CN114029739A - 5G rod combination intelligent production line and production method thereof - Google Patents
5G rod combination intelligent production line and production method thereof Download PDFInfo
- Publication number
- CN114029739A CN114029739A CN202111447590.9A CN202111447590A CN114029739A CN 114029739 A CN114029739 A CN 114029739A CN 202111447590 A CN202111447590 A CN 202111447590A CN 114029739 A CN114029739 A CN 114029739A
- Authority
- CN
- China
- Prior art keywords
- automatic
- welding
- production line
- feeding
- flange
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 65
- 238000003466 welding Methods 0.000 claims abstract description 80
- 238000005520 cutting process Methods 0.000 claims abstract description 44
- 238000000034 method Methods 0.000 claims abstract description 10
- 230000008569 process Effects 0.000 claims abstract description 10
- 238000012545 processing Methods 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims description 50
- 238000003698 laser cutting Methods 0.000 claims description 27
- 238000007599 discharging Methods 0.000 claims description 23
- 238000005452 bending Methods 0.000 claims description 19
- 238000012546 transfer Methods 0.000 claims description 16
- 239000011265 semifinished product Substances 0.000 claims description 9
- 238000009826 distribution Methods 0.000 claims description 7
- 238000007726 management method Methods 0.000 claims description 5
- 238000003860 storage Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims description 3
- 238000007667 floating Methods 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 3
- 230000008439 repair process Effects 0.000 claims description 3
- 238000004826 seaming Methods 0.000 claims description 2
- 238000013461 design Methods 0.000 abstract description 2
- 238000011161 development Methods 0.000 abstract description 2
- 230000032258 transport Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/0093—Working by laser beam, e.g. welding, cutting or boring combined with mechanical machining or metal-working covered by other subclasses than B23K
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention relates to the technical field of 5G rod combination intelligent production lines, in particular to a 5G rod combination intelligent production line and a production method thereof. The invention provides a 5G intelligent pole-combining production line and a production method thereof, and aims to design an intelligent production line for 5G intelligent pole-combining processing and a production method thereof aiming at the actual situation of the existing lamp pole production line so as to meet the requirement of rapid development of high-end 5G intelligent pole-combining. The invention basically realizes the full-automatic numerical control whole process from feeding to automatic flange welding and automatic door frame cutting except that individual stations need manual intervention, and realizes the seamless connection of the production flow and an upper management system through an information network platform.
Description
Technical Field
The invention relates to the technical field of 5G rod combination intelligent production lines, in particular to a 5G rod combination intelligent production line and a production method thereof.
Background
Along with the construction of 5G smart cities in recent years, 5G smart combination poles integrating illumination, communication, data acquisition and the like are popularized to a large area to replace old street lamp poles and general telegraph poles. Although the production of the traditional domestic light pole forms a certain scale, the production process is backward, mainly manual operation, depends on a plurality of single host devices, single-point operation and manual completion of logistics in the upper and lower sequences, and an effective continuous automatic production line cannot be formed. Most of work is finished manually, the labor intensity of workers is high, the efficiency is low, the product quality cannot be guaranteed, and great potential safety hazards exist.
Disclosure of Invention
The invention aims to solve the technical problems at least to a certain extent, provides a 5G intelligent pole-combining production line and a production method thereof, and aims to design the intelligent production line for 5G intelligent pole-combining processing and the production method thereof aiming at the actual situation of the existing lamp pole production line so as to meet the requirement of rapid development of high-end 5G intelligent pole-combining.
The technical scheme of the invention is as follows: A5G closes pole intelligence production line, wherein, include
Production line full-line informatization system: an information network system with the whole production flow seamlessly connected with an upper management system is established;
production line full-line automation control system: the system is responsible for automatic control between the self-made equipment and the self-made logistics auxiliary equipment, control planning of the process layout of the main equipment, automatic control between the self-made equipment and the outside equipment and automatic control between the outside equipment;
numerical control laser cutting machine: finishing the peripheral cutting of the plate and the quick cutting of the middle material distribution, and finishing the cutting and blanking of the flange and the rib plate;
feeding pallet truck: transversely moving to a plate material feeding area, feeding and stacking by a crown block, and then moving to a feeding table of a numerical control laser cutting machine for material preparation;
gantry automatic feeding manipulator: the effective plate materials are grabbed from the feeding pallet truck and transversely transported to a feeding table of the numerical control laser cutting machine, and the small rod plate materials after laser cutting are sucked and transversely transported to a small AGV transfer trolley;
rotating the U-turn trolley: the sheet material which does not need to turn around after cutting and blanking is directly conveyed to a stand to be fed, or the sheet material which needs to turn around is conveyed to the stand to be fed after being horizontally rotated for 180 degrees;
gantry automatic feeding manipulator: the cut plate is grabbed from the workbench of the numerical control laser cutting machine and longitudinally transported to the station of the rotary U-turn trolley;
a material waiting rack: as a material storage rack for waiting materials before bending;
numerical control automatic bending manufacturing center: the folding device is used for completing folding of the combined rod;
longitudinal V-shaped conveying roller way: longitudinal conveying of the bent combined rod is realized;
closing up the straight seam tube welding machine: the welding fixture is suitable for welding polygonal and circular conical lamp posts;
a transverse moving vehicle: the transverse material flow conveying between the two parallel longitudinal conveying lines is realized;
gantry moving straightener: the straightness of the welded combined rod is corrected;
automatic transfer car (buggy) of little AGV: conveying the flange and the rib plate cut by the numerical control laser cutting machine to the position of an automatic flange welding and automatic door frame cutting machine for waiting materials;
automatic flange welding and automatic door frame cutting machine: the automatic welding of the flange and the rib plate at the bottom of the 5G closing rod, the automatic cutting of the closing rod door frame and the welding of the door are realized;
automatic feeding and discharging manipulator for flange welding: the rod pieces on the roller ways to be subjected to material conveying are conveyed to roller ways of automatic flange welding and automatic door frame cutting machines, and the welded rod pieces are grabbed and conveyed to a large AGV automatic transfer trolley;
automatic transfer car (buggy) of big AGV: and carrying and warehousing the semi-finished product after the flange is welded or conveying the semi-finished product to a subsequent process.
Furthermore, the production line full-line informatization system is used for acquiring, analyzing, processing, calling and monitoring production field data information and issuing production instructions.
Furthermore, the numerical control laser cutting machine is a numerical control laser cutting machine with an exchangeable workbench structure.
Furthermore, the gantry automatic feeding manipulator, the gantry automatic discharging manipulator and the flange welding automatic feeding and discharging manipulator are all gantry truss type structures and are power distribution magnetic chuck manipulators.
Furthermore, the body of the rotary U-turn trolley is of a welded frame structure, and a driving roller way is arranged at the upper part of the body.
Furthermore, a floating support roller is arranged at the lower part of the vehicle body and rotates along the annular track; the middle part is a driving rotation support to provide driving force for the rotation of the trolley.
Furthermore, the numerical control automatic bending manufacturing center adopts a double-cylinder electro-hydraulic proportional transmission mode to drive the sliding block to move downwards so as to finish the bending operation.
Furthermore, the main machine head of the closing-up straight seam tube welding machine comprises 3 sets of independent hydraulic clamping devices and welding parts, and the auxiliary machine is a push rod trolley.
Further, the production method applying the 5G combined rod intelligent production line comprises the following steps: preparing materials by a pallet truck, feeding by a feeding manipulator, automatically cutting by laser cutting, discharging by a discharging manipulator, automatically judging whether to turn around and executing by rotating a turning trolley, conveying a plate material to a stand to be fed, automatically completing the folding of a combining rod by a numerical control bending center, judging single and double welding seams, carrying a workpiece to a receiving port welding machine by a conveying roller way and a cross sliding vehicle during single welding seam seaming and welding, carrying the workpiece to a straightening machine for straightening by the conveying roller way and the cross sliding vehicle after repair welding and flaw detection, carrying the workpiece to be welded to a flange by a feeding and discharging manipulator after straightening, automatically cutting a door frame, carrying the workpiece to an AGV tube conveying trolley by the feeding and discharging manipulator, and warehousing; performing off-line treatment on the large-diameter double welding seam after being folded by the numerical control bending center, and discharging a semi-finished product out of a warehouse through closing-up welding, flange rib plate welding, door frame cutting and welding; and the AGV pipe conveying trolley conveys the laser-cut materials to the automatic flange welding and door frame cutting positions.
The processing pipe diameter of the intelligent 5G rod combination production line is phi 200-phi 1600mm, the length is 7000-12000 mm, the thickness of the combined rod is 4-12 mm, a rod combination material Q345 is adopted, and the rod combination welding seam structure comprises a single welding seam below phi 800 and double welding seams above phi 800, rod combination type cylinders, prisms, cones and pyramids (six sides, eight sides, ten sides, twelve sides, sixteen sides, twenty four sides and the like); the production efficiency is 8-10 roots/hour.
5G closes pole intelligent production line and includes: the plate blank automatically moves to a material grabbing position of a gantry manipulator after being stacked by a pallet truck, the gantry manipulator automatically feeds the laser cutting machine, the laser cutting machine automatically finishes cutting processing according to the requirement of a set program, then the gantry manipulator automatically grabs the cut plate material to a rotary turning trolley, whether the rotary turning trolley turns around is judged by a system, if the rotary turning trolley does not need to turn around, the plate blank is directly conveyed to a material waiting rack before bending, if the rotary turning trolley needs to turn around, the plate blank is conveyed to the material waiting rack before bending after being rotated for 180 degrees by the rotary turning trolley, a numerical control automatic bending manufacturing center automatically feeds the plate blank from the material waiting rack before bending, the folded combined rod is automatically folded, the folded combined rod is longitudinally conveyed by a conveying roller way, the combined rod is automatically conveyed to a closing welding position by a cross-moving vehicle, the two combined rods are automatically welded by the two combined sewing machines, and then the welded combined rod is conveyed to a straightening machine by the conveying roller way and the cross-moving vehicle, the alignment degree is corrected by a straightening machine, the aligned combined rod is conveyed to a discharging position by a roller way, the combined rod is automatically grabbed by a gantry manipulator and conveyed to a flange automatic welding and door frame cutting station, the flange and the rib plate are automatically welded, the door frame is automatically cut, the gantry manipulator automatically grabbes the AGV automatic transfer trolley after the flange and the rib plate are automatically welded, and the combined rod is automatically conveyed to a subsequent processing station by the AGV automatic transfer trolley.
Compared with the prior art, the beneficial effects are: the invention basically realizes the full-automatic numerical control whole process from feeding to automatic flange welding and automatic door frame cutting except that individual stations need manual intervention, and realizes the seamless connection of the production flow and an upper management system through an information network platform.
Drawings
FIG. 1 is a block diagram of a 5G rod-combining intelligent production process.
FIG. 2 is a process layout diagram of a 5G combined rod intelligent production line.
1-production line full-line informatization system 2-production line full-line automatic control system 3-numerical control laser cutting machine 4-feeding pallet truck 5-gantry automatic feeding manipulator 6-rotary turning trolley 7-gantry automatic blanking manipulator 8-waiting material rack 9-numerical control automatic bending manufacturing center 10-longitudinal V-shaped conveying roller way 11-closing straight seam welding pipe machine 12-transverse moving vehicle 13-gantry moving straightener 14-small AGV automatic transfer vehicle 15-flange automatic welding and door frame automatic cutting machine 16-flange welding automatic feeding and blanking manipulator 17-large AGV automatic transfer vehicle.
Detailed Description
The drawings are for illustrative purposes only and are not to be construed as limiting the patent; for the purpose of better illustrating the embodiments, certain features of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted. The positional relationships depicted in the drawings are for illustrative purposes only and are not to be construed as limiting the present patent.
The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if there is an orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", etc. based on the orientation or positional relationship shown in the drawings, it is only for convenience of describing the present invention and simplifying the description, but it is not intended to indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and are not to be construed as limiting the present patent, and the specific meaning of the terms may be understood by those skilled in the art according to specific circumstances.
As shown in fig. 1, a production method of a 5G rod-combining intelligent production line is specifically as follows, material is prepared by a pallet truck, material is fed by a feeding manipulator, laser cutting automatic cutting is performed, material is discharged by a discharging manipulator, a rotary U-turn trolley automatically judges whether U-turn is performed or not, a plate is conveyed to a material-waiting rack for waiting, a numerical control bending center automatically finishes folding of a combined rod, single welding seams and double welding seams are judged, a workpiece is conveyed by a conveying roller way and a transverse moving trolley to a receiving opening welding machine for joint welding and welding during single welding seams, after repair welding and flaw detection, the workpiece is conveyed to a straightening machine by the conveying roller way and the transverse moving trolley for straightening, the material is conveyed to a flange for automatic welding and a door frame for automatic cutting by a feeding and discharging manipulator, and the feeding and discharging manipulator is conveyed to an AGV pipe-conveying trolley for storage. And (4) performing off-line treatment on the large-diameter double welding lines after being folded by the numerical control bending center, and discharging semi-finished products out of the warehouse through closing welding, flange rib plate welding, door frame cutting and welding. And the AGV pipe conveying trolley conveys the laser-cut materials to the automatic flange welding and door frame cutting positions.
The whole line needs manual intervention except for individual stations, full-line automatic numerical control is realized through system integration, and seamless connection of a production flow and an upper management system is realized through an information network platform.
As shown in fig. 2, the 5G combined intelligent production line specifically includes that the production line full-line informatization system 1 builds an informatization network system in which the whole production full flow is in seamless connection with an upper management system, and can produce functions of collecting, analyzing, processing, calling and monitoring field data information, issuing production instructions and the like.
The production line full-line automatic control system 2 is responsible for automatic control between the self-control equipment and the self-control logistics auxiliary equipment, control planning of the process layout of the main equipment, automatic control between the self-control equipment and the outside support equipment and automatic control between the outside support equipment.
The numerical control laser cutting machine 3 completes the peripheral cutting of the plate and the quick cutting of the middle material distribution, and can complete the cutting and blanking of the flange and the rib plate. The automatic plate cutting machine adopts a switching workbench structure, has the functions of plate surface height tracking control, automatic edge searching, automatic nozzle cleaning and quick cutting, and can select process parameter libraries with different thicknesses according to the thicknesses of different plates to finish quick cutting.
The feeding pallet truck 4 transversely moves to a plate feeding area, is fed and stacked by a crown block, and then moves to a feeding table of the numerical control laser cutting machine 3 for material preparation.
The gantry automatic feeding manipulator 5 realizes grabbing effective plates from the feeding pallet truck 4 and transversely transporting the effective plates to a feeding table of the numerical control laser cutting machine 3, and sucking and transversely transporting small rod plates subjected to laser cutting to a small AGV transfer truck 14, and the gantry type truss type structure, the distribution magnetic chuck manipulator grab the effective plates from the upper part and transversely walk in the air is adopted.
The turning trolley 6 is rotated to directly convey the plate which does not need to turn around after cutting and blanking to the stand 8 to be fed, or horizontally rotate the plate which needs to turn around by 180 degrees and then convey the plate to the stand 8 to be fed. The vehicle body is of a welded frame structure, and the upper part of the vehicle body is provided with a driving roller way; the lower part is provided with a floating support roller which rotates along the annular track; the middle part is a driving rotation support to provide driving force for the rotation of the trolley.
The gantry automatic blanking manipulator 7 realizes grabbing of the cut plate from the workbench of the numerical control laser cutting machine 3 and longitudinal transportation to the station of the rotary U-turn trolley 6; adopt planer-type truss-like structure, distribution magnetism coils the manipulator, grabs the material from upper portion, and aerial horizontal walking.
The material waiting rack 8 serves as a material waiting storage rack before bending.
The numerical control automatic bending manufacturing center 9 finishes the bending of the combined rod, and adopts a double-cylinder electro-hydraulic proportional transmission mode to drive the slide block to move downwards to finish the bending operation; the accurate positioning of the front and back movement of the plate is realized by the numerical control front and back feeding devices and the laser alignment compensation system; the compensation curve is automatically adjusted by a multipoint deflection compensation mechanism; the front part is provided with a lifting material receiving roller way and a material supporting roller; the side surface is provided with a side discharging mechanism.
The longitudinal V-shaped conveying roller way 10 realizes longitudinal conveying of the bent combined rods, the opening angle is adjustable, and conveying of the prismatic rods with different edge numbers is met.
The closing-up straight seam welding machine 11 is suitable for welding polygonal and circular conical lamp poles, the main machine head comprises 3 sets of independent hydraulic clamping devices and a welding part, and the auxiliary machine is a push rod trolley. The pressure and the position of the hydraulic oil cylinder are controlled to ensure that the pinch roller tightens the lamp pole and simultaneously performs welding. Along with the change of the rod diameter, the pressure is automatically adjusted, the position of the presser foot is automatically adjusted, the feeding speed and the position are automatically matched, the welding seam is always kept in a folding state, and the smooth welding is ensured.
The traverse carriage 12 effects a transverse logistic transport between two parallel longitudinal transport lines.
The gantry moving straightener 13 realizes the correction of the straightness of the welded combined rod. The closing rod is conveyed to a proper position of a V-shaped supporting seat of the workbench by a conveying roller way, the highest bending point of the closing rod is rotated to a twelve-point position by a rotating roller, and the main gantry moves to the bending point position and is straightened by a pressure head.
And the small AGV automatic transfer trolley 14 transports the flange and the rib plate cut by the numerical control laser cutting machine 3 to the position of the flange automatic welding and door frame automatic cutting machine for waiting.
The automatic flange welding and door frame cutting machine 15 realizes the automatic welding of the flange and the rib plate at the bottom of the 5G combined rod, the automatic cutting of the door frame of the combined rod and the welding of the door, and the automatic welding is completed by a robot.
The flange welding automatic feeding and discharging manipulator 16 carries the rod pieces on the material waiting roller way to the roller way of the flange automatic welding and door frame automatic cutting machine 15, the welded rod pieces are grabbed and carried to the large AGV automatic transfer trolley 17, a gantry type truss structure is adopted, and the manipulator is matched to grab materials and transversely walk in the air.
And the large AGV automatic transfer trolley 17 carries and stores the flange-welded semi-finished product or conveys the flange-welded semi-finished product to a subsequent process.
It should be understood that the above-described embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.
Claims (9)
1. A5G closes pole intelligence production line, its characterized in that includes
Production line full-line informatization system (1): an information network system with the whole production flow seamlessly connected with an upper management system is established;
production line full-line automation control system (2): the system is responsible for automatic control between the self-made equipment and the self-made logistics auxiliary equipment, control planning of the process layout of the main equipment, automatic control between the self-made equipment and the outside equipment and automatic control between the outside equipment;
numerical control laser cutting machine (3): finishing the peripheral cutting of the plate and the quick cutting of the middle material distribution, and finishing the cutting and blanking of the flange and the rib plate;
feeding pallet truck (4): transversely moving to a plate material feeding area, feeding and stacking by a crown block, and then moving to a feeding table of a numerical control laser cutting machine (3) for material preparation;
gantry automatic feeding manipulator (5): the effective plates are grabbed from a feeding pallet truck (4) and are transversely transported to a feeding table of a numerical control laser cutting machine (3), and the small-rod plates cut by laser are sucked and are transversely transported to a small AGV transfer truck (14);
rotating and turning trolley (6): the plate materials which do not need to turn around after cutting and blanking are directly conveyed to a stand (8) to be fed, or the plate materials which need to turn around are conveyed to the stand (8) to be fed after being horizontally rotated for 180 degrees;
gantry automatic blanking manipulator (7): the cut plate is grabbed from a workbench of the numerical control laser cutting machine (3) and is longitudinally transported to a station of the rotary U-turn trolley (6);
a material waiting rack (8): as a material storage rack for waiting materials before bending;
numerical control automatic bending manufacturing center (9): the folding device is used for completing folding of the combined rod;
longitudinal V-shaped rollgang (10): longitudinal conveying of the bent combined rod is realized;
closing-in straight seam tube welding machine (11): the welding fixture is suitable for welding polygonal and circular conical lamp posts;
a traverse car (12): the transverse material flow conveying between the two parallel longitudinal conveying lines is realized;
gantry mobile straightener (13): the straightness of the welded combined rod is corrected;
small AGV automatic transfer car (14): conveying the flange and the rib plate cut by the numerical control laser cutting machine (3) to the position of an automatic flange welding and automatic door frame cutting machine for waiting materials;
automatic flange welding and automatic door frame cutting machine (15): the automatic welding of the flange and the rib plate at the bottom of the 5G closing rod, the automatic cutting of the closing rod door frame and the welding of the door are realized;
automatic feeding and discharging manipulator (16) for flange welding: the rod pieces on the roller way to be fed are conveyed to a roller way of an automatic flange welding and door frame cutting machine (15), and the welded rod pieces are grabbed and conveyed to a large AGV automatic transfer trolley (17);
automatic transfer car (17) of big AGV: and carrying and warehousing the semi-finished product after the flange is welded or conveying the semi-finished product to a subsequent process.
2. The intelligent 5G pole production line according to claim 1, wherein: the production line full-line informatization system (1) is used for acquiring, analyzing, processing, calling and monitoring production field data information and issuing production instructions.
3. The intelligent 5G pole production line according to claim 1, wherein: the numerical control laser cutting machine (3) is a numerical control laser cutting machine with an exchangeable workbench structure.
4. The intelligent 5G pole production line according to claim 1, wherein: the gantry automatic feeding manipulator (5), the gantry automatic discharging manipulator (7) and the flange welding automatic feeding and discharging manipulator (16) are of a gantry truss type structure and are power distribution magnetic chuck manipulators.
5. The intelligent 5G pole production line according to claim 1, wherein: the body of the rotary U-turn trolley (6) is of a welded frame structure, and the upper part of the rotary U-turn trolley is provided with a driving roller way.
6. The intelligent 5G pole production line according to claim 5, wherein: the lower part of the vehicle body is provided with a floating support roller which rotates along the annular track; the middle part is a driving rotation support to provide driving force for the rotation of the trolley.
7. The intelligent 5G pole production line according to claim 1, wherein: the numerical control automatic bending manufacturing center (9) drives the sliding block to move downwards in a double-cylinder electro-hydraulic proportional transmission mode to finish bending operation.
8. The intelligent 5G pole production line according to claim 1, wherein: the main machine head of the closing-up straight seam tube welding machine (11) comprises 3 sets of independent hydraulic clamping devices and a welding part, and the auxiliary machine is a push rod trolley.
9. The production method of the 5G combined rod intelligent production line applied to the claim 1 is characterized by comprising the following steps of: preparing materials by a pallet truck, feeding by a feeding manipulator, automatically cutting by laser cutting, discharging by a discharging manipulator, automatically judging whether to turn around and executing by rotating a turning trolley, conveying a plate material to a stand to be fed, automatically completing the folding of a combining rod by a numerical control bending center, judging single and double welding seams, carrying a workpiece to a receiving port welding machine by a conveying roller way and a cross sliding vehicle during single welding seam seaming and welding, carrying the workpiece to a straightening machine for straightening by the conveying roller way and the cross sliding vehicle after repair welding and flaw detection, carrying the workpiece to be welded to a flange by a feeding and discharging manipulator after straightening, automatically cutting a door frame, carrying the workpiece to an AGV tube conveying trolley by the feeding and discharging manipulator, and warehousing; performing off-line treatment on the large-diameter double welding seam after being folded by the numerical control bending center, and discharging a semi-finished product out of a warehouse through closing-up welding, flange rib plate welding, door frame cutting and welding; and the AGV pipe conveying trolley conveys the laser-cut materials to the automatic flange welding and door frame cutting positions.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111447590.9A CN114029739A (en) | 2021-11-30 | 2021-11-30 | 5G rod combination intelligent production line and production method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111447590.9A CN114029739A (en) | 2021-11-30 | 2021-11-30 | 5G rod combination intelligent production line and production method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114029739A true CN114029739A (en) | 2022-02-11 |
Family
ID=80139644
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111447590.9A Pending CN114029739A (en) | 2021-11-30 | 2021-11-30 | 5G rod combination intelligent production line and production method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114029739A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115072237A (en) * | 2022-06-21 | 2022-09-20 | 珠海格力智能装备有限公司 | Automatic plate processing production line |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006035351A (en) * | 2004-07-26 | 2006-02-09 | Ishimaru Kogyo:Kk | Device for machining tube material |
| CN105750835A (en) * | 2015-12-16 | 2016-07-13 | 中山市毅马五金有限公司 | Flange end plate machining process |
| CN108481000A (en) * | 2018-03-26 | 2018-09-04 | 武汉诚兴和汽车零部件有限公司 | Full-automatic uncoiling leveling laser cutting blanking automatic stacking intelligent manufacturing production line |
| CN111468901A (en) * | 2020-04-22 | 2020-07-31 | 招商局重工（江苏）有限公司 | High-flexibility high-efficiency intelligent production process of comprehensive pipe |
| CN111872704A (en) * | 2020-08-05 | 2020-11-03 | 招商局重工（江苏）有限公司 | High-flexibility high-efficiency pipe production line |
| CN212217761U (en) * | 2020-04-22 | 2020-12-25 | 招商局重工（江苏）有限公司 | Synthesize pipe intelligence production line |
| CN112405008A (en) * | 2019-08-21 | 2021-02-26 | 中国船舶重工集团公司第七一六研究所 | Full-automatic straight pipe flange group is to welding production line |
-
2021
- 2021-11-30 CN CN202111447590.9A patent/CN114029739A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006035351A (en) * | 2004-07-26 | 2006-02-09 | Ishimaru Kogyo:Kk | Device for machining tube material |
| CN105750835A (en) * | 2015-12-16 | 2016-07-13 | 中山市毅马五金有限公司 | Flange end plate machining process |
| CN108481000A (en) * | 2018-03-26 | 2018-09-04 | 武汉诚兴和汽车零部件有限公司 | Full-automatic uncoiling leveling laser cutting blanking automatic stacking intelligent manufacturing production line |
| CN112405008A (en) * | 2019-08-21 | 2021-02-26 | 中国船舶重工集团公司第七一六研究所 | Full-automatic straight pipe flange group is to welding production line |
| CN111468901A (en) * | 2020-04-22 | 2020-07-31 | 招商局重工（江苏）有限公司 | High-flexibility high-efficiency intelligent production process of comprehensive pipe |
| CN212217761U (en) * | 2020-04-22 | 2020-12-25 | 招商局重工（江苏）有限公司 | Synthesize pipe intelligence production line |
| CN111872704A (en) * | 2020-08-05 | 2020-11-03 | 招商局重工（江苏）有限公司 | High-flexibility high-efficiency pipe production line |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115072237A (en) * | 2022-06-21 | 2022-09-20 | 珠海格力智能装备有限公司 | Automatic plate processing production line |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107363405B (en) | High-strength steel construction piece sheet laser tailor-welding system | |
| CN204171680U (en) | Door of elevator robot transport and spot welding production line | |
| CN103567677A (en) | Integrated workstation based on robot cutting, welding and carrying in pipe processing | |
| CN112171221B (en) | Automatic production line for oil cylinder | |
| CN111069826A (en) | Automatic welding production line for steel structure | |
| CN104785943A (en) | Cylinder reinforcing ring assembling-welding workstation and welding method thereof | |
| CN110153727A (en) | A kind of T profile production line | |
| CN113664401A (en) | Steel arch frame production line | |
| CN114029739A (en) | 5G rod combination intelligent production line and production method thereof | |
| CN113787344A (en) | Telescopic machine frame welding and polishing production line and production process thereof | |
| CN110480123A (en) | A kind of rack connecting rod automatic welding production system | |
| CN104400430A (en) | Automatic production process and device of steel pipe bundle combined structural component | |
| CN211248933U (en) | Automatic welding production line for steel structure | |
| CN212823397U (en) | Automatic flexible production line for combined welding beam | |
| CN211661505U (en) | Enclosure wall production line | |
| CN204975984U (en) | Flexible process system of laser | |
| CN208644515U (en) | A kind of frame vehicle front and back end carriage welding system | |
| CN110270771A (en) | A kind of semi-automatic production line and processing method for the processing of box steel member | |
| CN208575361U (en) | A kind of complexity Zhong Zuli robot compression arc MAG welder | |
| CN116618894A (en) | Automatic welding production line and production method for movable arm of excavator | |
| CN110480122A (en) | Offline unit on a kind of steel pipe of rack connecting rod automatic welding production system | |
| CN210649118U (en) | A semi-automatization production line for box steel member processing | |
| CN110695710A (en) | Enclosure wall production line | |
| CN115533549A (en) | Intelligent steel plate blanking system and method | |
| CN204913079U (en) | Barrel reinforcing ring assembly welding workstation |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20220601 Address after: 741020 Weibin North Road, Maiji District, Tianshui City, Gansu Province Applicant after: TIANSHUI METALFORMING MACHINE TOOL (Group) Co.,Ltd. Applicant after: Henan chuitian Intelligent Manufacturing Co.,Ltd. Address before: 741020 Weibin North Road, Maiji District, Tianshui City, Gansu Province Applicant before: TIANSHUI METALFORMING MACHINE TOOL (Group) Co.,Ltd. |
|
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20220211 |