CN114035633A - Equipment state monitoring method based on active identification - Google Patents
Equipment state monitoring method based on active identification Download PDFInfo
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- CN114035633A CN114035633A CN202111286016.XA CN202111286016A CN114035633A CN 114035633 A CN114035633 A CN 114035633A CN 202111286016 A CN202111286016 A CN 202111286016A CN 114035633 A CN114035633 A CN 114035633A
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 21
- 230000002159 abnormal effect Effects 0.000 claims abstract description 23
- 238000001514 detection method Methods 0.000 claims abstract description 16
- 230000008569 process Effects 0.000 claims abstract description 11
- 238000003860 storage Methods 0.000 claims description 22
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- 235000014676 Phragmites communis Nutrition 0.000 claims description 12
- 230000009471 action Effects 0.000 claims description 12
- 230000007246 mechanism Effects 0.000 claims description 6
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- 230000009286 beneficial effect Effects 0.000 description 2
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D27/00—Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00
- G05D27/02—Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00 characterised by the use of electric means
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Abstract
The invention discloses an equipment state monitoring method based on active identification, which comprises the following processes: the detection device collects various data of the equipment and judges whether the collected data has abnormal conditions or not, and when the collected data is judged to have abnormal conditions, the detection device displays the specific content of the abnormal data through a control panel on the equipment and simultaneously sends a starting signal to the image collection device; the image acquisition device photographs a control panel of the equipment after receiving the starting signal to acquire image information of the control panel and sends the acquired image information to the active identification carrier; the active identification carrier forwards the received image information to a remote server; the remote server processes and stores the received image information for viewing by the user. According to the equipment state monitoring method based on the active identification, the image information of the specific content of the abnormal data can be acquired and sent to the remote server, so that relevant personnel can process the abnormal data in time, and the monitoring effect is improved.
Description
Technical Field
The invention relates to an equipment state monitoring method based on active identification.
Background
Industrial equipment refers to industrial production equipment and all kinds of lathe, for example machines such as lathe, milling machine, grinding machine, planer, at present, the industrial equipment running state in the mill is monitored on the spot by the manual work usually, very big manpower of having wasted, and manual supervision is inconvenient simultaneously to supervise each department of industrial equipment, needs the manual work to make a round trip to move, has increaseed the labour intensity, has reduced monitoring efficiency and effect.
Disclosure of Invention
The invention aims to provide an equipment state monitoring method based on active identification, which can acquire image information of specific contents of abnormal data and send the image information to a remote server through an active identification carrier so that relevant personnel can timely perform targeted processing, thereby improving the monitoring effect.
In order to achieve the purpose, the technical scheme of the invention is to design an equipment state monitoring method based on an active identification, which comprises a remote server, a detection device arranged on the equipment, an active identification carrier arranged on the equipment and an image acquisition device arranged on the equipment; the method comprises the following processes:
the detection device collects various data of the equipment and judges whether the collected data has abnormal conditions or not, and when the collected data is judged to have abnormal conditions, the detection device displays the specific content of the abnormal data through a control panel on the equipment and simultaneously sends a starting signal to the image collection device;
the image acquisition device photographs a control panel of the equipment after receiving the starting signal to acquire image information of the control panel and sends the acquired image information to the active identification carrier;
the active identification carrier forwards the received image information to a remote server;
and the remote server processes and stores the received image information for the user to view.
Preferably, the detection device comprises a main control module and a sensor module electrically connected with the main control module.
Preferably, the sensor module includes a temperature sensor, a vibration sensor, a noise sensor, a current sensor, and a voltage sensor.
Preferably, the control panel is electrically connected with the main control module, and the control panel is provided with an operating state indicator lamp, a data display screen and an operating button.
Preferably, the image acquisition device comprises a storage box, a camera arranged in the storage box, and a driving mechanism for driving the camera to move in and out of the storage box; the storage box is positioned on one side of the control panel, and an entrance and an exit are formed in one end, close to the control panel, of the storage box; the driving mechanism comprises a micro motor and a horizontal sliding rail which are arranged in the containing box, the horizontal sliding rail is fixed with the top wall of the containing box through a fixed block, the bottom of the horizontal sliding rail is connected with a sliding strip in a sliding manner, the bottom of the sliding strip is provided with a rack, one end, close to the entrance, of the sliding strip is fixed with a camera through a support, the camera is electrically connected with an active identification carrier, the micro motor is electrically connected with a main control module, the micro motor is fixed with the side wall of the containing box, an output shaft of the micro motor is fixedly connected with a gear meshed with the rack, one end, far away from the entrance, of the sliding strip is provided with a first mounting plate, the first mounting plate is provided with an upper pressing block and a lower pressing block, the bottom wall of the containing box is provided with a second mounting plate positioned between the first mounting plate and the entrance, and the second mounting plate is provided with a photographing button and a micro switch, the camera comprises a camera body, a camera button, a micro-motor, a camera pressing block, a micro-switch, a micro-motor and an action reed, wherein the camera button corresponds to the upper pressing block, the camera button is electrically connected with the camera, the micro-switch is electrically connected with the micro-motor, the micro-switch is provided with the action reed, and the action reed corresponds to the lower pressing block.
Preferably, the bottom of the horizontal sliding rail is provided with a T-shaped sliding groove, and the top of the sliding strip is provided with a T-shaped bulge positioned in the T-shaped sliding groove.
The invention has the advantages and beneficial effects that: the equipment state monitoring method based on the active identification can acquire the image information of the specific content of the abnormal data and send the image information to the remote server through the active identification carrier, so that relevant personnel can timely perform targeted processing, and the monitoring effect is improved.
When the equipment works, the sensor module of the detection device collects various data of the equipment and sends the data to the main control module, the main control module judges whether the collected data has abnormal conditions, when the collected data has abnormal conditions, the data display screen of the control panel displays the specific content of the abnormal data, meanwhile, the main control module sends a starting signal to the image collection device, and the image collection device takes pictures of the control panel of the equipment. The specific process of photographing the control panel of the equipment by the image acquisition device is as follows: the micro motor receives a starting signal sent by the main control module and drives the gear to rotate clockwise, the gear drives the slide bar to translate towards the control panel through meshing with the rack, the slide bar drives the camera and the first mounting plate to translate until the camera moves out of the storage box and is just opposite to the control panel, the upper pressing block and the lower pressing block on the first mounting plate respectively press the photographing button and the action reed, after the photographing button is pressed, the camera takes a picture and sends the image information obtained by photographing to the remote server through the active identification carrier, and after the action reed is pressed, the micro switch generates a reset signal and sends the reset signal to the micro motor, the micro motor receives the reset signal sent by the micro switch and drives the gear to rotate anticlockwise, the gear drives the slide bar to reset through meshing with the rack, thereby driving the camera to move into the storage box, make the camera hide in the receiver, be favorable to protecting the camera, prevent that the camera from receiving the damage. When the remote server receives the image information, the image information is processed and stored, and relevant personnel can perform targeted processing in time by checking the image information so as to avoid serious failure of equipment.
Drawings
Fig. 1 is a schematic block diagram of the present invention.
Fig. 2 is a schematic view of an image capturing device according to the present invention.
Fig. 3 is an enlarged view at a in fig. 2.
Detailed Description
The following description of the embodiments of the present invention will be made with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.
The technical scheme of the specific implementation of the invention is as follows:
as shown in fig. 1, fig. 2 and fig. 3, an apparatus status monitoring method based on active identification includes a remote server, a detection device installed in an apparatus 100, an active identification carrier installed in the apparatus 100, and an image acquisition device installed in the apparatus 100; the method comprises the following processes:
the detection device collects various data of the equipment 100, judges whether the collected data has abnormal conditions or not, and when the collected data has the abnormal conditions, the detection device displays the specific content of the abnormal data through a control panel 200 on the equipment 100 and simultaneously sends a starting signal to the image collection device;
the image acquisition device photographs the control panel 200 of the equipment 100 after receiving the starting signal to acquire image information of the control panel 200, and sends the acquired image information to the active identification carrier;
the active identification carrier forwards the received image information to a remote server;
and the remote server processes and stores the received image information for the user to view.
The detection device comprises a main control module and a sensor module electrically connected with the main control module.
The sensor module comprises a temperature sensor, a vibration sensor, a noise sensor, a current sensor and a voltage sensor.
The control panel 200 is electrically connected to the main control module, and the control panel 200 is provided with an operation status indicator 201, a data display 202 and an operation button 203.
The image acquisition device comprises a storage box 1, a camera 2 arranged in the storage box 1 and a driving mechanism for driving the camera 2 to move in and out of the storage box 1; the storage box 1 is positioned on one side of the control panel 200, and an entrance 3 is formed at one end, close to the control panel 200, of the storage box 1; the driving mechanism comprises a micro motor 4 and a horizontal sliding rail 5 which are arranged in a storage box 1, the horizontal sliding rail 5 is fixed with the top wall of the storage box 1 through a fixing block 6, the bottom of the horizontal sliding rail 5 is connected with a sliding strip 7 in a sliding manner, the bottom of the sliding strip 7 is provided with a rack 8, one end, close to an entrance 3, of the sliding strip 7 is fixed with a camera 2 through a support 9, the camera 2 is electrically connected with an active identification carrier, the micro motor 4 is electrically connected with a main control module, the micro motor 4 is fixed with the side wall of the storage box 1, an output shaft of the micro motor 4 is fixedly connected with a gear 10 meshed with the rack 8, one end, far away from the entrance 3, of the sliding strip 7 is provided with a first mounting plate 11, the first mounting plate 11 is provided with an upper pressing block 12 and a lower pressing block 13, the bottom wall of the storage box 1 is provided with a second mounting plate 14 positioned between the first mounting plate 11 and the entrance 3, be equipped with on this second mounting panel 14 and shoot button 15 and micro-gap switch 16, it is corresponding with last press block 12 to shoot button 15, and shoots button 15 and camera 2 electric connection, micro-gap switch 16 and micro motor 4 electric connection, and be equipped with action reed 17 on the micro-gap switch 16, this action reed 17 is corresponding with press block 13 down.
The bottom of the horizontal sliding rail 5 is provided with a T-shaped sliding groove, and the top of the sliding strip 7 is provided with a T-shaped bulge positioned in the T-shaped sliding groove.
The invention has the advantages and beneficial effects that: the equipment state monitoring method based on the active identification can acquire the image information of the specific content of the abnormal data and send the image information to the remote server through the active identification carrier, so that relevant personnel can timely perform targeted processing, and the monitoring effect is improved.
When the active identification carrier is registered, after the active identification carrier is electrified and activated for the first time, an identity authentication request is initiated to a security access control platform, the security access control platform matches the identity authentication request, a registration request is initiated to an enterprise node after the matching is successful, the enterprise node verifies the registration request, identification registration information is issued to the security access control platform after the verification is passed, and the security access control platform writes the identification registration information into the active identification carrier, so that identity certificates are distributed to the active identification carrier.
When the device 100 of the present invention works, the sensor module of the detection apparatus collects various data of the device 100 and sends the data to the main control module, the main control module judges whether the collected data has an abnormal condition, when the collected data has an abnormal condition, the main control module displays the specific content of the abnormal data through the data display screen 202 of the control panel 200, and simultaneously the main control module sends a start signal to the image collection apparatus, and the image collection apparatus takes a picture of the control panel 200 of the device 100. The specific process of the image acquisition device photographing the control panel 200 of the device 100 is as follows: the micro motor 4 receives a starting signal sent by the main control module and drives the gear 10 to rotate clockwise, the gear 10 drives the slide bar 7 to translate towards the control panel 200 through meshing with the rack 8, the slide bar 7 drives the camera 2 and the first mounting plate 11 to translate until the camera 2 moves out of the storage box 1 and is opposite to the control panel 200, the upper pressing block 12 and the lower pressing block 13 on the first mounting plate 11 respectively press the photographing button 15 and the action reed 17, after the photographing button 15 is pressed down, the camera 2 takes a picture and sends the taken image information to the remote server through the active identification carrier, when the action reed 17 is pressed down, the micro switch 16 generates a reset signal and sends the reset signal to the micro motor 4, the micro motor 4 receives the reset signal sent by the micro switch 16 and drives the gear 10 to rotate anticlockwise, drive draw runner 7 by gear 10 through the meshing with rack 8 and reset to drive in 2 immigration receivers of camera 1, make camera 2 hide in receiver 1, be favorable to protecting camera 2, prevent that camera 2 from receiving the damage. When the remote server receives the image information, the image information is processed and stored, and relevant personnel can perform targeted processing in time by checking the image information so as to avoid serious failure of equipment.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the technical principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (6)
1. A device state monitoring method based on active identification is characterized by comprising a remote server, a detection device arranged on the device, an active identification carrier arranged on the device and an image acquisition device arranged on the device; the method comprises the following processes:
the detection device collects various data of the equipment and judges whether the collected data has abnormal conditions or not, and when the collected data is judged to have abnormal conditions, the detection device displays the specific content of the abnormal data through a control panel on the equipment and simultaneously sends a starting signal to the image collection device;
the image acquisition device photographs a control panel of the equipment after receiving the starting signal to acquire image information of the control panel and sends the acquired image information to the active identification carrier;
the active identification carrier forwards the received image information to a remote server;
and the remote server processes and stores the received image information for the user to view.
2. The active identification-based equipment state monitoring method according to claim 1, wherein the detection device comprises a main control module and a sensor module electrically connected with the main control module.
3. The active identification-based device condition monitoring method of claim 2, wherein the sensor module comprises a temperature sensor, a vibration sensor, a noise sensor, a current sensor, and a voltage sensor.
4. The active identification-based equipment state monitoring method according to claim 3, wherein the control panel is electrically connected with the main control module, and an operation state indicator lamp, a data display screen and an operation button are arranged on the control panel.
5. The equipment state monitoring method based on the active identification is characterized in that the image acquisition device comprises a storage box, a camera arranged in the storage box and a driving mechanism for driving the camera to move in and out of the storage box; the storage box is positioned on one side of the control panel, and an entrance and an exit are formed in one end, close to the control panel, of the storage box; the driving mechanism comprises a micro motor and a horizontal sliding rail which are arranged in the containing box, the horizontal sliding rail is fixed with the top wall of the containing box through a fixed block, the bottom of the horizontal sliding rail is connected with a sliding strip in a sliding manner, the bottom of the sliding strip is provided with a rack, one end, close to the entrance, of the sliding strip is fixed with a camera through a support, the camera is electrically connected with an active identification carrier, the micro motor is electrically connected with a main control module, the micro motor is fixed with the side wall of the containing box, an output shaft of the micro motor is fixedly connected with a gear meshed with the rack, one end, far away from the entrance, of the sliding strip is provided with a first mounting plate, the first mounting plate is provided with an upper pressing block and a lower pressing block, the bottom wall of the containing box is provided with a second mounting plate positioned between the first mounting plate and the entrance, and the second mounting plate is provided with a photographing button and a micro switch, the camera comprises a camera body, a camera button, a micro-motor, a camera pressing block, a micro-switch, a micro-motor and an action reed, wherein the camera button corresponds to the upper pressing block, the camera button is electrically connected with the camera, the micro-switch is electrically connected with the micro-motor, the micro-switch is provided with the action reed, and the action reed corresponds to the lower pressing block.
6. The active identification-based equipment state monitoring method according to claim 5, wherein a T-shaped sliding groove is formed at the bottom of the horizontal sliding rail, and a T-shaped protrusion positioned in the T-shaped sliding groove is formed at the top of the sliding bar.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111286016.XA CN114035633A (en) | 2021-11-02 | 2021-11-02 | Equipment state monitoring method based on active identification |
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| CN202111286016.XA CN114035633A (en) | 2021-11-02 | 2021-11-02 | Equipment state monitoring method based on active identification |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115208653A (en) * | 2022-07-11 | 2022-10-18 | 苏州协同创新智能制造装备有限公司 | Encryption communication method based on active identification |
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2021
- 2021-11-02 CN CN202111286016.XA patent/CN114035633A/en active Pending
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| CN1996715A (en) * | 2006-12-28 | 2007-07-11 | 常州美能特机电制造有限公司 | Line handspike motor |
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| CN115208653A (en) * | 2022-07-11 | 2022-10-18 | 苏州协同创新智能制造装备有限公司 | Encryption communication method based on active identification |
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