CN114015958B - Vertical copper wire tinning machine and production process thereof - Google Patents
Vertical copper wire tinning machine and production process thereof Download PDFInfo
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- CN114015958B CN114015958B CN202111366546.5A CN202111366546A CN114015958B CN 114015958 B CN114015958 B CN 114015958B CN 202111366546 A CN202111366546 A CN 202111366546A CN 114015958 B CN114015958 B CN 114015958B
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/003—Apparatus
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/08—Tin or alloys based thereon
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/34—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
- C23C2/36—Elongated material
- C23C2/38—Wires; Tubes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Mechanical Engineering (AREA)
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- Organic Chemistry (AREA)
- Winding, Rewinding, Material Storage Devices (AREA)
Abstract
A vertical copper wire tinning machine and a production process thereof comprise a wire coil deflection placement device, wherein a mounting plate is fixedly connected to the wire coil deflection placement device, a tinning device, a detection device and a secondary tinning device are fixedly arranged on the mounting plate, copper wires enter the tinning device for tinning after being processed, the detection device is used for detecting copper wires after the copper wires are tinned by the tinning device, whether the copper wires are qualified or not is detected, if the copper wires are unqualified, the secondary tinning device is started, the copper wires are subjected to secondary tinning, and the copper wire qualification rate is improved; after the tinning of a piece of copper wire is completed, the wire coil of the wire collecting end after the tinning is completed is taken out by an operator, and then the wire coil on one side of the wire collecting end is transferred to the wire collecting end through the wire coil deflection placement device, so that the labor is reduced, and the wire coil can be saved.
Description
Technical Field
The invention relates to a copper wire production neighborhood, in particular to a vertical copper wire tinning machine and a production process thereof.
Background
The tinned copper wire is a copper wire with a layer of metal tin plated on the surface, and the tinned copper wire is soft in material and good in conductivity, and compared with a bare copper wire, the tinned copper wire is stronger in corrosion resistance and oxidation resistance, so that the service life of the weak electric cable can be greatly prolonged; however, the existing copper wire tinning machine has large occupied area, severely occupies factory space, and easily generates a 'sunny and shady surface', namely one surface is plated with metal tin, and the other surface is not plated with metal tin and cannot be detected; in addition, the existing tinning machine is very easy to break the copper wire, so that the product percent of pass is reduced;
for example, patent No.: the Chinese patent of CN112251702A discloses a copper wire tinning machine, which comprises: copper wire tinning device and delivery device; the delivery device comprises a winding frame and a fixed rod arranged on the winding frame, wherein the fixed rod is movably connected with conveying wheels with the same number as the discharge holes, each conveying wheel can independently rotate around a connecting point with the fixed rod, the distance between the adjacent conveying wheels is the same, and copper wires can be delivered after being discharged from the copper wire tin plating device and wound on the conveying wheels; the bonding degree of tin material and copper wires is improved; however, the copper wire is large in occupied space, easy to break, easy to generate a sunny and shady surface, and capable of reducing the quality of the tinned copper wire;
therefore, the scheme provides a vertical copper wire tinning machine and a production process thereof, so as to solve the problems.
Disclosure of Invention
The technical scheme adopted by the invention is as follows: a vertical copper wire tinning machine comprising: the wire coil deflection device comprises a mounting plate and a wire coil deflection placing device, wherein the mounting plate is vertically and fixedly mounted on the wire coil deflection placing device; the production process of the mounting plate is sequentially provided with the following steps from bottom to top: the device comprises an annealing device, a pickling device, a cleaning device, a soldering flux pool, a tinning device, a detection device, a secondary tinning device, a secondary cleaning device, a drying device and an oiling device; the wire coil deflection placement device and the mounting plate are provided with corresponding guide devices corresponding to each working procedure and used for guiding copper wires; the wire coil deflection placement device is provided with a wire coil support for installing a copper wire coil and a tinned wire coil.
Further, the tin plating apparatus includes: the fixing frame is fixedly arranged on the mounting plate and is perpendicular to the mounting plate; a tin pool is fixedly arranged on the fixing frame, a tin blocking block is fixedly arranged at the outlet end of the tin pool, and guide pieces are fixedly arranged on the inner walls of the two sides of the tin pool; a rotating bracket is fixedly arranged on the tin pool; the number of the rotating plates is two, one end of each rotating plate is rotatably connected to the rotating shaft, and the other end of each rotating plate is rotatably connected with a cylinder; the rotary shaft is in sliding connection with the rotary support, and the middle part of the rotary plate is in rotary and sliding connection with the rotary support; the fixed frame is fixedly connected with a pushing device, and the rotating shaft is fixedly connected with the output end of the pushing device through a connecting block.
Further, at least one motor is fixedly arranged on each rotating plate, and a gear is fixedly connected to an output shaft of the motor; the cylinder is fixedly connected with gears, and the gears are driven by a chain.
Further, the secondary tinning device includes: the secondary tin pool is fixedly connected to the mounting plate, and the shell is positioned right above the secondary tin pool and is fixedly mounted on the mounting plate; the top of the shell is fixedly connected with a secondary pushing device; a pushing plate is connected in a sliding manner in the shell, and the output end of the secondary pushing device is fixedly connected with the pushing plate; at least one group of wire pushing mechanisms is fixedly connected below the pushing plate.
Further, the wire pushing mechanism includes: the rotary shaft is rotationally connected inside the shell, and a gear is fixedly connected on the rotary shaft; the vertical push rod is connected with the shell in a sliding manner; the upper end of the vertical push rod is fixedly connected with the push plate, the lower end of the vertical push rod penetrates through the shell, and a pulley is rotationally connected with the vertical push rod; the vertical push rod is provided with a rack which is meshed with the gear; the horizontal push rod is also provided with a rack, and is connected with the gear in a meshed manner through the rack, the horizontal push rod is connected with the shell in a sliding manner, and one end of the horizontal push rod penetrates through the shell and is connected with a pulley in a rotating manner.
Further, the wire coil displacement placing device comprises: the device comprises a shell, a shifting chain and a wire coil fixing block, wherein a plurality of chain wheels are rotatably connected in the shell, and the shifting chain is meshed with each chain wheel; a driven bevel gear is fixedly connected below any one of the chain wheels; an output motor is fixedly arranged in the shell, a driving bevel gear is fixedly arranged on an output shaft of the output motor, and the driving bevel gear is meshed with one of the driven bevel gears; the upper end of the shell is provided with a clearance along a position-changing chain path; a plurality of wire coil supports are fixedly connected to the deflection chain; the wire coil support penetrates through the clearance and is connected with the shell in a sliding manner; one end of the wire coil fixing block is rotationally connected with the wire coil support, and the other end of the wire coil fixing block is movably connected with the wire coil support; and the wire coil bracket is rotationally connected with a wire coil.
Further, the production process of the two sides of the mounting plate from bottom to top is provided with: the device comprises an annealing device, a pickling device, a cleaning device, a soldering flux pool, a tinning device, a detection device, a secondary tinning device, a secondary cleaning device, a drying device and an oiling device; the mounting plate with be provided with corresponding guider on the drum placer that shifts for lead the copper line.
Further, the production process of the vertical copper wire tinning machine comprises the following operation steps:
manually threading copper wires in the wire coil along an annealing device, a pickling device, a cleaning device, a scaling powder pool, a tinning device, a detection device, a secondary tinning device, a secondary cleaning device, a drying device and an oiling device through a guiding device;
starting an annealing device to anneal the copper wire, and changing the stress of the copper wire;
(III) starting a tinning device, starting tinning the copper wire, and detecting whether the copper wire is qualified in tinning or not by a detection device;
(IV) if the detection device detects that the copper wire is unqualified in tinning, starting a secondary tinning device to carry out secondary tinning on the copper wire; if the tin plating is qualified, a secondary tinning device is not started;
and (V) after all tinning of the copper wires in the wire coil is completed, starting the wire coil deflection placement device to move the empty wire coil to the collection side for collecting the next tinned copper wires.
Due to the adoption of the technical scheme, the invention has the following advantages:
(1) According to the invention, through the layout of each device, the space utilization rate is greatly improved, the space of a factory building is saved, the number of mountable equipment is greatly increased when the area of the factory building is fixed, the productivity is improved, and the income is increased.
(2) According to the invention, through the detection device and the secondary tinning device, whether a 'sunny side' exists or a certain point is not tinned successfully after the copper wire is tinned by the tinning device is detected, if so, the copper wire can be tinned again by the secondary tinning device, the copper wire is tinned in the place where the copper wire is not tinned successfully, and the secondary tinning device can not generate force on the copper wire when pushing the copper wire into the secondary tin pool, so that the copper wire is prevented from being broken.
(3) According to the wire coil deflection placement device, after the wire coil is paid off, the wire coil can be automatically transferred to the wire collecting end, so that the labor is saved, the wire coil deflection placement device is quicker, and the production efficiency is improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention.
Fig. 2 is a front view of the overall structure of the present invention.
FIG. 3 is a schematic view of a part of the structure of the present invention.
Fig. 4 is a schematic view of the structure of the tin plating apparatus of the present invention.
Fig. 5 is a schematic view of a part of the structure of the tinning device of the present invention.
FIG. 6 is an enlarged schematic view of the structure B of FIG. 5 according to the present invention.
Fig. 7 is an enlarged schematic view of the structure at C in fig. 5 according to the present invention.
Fig. 8 is a schematic view of a part of the structure of the secondary tinning device of the present invention.
Fig. 9 is a schematic view of the internal structure of the secondary tinning device of the present invention.
Fig. 10 is a schematic structural view of the wire pushing mechanism of the present invention.
Fig. 11 is a schematic diagram of the whole structure of the wire coil displacement placing device.
Fig. 12 is an enlarged schematic view of the structure a in fig. 11 according to the present invention.
Fig. 13 is a schematic view of the internal structure of the wire coil displacement placing device of the invention.
Fig. 14 is an enlarged schematic view of the structure of fig. 13D according to the present invention.
Fig. 15 is a schematic view of another embodiment of the wire coil displacement positioning device of the present invention.
Reference numerals: 1-a wire coil displacement placing device; 2-tinning device; 3-a detection device; 4-secondary tinning device; 5-mounting plates; 6-annealing device; 7-pickling device; 8-a cleaning device; 9-a soldering flux pool; 10-a secondary cleaning device; 11-a drying device; 12-oiling device; 101-a housing; 102-wire coil support; 103-wire coil fixing blocks; 104-shifting the chain; 105-sprocket; 106-outputting a motor; 107-drive bevel gear; 108-driven bevel gears; 201-tin bath; 202-rotating a bracket; 203-rotating plate; 204-a rotation axis; 205-tin block; 206-a guide; 207-pushing means; 208-cylinder; 209-chain; 210-fixing frame; 2031-motor; 2032-gears; 401-a secondary tin bath; 402-a housing; 403-push plate; 404-a secondary pushing device; 405-a wire pushing mechanism; 4051—a transverse pushrod; 4052-vertical push rod; 4053-spindle; 4054-gear.
Detailed Description
The invention will now be further described with reference to the drawings and specific examples, which are not intended to limit the invention.
1, as shown in fig. 1-3, 1. A vertical copper wire tinning machine comprises a mounting plate 5 and a wire coil deflection device 1, wherein the mounting plate 5 is vertically and fixedly arranged on the wire coil deflection device 1; the mounting panel 5 one side is from supreme production process of following in proper order: an annealing device 6, a pickling device 7, a cleaning device 8, a scaling powder pool 9, a tinning device 2, a detection device 3, a secondary tinning device 4, a secondary cleaning device 10, a drying device 11 and an oiling device 12; corresponding guiding devices are arranged on the wire coil deflection placement device 1 and the mounting plate 5 corresponding to each working procedure and used for guiding copper wires; the wire coil deflection placement device 1 is provided with a wire coil bracket 102 for installing a copper wire coil and a tinned wire coil; the tinning device 2 adopts a hot tinning method, the secondary tinning device 4 adopts a cold tinning method, and is started only when the detection device 3 detects that secondary tinning is required, and by adopting the combination mode, energy sources can be greatly saved; the copper wires are threaded from the paying-off end of the wire coil deflection placing device 1 through the guiding device in the sequence of an annealing device 6, a pickling device 7, a cleaning device 8, a soldering flux pool 9, a tinning device 2, a detection device 3, a secondary tinning device 4, a secondary cleaning device 10, a drying device 11, an oiling device 12 and a wire coil deflection device 1.
Specifically, as shown in fig. 4 to 5, the tin plating apparatus 2 includes: the fixing frame 210, the rotating plate 203 and the rotating shaft 204, wherein the fixing frame 210 is fixedly arranged on the mounting plate 5 and is vertical to the mounting plate 5; a tin pool 201 is fixedly arranged on the fixing frame 210, tin blocking blocks 205 are fixedly arranged at two ends of the tin pool 201, and guide pieces 206 are fixedly arranged on inner walls of two sides of the tin pool 201; a rotating bracket 202 is fixedly arranged on the tin bath 201; the number of the rotating plates 203 is two, one end of each rotating plate 203 is rotatably connected to the rotating shaft 204, and the other end of each rotating plate 203 is rotatably connected to the cylinder 208; the rotating shaft 204 is in sliding connection with the rotating bracket 202, and the middle part of the rotating plate 203 is in rotating and sliding connection with the rotating bracket 202; the fixed frame 210 is fixedly connected with a pushing device 207, and the rotating shaft 204 is fixedly connected with the output end of the pushing device 207 through a connecting block; copper wires pass through from the lower parts of the cylinders 208 at two ends, and the two ends pass through tin stops 205; tin blocking blocks 205 are arranged at two ends, so that the whole tinning device 2 can be installed at will without being consciously and positively arranged; the pushing device 207 is a hydraulic cylinder, and the hydraulic cylinder is started to enable the connection side of the two rotating plates 203 and the rotating shaft 204 to ascend, the side positioned at the edge descends, and copper wires are pressed into the tin bath 201 to be tinned; tin block 205 can hang excess tin from the copper wire; the guide 206 allows the copper wire to pass vertically through the hole of the tin block 205.
Specifically, as shown in fig. 5-7, at least one motor 2031 is fixedly installed on each rotating plate 203, and a gear 2032 is fixedly connected to an output shaft of the motor 2031; the cylinder 208 is fixedly connected with a gear 2032, the two gears 2032 are driven by a chain 209, in the copper wire tinning process, a motor 2031 is started, the cylinder 208 is enabled to rotate along the copper wire running direction by the chain 209, and the friction force received by the copper wire is reduced.
Specifically, as shown in fig. 7 to 8, the secondary tinning device 4 includes: the secondary tin pool 401 and the shell 402, wherein the secondary tin pool 401 is fixedly connected to the mounting plate 5, and the shell 402 is positioned right above the secondary tin pool 401 and fixedly mounted on the mounting plate 5; the top of the shell 402 is fixedly connected with a secondary pushing device 404; a pushing plate 403 is slidably connected in the shell 402, and the output end of the secondary pushing device 404 is fixedly connected with the pushing plate 403; at least one group of wire pushing mechanisms 405 are fixedly connected below the pushing plate 403; the secondary pushing device 404 is set as a cylinder; when the detecting device 3 detects that the copper wire coming out of the tinning device 2 is failed, the pushing plate 403 is pushed downward by the air cylinder, so that the wire pushing mechanism 405 pushes the copper wire into the secondary tin bath 401.
Specifically, as shown in fig. 9 to 10, the wire pushing mechanism 405 includes: the rotary shaft 4053, the vertical push rod 4052 and the horizontal push rod 4051, the rotary shaft 4053 is rotatably connected inside the shell 402, and the rotary shaft 4053 is fixedly connected with a gear 4054; the vertical push rod 4052 is slidably connected to the housing 402; the upper end of the vertical push rod 4052 is fixedly connected with the push plate 403, the lower end of the vertical push rod 4052 passes through the shell 402 and is rotationally connected with a pulley; the vertical push rod 4052 is provided with a rack which is meshed with the gear 4054; the transverse push rod 4051 is also provided with a rack, and is in meshed connection with the gear 4054 through the rack, the transverse push rod 4051 is in sliding connection with the shell 402, and one end of the transverse push rod 4051 penetrates through the shell 402 and is in rotary connection with a pulley; the pushing plate 403 drives the vertical push rod 4052 to move downwards, and meanwhile, the transverse push rod 4051 moves inwards through the gear 4054, so that the inward feeding amount of the copper wire is equal to the downward pushing amount, the copper wire cannot be pulled, and the copper wire is prevented from being broken.
Specifically, as shown in fig. 11 to 14, the wire coil displacement placing device 1 includes: the device comprises a shell 101, a shifting chain 104 and a wire coil fixing block 103, wherein four chain wheels 105 are rotatably connected inside the shell 101, and the shifting chain 104 is meshed and connected with each chain wheel 105; a driven bevel gear 108 is fixedly connected below any one of the chain wheels 105; an output motor 106 is fixedly arranged in the shell 101, a drive bevel gear 107 is fixedly arranged on an output shaft of the output motor 106, and the drive bevel gear 107 is meshed with one of the driven bevel gears 108; the upper end of the shell 101 is provided with a clearance along the path of the positioning chain 104; four wire coil supports 102 are fixedly connected to the deflection chain 104, and two wire coil supports are respectively arranged corresponding to the annealing device 6 and the oiling device 12; the wire coil support 102 passes through the clearance and is connected with the shell 101 in a sliding manner; one end of the wire coil fixing block 103 is rotationally connected with the wire coil support 102, and the other end is movably connected with the wire coil support 102; the wire coil bracket 102 is rotationally connected with a wire coil; when the copper wire-containing wire coil is used, a wire coil containing copper wires is placed on a wire coil support 102, then a wire coil fixing block 103 is closed, the wire coil is screwed by using a bolt, the wire coil can be rotationally connected to the wire coil support 102, when the copper wires are completely tinned, an operator takes out the wire coil at the wire winding end, an output motor 106 is started, an empty wire coil is rotated to the wire winding end through a deflection chain 104, and the operator installs a new wire coil containing copper wires at the wire winding end; the device can reduce operation, and an operator is not required to move the wire coil back and forth, and only the wire coil is required to be mounted on the wire coil support 102, so that time and labor are saved, and the productivity is greatly improved.
Specifically, the method comprises the following operation steps:
i, manually threading copper wires in the wire coil along an annealing device 6, a pickling device 7, a cleaning device 8, a scaling powder pool 9, a tinning device 2, a detection device 3, a secondary tinning device 4, a secondary cleaning device 10, a drying device 11 and an oiling device 12 through a guiding device,
II, starting an annealing device 6 to anneal the copper wire, and changing the stress of the copper wire.
III start tinning device 2, begin to tin the copper line, detect whether the copper line tinning is qualified by detection device 3.
IV, if the detection device 3 detects that the copper wire tinning is unqualified, starting a secondary tinning device 4 to carry out secondary tinning on the copper wire; and if the tin plating is qualified, the secondary tinning device 4 is not started.
After all tinning of the copper wires in the wire coil is finished, starting the wire coil deflection placement device 1 to move the empty wire coil to the collecting side for collecting the next tinned copper wires;
the functions of each device are as follows:
the wire coil deflection placement device 1 is used for converting an empty wire coil to a collection end of a tinned copper wire, so that manual consumption is saved;
the annealing device 6 is used for carrying out annealing treatment on the copper wire, changing the stress of the copper wire and placing the copper wire to be broken;
the acid washing device 7 is used for removing impurities on the surface of the copper wire and increasing the tinning effect;
the cleaning device 8 is used for cleaning residual liquid on the surface of the copper wire after pickling;
the soldering flux pool 9 is used for attaching soldering flux to the surface of the copper wire, so that the adhesiveness between the copper wire and tin can be increased;
the tinning device 2 adopts a hot tinning method, and a copper wire is pressed into tin liquid by using a rotating plate 203 after passing through the copper wire;
the detection device 3 is used for detecting whether the copper wire is qualified in tinning in the tinning device 2;
the secondary tinning device 4 adopts a cold tinning method, and adopts cold tinning to perform secondary tinning when the detection device 3 detects that the copper wire is unqualified;
whether secondary tin plating is performed or not, the copper wire is cleaned by the secondary cleaning device 10 in the follow-up process;
the drying device 11 dries the copper wire and dries the moisture attached to the copper wire;
the oiling station 12 oils the copper wire to prevent the coating from oxidizing.
In example 2, as shown in fig. 15, an even number of wire coil supports 102 are fixedly installed on the shift chain 104 at equal intervals, the shift chain 104 rotates anticlockwise, the wire coil filled with the copper wire after tinning is rotated out, the empty wire coil is rotated to the wire collecting end, an operator only needs to be located at one position to load and unload the wire coil, walking is not needed, the working intensity of the operator is reduced, and the working efficiency is greatly improved.
Example 3, in another implementation manner of this example, the production process of the other side of the mounting plate 5 from bottom to top is provided with: an annealing device 6, a pickling device 7, a cleaning device 8, a scaling powder pool 9, a tinning device 2, a detection device 3, a secondary tinning device 4, a secondary cleaning device 10, a drying device 11 and an oiling device 12; the mounting plate 5 and the wire coil deflection placement device 1 are provided with corresponding guiding devices for guiding the copper wires; through this mode, can reach the maximum with the utilization in space, copper line tinning is carried out simultaneously to mounting panel 5 both sides, great improvement tinning efficiency, improvement output.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and not for limiting the same; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the invention.
Claims (7)
1. The vertical copper wire tinning machine is characterized by comprising a mounting plate (5) and a wire coil deflection placement device (1), wherein the mounting plate (5) is vertically and fixedly arranged on the wire coil deflection placement device (1); at least one side of the mounting plate (5) is sequentially provided with the following production procedures from bottom to top: the device comprises an annealing device (6), an acid pickling device (7), a cleaning device (8), a soldering flux pool (9), a tinning device (2), a detection device (3), a secondary tinning device (4), a secondary cleaning device (10), a drying device (11) and an oiling device (12); corresponding guiding devices are arranged on the wire coil deflection placement device (1) and the mounting plate (5) corresponding to each working procedure and used for guiding copper wires; the wire coil deflection placement device (1) is provided with a wire coil support (102) for installing a copper wire coil and a tinned wire coil;
the tin plating device (2) includes: the fixing frame (210), the rotating plate (203) and the rotating shaft (204), wherein the fixing frame (210) is fixedly arranged on the mounting plate (5) and is perpendicular to the mounting plate (5); a tin pool (201) is fixedly arranged on the fixing frame (210), a tin blocking block (205) is fixedly arranged at the outlet end of the tin pool (201), and guide pieces (206) are fixedly arranged on the inner walls of the two sides of the tin pool (201); a rotating bracket (202) is fixedly arranged on the tin bath (201); two rotating plates (203) are arranged, one end of each rotating plate (203) is rotatably connected to the rotating shaft (204), and the other end of each rotating plate (203) is rotatably connected with a cylinder (208); the rotating shaft (204) is in sliding connection with the rotating bracket (202), and the middle part of the rotating plate (203) is in rotating and sliding connection with the rotating bracket (202); the fixed frame (210) is fixedly connected with a pushing device (207), and the rotating shaft (204) is fixedly connected with the output end of the pushing device (207) through a connecting block.
2. The vertical copper wire tinning machine according to claim 1, characterized in that at least one motor (2031) is fixedly mounted on each rotating plate (203), and a gear (2032) is fixedly connected to an output shaft of the motor (2031); a gear (2032) is fixedly connected to the cylinder (208), and the two gears (2032) are in transmission through a chain (209).
3. A vertical copper wire tinning machine according to claim 1, characterized in that the secondary tinning device (4) comprises: the device comprises a secondary tin pool (401) and a shell (402), wherein the secondary tin pool (401) is fixedly connected to the mounting plate (5), and the shell (402) is positioned right above the secondary tin pool (401) and is fixedly mounted on the mounting plate (5); the top of the shell (402) is fixedly connected with a secondary pushing device (404); a pushing plate (403) is slidably connected in the shell (402), and the output end of the secondary pushing device (404) is fixedly connected with the pushing plate (403); at least one group of wire pushing mechanisms (405) are fixedly connected below the pushing plate (403).
4. A vertical copper wire tinning machine according to claim 3, characterized in that the wire pushing mechanism (405) comprises: the rotary shaft (4053), the vertical push rod (4052) and the transverse push rod (4051), wherein the rotary shaft (4053) is rotationally connected inside the shell (402), and the rotary shaft (4053) is fixedly connected with a gear (4054); the vertical push rod (4052) is in sliding connection with the shell (402); the upper end of the vertical push rod (4052) is fixedly connected with the push plate (403), and the lower end of the vertical push rod (4052) penetrates through the shell (402) and is rotationally connected with a pulley; the vertical push rod (4052) is provided with a rack which is meshed with the gear (4054); the transverse push rod (4051) is also provided with a rack, and is in meshed connection with the gear (4054) through the rack, the transverse push rod (4051) is in sliding connection with the shell (402), and one end of the transverse push rod penetrates through the shell (402) and is connected with a pulley in a rotating mode.
5. A vertical copper wire tinning machine according to claim 1, characterized in that the wire coil deflection placement device (1) comprises: the wire coil fixing device comprises a shell (101), a shifting chain (104) and wire coil fixing blocks (103), wherein a plurality of chain wheels (105) are rotatably connected inside the shell (101), and the shifting chain (104) is meshed and connected with each chain wheel (105); a driven bevel gear (108) is fixedly connected below any one of the chain wheels (105); an output motor (106) is fixedly arranged in the shell (101), a drive bevel gear (107) is fixedly arranged on an output shaft of the output motor (106), and the drive bevel gear (107) is meshed with one driven bevel gear (108); the upper end of the shell (101) is provided with a clearance along the path of the positioning chain (104); a plurality of wire coil brackets (102) are fixedly connected to the deflection chain (104); the wire coil support (102) penetrates through the clearance and is connected with the shell (101) in a sliding manner; one end of the wire coil fixing block (103) is rotationally connected with the wire coil support (102), and the other end of the wire coil fixing block is movably connected with the wire coil support (102); and a wire coil is rotatably connected to the wire coil support (102).
6. The vertical copper wire tinning machine according to claim 1, wherein the production procedures of the two sides of the mounting plate (5) from bottom to top are sequentially provided with: the device comprises an annealing device (6), an acid pickling device (7), a cleaning device (8), a soldering flux pool (9), a tinning device (2), a detection device (3), a secondary tinning device (4), a secondary cleaning device (10), a drying device (11) and an oiling device (12); the mounting plate (5) and the wire coil deflection placement device (1) are provided with corresponding guiding devices for guiding the copper wires.
7. The production process of the vertical copper wire tinning machine is applied to the vertical copper wire tinning machine as claimed in claim 1, and is characterized by comprising the following operation steps:
manually threading copper wires in a wire coil along an annealing device (6), a pickling device (7), a cleaning device (8), a soldering flux pool (9), a tinning device (2), a detection device (3), a secondary tinning device (4), a secondary cleaning device (10), a drying device (11) and an oiling device (12) through a guiding device;
(II) starting an annealing device (6) to anneal the copper wire and changing the stress of the copper wire;
starting a tinning device (2), starting tinning the copper wire, and detecting whether the copper wire is qualified or not by a detection device (3);
(IV) if the detection device (3) detects that the copper wire is unqualified in tinning, starting a secondary tinning device (4) to perform secondary tinning on the copper wire; if the tin plating is qualified, the secondary tinning device (4) is not started;
and (V) after all tinning of the copper wires in the wire coil is finished, starting the wire coil deflection placement device (1) to move the empty wire coil to the collection side for collecting the next tinned copper wires.
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JPH055169A (en) * | 1990-09-20 | 1993-01-14 | Totoku Electric Co Ltd | Production of hot-dip coated wire |
CN104451506A (en) * | 2014-11-18 | 2015-03-25 | 深圳市科谱森精密机械有限公司 | Ultra-soft welding strip hot tin-coating system |
CN206375978U (en) * | 2016-12-30 | 2017-08-04 | 天津市富仁板带有限公司 | A kind of vertical copper wire tin-plating device |
CN110952056A (en) * | 2019-12-17 | 2020-04-03 | 泰州新星金属材料有限公司 | Production process of tinned copper wire |
CN211697654U (en) * | 2019-12-12 | 2020-10-16 | 江西同心铜业有限公司 | Calendering tinning machine is used in copper strips production |
CN213061000U (en) * | 2020-03-06 | 2021-04-27 | 震雄铜业集团有限公司 | Vertical tinning machine |
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2021
- 2021-11-18 CN CN202111366546.5A patent/CN114015958B/en active Active
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Publication number | Priority date | Publication date | Assignee | Title |
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JPH055169A (en) * | 1990-09-20 | 1993-01-14 | Totoku Electric Co Ltd | Production of hot-dip coated wire |
CN104451506A (en) * | 2014-11-18 | 2015-03-25 | 深圳市科谱森精密机械有限公司 | Ultra-soft welding strip hot tin-coating system |
CN206375978U (en) * | 2016-12-30 | 2017-08-04 | 天津市富仁板带有限公司 | A kind of vertical copper wire tin-plating device |
CN211697654U (en) * | 2019-12-12 | 2020-10-16 | 江西同心铜业有限公司 | Calendering tinning machine is used in copper strips production |
CN110952056A (en) * | 2019-12-17 | 2020-04-03 | 泰州新星金属材料有限公司 | Production process of tinned copper wire |
CN213061000U (en) * | 2020-03-06 | 2021-04-27 | 震雄铜业集团有限公司 | Vertical tinning machine |
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