CN114029429A - Reinforcing cage forming method - Google Patents
Reinforcing cage forming method Download PDFInfo
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- CN114029429A CN114029429A CN202111472373.5A CN202111472373A CN114029429A CN 114029429 A CN114029429 A CN 114029429A CN 202111472373 A CN202111472373 A CN 202111472373A CN 114029429 A CN114029429 A CN 114029429A
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- reinforcement cage
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- 230000003014 reinforcing effect Effects 0.000 title claims abstract description 44
- 238000000034 method Methods 0.000 title claims abstract description 23
- 230000002787 reinforcement Effects 0.000 claims abstract description 296
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 94
- 239000010959 steel Substances 0.000 claims abstract description 94
- 238000003466 welding Methods 0.000 claims abstract description 14
- 238000003754 machining Methods 0.000 claims description 7
- 230000007246 mechanism Effects 0.000 claims description 6
- 238000004140 cleaning Methods 0.000 claims 1
- 238000010276 construction Methods 0.000 description 6
- 210000003205 muscle Anatomy 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 239000002994 raw material Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/12—Making special types or portions of network by methods or means specially adapted therefor
- B21F27/20—Making special types or portions of network by methods or means specially adapted therefor of plaster-carrying network
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/12—Making special types or portions of network by methods or means specially adapted therefor
- B21F27/121—Making special types or portions of network by methods or means specially adapted therefor of tubular form, e.g. as reinforcements for pipes or pillars
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Reinforcement Elements For Buildings (AREA)
- Piles And Underground Anchors (AREA)
Abstract
The invention discloses a reinforcement cage forming method, which comprises the following steps: firstly, erecting a reinforcing cage forming and processing structure; secondly, installing a main reinforcement of the reinforcement cage; thirdly, arranging a reinforcing hoop; fourthly, welding and connecting the reinforcing hoop with the first steel reinforcement cage main reinforcement; fifthly, connecting the steel wire rope with the reinforcing hoop; sixthly, welding and connecting the reinforcement hoop with the next main reinforcement of the reinforcement cage; and seventhly, forming a reinforcement cage. The steel reinforcement cage processing mould clamps the steel reinforcement cage main reinforcement required by a circle of the steel reinforcement cage at equal intervals, the winch and the fixed pulley are matched to pull the reinforcement hoop to rotate, the reinforcement hoop and the circle of the steel reinforcement cage main reinforcement are in contact fit, and the steel reinforcement cage processing is quickly finished by welding.
Description
Technical Field
The invention belongs to the technical field of machining and forming of reinforcement cages, and particularly relates to a reinforcement cage forming method.
Background
The method is limited by the fact that the construction period of a pile foundation of a construction unit is short, the task is heavy, and a large number of cage rolling machines, automatic rounding machines, automatic cage rolling machines and labor workers with strong professional pertinence are required to be frequently input to carry out reinforcement cage processing operation so as to meet the construction requirement of the pile foundation. The prior art has the following defects: firstly, the operation difficulty of the input machine is high, the personnel working in the field needs to be trained for the second time to ensure the correct operation of the machine, and the normal production efficiency can be achieved only by stage familiarity; secondly, the investment machinery is put into once, so that the storage space is large after the machine is idle, the whole set of machinery is required for transition, the transition is difficult, the economic cost is high, and the investment recovery period is long; thirdly, the occupied area of mechanical equipment is large, the mechanical equipment is not flexible enough and is limited by the site; the mould of each type of reinforcing cage reinforcing ring is not flexible, and a large amount of limited construction time is occupied when the structure is changed each time when various types are processed.
Disclosure of Invention
The invention aims to solve the technical problem that the defects in the prior art are overcome, and provides a reinforcement cage forming method, wherein a reinforcement cage processing mould is utilized to clamp a circle of reinforcement cage main reinforcements at equal intervals, a winch and a fixed pulley are utilized to cooperatively pull a reinforcement hoop to rotate, the reinforcement hoop and the circle of reinforcement cage main reinforcements are in contact fit, and reinforcement cage processing is rapidly completed through welding.
In order to solve the technical problems, the invention adopts the technical scheme that: a reinforcement cage forming method, comprising the steps of:
step one, erecting a reinforcement cage forming and processing structure: clearing a field, and erecting a reinforcement cage forming and processing structure in the field, wherein the reinforcement cage forming and processing structure comprises a plurality of supporting beams which are arranged in parallel along the length direction of a reinforcement cage main reinforcement and a plurality of forming mechanisms for processing the reinforcement cage, the forming mechanisms comprise reinforcement cage processing clamping fixtures which are vertically erected on the supporting beams, a plurality of main reinforcement clamping grooves for clamping the reinforcement cage main reinforcement are arranged on the reinforcement cage processing clamping fixtures at equal intervals along the length direction, through holes with equal height are arranged at the positions of the supporting beams, which are positioned at the lower part of the reinforcement cage processing clamping fixtures, a winch is arranged at one end of the reinforcement cage processing clamping fixture, a fixed pulley is arranged at the other end of the reinforcement cage processing clamping fixture, and a steel wire rope of the winch sequentially passes through the through holes at the lower part of the reinforcement cage processing clamping fixture and bypasses the fixed pulley;
step two, installing the main reinforcement of the reinforcement cage: clamping a circle of steel reinforcement cage main reinforcement required by the steel reinforcement cage at equal intervals by utilizing a plurality of steel reinforcement cage processing clamping tools;
step three, arranging a reinforcing hoop: vertically arranging a reinforcing hoop on the top of each reinforcement cage machining mould, wherein the projection of the reinforcing hoop falls on the top surface of the reinforcement cage machining mould, and the initial position of the reinforcing hoop is positioned at one end, close to a winch, of the reinforcement cage machining mould;
step four, welding and connecting the reinforcement hoop and the first steel reinforcement cage main reinforcement: the contact positions of the first steel reinforcement cage main reinforcement and the plurality of reinforcing hoops are welded and connected;
step five, connecting the steel wire rope with a reinforcement hoop: one end of a steel wire rope of the winch, which bypasses the fixed pulley, is connected with the reinforcing hoop, and the steel wire rope is wound and bound at the connecting position of the reinforcing hoop and the first steel reinforcement cage main reinforcement;
step six, welding and connecting the reinforcement hoop with the next steel reinforcement cage main reinforcement: the steel wire rope of the winch is pulled back for one time, the reinforcement hoop rotates to be in contact with the next reinforcement cage main reinforcement, and the contact positions of the next reinforcement cage main reinforcement and the reinforcement hoops are all welded and connected;
step seven, forming a reinforcement cage: and repeating the step six for many times until all the contact positions of the main reinforcements of the reinforcement cage and the plurality of reinforcement hoops are welded completely, and removing the connection between the steel wire rope of the winch and the reinforcement hoops to form the reinforcement cage.
The forming method of the reinforcement cage is characterized by comprising the following steps: the number of the reinforcing hoop rings is equal to that of the reinforcing cage processing clamping fixture and corresponds to that of the reinforcing hoop rings one to one.
The forming method of the reinforcement cage is characterized by comprising the following steps: a plurality of steel reinforcement cage owner muscle is including being first steel reinforcement cage owner muscle and the main muscle of second steel reinforcement cage that the interval laid, and the length of the main muscle of second steel reinforcement cage is greater than the length of the main muscle of first steel reinforcement cage, and the one end of the main muscle homonymy of first steel reinforcement cage and second steel reinforcement cage aligns.
The forming method of the reinforcement cage is characterized by comprising the following steps: the supporting beam is H-shaped steel, the through hole is formed in a web plate of the H-shaped steel, and the web plate of the H-shaped steel is perpendicular to the ground.
The forming method of the reinforcement cage is characterized by comprising the following steps: and the contact positions of the first steel reinforcement cage main reinforcement and the second steel reinforcement cage main reinforcement and the reinforcement hoop are all welded and connected.
Compared with the prior art, the invention has the following advantages:
1. according to the invention, the plurality of reinforcement cage processing clamping tools are used for clamping the reinforcement cage main reinforcements required by the reinforcement cage at equal intervals, the reinforcement cage main reinforcements are clamped through the main reinforcement clamping grooves, the reinforcement cage main reinforcements are prevented from shifting, the plurality of reinforcement cage main reinforcements are arranged at equal intervals and are standard, the welding is convenient, and the popularization and the use are convenient.
2. According to the invention, the reinforcing hoop ring is vertically arranged at the top of each steel reinforcement cage processing mould, the projection of the reinforcing hoop ring falls on the top surface of the steel reinforcement cage processing mould, so that the vertical arrangement of the reinforcing hoop ring is ensured, the steel reinforcement cage processing mould plays a role of supporting the reinforcing hoop ring and simultaneously provides a traveling track of the reinforcing hoop ring, in addition, reference is provided for the placement of a fixed pulley and a winch, through holes with equal height are arranged at the positions of a plurality of supporting beams at the lower part of the steel reinforcement cage processing mould, the winding and unwinding path of a steel wire rope is limited, the reliability and stability are realized, and the using effect is good.
3. The method has simple steps, the steel wire rope is wound and bound at the connecting position of the reinforcement hoop and the first main reinforcement of the reinforcement cage, the reinforcement hoop is pulled to rotate by the matching of the winch and the fixed pulley, the reinforcement hoop and the circle of main reinforcement of the reinforcement cage are in contact fit, the reinforcement cage is rapidly processed by welding, the occupied space is small, the technology is ingenious, the economic effect is strong, and the steel wire rope is suitable for dismounting and transferring. The operation personnel is not required to have the specific mechanical operation capacity, and the raw materials of the product are obtained as the raw materials, so that the product is flexible and convenient and is convenient to popularize and use.
In conclusion, the reinforcement cage processing mould disclosed by the invention has the advantages of small occupied space, low technical difficulty, easiness in turnover, strong economic effect, high work efficiency, standardized construction and the like, so that the reinforcement cage processing mould can be matched with other machines in a narrow operation field, the work efficiency is improved, the processing period of the reinforcement cage is shortened, and the reinforcement cage processing mould is convenient to popularize and use.
The technical solution of the present invention is further described in detail by the accompanying drawings and embodiments.
Drawings
Fig. 1 is a top view of the initial state of the reinforcement cage processing structure of the present invention.
Fig. 2 is a top view of the reinforcement cage forming process according to the present invention.
Fig. 3 is a left side view of fig. 2.
FIG. 4 is a block diagram of a method flow of the present invention.
Description of reference numerals:
1-a support beam; 2-a steel reinforcement cage processing mould; 3-main reinforcement clamping groove;
4-main reinforcement of the reinforcement cage; 4-1-a first reinforcement cage main reinforcement; 4-2-second reinforcement cage main reinforcement;
5, a winch; 6-fixed pulley; 7-steel wire rope;
8, reinforcing the hoop.
Detailed Description
As shown in fig. 1 to 4, a reinforcement cage forming method of the present invention includes the following steps:
step one, erecting a reinforcement cage forming and processing structure: clearing a field, and erecting a reinforcement cage forming and processing structure in the field, wherein the reinforcement cage forming and processing structure comprises a plurality of supporting beams 1 which are arranged in parallel along the length direction of a reinforcement cage main reinforcement 4 and a plurality of forming mechanisms for processing the reinforcement cage, the forming mechanisms comprise reinforcement cage processing molds 2 which are vertically erected on the supporting beams 1, a plurality of main reinforcement clamping grooves 3 for clamping the reinforcement cage main reinforcement 4 are arranged at equal intervals along the length direction of the reinforcement cage processing molds 2, equal-height through holes are arranged at the positions, located at the lower parts of the reinforcement cage processing molds 2, of the supporting beams 1, one end of the reinforcement cage processing mold 2 is provided with a winch 5, the other end of the reinforcement cage processing mold 2 is provided with a fixed pulley 6, and a steel wire rope 7 of the winch 5 sequentially penetrates through the plurality of through holes at the lower parts of the reinforcement cage processing mold 2 and bypasses the fixed pulley 6;
step two, installing the main reinforcement of the reinforcement cage: clamping a circle of steel reinforcement cage main reinforcements 4 required by the steel reinforcement cage at equal intervals by using a plurality of steel reinforcement cage processing clamping tools 2;
step three, arranging a reinforcing hoop: a reinforcing hoop 8 is vertically arranged at the top of each steel reinforcement cage processing mould 2, the projection of the reinforcing hoop 8 falls on the top surface of the steel reinforcement cage processing mould 2, and the initial position of the reinforcing hoop 8 is positioned at one end, close to the winch 5, of the steel reinforcement cage processing mould 2;
step four, welding and connecting the reinforcement hoop and the first steel reinforcement cage main reinforcement: the contact positions of the first steel reinforcement cage main reinforcement 4 and the plurality of reinforcement hoops 8 are welded and connected;
step five, connecting the steel wire rope with a reinforcement hoop: one end of a steel wire rope 7 of the winch 5, which bypasses the fixed pulley 6, is connected with the reinforcement hoop 8, and the steel wire rope 7 is wound and bound at the connecting position of the reinforcement hoop 8 and the first reinforcement cage main reinforcement 4;
step six, welding and connecting the reinforcement hoop with the next steel reinforcement cage main reinforcement: the steel wire rope 7 of the winch 5 is pulled back for one time, the reinforcement hoop 8 rotates to be in contact with the next reinforcement cage main reinforcement 4, and the contact positions of the next reinforcement cage main reinforcement 4 and the reinforcement hoops 8 are all welded and connected;
step seven, forming a reinforcement cage: and repeating the step six for multiple times until all the contact positions of the main reinforcements 4 of the reinforcement cage and the plurality of reinforcement hoops 8 are welded completely, and removing the connection between the steel wire rope 7 of the winch 5 and the reinforcement hoops 8 to form the reinforcement cage.
In this embodiment, the number of the reinforcement hoops 8 is equal to and corresponds to the number of the reinforcement cage processing molds 2.
In this embodiment, the plurality of reinforcement cage main reinforcements 4 include first reinforcement cage main reinforcements 4-1 and second reinforcement cage main reinforcements 4-2 arranged at intervals, the length of the second reinforcement cage main reinforcements 4-2 is greater than the length of the first reinforcement cage main reinforcements 4-1, and one ends of the first reinforcement cage main reinforcements 4-1 and the second reinforcement cage main reinforcements 4-2 at the same side are aligned.
In this embodiment, the support beam 1 is H-shaped steel, the through hole is formed in a web of the H-shaped steel, and the web of the H-shaped steel is perpendicular to the ground.
In this embodiment, the contact positions of the first reinforcement cage main reinforcement 4-1 and the second reinforcement cage main reinforcement 4-2 with the reinforcement hoop 8 are all welded.
When the steel reinforcement cage processing mould is used, the steel reinforcement cage main reinforcements 4 required by the steel reinforcement cage circle are clamped at equal intervals by the plurality of steel reinforcement cage processing moulds 2, the steel reinforcement cage main reinforcements 4 are clamped through the main reinforcement clamping grooves 3, the steel reinforcement cage main reinforcements 4 are prevented from shifting, the plurality of steel reinforcement cage main reinforcements 4 are arranged at equal intervals and are standard, and the welding is convenient; a reinforcing hoop 8 is vertically arranged at the top of each reinforcing cage processing mould 2, the projection of the reinforcing hoop 8 falls on the top surface of the reinforcing cage processing mould 2, the vertical arrangement of the reinforcing hoop 8 is ensured, the reinforcing cage processing mould 2 plays a role in supporting the reinforcing hoop 8 and simultaneously provides a walking track of the reinforcing hoop 8, in addition, reference is provided for the placement of a fixed pulley 6 and a winch 5, through holes with equal height are arranged at the positions of a plurality of supporting beams 1 at the lower part of the reinforcing cage processing mould 2, and a winding and unwinding path of a limiting steel wire rope 7 is arranged; the method has simple steps, the steel wire rope 7 is wound and bound at the connecting position of the reinforcement hoop 8 and the first main reinforcement cage 4, the reinforcement hoop 8 is pulled to rotate by the matching of the winch 5 and the fixed pulley 6, the reinforcement hoop 8 and the circle of main reinforcement cage 4 are in contact fit, the reinforcement cage processing is quickly completed by welding, and the method has the advantages of small occupied space, low technical difficulty, easiness in turnover, strong economic effect, high working efficiency, standardized construction and the like, so that the requirements of matching with other machines in a narrow operation field for use are met, the working efficiency is improved, the processing period of the reinforcement cage is shortened, the technology is ingenious, the steel wire rope is suitable for dismounting and transferring, no operation personnel is required to have specific mechanical operation capacity, raw materials of the product are obtained as required, and the method is flexible and convenient.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and all simple modifications, changes and equivalent structural changes made to the above embodiment according to the technical spirit of the present invention still fall within the protection scope of the technical solution of the present invention.
Claims (5)
1. A reinforcement cage forming method, comprising the steps of:
step one, erecting a reinforcement cage forming and processing structure: cleaning a field, and erecting a reinforcement cage forming and processing structure in the field, wherein the reinforcement cage forming and processing structure comprises a plurality of supporting beams (1) which are arranged in parallel along the length direction of a reinforcement cage main reinforcement (4) and a plurality of forming mechanisms for processing the reinforcement cage, the forming mechanism comprises a steel reinforcement cage processing mould (2) vertically erected on a plurality of supporting beams (1), a plurality of main reinforcement clamping grooves (3) used for clamping steel reinforcement cage main reinforcements (4) are formed in the steel reinforcement cage processing mould (2) at equal intervals along the length direction, equal-height through holes are formed in the positions, located at the lower part of the steel reinforcement cage processing mould (2), of the supporting beams (1), a winch (5) is arranged at one end of the steel reinforcement cage processing mould (2), a fixed pulley (6) is arranged at the other end of the steel reinforcement cage processing mould (2), and a steel wire rope (7) of the winch (5) sequentially penetrates through the through holes in the lower part of the steel reinforcement cage processing mould (2) and bypasses the fixed pulley (6);
step two, installing the main reinforcement of the reinforcement cage: clamping a circle of steel reinforcement cage main reinforcements (4) required by the steel reinforcement cage at equal intervals by utilizing a plurality of steel reinforcement cage processing clamping tools (2);
step three, arranging a reinforcing hoop: a reinforcing hoop (8) is vertically arranged at the top of each steel reinforcement cage machining mould (2), the projection of the reinforcing hoop (8) falls on the top surface of the steel reinforcement cage machining mould (2), and the initial position of the reinforcing hoop (8) is located at one end, close to the winch (5), of the steel reinforcement cage machining mould (2);
step four, welding and connecting the reinforcement hoop and the first steel reinforcement cage main reinforcement: the contact positions of the first steel reinforcement cage main reinforcement (4) and the plurality of reinforcement hoops (8) are all welded and connected;
step five, connecting the steel wire rope with a reinforcement hoop: a steel wire rope (7) of the winch (5) bypasses one end of the fixed pulley (6) and is connected with the reinforcement hoop (8), and the steel wire rope (7) is wound and bound at the connecting position of the reinforcement hoop (8) and the first reinforcement cage main reinforcement (4);
step six, welding and connecting the reinforcement hoop with the next steel reinforcement cage main reinforcement: a steel wire rope (7) of the winch (5) is pulled back once, the reinforcement hoops (8) rotate to be in contact with the next reinforcement cage main reinforcement (4), and the contact positions of the next reinforcement cage main reinforcement (4) and the reinforcement hoops (8) are all welded and connected;
step seven, forming a reinforcement cage: and repeating the step six for multiple times until all the contact positions of the main reinforcements (4) of the reinforcement cage and the plurality of reinforcement hoops (8) are welded completely, and removing the connection between the steel wire rope (7) of the winch (5) and the reinforcement hoops (8) to form the reinforcement cage.
2. A reinforcement cage forming method according to claim 1, wherein: the number of the reinforcing hoop rings (8) is equal to that of the reinforcing cage processing clamping tools (2) and corresponds to that of the reinforcing cage processing clamping tools one by one.
3. A reinforcement cage forming method according to claim 1, wherein: the reinforcement cage main reinforcements (4) comprise first reinforcement cage main reinforcements (4-1) and second reinforcement cage main reinforcements (4-2) which are arranged at intervals, the lengths of the second reinforcement cage main reinforcements (4-2) are larger than those of the first reinforcement cage main reinforcements (4-1), and one ends of the first reinforcement cage main reinforcements (4-1) and one ends of the second reinforcement cage main reinforcements (4-2) at the same side are aligned.
4. A reinforcement cage forming method according to claim 1, wherein: the supporting beam (1) is H-shaped steel, the through hole is formed in a web plate of the H-shaped steel, and the web plate of the H-shaped steel is perpendicular to the ground.
5. A reinforcement cage forming method according to claim 3, wherein: the first reinforcement cage main reinforcement (4-1) and the second reinforcement cage main reinforcement (4-2) are in welded connection with the contact position of the reinforcement hoop (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111472373.5A CN114029429B (en) | 2021-12-06 | 2021-12-06 | Reinforcing cage forming method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111472373.5A CN114029429B (en) | 2021-12-06 | 2021-12-06 | Reinforcing cage forming method |
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| CN114029429A true CN114029429A (en) | 2022-02-11 |
| CN114029429B CN114029429B (en) | 2023-10-31 |
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