CN114054886A - Automatic leakage detecting and repair welding device for pipeline welding seam of dry dust collector - Google Patents
Automatic leakage detecting and repair welding device for pipeline welding seam of dry dust collector Download PDFInfo
- Publication number
- CN114054886A CN114054886A CN202111438394.5A CN202111438394A CN114054886A CN 114054886 A CN114054886 A CN 114054886A CN 202111438394 A CN202111438394 A CN 202111438394A CN 114054886 A CN114054886 A CN 114054886A
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- Prior art keywords
- pipeline
- welding
- groove
- rack
- heating wire
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Links
- 238000003466 welding Methods 0.000 title claims abstract description 45
- 239000000428 dust Substances 0.000 title claims abstract description 15
- 238000010438 heat treatment Methods 0.000 claims abstract description 12
- 229910052802 copper Inorganic materials 0.000 claims description 6
- 239000010949 copper Substances 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 6
- 239000011701 zinc Substances 0.000 claims description 6
- 229910052725 zinc Inorganic materials 0.000 claims description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 5
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 5
- 239000000843 powder Substances 0.000 claims description 5
- 229910000365 copper sulfate Inorganic materials 0.000 claims description 4
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 4
- 238000001514 detection method Methods 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims description 2
- 238000011109 contamination Methods 0.000 claims 2
- 238000010248 power generation Methods 0.000 claims 2
- 238000005245 sintering Methods 0.000 claims 2
- 239000002918 waste heat Substances 0.000 claims 2
- 238000001035 drying Methods 0.000 claims 1
- 238000007664 blowing Methods 0.000 abstract description 6
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 4
- 239000003546 flue gas Substances 0.000 description 4
- 238000005485 electric heating Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- YVIMHTIMVIIXBQ-UHFFFAOYSA-N [SnH3][Al] Chemical compound [SnH3][Al] YVIMHTIMVIIXBQ-UHFFFAOYSA-N 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005684 electric field Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000006722 reduction reaction Methods 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 description 1
- 229910000368 zinc sulfate Inorganic materials 0.000 description 1
- 229960001763 zinc sulfate Drugs 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/04—Heating appliances
- B23K3/047—Heating appliances electric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pipe Accessories (AREA)
Abstract
The invention relates to an automatic leakage detecting and repair welding device for a pipeline welding seam of a dry dust remover, which comprises an ash conveying pipeline and a medium pipeline, wherein the ash conveying pipeline and the medium pipeline are welded, and a primary battery is arranged in the medium pipeline at the welding seam; the outer side of the welding line is wrapped with an outer shell, a sliding plate is arranged in the outer shell and is in sliding connection with the outer shell, a heating wire and a moving contact are arranged at one end of the sliding plate corresponding to the welding line, the heating wire is electrically connected with the moving contact, a welding rod is fixedly arranged on the heating wire and is in sliding connection with the outer wall of the ash conveying pipeline; the other end of the sliding plate is provided with a rack, a driving gear is arranged below the rack and is meshed with the rack, the driving gear is rotatably connected with the shell through a rotating shaft, the outer end of the rotating shaft is provided with a plurality of fan blades, one side of each fan blade is provided with an air blowing pipe, an electromagnetic valve is arranged in each air blowing pipe, one end of each air blowing pipe is provided with an air bag, and air with certain pressure is filled in each air bag; the invention realizes automatic leakage repair of the welding seam, reduces loss and improves treatment efficiency.
Description
Technical Field
The invention relates to the technical field of dust collectors, in particular to an automatic leakage detecting and repair welding device for a pipeline welding line of a dry dust collector.
Background
At present, a dry dust removal technology is adopted in various blast furnace ironworks, the core of the dry dust removal technology is the control of the temperature of flue gas, how to ensure the control of the temperature is the premise of ensuring the normal operation of a dry dust removal system, the basis of the temperature control is to ensure that the phenomenon of air flow condensation does not occur in an electric field, the moisture phenomenon does not occur in the electric field, so that the adsorbed dust is dry, at present, an ash conveying pipeline is heated through a medium pipeline to improve the temperature of the flue gas in the ash conveying pipeline so as to avoid the moisture caused by the condensation, the medium pipeline and the ash conveying pipeline are connected into a whole through welding, however, after the medium pipeline is used for a period of time, the leakage easily occurs at the welding position of the medium pipeline, after the leakage is found, aluminum and tin are melted and cast into an aluminum tin welding rod with the thickness of 2 mm, an aluminum tin welding rod is melted by using an electric soldering iron with the thickness of three hundred watts, the leakage is repaired, on one hand, the time and the labor are wasted, the maintenance can be carried out only by closing the whole process, so that the normal production process is influenced, and the production efficiency is reduced; on the other hand, the leakage at the damaged part is larger and larger due to the fact that the leakage is not timely found.
Disclosure of Invention
The invention aims to solve the problems that the damage of the pipeline welding seam of the dry dust collector is not found timely, the treatment efficiency is low and the normal production is influenced, and provides an automatic leakage detecting and welding repairing device and method for the pipeline welding seam of the dry dust collector.
The specific scheme of the invention is as follows: an automatic leakage detecting and repair welding device for a pipeline welding seam of a dry dust collector comprises an ash conveying pipeline and a medium pipeline, wherein the ash conveying pipeline and the medium pipeline are welded, a closed installation groove is formed in the medium pipeline at the welding seam, a positive groove and a negative groove which are independent of each other are arranged in the installation groove, a copper column is arranged in the positive groove, a zinc column is arranged in the negative groove, copper sulfate powder is filled in the positive groove and the negative groove, and a salt bridge is arranged between the positive groove and the negative groove to form a battery; the outer side of the welding line is wrapped with an outer shell, a sliding plate is arranged in the outer shell and is in sliding connection with the outer shell, a heating wire and a moving contact are arranged at one end of the sliding plate corresponding to the welding line, the heating wire is electrically connected with the moving contact, a welding rod is fixedly arranged on the heating wire and is in sliding connection with the outer wall of the ash conveying pipeline; the other end of the sliding plate is provided with a rack, a driving gear is arranged below the rack and is meshed with the rack, the driving gear is rotatably connected with the shell through a rotating shaft, the outer end of the rotating shaft is provided with a plurality of fan blades, one side of each fan blade is provided with an air blow pipe, an electromagnetic valve is arranged in each air blow pipe and is electrically connected with a battery, one end of each air blow pipe is provided with an air bag, and air with certain pressure is filled in each air bag; the fixed contact is fixedly arranged on the outer wall of the medium pipeline and is electrically connected with the battery, and the fixed contact is positioned on the moving track of the moving contact.
An alarm lamp is arranged outside the shell and is electrically connected with the battery.
The initial distance between the fixed contact and the movable contact is 5-10 mm.
Two ends of the salt bridge are respectively and fixedly connected with the anode tank and the cathode tank.
The working principle of the invention is as follows: when the welding position of the ash conveying pipeline and the medium pipeline is leaked, the flue gas enters the anode groove and the cathode groove from the damaged welding position, the copper sulfate powder and the zinc sulfate powder are dissolved by steam water in the flue gas, the salt bridge, the zinc column and the copper column form a battery, the zinc column is subjected to oxidation reaction, the copper column is subjected to reduction reaction, and the electromagnetic valve is electrified and opened; therefore, compressed gas in the air bag is blown out through the air blowing pipeline and pushes the fan blades to rotate, and the fan blades drive the rotating shaft and the gear to rotate; the gear further drives the rack and the sliding plate to move, and the sliding plate moves to enable the moving contact and the fixed contact to be in mutual contact so as to enable the electric heating wire to be electrified and heated; the electric heating wire enables the tin bar to melt the natural flow channel welding seam to carry out leakage repairing on the welding seam; meanwhile, the alarm lamp is automatically turned on after the positive electrode and the negative electrode of the battery are switched on, so that an operator is reminded of leakage, and the operator overhauls the leakage position and replaces the new battery after the machine is stopped, so that the next leakage is prevented.
The invention has the following beneficial effects: 1. the automatic leakage repairing of the welding seam is realized, and manual inspection is not needed for finding, so that automatic processing is performed at the initial stage of leakage occurrence, and loss caused by leakage is greatly reduced; the processing efficiency is improved; 2. the alarm lamp is automatically lighted after the leakage happens, and the operator is prompted to replace parts so as to prevent the leakage from happening next time.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
fig. 2 is a schematic view of the contact state of the fixed contact and the movable contact of the invention;
FIG. 3 is a partial schematic view of the drive gear and bladder of the present invention;
in the figure: 1-shell, 2-alarm lamp, 3-slide plate, 4-electric heating wire, 5-welding rod, 6-ash conveying pipeline, 7-positive pole groove, 8-salt bridge, 9-copper column, 10-negative pole groove, 11-medium pipeline, 12-air bag, 13-air blowing pipe, 14-fan blade, 15-driving gear, 16-rack, 17-fixed contact, 18-moving contact, 19-electromagnetic valve and 20-zinc column.
Detailed Description
Referring to fig. 1-3, the embodiment is an automatic leak detection repair welding device for a pipeline weld of a dry dust collector, and the device comprises an ash conveying pipeline 6 and a medium pipeline 11, wherein the ash conveying pipeline 6 and the medium pipeline 11 are welded with each other, a closed installation groove is arranged in the medium pipeline 11 at the weld, a positive groove 7 and a negative groove 10 which are independent from each other are arranged in the installation groove, a copper column 9 is arranged in the positive groove 7, a zinc column 20 is arranged in the negative groove 10, copper sulfate powder is filled in both the positive groove 7 and the negative groove 10, and a salt bridge 8 is arranged between the positive groove 7 and the negative groove 10 to form a battery; the outer side of the welding line is wrapped by an outer shell 1, a sliding plate 3 is arranged in the outer shell 1, the sliding plate 3 is connected with the outer shell 1 in a sliding mode, a heating wire 4 and a moving contact 18 are arranged at one end of the sliding plate 3 corresponding to the welding line, the heating wire 4 is electrically connected with the moving contact 18, a welding rod 5 is fixedly arranged on the heating wire 4, and the welding rod 5 is connected with the outer wall of the ash conveying pipeline 6 in a sliding mode; a rack 16 is arranged at the other end of the sliding plate 3, a driving gear 15 is arranged below the rack 16, the driving gear 15 is meshed with the rack 16, the driving gear 15 is rotatably connected with the shell 1 through a rotating shaft, a plurality of fan blades 14 are arranged at the outer end of the rotating shaft, an air blow pipe 13 is arranged on one side of each fan blade 14, an electromagnetic valve 19 is arranged in each air blow pipe 13, each electromagnetic valve 19 is electrically connected with a battery, an air bag 12 is arranged at one end of each air blow pipe 13, and air with certain pressure is filled in each air bag 12; the outer wall of the medium pipeline 11 is fixedly provided with a fixed contact 17, the fixed contact 17 is electrically connected with the battery, and the fixed contact 17 is positioned on the moving track of the movable contact 18.
This embodiment 1 outside of shell is equipped with alarm lamp 2, alarm lamp 2 with the battery electricity is connected.
The initial distance between the fixed contact 17 and the movable contact 18 in this embodiment is 10mm (generally within the range of 5-10mm, depending on the moving distance of the rack driven by other blowing fan blades in the airbag).
In this embodiment, two ends of the salt bridge 8 are respectively and fixedly connected with the anode tank 7 and the cathode tank 10.
Claims (4)
1. The utility model provides an automatic leak hunting repair welding device for dry process dust remover's pipeline welding seam, includes defeated grey pipeline and medium pipeline, welds between defeated grey pipeline and the medium pipeline, characterized by: a closed installation groove is formed in the medium pipeline at the position of a welding seam, a positive-level groove and a negative-level groove which are independent of each other are arranged in the installation groove, a copper column is arranged in the positive-level groove, a zinc column is arranged in the negative-level groove, copper sulfate powder is filled in the positive-level groove and the negative-level groove, and a salt bridge is arranged between the positive-level groove and the negative-level groove to form a battery; the outer side of the welding line is wrapped with an outer shell, a sliding plate is arranged in the outer shell and is in sliding connection with the outer shell, a heating wire and a moving contact are arranged at one end of the sliding plate corresponding to the welding line, the heating wire is electrically connected with the moving contact, a welding rod is fixedly arranged on the heating wire and is in sliding connection with the outer wall of the ash conveying pipeline; the other end of the sliding plate is provided with a rack, a driving gear is arranged below the rack and is meshed with the rack, the driving gear is rotatably connected with the shell through a rotating shaft, the outer end of the rotating shaft is provided with a plurality of fan blades, one side of each fan blade is provided with an air blow pipe, an electromagnetic valve is arranged in each air blow pipe and is electrically connected with a battery, one end of each air blow pipe is provided with an air bag, and air with certain pressure is filled in each air bag; the fixed contact is fixedly arranged on the outer wall of the medium pipeline and is electrically connected with the battery, and the fixed contact is positioned on the moving track of the moving contact.
2. The automatic leak detection repair welding device for the pipeline welding seam of the dry dust collector as claimed in claim 1, which is characterized in that: the shell outside is equipped with the alarm lamp, the alarm lamp with the battery electricity is connected.
3. The method for preventing the oil contamination of the sintering waste heat power generation exciter according to claim 1, which is characterized in that: the initial distance between the fixed contact and the movable contact is 5-10 mm.
4. The method for preventing the oil contamination of the sintering waste heat power generation exciter according to claim 1, which is characterized in that: and two ends of the salt bridge are respectively and fixedly connected with the anode groove and the cathode groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111438394.5A CN114054886A (en) | 2021-11-30 | 2021-11-30 | Automatic leakage detecting and repair welding device for pipeline welding seam of dry dust collector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111438394.5A CN114054886A (en) | 2021-11-30 | 2021-11-30 | Automatic leakage detecting and repair welding device for pipeline welding seam of dry dust collector |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114054886A true CN114054886A (en) | 2022-02-18 |
Family
ID=80277248
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111438394.5A Pending CN114054886A (en) | 2021-11-30 | 2021-11-30 | Automatic leakage detecting and repair welding device for pipeline welding seam of dry dust collector |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114054886A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114950195A (en) * | 2022-07-11 | 2022-08-30 | 江苏康宏生物科技有限公司 | Agitating unit is used in domestic fungus processing |
| CN115572778A (en) * | 2022-09-09 | 2023-01-06 | 宝武集团鄂城钢铁有限公司 | Coke oven water condition processing system of dry dust removal and ash conveying pipeline and control method |
-
2021
- 2021-11-30 CN CN202111438394.5A patent/CN114054886A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114950195A (en) * | 2022-07-11 | 2022-08-30 | 江苏康宏生物科技有限公司 | Agitating unit is used in domestic fungus processing |
| CN115572778A (en) * | 2022-09-09 | 2023-01-06 | 宝武集团鄂城钢铁有限公司 | Coke oven water condition processing system of dry dust removal and ash conveying pipeline and control method |
| CN115572778B (en) * | 2022-09-09 | 2023-09-19 | 宝武集团鄂城钢铁有限公司 | Water coke oven condition treatment system of dry type dust removal ash conveying pipeline and control method |
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| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20220218 |