CN114016687A - Wall material capable of removing formaldehyde and preparation method thereof - Google Patents

Wall material capable of removing formaldehyde and preparation method thereof Download PDF

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Publication number
CN114016687A
CN114016687A CN202111351414.5A CN202111351414A CN114016687A CN 114016687 A CN114016687 A CN 114016687A CN 202111351414 A CN202111351414 A CN 202111351414A CN 114016687 A CN114016687 A CN 114016687A
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parts
weight
water
formaldehyde
wall material
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汤薇
朱晓莉
洪峰
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Shaoxing Vocational and Technical College
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Shaoxing Vocational and Technical College
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/02Coverings or linings, e.g. for walls or ceilings of plastic materials hardening after applying, e.g. plaster
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/762Exterior insulation of exterior walls
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00017Aspects relating to the protection of the environment
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00025Aspects relating to the protection of the health, e.g. materials containing special additives to afford skin protection
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/40Porous or lightweight materials
    • CCHEMISTRY; METALLURGY
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    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/30Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values
    • C04B2201/32Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values for the thermal conductivity, e.g. K-factors
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    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2237Oxides; Hydroxides of metals of titanium
    • C08K2003/2241Titanium dioxide
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    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/24Structural elements or technologies for improving thermal insulation
    • Y02A30/244Structural elements or technologies for improving thermal insulation using natural or recycled building materials, e.g. straw, wool, clay or used tires

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Abstract

The invention discloses a wall material capable of removing formaldehyde, which comprises a wall plastering mortar layer and a functional layer coated on the surface of the wall plastering mortar layer; the wall plastering mortar layer comprises 80-100 parts by weight of ordinary portland cement, 100-150 parts by weight of sand, 5-10 parts by weight of porous EVA material, 1-2 parts by weight of retarder, 2-3 parts by weight of cellulose ether, 1-2 parts by weight of water reducer and 70-80 parts by weight of water; the functional layer comprises, by weight, 30-50 parts of acrylic emulsion, 15-20 parts of nano titanium oxide/biological ceramic/diatomite composite filler, 0.5-1 part of drier, 1-2 parts of film-forming assistant, 1-2 parts of defoaming agent and 15-20 parts of water. The invention also provides a preparation method of the wall material. The wall material provided by the invention has good binding performance with a matrix, can effectively remove formaldehyde, has good mechanical property, has certain heat-insulating property, and is simple in preparation method.

Description

Wall material capable of removing formaldehyde and preparation method thereof
Technical Field
The invention relates to the field of building materials, in particular to a wall material capable of removing formaldehyde and a preparation method thereof.
Background
With the improvement of the living standard of people, the environmental awareness and the consumption idea of people are also raised to different dimensions. The quality of the living environment and the environmental requirements are also increasing. Formaldehyde is one of the main pollutants in indoor air, and the excessive concentration of formaldehyde causes teratogenesis, carcinogenesis and mutagenicity to human beings and organisms. In China, formaldehyde is the second place on the name list of toxic chemicals. In recent years, formaldehyde degradation technology has been systematically studied by numerous scholars at home and abroad.
The patent with the application number of CN201610064801.3 provides an environment-friendly wall surface film material and a preparation method thereof, and the environment-friendly wall surface film material and the preparation method thereof comprise the following components in percentage by weight: 5-10% of anion powder, 5-10% of nano TiO2 powder, 1-5% of silver ion preparation, 10-15% of inorganic wrapping agent, 4-8% of film-forming assistant and 50-80% of putty powder. The wall facial mask material is prepared into proper blade coating consistency by using clean water in the using process, and is coated on indoor walls and ceilings to absorb indoor carbon dioxide to be solidified into a layer of facial mask, so that negative ions can be permanently released, indoor PM2.5 can be reduced, the activity of bacteria and viruses can be inhibited, bacteria and mildew can be prevented and removed, and toxic and harmful gases such as formaldehyde in the air can be catalytically degraded, thereby achieving the effects of improving the indoor air quality and resisting bacteria and mildew. According to the prior art, a certain amount of photocatalyst nano titanium oxide is added into a wall material, so that indoor formaldehyde can be effectively degraded.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: aiming at the defects in the prior art, the invention provides the wall material capable of removing formaldehyde and the preparation method thereof.
In order to solve the technical problems, the technical scheme of the invention is as follows:
a wall material capable of removing formaldehyde comprises a wall plastering mortar layer and a functional layer coated on the surface of the wall plastering mortar layer; the wall plastering mortar layer comprises 80-100 parts by weight of ordinary portland cement, 100-150 parts by weight of sand, 5-10 parts by weight of porous EVA material, 1-2 parts by weight of retarder, 2-3 parts by weight of cellulose ether, 1-2 parts by weight of water reducer and 70-80 parts by weight of water; the functional layer comprises, by weight, 30-50 parts of acrylic emulsion, 15-20 parts of nano titanium oxide/biological ceramic/diatomite composite filler, 0.5-1 part of drier, 1-2 parts of film-forming assistant, 1-2 parts of defoaming agent and 15-20 parts of water.
Preferably, the retarder is one or a mixture of sodium citrate and sodium tartrate, the water reducing agent is a lignosulfonate water reducing agent, and the sand is river sand or quartz sand with 50-80 meshes.
Preferably, in the above technical solution, the drier is manganese acetylacetonate, the film-forming aid is propylene glycol monomethyl ether acetate, and the defoaming agent is an organic silicon defoaming agent.
Preferably, the preparation method of the porous EVA material comprises the following steps: mixing and grinding EVA resin, an AC foaming agent, a crosslinking agent DCP, zinc oxide and zinc stearate uniformly at 100 ℃, then placing the mixture in a mould for foaming and molding, and then crushing to prepare the porous EVA material.
Preferably, the EVA resin has a vinyl acetate content of 18 wt% and a density of 0.95g/cm3The melt flow rate was 3g/10min (190 ℃/2.16 kg).
Preferably, in the above technical solution, the mass ratio of the EVA resin, the AC foaming agent, the crosslinking agent DCP, the zinc oxide, and the zinc stearate is 100: (2-3): (0.7-0.9): 2: 1.
preferably, in the above technical scheme, the foaming molding temperature is 160 ℃, the pressure is 10MPa, and the molding time is 10 min.
Preferably, the preparation method of the nano titanium oxide/biological ceramic/diatomite composite filler comprises the following steps: mixing diatomite powder and water, and performing ultrasonic dispersion treatment to obtain a suspension; and (2) slowly dripping sulfuric acid and titanyl sulfate solution into the suspension in sequence, stirring vigorously after dripping is finished, then adjusting the pH value of the system to 4.5 by adopting dilute ammonia water, stirring and precipitating, washing the precipitate after precipitating is finished, then adding the washed precipitate into a nitric acid solution of bismuth nitrate, fully stirring and dispersing, then dripping a potassium chloride solution, adjusting the pH value of the system to 6 by adopting dilute ammonia water, filtering, washing the precipitate, drying, and placing the dried solid in a muffle furnace for calcination treatment to obtain the bismuth nitrate.
Preferably, the power of the ultrasonic dispersion treatment is 500W, and the time is 30 min; the time of the violent stirring is 30min, and the stirring speed is 3000 rpm; the stirring and precipitating time is 1.5-2.5h, and the rotating speed of the stirring and precipitating is 1500 rpm.
Preferably, the concentration of the titanyl sulfate solution is 1mol/L, the nitric acid solution of the bismuth nitrate is formed by mixing a nitric acid solution with the concentration of 50 wt% and bismuth nitrate pentahydrate, and the molar ratio of the bismuth nitrate pentahydrate to the nitric acid is 1: 3.5; the concentration of the potassium chloride solution is 20 wt%; the mass ratio of the diatomite, the titanyl sulfate, the bismuth nitrate pentahydrate and the potassium chloride is 5: (5-6): (4-4.2): 0.95.
preferably, in the above technical solution, the calcination conditions are: calcining at 500-600 deg.c for 2-3 hr.
In order to better solve the technical problems, the invention also provides the following technical scheme:
a preparation method of a formaldehyde-removing wall material comprises the following steps:
(1) mixing and stirring ordinary portland cement, sand, a porous EVA material, a retarder, cellulose ether, a water reducer and water uniformly to prepare slurry, then uniformly coating the slurry on a wall surface, and naturally drying the slurry to form a wall surface plastering mortar layer with the thickness of 4-5 mm;
(2) according to the weight parts, uniformly stirring acrylic emulsion, nano titanium oxide/biological ceramic/diatomite composite filler, drier, film forming additive, defoaming agent and water, then uniformly coating the mixture on the surface of a wall plastering mortar layer, and drying to obtain a functional layer with the thickness of 1-2 mm.
Due to the adoption of the technical scheme, the invention has the beneficial effects that:
the wall material provided by the invention comprises a wall plastering mortar layer and a functional layer coated on the surface of the wall plastering mortar layer; adding a porous EVA material into a wall plastering mortar layer, and reducing the decomposition temperature of a foaming agent by adding zinc oxide as an activating agent during preparation, so that the decomposition temperature of the foaming agent is more matched with the crosslinking temperature of a crosslinking agent, and when the foaming agent is decomposed to generate gas, the crosslinking agent is also decomposed, so that the polymer matrix is crosslinked to form closed pores; the porous EVA material provided by the invention can effectively improve the heat insulation performance of a wall plastering mortar layer. The functional layer provided by the invention comprises acrylic emulsion, nano titanium oxide/biological ceramic/diatomite composite filler, a drier, a film-forming auxiliary agent, a defoaming agent and water; the nano titanium oxide/biological ceramic/diatomite composite filler is added, so that the biological ceramic is more favorable for separating electrons and holes, has good photocatalytic activity, and has a certain photocatalytic performance when combined with the nano titanium oxide; the porous structure of the diatomite can effectively adsorb pollutants; the wall material provided by the invention has good thermal insulation performance and good mechanical property, and can effectively degrade formaldehyde to achieve the purpose of purifying air.
Detailed Description
The invention is further illustrated by the following examples. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention.
Example 1
Mixing and grinding 100g of EVA resin, 2g of AC foaming agent, 0.8g of crosslinking agent DCP, 2g of zinc oxide and 1g of zinc stearate at 100 ℃, then placing the mixture in a mould, foaming and forming for 10min at 160 ℃ and 10MPa, quickly reducing pressure after the foaming and forming, and then crushing to obtain the porous EVA material;
mixing 55g of diatomite powder and 200ml of water, and performing ultrasonic dispersion treatment for 30min under 500W to obtain a suspension; slowly dripping 1ml of sulfuric acid and 34.4ml of 1ml/L titanyl sulfate solution into the suspension in sequence, violently stirring for 30min at 3000rpm after dripping is finished, then regulating the pH of the system to 4.5,1500rpm by using dilute ammonia water, stirring and precipitating for 2h, washing the precipitate after precipitating is finished, then adding the washed precipitate into a nitric acid solution containing 4.12g of bismuth nitrate pentahydrate, fully stirring and dispersing, then dripping a potassium chloride solution containing 4.75g of 20 wt% of concentration, regulating the pH of the system to 6 by using dilute ammonia water, filtering, washing and drying the precipitate, and calcining the dried solid at 550 ℃ in a muffle furnace for 2h to prepare the nano titanium oxide/biological ceramic/diatomite composite filler;
according to the weight parts, 80 parts of ordinary portland cement, 100 parts of sand, 5 parts of porous EVA material, 1 part of sodium citrate, 2 parts of cellulose ether, 1 part of lignosulfonate water reducing agent and 70 parts of water are mixed and stirred uniformly to prepare slurry, then the slurry is uniformly coated on a wall surface, and the slurry is naturally dried to form a wall body plastering mortar layer with the thickness of 4 mm;
according to the weight parts, 30 parts of acrylic emulsion, 15 parts of nano titanium oxide/biological ceramic/diatomite composite filler, 0.5 part of manganese acetylacetonate, 1 part of propylene glycol methyl ether acetate, 1 part of organic silicon defoaming agent and 15 parts of water are uniformly stirred, then the mixture is uniformly coated on the surface of a wall plastering mortar layer, and a functional layer with the thickness of 1mm is prepared by drying, so that the wall material is obtained.
Example 2
Mixing and grinding 100g of EVA resin, 3g of AC foaming agent, 0.7g of crosslinking agent DCP, 2g of zinc oxide and 1g of zinc stearate at 100 ℃, then placing the mixture in a mould, foaming and forming for 10min at 160 ℃ and 10MPa, quickly reducing pressure after the foaming and forming, and then crushing to obtain the porous EVA material;
mixing 60g of diatomite powder and 200ml of water, and performing ultrasonic dispersion treatment for 30min under 500W to obtain a suspension; slowly dripping 1ml of sulfuric acid and 34.4ml of 1ml/L titanyl sulfate solution into the suspension in sequence, violently stirring for 30min at 3000rpm after dripping is finished, then regulating the pH of the system to 4.5,1500rpm by using dilute ammonia water, stirring and precipitating for 2h, washing the precipitate after precipitating is finished, then adding the washed precipitate into a nitric acid solution containing 4.12g of bismuth nitrate pentahydrate, fully stirring and dispersing, then dripping a potassium chloride solution containing 4.75g of 20 wt% of concentration, regulating the pH of the system to 6 by using dilute ammonia water, filtering, washing and drying the precipitate, and calcining the dried solid at 500 ℃ in a muffle furnace for 2h to prepare the nano titanium oxide/biological ceramic/diatomite composite filler;
according to the weight parts, 90 parts of ordinary portland cement, 110 parts of sand, 10 parts of porous EVA material, 2 parts of sodium citrate, 2 parts of cellulose ether, 1 part of lignosulfonate water reducing agent and 80 parts of water are mixed and stirred uniformly to prepare slurry, then the slurry is uniformly coated on a wall surface, and the slurry is naturally dried to form a wall body plastering mortar layer with the thickness of 4 mm;
according to the weight parts, 40 parts of acrylic emulsion, 15 parts of nano titanium oxide/biological ceramic/diatomite composite filler, 0.5 part of manganese acetylacetonate, 1 part of propylene glycol methyl ether acetate, 1 part of organic silicon defoaming agent and 15 parts of water are uniformly stirred, then the mixture is uniformly coated on the surface of a wall plastering mortar layer, and a functional layer with the thickness of 1mm is prepared by drying, so that the wall material is obtained.
Example 3
Mixing and grinding 100g of EVA resin, 2g of AC foaming agent, 0.8g of crosslinking agent DCP, 2g of zinc oxide and 1g of zinc stearate at 100 ℃, then placing the mixture in a mould, foaming and forming for 10min at 160 ℃ and 10MPa, quickly reducing pressure after the foaming and forming, and then crushing to obtain the porous EVA material;
mixing 55g of diatomite powder and 200ml of water, and performing ultrasonic dispersion treatment for 30min under 500W to obtain a suspension; slowly dripping 1ml of sulfuric acid and 34.4ml of 1ml/L titanyl sulfate solution into the suspension in sequence, violently stirring for 30min at 3000rpm after dripping is finished, then regulating the pH of the system to 4.5,1500rpm by using dilute ammonia water, stirring and precipitating for 2h, washing the precipitate after precipitating is finished, then adding the washed precipitate into a nitric acid solution containing 4.12g of bismuth nitrate pentahydrate, fully stirring and dispersing, then dripping a potassium chloride solution containing 4.75g of 20 wt% of concentration, regulating the pH of the system to 6 by using dilute ammonia water, filtering, washing and drying the precipitate, and calcining the dried solid at 500 ℃ in a muffle furnace for 2h to prepare the nano titanium oxide/biological ceramic/diatomite composite filler;
according to the weight parts, 90 parts of ordinary portland cement, 120 parts of sand, 10 parts of porous EVA material, 2 parts of sodium citrate, 2 parts of cellulose ether, 1 part of lignosulfonate water reducing agent and 75 parts of water are mixed and stirred uniformly to prepare slurry, then the slurry is uniformly coated on a wall surface, and the slurry is naturally dried to form a wall body plastering mortar layer with the thickness of 4 mm;
according to the weight parts, 40 parts of acrylic emulsion, 15 parts of nano titanium oxide/biological ceramic/diatomite composite filler, 0.5 part of manganese acetylacetonate, 2 parts of propylene glycol methyl ether acetate, 1 part of organic silicon defoaming agent and 18 parts of water are uniformly stirred, then the mixture is uniformly coated on the surface of a wall plastering mortar layer, and a functional layer with the thickness of 2mm is prepared by drying, so that the wall material is obtained.
Example 4
Mixing and grinding 100g of EVA resin, 3g of AC foaming agent, 0.8g of crosslinking agent DCP, 2g of zinc oxide and 1g of zinc stearate at 100 ℃, then placing the mixture in a mould, foaming and forming for 10min at 160 ℃ and 10MPa, quickly reducing pressure after the foaming and forming, and then crushing to obtain the porous EVA material;
mixing 55g of diatomite powder and 200ml of water, and performing ultrasonic dispersion treatment for 30min under 500W to obtain a suspension; slowly dripping 1ml of sulfuric acid and 34.4ml of 1ml/L titanyl sulfate solution into the suspension in sequence, violently stirring for 30min at 3000rpm after dripping is finished, then regulating the pH of the system to 4.5,1500rpm by using dilute ammonia water, stirring and precipitating for 2h, washing the precipitate after precipitating is finished, then adding the washed precipitate into a nitric acid solution containing 4.12g of bismuth nitrate pentahydrate, fully stirring and dispersing, then dripping a potassium chloride solution containing 4.75g of 20 wt% of concentration, regulating the pH of the system to 6 by using dilute ammonia water, filtering, washing and drying the precipitate, and calcining the dried solid at 500 ℃ in a muffle furnace for 2h to prepare the nano titanium oxide/biological ceramic/diatomite composite filler;
according to the weight parts, 95 parts of ordinary portland cement, 130 parts of sand, 10 parts of porous EVA material, 2 parts of sodium citrate, 2 parts of cellulose ether, 1 part of lignosulfonate water reducing agent and 70 parts of water are mixed and stirred uniformly to prepare slurry, then the slurry is uniformly coated on a wall surface, and the slurry is naturally dried to form a wall body plastering mortar layer with the thickness of 5 mm;
according to the weight parts, 45 parts of acrylic emulsion, 15 parts of nano titanium oxide/biological ceramic/diatomite composite filler, 0.5 part of manganese acetylacetonate, 2 parts of propylene glycol methyl ether acetate, 1 part of organic silicon defoamer and 20 parts of water are uniformly stirred, then the mixture is uniformly coated on the surface of a wall plastering mortar layer, and a functional layer with the thickness of 2mm is prepared by drying, so that the wall material is obtained.
Example 5
Mixing and grinding 100g of EVA resin, 3g of AC foaming agent, 0.9g of crosslinking agent DCP, 2g of zinc oxide and 1g of zinc stearate at 100 ℃, then placing the mixture in a mould, foaming and forming for 10min at 160 ℃ and 10MPa, quickly reducing pressure after the foaming and forming, and then crushing to obtain the porous EVA material;
50g of diatomite powder and 200ml of water are mixed under 500W for ultrasonic dispersion treatment for 30min to prepare suspension; slowly dripping 1ml of sulfuric acid and 34.4ml of 1ml/L titanyl sulfate solution into the suspension in sequence, violently stirring for 30min at 3000rpm after dripping is finished, then regulating the pH of the system to 4.5,1500rpm by using dilute ammonia water, stirring and precipitating for 25h, washing the precipitate after precipitating is finished, then adding the washed precipitate into a nitric acid solution containing 4.12g of bismuth nitrate pentahydrate, fully stirring and dispersing, then dripping a potassium chloride solution containing 4.75g of 20 wt% of concentration, regulating the pH of the system to 6 by using dilute ammonia water, filtering, washing and drying the precipitate, and calcining the dried solid at 500 ℃ in a muffle furnace for 2h to prepare the nano titanium oxide/biological ceramic/diatomite composite filler;
according to the weight parts, 80 parts of ordinary portland cement, 100 parts of sand, 10 parts of porous EVA material, 1 part of sodium citrate, 2 parts of cellulose ether, 1 part of lignosulfonate water reducing agent and 80 parts of water are mixed and stirred uniformly to prepare slurry, then the slurry is uniformly coated on a wall surface, and the slurry is naturally dried to form a wall body plastering mortar layer with the thickness of 4 mm;
according to the weight parts, 50 parts of acrylic emulsion, 15 parts of nano titanium oxide/biological ceramic/diatomite composite filler, 0.5 part of manganese acetylacetonate, 1 part of propylene glycol methyl ether acetate, 1 part of organic silicon defoamer and 20 parts of water are uniformly stirred, then the mixture is uniformly coated on the surface of a wall plastering mortar layer, and a functional layer with the thickness of 2mm is prepared by drying, so that the wall material is obtained.
Comparative example
Mixing 100g of EVA resin, 3g of AC foaming agent, 0.9g of crosslinking agent DCP and 1g of zinc stearate at 100 ℃, uniformly grinding, then placing in a mould, foaming and molding at 160 ℃ and 10MPa for 10min, quickly reducing pressure after the foaming and molding, and then crushing to obtain a porous EVA material;
50g of diatomite powder and 200ml of water are mixed under 500W for ultrasonic dispersion treatment for 30min to prepare suspension; slowly dripping 1ml of sulfuric acid and 34.4ml of 1ml/L titanyl sulfate solution into the suspension in sequence, violently stirring for 30min at 3000rpm after dripping is finished, then adopting dilute ammonia water to adjust the pH of the system to 4.5,1500rpm, stirring and precipitating for 25h, washing and drying the precipitate after precipitating is finished, and calcining the dried solid in a muffle furnace at 500 ℃ for 2h to prepare the nano titanium oxide/diatomite composite filler;
according to the weight parts, 80 parts of ordinary portland cement, 100 parts of sand, 10 parts of porous EVA material, 1 part of sodium citrate, 2 parts of cellulose ether, 1 part of lignosulfonate water reducing agent and 80 parts of water are mixed and stirred uniformly to prepare slurry, then the slurry is uniformly coated on a wall surface, and the slurry is naturally dried to form a wall body plastering mortar layer with the thickness of 4 mm;
according to the weight parts, 50 parts of acrylic emulsion, 15 parts of nano titanium oxide/diatomite composite filler, 0.5 part of manganese acetylacetonate, 1 part of propylene glycol methyl ether acetate, 1 part of organic silicon defoamer and 20 parts of water are uniformly stirred, then the mixture is uniformly coated on the surface of a wall plastering mortar layer, and a functional layer with the thickness of 2mm is prepared by drying, so that the wall material is obtained.
The performance of the porous EVA materials prepared in the above examples and comparative examples and the performance of the wall material were tested, and the test results are shown in table 1.
TABLE 1
Figure BDA0003355918290000081
From the test results, compared with the comparative example, the wall material provided by the invention has more excellent formaldehyde degradation rate and heat preservation performance.
Further, it should be understood that various changes or modifications of the present invention may be made by those skilled in the art after reading the teaching of the present invention, and such equivalents may fall within the scope of the present invention as defined in the appended claims.

Claims (10)

1. A wall material capable of removing formaldehyde is characterized by comprising a wall plastering mortar layer and a functional layer coated on the surface of the wall plastering mortar layer; the wall plastering mortar layer comprises 80-100 parts by weight of ordinary portland cement, 100-150 parts by weight of sand, 5-10 parts by weight of porous EVA material, 1-2 parts by weight of retarder, 2-3 parts by weight of cellulose ether, 1-2 parts by weight of water reducer and 70-80 parts by weight of water; the functional layer comprises, by weight, 30-50 parts of acrylic emulsion, 15-20 parts of nano titanium oxide/biological ceramic/diatomite composite filler, 0.5-1 part of drier, 1-2 parts of film-forming assistant, 1-2 parts of defoaming agent and 15-20 parts of water.
2. The formaldehyde-removing wall material as claimed in claim 1, wherein the retarder is one or more of sodium citrate and sodium tartrate, the water reducing agent is lignosulfonate water reducing agent, and the sand is river sand or quartz sand of 50-80 meshes.
3. The formaldehyde-removing wall material as claimed in claim 1, wherein the drier is manganese acetylacetonate, the film-forming aid is propylene glycol methyl ether acetate, and the defoaming agent is an organosilicon defoaming agent.
4. The formaldehyde-removing wall material according to claim 1, wherein the porous EVA material is prepared by a method comprising: mixing and grinding EVA resin, an AC foaming agent, a crosslinking agent DCP, zinc oxide and zinc stearate uniformly at 100 ℃, then placing the mixture in a mould for foaming and molding for 10min at 160 ℃ and 10MPa, and then crushing to prepare the porous EVA material.
5. The formaldehyde-removing wall material as claimed in claim 4, wherein the EVA resin has a vinyl acetate content of 18 wt% and a density of 0.95g/cm3The melt flow rate was 3g/10min (190 ℃/2.16 kg).
6. The formaldehyde-removing wall material according to claim 4, wherein the mass ratio of the EVA resin, the AC foaming agent, the crosslinking agent DCP, the zinc oxide and the zinc stearate is 100: (2-3): (0.7-0.9): 2: 1.
7. the formaldehyde-removing wall material according to claim 1, wherein the nano titanium oxide/bioceramic/diatomite composite filler is prepared by a method comprising the following steps: mixing diatomite powder and water, and performing ultrasonic dispersion treatment to obtain a suspension; and (2) slowly dripping sulfuric acid and titanyl sulfate solution into the suspension in sequence, stirring violently after dripping is finished, then adjusting the pH of the system to 4.5 by using dilute ammonia water, stirring and precipitating, washing the precipitate after precipitation is finished, then adding the washed precipitate into a nitric acid solution of bismuth nitrate, fully stirring and dispersing, then dripping a potassium chloride solution, adjusting the pH of the system to 6 by using dilute ammonia water, filtering, washing and drying the precipitate, and calcining the dried solid in a muffle furnace at the temperature of 500-600 ℃ for 2-3h to obtain the bismuth nitrate.
8. The formaldehyde-removing wall material as claimed in claim 7, wherein the ultrasonic dispersion treatment has a power of 500W and a time of 30 min; the time of the violent stirring is 30min, and the stirring speed is 3000 rpm; the stirring and precipitating time is 1.5-2.5h, and the rotating speed of the stirring and precipitating is 1500 rpm.
9. The wall material capable of removing formaldehyde according to claim 7, wherein the concentration of the titanyl sulfate solution is 1mol/L, the nitric acid solution of bismuth nitrate is formed by mixing a nitric acid solution with the concentration of 50 wt% and bismuth nitrate pentahydrate, and the molar ratio of the bismuth nitrate pentahydrate to the nitric acid is 1: 3.5; the concentration of the potassium chloride solution is 20 wt%; the mass ratio of the diatomite, the titanyl sulfate, the bismuth nitrate pentahydrate and the potassium chloride is 5: (5-6): (4-4.2): 0.95.
10. the method for preparing the formaldehyde-removing wall material according to any one of claims 1 to 9, comprising the following steps:
(1) mixing and stirring ordinary portland cement, sand, a porous EVA material, a retarder, cellulose ether, a water reducer and water uniformly to prepare slurry, then uniformly coating the slurry on a wall surface, and naturally drying the slurry to form a wall surface plastering mortar layer with the thickness of 4-5 mm;
(2) according to the weight parts, uniformly stirring acrylic emulsion, nano titanium oxide/biological ceramic/diatomite composite filler, drier, film forming additive, defoaming agent and water, then uniformly coating the mixture on the surface of a wall plastering mortar layer, and drying to obtain a functional layer with the thickness of 1-2 mm.
CN202111351414.5A 2021-11-16 2021-11-16 Wall material capable of removing formaldehyde and preparation method thereof Pending CN114016687A (en)

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CN102838330A (en) * 2012-09-04 2012-12-26 同济大学 Self-clean self-purification cement-based facing material and production method thereof
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