a halogen-free low-smoke polyolefin material, the photoelectric composite cable has the advantages of flexibility, high and low temperature resistance (-40 ℃ -105 ℃), flame retardance, ultraviolet resistance, high-speed extrusion and the like, can meet the conventional requirements of cables, and can also meet the characteristics of compact structure, small space occupation, high transmission efficiency and high safety of the photoelectric composite cable of the 5G communication base station. The invention relates to a novel cold-resistant high-flame-retardant ultraviolet-resistant PVC sheath material for a 5G photoelectric composite cable and a preparation method thereof.
At present, PVC resin powder is generally adopted as a base material of the conventional PVC material, dioctyl terephthalate, dioctyl phthalate, trioctyl trimellitate, epoxy soybean oil and the like are adopted as plasticizers to improve the flexibility of the PVC material, but the application environment requirement of the 5G photoelectric composite cable on the sheath material at minus 40-105 ℃ is difficult to realize due to the contradiction of high and low temperature resistance. Meanwhile, the material cost is greatly increased by adopting the traditional materials such as nitrile rubber and the like, and the mechanical property and the temperature resistance grade of the material are not improved. In addition, the shell forming performance of the sheath material during combustion cannot be reflected by adopting conventional common flame retardants such as antimony trioxide and magnesium hydroxide, so that the flame retardant performance of the whole photoelectric composite cable fails.
Disclosure of Invention
In order to overcome the defects of hard hardness, difficult bending, poor ultraviolet resistance and poor flame-retardant shell forming property of the existing PVC insulating material with the temperature resistance level of-20-105 ℃ in the prior art, the invention aims to provide the cold-resistant high-flame-retardant ultraviolet-resistant PVC sheath material for the 5G photoelectric composite cable, which has the advantages of wide temperature resistance range (-40-105 ℃), softness, easy bending, flame retardance, ultraviolet resistance and 105 ℃ temperature resistance level, and a preparation method thereof.
In order to achieve the above objects and other related objects, the present invention adopts the following technical solutions:
the invention provides a cold-resistant high-flame-retardant ultraviolet-resistant PVC sheath material for a 5G photoelectric composite cable, which comprises the following raw materials in parts by weight: 100 parts of PVC resin; 43-66 parts of a plasticizer; 4-10 parts of an environment-friendly calcium-zinc composite heat stabilizer; 0.1-0.8 part of antioxidant; 0.2-0.4 part of oxidized polyethylene wax; 0.5-1 part of lubricant; 4-8 parts of an ethylene terpolymer; 4-20 parts of chlorinated polyethylene and 20-40 parts of self-made composite flame retardant; 4-10 parts of vinyl chloride-vinyl acetate copolymer resin; 0.5-4 parts of methyl methacrylate processing aid.
Preferably, the PVC resin has a polymerization degree of 1300-2500 and a K value of 70-85.
Preferably, the plasticizer is a combination of a plasticizer a, a plasticizer b and a plasticizer c. Wherein the plasticizer a is 30-40 parts of heneicosyl phthalate; 10-20 parts of a trimellitate plasticizer with the proportion of added antioxidant 1010 being 0.5-3 is selected as the plasticizer b; and 3-6 parts of epoxidized soybean oil is selected as the plasticizer c.
Preferably, lubricant G60 is used as the lubricant. The main component of the lubricant G60 is a dicarboxylic acid ester containing an aliphatic alcohol. Can be purchased from commercial sources.
Preferably, the heat stabilizer is a composite environment-friendly heat stabilizer; preferably, the heat stabilizer is one of KA-90566 and 8655 produced by German bear brand company. All are commercially available.
Preferably, the antioxidant is 1010.
Preferably, the ethylene terpolymer is at least one of DuPont ElvaloyHP441, HP741 and HP 4051. All are commercially available.
Preferably, the chlorinated polyethylene is selected from rubber-type CPE135B with 30-40% chlorine content, and more preferably, the CPE is selected from CPE135B produced by Weifang Yaxing company.
Preferably, the self-made flame retardant is prepared by adding silane coupling agent into antimony trioxide, zinc borate, zinc oxide, zinc stannate, zinc hydroxystannate, magnesium hydroxide, aluminum hydroxide and nano-montmorillonite in different proportions and uniformly dispersing and blending.
Preferably, the vinyl chloride-vinyl acetate copolymer resin is K704 produced by vinnolit Germany.
Preferably, the methyl methacrylate processing aid is Mitsubishi P-551J.
The invention also provides a preparation method of the cold-resistant high-flame-retardant ultraviolet-resistant PVC sheath material for the 5G photoelectric composite cable, which comprises the following steps:
a. putting the raw material components into a high-speed kneading machine according to the proportion, heating and stirring, controlling the temperature of the high-speed kneading machine at 140 ℃, and kneading for 5-10 minutes;
b. putting the uniformly stirred raw materials into a 110L internal mixer, wherein the internal mixing temperature is 160-180 ℃; after the internal mixing time is 8-15 minutes, after the product is plasticized uniformly into a mass, adding the mass blend into a double-screw extruder through double-cone feeding to perform extrusion molding, and uniformly dividing the heating temperature of each section of the double-screw extruder from 120 plus 160 ℃ according to the number of the heating sections.
c. And drying the extruded and molded finished product to obtain the cold-resistant high-flame-retardant ultraviolet-resistant PVC sheath material for the 5G photoelectric composite cable.
The third aspect of the invention also provides application of the cold-resistant high-flame-retardant ultraviolet-resistant PVC sheath material for the 5G photoelectric composite cable in the field of communication 5G photoelectric composite wires and cables.
Compared with the prior art, the invention has the beneficial effects that:
(1) the cold-resistant high-flame-retardant ultraviolet-resistant PVC sheath material for the 5G photoelectric composite cable has the performance superior to all the performances of 90 ℃ II type PVC sheath materials specified in GB8815-2008 standard, and has excellent processing performance;
(2) the cold-resistant high-flame-retardant ultraviolet-resistant PVC sheath material for the 5G photoelectric composite cable has environmental protection performance, and meets ROHS2.0 and REACH standard requirements;
(3) the cold-resistant high-flame-retardant ultraviolet-resistant PVC sheath material for the 5G photoelectric composite cable can meet all performance requirements of photoelectric composite cables specified in the Huacheng company enterprise standard;
(4) the cold-resistant high-flame-retardant ultraviolet-resistant PVC sheath material for the 5G photoelectric composite cable can meet the requirements of a 5G base station on flame retardance, resistance to use in an environment of-40-105 ℃ and repeated bending of the sheath material. Twisting, winding and winding.
Detailed Description
The embodiments of the present invention are described below with reference to specific embodiments, and other advantages and effects of the present invention will be easily understood by those skilled in the art from the disclosure of the present specification. The invention is capable of other and different embodiments and of being practiced or of being carried out in various ways, and its several details are capable of modification in various respects, all without departing from the spirit and scope of the present invention.
It should be understood that the processing equipment or devices not specifically mentioned in the following examples are conventional in the art; all pressure values and ranges refer to absolute pressures.
Furthermore, it is to be understood that one or more method steps mentioned in the present invention does not exclude that other method steps may also be present before or after the combined steps or that other method steps may also be inserted between these explicitly mentioned steps, unless otherwise indicated; it is also to be understood that a combined connection between one or more devices/apparatus as referred to in the present application does not exclude that further devices/apparatus may be present before or after the combined device/apparatus or that further devices/apparatus may be interposed between two devices/apparatus explicitly referred to, unless otherwise indicated. Moreover, unless otherwise indicated, the numbering of the various method steps is merely a convenient tool for identifying the various method steps, and is not intended to limit the order in which the method steps are arranged or the scope of the invention in which the invention may be practiced, and changes or modifications in the relative relationship may be made without substantially changing the technical content.
Example 1
1. Experimental Material
PVC resin plastic S-70100 shares; 30 parts of plasticizer a (trioctyl trimellitate); calcining 10 parts of pottery clay; 5 parts of a heat stabilizer (calcium-zinc composite stabilizer); 20 parts of plasticizer b (polyester plasticizer); 0.1 part of antioxidant (bisphenol A); 0.2 part of polyethylene wax; 0.5 part of lubricant (G60); 6 parts of plasticizer c (epoxidized soybean oil); 20 parts of thermoplastic polyurethane elastomer; 25 parts of filling calcium carbonate (light activated calcium carbonate).
PVC resin plastic S-70100 shares; 30 parts of plasticizer a (heneicosyl phthalate); 10 parts of plasticizer b (trioctyl trimellitate with the proportion of adding antioxidant 1010 being 0.5%); 6 parts of plasticizer c (epoxidized soybean oil); 4 parts of an environment-friendly calcium-zinc composite heat stabilizer; 0.1 part of antioxidant; 0.2 part of oxidized polyethylene wax; 0.5 part of a lubricant; 4 parts of ethylene terpolymer (HP 4051); chlorinated polyethylene CPE135B 4 parts, and a self-made composite flame retardant 20 parts; vinyl chloride-vinyl acetate copolymer resin K7044 parts; methyl methacrylate processing aid P-551J 0.5 portion.
2. The preparation method comprises the following steps:
a. molding PVC resin by using S-70100 parts; 30 parts of plasticizer a (heneicosyl phthalate); 10 parts of plasticizer b (trioctyl trimellitate with the proportion of adding antioxidant 1010 being 0.5%); 6 parts of plasticizer c (epoxidized soybean oil); 4 parts of an environment-friendly calcium-zinc composite heat stabilizer; 0.1 part of antioxidant; 0.2 part of oxidized polyethylene wax; 0.5 part of a lubricant; 4 parts of ethylene terpolymer (HP 4051); chlorinated polyethylene CPE135B 4 parts, and a self-made composite flame retardant 20 parts; vinyl chloride-vinyl acetate copolymer resin K7044 parts; 0.5 part of methyl methacrylate processing aid P-551J is placed into a high-speed kneading machine to be heated and stirred at high speed, the temperature of the high-speed kneading machine is controlled at 140 ℃, and the kneading time is 5-10 minutes;
b. putting the uniformly stirred raw materials into a 110L internal mixer, wherein the internal mixing temperature is 160-180 ℃; after the internal mixing time is 8-15 minutes, after the product is plasticized uniformly into a mass, adding the mass blend into a double-screw extruder through double-cone feeding to perform extrusion molding, and uniformly dividing the heating temperature of each section of the double-screw extruder from 120 plus 160 ℃ according to the number of the heating sections.
c. And drying the extruded and manufactured finished product, packaging and warehousing.
Example 2
1. Experimental Material
Molding PVC resin by using S-70100 parts; 40 parts of plasticizer a (heneicosyl phthalate); 20 parts of plasticizer b (trioctyl trimellitate with the proportion of adding antioxidant 1010 being 0.5%); 3 parts of plasticizer c (epoxidized soybean oil); 16 parts of an environment-friendly calcium-zinc composite heat stabilizer; 0.5 part of antioxidant; 0.2 part of oxidized polyethylene wax; 600.5 parts of lubricant G; 4 parts of ethylene terpolymer (HP 4051); chlorinated polyethylene CPE135B 20 parts, and self-made composite flame retardant 40 parts; vinyl chloride-vinyl acetate copolymer resin K70410; putting the methyl methacrylate processing aid P-551J 4 into a high-speed kneader, heating and stirring at high speed, controlling the temperature of the high-speed kneader at 140 ℃, and kneading for 5-10 minutes;
2. preparation method
The method for preparing the cold-resistant high-flame-retardant ultraviolet-resistant PVC sheath material for the 5G photoelectric composite cable by using the raw materials in the embodiment is the same as that in the embodiment 1.
a. Putting the raw materials into a high-speed kneader according to the proportion, heating and stirring at a high speed, controlling the temperature of the high-speed kneader at 140 ℃, and kneading for 5-10 minutes;
b. putting the uniformly stirred raw materials into a 110L internal mixer, wherein the internal mixing temperature is 160-180 ℃; after the internal mixing time is 8-15 minutes, after the product is plasticized uniformly into a mass, adding the mass blend into a double-screw extruder through double-cone feeding to perform extrusion molding, and uniformly dividing the heating temperature of each section of the double-screw extruder from 120 plus 160 ℃ according to the number of the heating sections.
c. And drying the extruded and manufactured finished product, packaging and warehousing.
Example 3
1. Experimental Material
Molding PVC resin by using S-70100 parts; 35 parts of plasticizer a (heneicosyl phthalate); 15 parts of plasticizer b (trioctyl trimellitate with the proportion of adding antioxidant 1010 being 0.5%); 4 parts of plasticizer c (epoxidized soybean oil); 10 parts of an environment-friendly calcium-zinc composite heat stabilizer; 0.2 part of antioxidant; 0.2 part of oxidized polyethylene wax; 600.2 parts of lubricant G; 20 parts of ethylene terpolymer (HP 4051); chlorinated polyethylene CPE135B 15 parts, and self-made composite flame retardant 30 parts; vinyl chloride-vinyl acetate copolymer resin K7046 parts; putting the methyl methacrylate processing aid P-551J 2 into a high-speed kneader, heating and stirring at high speed, controlling the temperature of the high-speed kneader at 140 ℃, and kneading for 5-10 minutes;
2. preparation method
The method for preparing the cold-resistant high-flame-retardant ultraviolet-resistant PVC sheath material for the 5G photoelectric composite cable by using the raw materials in the embodiment is the same as that in the embodiment 1.
a. Putting the raw materials into a high-speed kneader according to the proportion, heating and stirring at a high speed, controlling the temperature of the high-speed kneader at 140 ℃, and kneading for 5-10 minutes;
b. putting the uniformly stirred raw materials into a 110L internal mixer, wherein the internal mixing temperature is 160-180 ℃; after the internal mixing time is 8-15 minutes, after the product is plasticized uniformly into a mass, adding the mass blend into a double-screw extruder through double-cone feeding to perform extrusion molding, and uniformly dividing the heating temperature of each section of the double-screw extruder from 120 plus 160 ℃ according to the number of the heating sections.
c. And drying the extruded and manufactured finished product, packaging and warehousing.
Example 4
1. Experimental Material
Molding PVC resin by using S-70100 parts; 30 parts of plasticizer a (heneicosyl phthalate); 10 parts of plasticizer b (trioctyl trimellitate with the proportion of adding antioxidant 1010 being 0.5%); 6 parts of plasticizer c (epoxidized soybean oil); 8 parts of an environment-friendly calcium-zinc composite heat stabilizer; 0.2 part of antioxidant; 0.2 part of oxidized polyethylene wax; 600.3 parts of lubricant G; 10 parts of ethylene terpolymer (HP 4051); chlorinated polyethylene CPE135B 10 parts, and self-made composite flame retardant 25 parts; vinyl chloride-vinyl acetate copolymer resin K7045 parts; methyl methacrylate processing aid P-551J 1 is put into a high-speed kneader and heated for high-speed stirring, the temperature of the high-speed kneader is controlled at 100 ℃ and 140 ℃, and the kneading time is 5-10 minutes.
2. Preparation method
The method for preparing the cold-resistant high-flame-retardant ultraviolet-resistant PVC sheath material for the 5G photoelectric composite cable by using the raw materials in the embodiment is the same as that in the embodiment 1.
a. Putting the raw materials into a high-speed kneader according to the proportion, heating and stirring at a high speed, controlling the temperature of the high-speed kneader at 140 ℃, and kneading for 5-10 minutes;
b. putting the uniformly stirred raw materials into a 110L internal mixer, wherein the internal mixing temperature is 160-180 ℃; after the internal mixing time is 8-15 minutes, after the product is plasticized uniformly into a mass, adding the mass blend into a double-screw extruder through double-cone feeding to perform extrusion molding, and uniformly dividing the heating temperature of each section of the double-screw extruder from 120 plus 160 ℃ according to the number of the heating sections.
c. And drying the extruded and manufactured finished product, packaging and warehousing.
Example 5
1. Experimental Material
Molding PVC resin by using S-70100 parts; 40 parts of plasticizer a (heneicosyl phthalate); 10 parts of plasticizer b (trioctyl trimellitate with the proportion of adding antioxidant 1010 being 0.5%); 3 parts of plasticizer c (epoxidized soybean oil); 12 parts of an environment-friendly calcium-zinc composite heat stabilizer; 0.2 part of antioxidant; 0.2 part of oxidized polyethylene wax; 600.3 parts of lubricant G; 8 parts of ethylene terpolymer (HP 4051); chlorinated polyethylene CPE135B 6 parts, and a self-made composite flame retardant 20 parts; vinyl chloride-vinyl acetate copolymer resin K7044 parts; 0.5 part of methyl methacrylate processing aid P-551J is placed into a high-speed kneader and heated for high-speed stirring, the temperature of the high-speed kneader is controlled at 140 ℃, and the kneading time is 5-10 minutes.
2. Preparation method
The method for preparing the cold-resistant high-flame-retardant ultraviolet-resistant PVC sheath material for the 5G photoelectric composite cable by using the raw materials in the embodiment is the same as that in the embodiment 1.
a. Putting the raw materials into a high-speed kneader according to the proportion, heating and stirring at a high speed, controlling the temperature of the high-speed kneader at 140 ℃, and kneading for 5-10 minutes;
b. putting the uniformly stirred raw materials into a 110L internal mixer, wherein the internal mixing temperature is 160-180 ℃; after the internal mixing time is 8-15 minutes, after the product is plasticized uniformly into a mass, adding the mass blend into a double-screw extruder through double-cone feeding to perform extrusion molding, and uniformly dividing the heating temperature of each section of the double-screw extruder from 120 plus 160 ℃ according to the number of the heating sections.
c. And drying the extruded and manufactured finished product, packaging and warehousing.
Example 6
1. Experimental Material
Molding PVC resin by using S-70100 parts; 30 parts of plasticizer a (heneicosyl phthalate); 15 parts of plasticizer b (trioctyl trimellitate with the proportion of adding antioxidant 1010 being 0.5%); 5 parts of plasticizer c (epoxidized soybean oil); 8 parts of an environment-friendly calcium-zinc composite heat stabilizer; 0.2 part of antioxidant; 0.2 part of oxidized polyethylene wax; 600.4 parts of lubricant G; 12 parts of ethylene terpolymer (HP 4051); chlorinated polyethylene CPE135B 12 parts, and self-made composite flame retardant 30 parts; vinyl chloride-vinyl acetate copolymer resin K7048 shares; and (3) putting the methyl methacrylate processing aid P-551J 3 into a high-speed kneader, heating and stirring at a high speed, controlling the temperature of the high-speed kneader at 140 ℃, and kneading for 5-10 minutes.
2. Preparation method
The method for preparing the cold-resistant high-flame-retardant ultraviolet-resistant PVC sheath material for the 5G photoelectric composite cable by using the raw materials in the embodiment is the same as that in the embodiment 1.
a. Putting the raw materials into a high-speed kneader according to the proportion, heating and stirring at a high speed, controlling the temperature of the high-speed kneader at 140 ℃, and kneading for 5-10 minutes;
b. putting the uniformly stirred raw materials into a 110L internal mixer, wherein the internal mixing temperature is 160-180 ℃; after the internal mixing time is 8-15 minutes, after the product is plasticized uniformly into a mass, adding the mass blend into a double-screw extruder through double-cone feeding to perform extrusion molding, and uniformly dividing the heating temperature of each section of the double-screw extruder from 120 plus 160 ℃ according to the number of the heating sections.
c. And drying the extruded and manufactured finished product, packaging and warehousing.
Example 7
The cold-resistant, high-flame-retardant and ultraviolet-resistant PVC sheath materials for the 5G photoelectric composite cables prepared in the above examples 1-6 are examined by referring to GB8815-2008 standard, ROHS2.0 standard and REACH standard, and compared with the existing materials in the prior art
90 ℃ II type temperature-resistant grade PVC sheathing compound, for example, 90 ℃ insulating compound produced by Shanghai Kaibote cable material factory Limited is made with the brand number: CVC9002AP was compared and the results are shown in table 1:
TABLE 15G detection of the Properties of the Cold-resistant, highly flame-retardant and uvioresistant PVC sheath Material for the photoelectric composite Cable
Figure BDA0003398069650000101
Figure BDA0003398069650000111
As can be seen from the data in the table 1, compared with the existing 90 ℃ temperature-resistant grade PVC insulating material in the prior art, the cold-resistant high-flame-retardant ultraviolet-resistant PVC sheath material for the 5G photoelectric composite cable prepared by the invention has the advantages of-40-105 ℃ resistance, softness, flexibility, flame retardance and high dielectric constant.
In conclusion, the present invention effectively overcomes various disadvantages of the prior art and has high industrial utilization value.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are intended to be within the scope of the invention.

Claims (10)

1. The cold-resistant high-flame-retardant ultraviolet-resistant PVC sheath material for the 5G photoelectric composite cable comprises the following raw materials in parts by weight:
100 parts of PVC resin;
43-66 parts of a plasticizer;
4-10 parts of an environment-friendly calcium-zinc composite heat stabilizer;
0.1-0.8 part of antioxidant;
0.2-0.4 part of oxidized polyethylene wax;
0.5-1 part of lubricant;
4-8 parts of an ethylene terpolymer;
4-20 parts of chlorinated polyethylene;
20-40 parts of a self-made composite flame retardant;
4-10 parts of vinyl chloride-vinyl acetate copolymer resin;
0.5-4 parts of methyl methacrylate processing aid.
2. The cold-resistant high-flame-retardant ultraviolet-resistant PVC sheath material for the 5G photoelectric composite cable according to claim 1, wherein the PVC resin is a combination of 1300-2500 polymerization degree.
3. The cold-resistant high-flame-retardant ultraviolet-resistant PVC sheath material for the 5G photoelectric composite cable according to claim 1, wherein the plasticizer is a combination of a plasticizer a, a plasticizer b and a plasticizer c, and the plasticizer a is 30-40 parts of heneicosyl phthalate; 10-20 parts of a trimellitate plasticizer with the proportion of added antioxidant 1010 being 0.5-3 is selected as the plasticizer b; and 3-6 parts of epoxidized soybean oil is selected as the plasticizer c.
4. The cold-resistant high-flame-retardant ultraviolet-resistant PVC sheath material for the 5G photoelectric composite cable as claimed in claim 1, wherein the lubricant is lubricant G60.
5. The cold-resistant high-flame-retardant ultraviolet-resistant PVC sheathing material for the 5G photoelectric composite cable according to claim 1, wherein the environment-friendly calcium-zinc composite heat stabilizer is selected from calcium-zinc composite heat stabilizers.
6. The cold-resistant high-flame-retardant ultraviolet-resistant PVC sheath material for the 5G photoelectric composite cable according to claim 1, wherein the antioxidant is 1010; the ethylene terpolymer is selected from at least one of DuPont ElvaloyHP441, HP741 and HP 4051; the chlorinated polyethylene selects rubber-type CPE135B with 30-40% of chlorine content; the self-made flame retardant is prepared by adding silane coupling agents into antimony trioxide, zinc borate, zinc oxide, zinc stannate, zinc hydroxystannate, magnesium hydroxide, aluminum hydroxide and nano-montmorillonite in different proportions and uniformly dispersing and blending.
7. The cold-resistant high-flame-retardant ultraviolet-resistant PVC sheath material for the 5G photoelectric composite cable according to claim 1, wherein the vinyl chloride-vinyl acetate copolymer resin is K704 produced by Vinnolit in Germany.
8. The cold-resistant high-flame-retardant ultraviolet-resistant PVC sheath material for the 5G photoelectric composite cable according to claim 1, wherein the methyl methacrylate processing aid is Mitsubishi P-551J.
9. A preparation method of the cold-resistant high-flame-retardant ultraviolet-resistant PVC sheath material for the 5G photoelectric composite cable, which is described in any one of claims 1 to 8, comprises the following steps:
A. putting the raw material components into a high-speed kneading machine according to the proportion, heating and stirring, controlling the temperature of the high-speed kneading machine at 140 ℃, and kneading for 5-10 minutes;
B. putting the uniformly stirred raw materials into a 110L internal mixer, wherein the internal mixing temperature is 160-180 ℃; after the internal mixing time is 8-15 minutes, after the product is plasticized uniformly into a mass, adding the mass blend into a double-screw extruder through double-cone feeding to perform extrusion molding, and uniformly dividing the heating temperature of each section of the double-screw extruder from 120 plus 160 ℃ according to the number of the heating sections.
C. And drying the extruded and molded finished product to obtain the cold-resistant high-flame-retardant ultraviolet-resistant PVC sheath material for the 5G photoelectric composite cable.
10. The application of the cold-resistant high-flame-retardant ultraviolet-resistant PVC sheath material for the 5G photoelectric composite cable as claimed in any one of claims 1 to 8 in the field of communication 5G photoelectric composite wires and cables.
CN202111490003.4A 2021-12-08 2021-12-08 PVC sheath material for photoelectric composite cable suitable for 5G communication base station and preparation method thereof Pending CN114058139A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111490003.4A CN114058139A (en) 2021-12-08 2021-12-08 PVC sheath material for photoelectric composite cable suitable for 5G communication base station and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111490003.4A CN114058139A (en) 2021-12-08 2021-12-08 PVC sheath material for photoelectric composite cable suitable for 5G communication base station and preparation method thereof

Publications (1)

Publication Number Publication Date
CN114058139A true CN114058139A (en) 2022-02-18

Family

ID=80228901

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202111490003.4A Pending CN114058139A (en) 2021-12-08 2021-12-08 PVC sheath material for photoelectric composite cable suitable for 5G communication base station and preparation method thereof

Country Status (1)

Country Link
CN (1) CN114058139A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115850883A (en) * 2022-11-24 2023-03-28 常州工程职业技术学院 Low-migration PVC product composition
CN116082762A (en) * 2022-11-25 2023-05-09 上海凯波电缆特材股份有限公司 Flame-retardant polyvinyl chloride material for battery connecting wire and preparation method thereof

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080234418A1 (en) * 2005-11-23 2008-09-25 Polyone Corporation Use of a Blend of Phthalate Plasticizers in Poly(Vinyl Halide) Compounds
CN103788531A (en) * 2012-11-02 2014-05-14 上海凯波特种电缆料厂有限公司 Polyvinyl chloride (PVC) insulating material for 125 DEG C resistant grade automotive wire and preparation method thereof
CN105255047A (en) * 2015-10-26 2016-01-20 中广核三角洲(中山)高聚物有限公司 Subzero 50 DEG C supercold-resistant low-temperature-resistant polyvinyl chloride cable material and manufacturing method thereof
CN105778326A (en) * 2014-12-26 2016-07-20 上海凯波特种电缆料厂有限公司 Environment-friendly high-flame-retardance PVC (Polyvinyl Chloride) sheath material for communication cables, preparation method of sheath material and use of sheath material
CN105837969A (en) * 2015-11-13 2016-08-10 河南杰科新材料股份有限公司 Thermoplastic 105 DEG C flame-retardant PVC anti-UV sheath material and preparation method thereof
CN107857955A (en) * 2017-11-23 2018-03-30 江苏上上电缆集团有限公司 One kind is cold-resistant(‑40℃)High fire-retardance(OI≥38)PVC cable material and preparation method thereof
CN109735021A (en) * 2018-12-27 2019-05-10 中广核三角洲(江苏)塑化有限公司 Welding robot high temperature resistant oil resistant flame retarding PVC composition for cable and preparation method thereof
CN110218401A (en) * 2019-05-22 2019-09-10 宁波先锋新材料股份有限公司 A kind of soft PVC composite material and preparation method of flame-retardant smoke inhibition and good mechanical properties
CN110951189A (en) * 2019-12-12 2020-04-03 上海凯波特种电缆料厂有限公司 Polyvinyl chloride material and preparation method thereof

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080234418A1 (en) * 2005-11-23 2008-09-25 Polyone Corporation Use of a Blend of Phthalate Plasticizers in Poly(Vinyl Halide) Compounds
CN103788531A (en) * 2012-11-02 2014-05-14 上海凯波特种电缆料厂有限公司 Polyvinyl chloride (PVC) insulating material for 125 DEG C resistant grade automotive wire and preparation method thereof
CN105778326A (en) * 2014-12-26 2016-07-20 上海凯波特种电缆料厂有限公司 Environment-friendly high-flame-retardance PVC (Polyvinyl Chloride) sheath material for communication cables, preparation method of sheath material and use of sheath material
CN105255047A (en) * 2015-10-26 2016-01-20 中广核三角洲(中山)高聚物有限公司 Subzero 50 DEG C supercold-resistant low-temperature-resistant polyvinyl chloride cable material and manufacturing method thereof
CN105837969A (en) * 2015-11-13 2016-08-10 河南杰科新材料股份有限公司 Thermoplastic 105 DEG C flame-retardant PVC anti-UV sheath material and preparation method thereof
CN107857955A (en) * 2017-11-23 2018-03-30 江苏上上电缆集团有限公司 One kind is cold-resistant(‑40℃)High fire-retardance(OI≥38)PVC cable material and preparation method thereof
CN109735021A (en) * 2018-12-27 2019-05-10 中广核三角洲(江苏)塑化有限公司 Welding robot high temperature resistant oil resistant flame retarding PVC composition for cable and preparation method thereof
CN110218401A (en) * 2019-05-22 2019-09-10 宁波先锋新材料股份有限公司 A kind of soft PVC composite material and preparation method of flame-retardant smoke inhibition and good mechanical properties
CN110951189A (en) * 2019-12-12 2020-04-03 上海凯波特种电缆料厂有限公司 Polyvinyl chloride material and preparation method thereof

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
汪菊英等: "《塑料助剂品种及选用速查手册》", 31 January 2017 *

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115850883A (en) * 2022-11-24 2023-03-28 常州工程职业技术学院 Low-migration PVC product composition
CN115850883B (en) * 2022-11-24 2023-06-06 常州工程职业技术学院 Low-migration PVC (polyvinyl chloride) product composition
CN116082762A (en) * 2022-11-25 2023-05-09 上海凯波电缆特材股份有限公司 Flame-retardant polyvinyl chloride material for battery connecting wire and preparation method thereof
CN116082762B (en) * 2022-11-25 2024-01-30 上海凯波电缆特材股份有限公司 Flame-retardant polyvinyl chloride material for battery connecting wire and preparation method thereof

Similar Documents

Publication Publication Date Title
CN114058139A (en) PVC sheath material for photoelectric composite cable suitable for 5G communication base station and preparation method thereof
CN101679717B (en) Process for producing flame retardant silane-crosslinked olefin resin, electric insulated wire, and process for manufacturing electric insulated wire
CN101645319B (en) Environment-friendly heatproof composite elastic cable material for wires and cables and preparation method thereof
EP0248800B1 (en) Process for making crosslinkable compositions
CN112143122A (en) Heat-resistant environment-friendly flame-retardant cable insulating material and preparation method thereof
CN101649081B (en) Method for manufacturing halogen-free fire-retardant polyethylene material
CN109251399B (en) Soft low-smoke halogen-free high-flame-retardant oil-resistant cable material for high-voltage line in vehicle and preparation method thereof
KR102510546B1 (en) Manufacturing method of high flame retardant sheath compound for electric cable having flexibility, oil resistance and thermal resistance
CN109912890A (en) The fire-retardant low dielectric polypropylene material of one kind and preparation method and application
CN104312057A (en) Environment-friendly modified polyvinyl chloride tight buffering material for soft communication optical cable and preparation method of material
CN108164781B (en) Halogen-free low-smoke flame-retardant polyethylene cable material for cloth wires and preparation method thereof
CN108239331B (en) Thermoplastic halogen-free flame-retardant material and preparation method thereof
CN114133657A (en) Preparation method of high-performance flame-retardant low-smoke halogen-free polyolefin cable material
CN114242322A (en) High-flexibility polyurethane towline cable and preparation method thereof
CN103102499A (en) Preparation method of environment-friendly one-step process organosilane crosslinked polyethylene cable material
CN105295346A (en) Shell insulation material for cable and preparation method thereof
CN115322497B (en) Moisture-proof heat-resistant polyvinyl chloride cable sheath material, preparation method and application thereof, cable sheath, electric wire and cable
CN108148239A (en) A kind of polyethylene sheath material for communication cable
US3824202A (en) High temperature polyvinyl chloride compositions
CN105778326B (en) A kind of communication cable environment-friendly high fire-retardant PVC sheath material and its preparation method and application
CN109762240A (en) A kind of high temperature resistant thin-walled cable material and its preparation method and application
CN103102576A (en) Environmentally-friendly one-step process organosilane crosslinked polyethylene cable material
CN105949569A (en) Environment-friendly and aging-resistant power cable insulating material and preparation method thereof
CN114634678A (en) Environment-friendly flame-retardant PVC (polyvinyl chloride) ultraviolet-resistant sheath material for wires resistant to heat of 125 ℃ and preparation method thereof
CN111117137B (en) Preparation method of anti-shrinkage silane cross-linked low-smoke halogen-free flame-retardant insulating material for intelligent building cloth wires

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication

Application publication date: 20220218

RJ01 Rejection of invention patent application after publication