CN114011219B - Composite oxidation method for wet desulfurization process of carbide slag-based desulfurizing agent - Google Patents

Composite oxidation method for wet desulfurization process of carbide slag-based desulfurizing agent Download PDF

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CN114011219B
CN114011219B CN202111350794.0A CN202111350794A CN114011219B CN 114011219 B CN114011219 B CN 114011219B CN 202111350794 A CN202111350794 A CN 202111350794A CN 114011219 B CN114011219 B CN 114011219B
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desulfurization
slurry
carbide slag
composite
desulfurizing agent
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CN114011219A (en
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苏方伟
练领先
侯在奎
司志强
李星旺
王凤茹
崔建华
邢岗
金大虎
王兴国
王秋剑
杨靖
李会泉
李少鹏
朱干宇
颜坤
孟子衡
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Beijing Genyuan Environmental Protection Co ltd
Institute of Process Engineering of CAS
Huaneng Qinbei Power Generation Co Ltd
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Beijing Genyuan Environmental Protection Co ltd
Institute of Process Engineering of CAS
Huaneng Qinbei Power Generation Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/77Liquid phase processes
    • B01D53/78Liquid phase processes with gas-liquid contact
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/48Sulfur compounds
    • B01D53/50Sulfur oxides

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  • Environmental & Geological Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Biomedical Technology (AREA)
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  • General Chemical & Material Sciences (AREA)
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Abstract

The invention belongs to the technical field of resource recycling, and particularly relates to a composite oxidation method for a wet desulfurization process of a carbide slag-based desulfurizing agent, which comprises the steps of preparing a composite medicament from ferric sulfate, ferrous sulfate and ferrate according to a certain proportion, mixing the composite medicament with the desulfurizing agent for pulping, wherein the slurry is in an alkaline environment in the pulping process, and the oxidizing agent is used for removing reducing impurities and has a certain flocculation impurity removal function; in the desulfurization process, the slurry is in an acidic environment, the unreacted oxidant directly oxidizes the sulfite, and the catalyst and the oxidant product provide iron ions and ferrous ions for the reaction of the sulfite and oxygen as the catalyst. The method utilizes the acid-base change of slurry in the desulfurization process of the carbide slag-based desulfurizing agent, utilizes the difference of the reaction of the composite agent in the acid-base environment, has the effects of removing impurities and enhancing oxidation in the pulping and desulfurization processes, and improves the quality of the desulfurized gypsum while ensuring the desulfurization efficiency.

Description

Composite oxidation method for wet desulfurization process of carbide slag-based desulfurizing agent
Technical Field
The invention belongs to the technical field of resource recycling, and particularly relates to a composite oxidation method for a wet desulfurization process of a carbide slag-based desulfurizing agent.
Background
The carbide slag is solid waste generated in the process of preparing acetylene by reacting calcium carbide with water, and 1800 ten thousand tons of carbide slag are discharged by the polyvinyl chloride (PVC) industry each year. The main component of carbide slag is calcium hydroxide, the content can reach 80-90%, and unlike traditional limestone desulfurizing agent, the carbide slag-based desulfurizing agent has far higher dissolution mass transfer rate than limestone, can maintain higher desulfurizing efficiency, also reduces the circulating amount of slurry, and meanwhile, partial H 2S、PH3 and other reducing substances remain, so that it is necessary to introduce an oxidation enhancer to eliminate reducing impurities and promote the oxidation of calcium sulfite, thereby ensuring high-efficiency desulfurization and quality of desulfurized gypsum.
The invention patent of China with the application number of CN101734875A discloses a catalytic oxidation method of calcium sulfite in dry and semi-dry desulfurization ash, which has the technical scheme that manganese salt solution and hydrogen peroxide solution are added into the desulfurization ash, and the oxidation speed and limit of the calcium sulfite are improved through heat preservation and digestion, but the method is only suitable for the dry and semi-dry desulfurization process and has certain limitation.
The Chinese patent application No. CN101244360A discloses a catalytic oxidation process of calcium sulfite, which adopts the technical scheme that soluble ferrous salt, manganese salt or a mixture of the two are added into slurry after SO 2 absorption as a catalyst SO as to improve the oxidation rate of the calcium sulfite, but the process introduces additional impurity elements.
The Chinese patent application No. CN102872718A discloses an oxidation method of wet flue gas desulfurization liquid, which utilizes a fixed bed reactor to catalyze calcium sulfite, but adds a new process and additional waste catalyst to the desulfurization process.
In addition, the processes in the prior art mainly aim at the traditional dry, semi-dry and wet desulfurization processes, and cannot be well adapted to the influence of rapid ablation and high desulfurization efficiency of the carbide slag-based desulfurizing agent.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a composite oxidation method for a wet desulfurization process of a carbide slag-based desulfurizing agent, which utilizes the change of the acid and the alkali of slurry in the desulfurization process of the carbide slag-based desulfurizing agent, utilizes the difference of reactions of composite agents in an acid-alkali environment, respectively plays roles of removing impurities and enhancing oxidation in the pulping and desulfurization processes, ensures the desulfurization efficiency, improves the quality of desulfurized gypsum, has simple process, low raw material cost, does not add additional procedures, and has good economic and social values.
In order to achieve the above purpose, the invention adopts the following technical scheme:
a composite oxidation method for a wet desulfurization process of a carbide slag-based desulfurizing agent comprises the following steps:
(1) Preparing desulfurization slurry: mixing ferric sulfate, ferrous sulfate and ferrate according to a certain proportion to prepare a composite medicament, and pulping the composite medicament and a carbide slag-based desulfurizing agent according to a certain proportion in a pulping tank to prepare desulfurization slurry;
(2) Wet desulfurizing:
And (3) delivering the desulfurization slurry obtained in the step (1) into a desulfurization reaction tower for desulfurization, and enabling the desulfurization slurry to contact and react with sulfur-containing flue gas through a spraying system to participate in the whole wet desulfurization process.
Preferably, the method is suitable for the wet desulfurization process of the carbide slag-based desulfurizing agent, the desulfurizing agent is matched with the composite agent to prepare slurry, the slurry is sent to a desulfurizing tower to carry out desulfurization, the slurry in the pulping tank is in an alkaline environment, and the slurry in the desulfurizing tower is in an acidic environment.
Preferably, the composite medicament takes ferric sulfate and ferrous sulfate as catalysts, ferrate is taken as an oxidant, the content of the catalysts (ferric sulfate and ferrous sulfate) is 0-30%, the content of the ferrate is 70-100%, and the catalysts and the oxidant can be one or a mixture of several of the medicines in any proportion.
Preferably, the compound agent participates in slurry configuration according to proportion when the desulfurization slurry is configured, and the adding proportion accounts for 0.01% -0.1% of the consumption of the desulfurization agent in the desulfurization process.
The composite medicament has the functions of removing the reducing impurities and flocculating and removing a small amount of other impurities in the pulping process.
In the pulping process, the slurry is in an alkaline environment, and ferrate reacts with residual H 2S、PH3 in the carbide slag-based desulfurizing agent as follows:
8FeO4 2-+3H2S+(4x+2)H2O=3SO4 2-+4(Fe2O3·xH2O)+10OH-
8FeO4 2-+3PH3+(4x-1)H2O=3PO4 3-+4(Fe2O3·xH2O)+7OH-
the formed ferric hydroxide colloid can play a certain role in flocculation.
In the desulfurization process of the composite reagent, on one hand, unreacted oxidant directly oxidizes the sulfite, and on the other hand, iron ions and ferrous ions in the catalyst and oxidation products provide a catalyst for the reaction of the sulfite and oxygen.
After entering the desulfurization process, the slurry absorbs a large amount of SO 2, and in an acidic environment, unreacted ferrate reacts with sulfite to promote the oxidation of the sulfite, and the reaction is as follows:
2FeO4 2-+3SO3 2-+4H++H2O=2Fe(OH)3+3SO4 2-
Meanwhile, ferric ions in the reaction product and iron ions in the compound agent play a role in promoting the oxidation of the sulfite, so that the enhanced oxidation of the sulfite is realized.
Advantageous effects
The invention discloses a composite oxidation method for a wet desulfurization process of a carbide slag-based desulfurizing agent, which comprises the steps of preparing a composite medicament from ferric sulfate, ferrous sulfate and ferrate according to a certain proportion, mixing the composite medicament with the desulfurizing agent according to a certain proportion, adding the mixture into a desulfurizing agent pulping tank, and in the pulping process, enabling slurry to be in an alkaline environment, removing reducing impurities by using an oxidizing agent, and playing a certain flocculation impurity removal function; in the desulfurization process, the slurry is in an acidic environment, the unreacted oxidant directly oxidizes the sulfite, and the catalyst and the oxidant product provide iron ions and ferrous ions for the reaction of the sulfite and oxygen as the catalyst.
The process utilizes the acid-base change of slurry in the desulfurization process of the carbide slag-based desulfurizing agent, utilizes the difference of the reaction of the composite agent in the acid-base environment, has the effects of removing impurities and enhancing oxidation in the pulping and desulfurization processes, ensures the desulfurization efficiency and improves the quality of the desulfurized gypsum.
Compared with the prior art, the invention has at least the following beneficial effects:
(1) The method for enhancing oxidation by using the sulfite radical in the desulfurization process of the carbide slag-based desulfurizing agent provided by the invention enhances the oxidation of calcium sulfite in the desulfurization process of the carbide slag-based desulfurizing agent, and improves the quality of desulfurized gypsum;
(2) The method for enhancing the oxidation of the sulfite in the desulfurization process of the carbide slag-based desulfurizing agent has the advantages of simple process, low cost and good economic and social values;
(3) The method for enhancing the oxidation of the sulfite in the desulfurization process of the carbide slag-based desulfurizer provided by the invention accords with the variation characteristics of slurry components, reaction speed, pH value and other conditions in the desulfurization process of the carbide slag-based desulfurizer, and is suitable for the wet desulfurization process of the carbide slag-based desulfurizer.
Detailed Description
Hereinafter, the present invention will be described in detail. Before the description, it is to be understood that the terms used in this specification and the appended claims should not be construed as limited to general and dictionary meanings, but interpreted based on the meanings and concepts corresponding to technical aspects of the present invention on the basis of the principle that the inventor is allowed to define terms appropriately for the best explanation. Accordingly, the description set forth herein is merely a preferred example for the purpose of illustration and is not intended to limit the scope of the invention, so that it should be understood that other equivalents or modifications may be made thereto without departing from the spirit and scope of the invention.
The following examples are merely illustrative of embodiments of the present invention and are not intended to limit the invention in any way, and those skilled in the art will appreciate that modifications may be made without departing from the spirit and scope of the invention. Unless otherwise specified, reagents and equipment used in the following examples are commercially available products.
Example 1
A composite oxidation method for a wet desulfurization process of a carbide slag-based desulfurizing agent comprises the following steps:
(1) Preparing desulfurization slurry: mixing ferric sulfate, ferrous sulfate and ferrate according to the proportion of 10%, 20% and 70% to prepare a composite reagent, adding water into the composite reagent and a carbide slag-based desulfurizing agent to pulp to prepare desulfurizing slurry, controlling the pH of the desulfurizing slurry in the pulping process to be 12.3, adding the composite reagent according to the proportion of 0.01% of the carbide slag-based desulfurizing agent, and after adding the composite reagent, keeping the parameters such as pH, import and export sulfur content and the like unchanged.
(2) Wet desulfurizing: and (3) sending the desulfurization slurry obtained in the step (1) into a desulfurization reaction tower, carrying out wet desulfurization by contacting and reacting with sulfur-containing flue gas through a spraying system, and dehydrating to obtain the desulfurization gypsum. The pH of the slurry in the desulfurization process is controlled at 5.0, the sulfur content of the inlet flue gas is 3200ppm, the sulfur content of the outlet flue gas is 15ppm, and the content of calcium sulfite in the desulfurization gypsum is reduced from 0.14% to 0.11%.
Example 2
A composite oxidation method for a wet desulfurization process of a carbide slag-based desulfurizing agent comprises the following steps:
(1) Preparing desulfurization slurry: mixing ferric sulfate, ferrous sulfate and ferrate according to the proportion of 10%, 0% and 90% to prepare a composite reagent, adding water into the composite reagent and a carbide slag-based desulfurizing agent to pulp to prepare desulfurizing slurry, controlling the pH of the desulfurizing slurry in the pulping process to be 12.4, adding the composite reagent according to the proportion of 0.1% of the carbide slag-based desulfurizing agent, and after adding the composite reagent, keeping the parameters such as pH, import and export sulfur content and the like unchanged.
(2) Wet desulfurizing: and (3) sending the desulfurization slurry obtained in the step (1) into a desulfurization reaction tower, carrying out wet desulfurization by contacting and reacting with sulfur-containing flue gas through a spraying system, and dehydrating to obtain the desulfurization gypsum. The pH of the slurry in the desulfurization process is controlled at 4.7, the sulfur content of the inlet flue gas is 4600ppm, the sulfur content of the outlet flue gas is 12ppm, and the content of calcium sulfite in the desulfurized gypsum is reduced from 0.53 percent to 0.32 percent.
Example 3
A composite oxidation method for a wet desulfurization process of a carbide slag-based desulfurizing agent comprises the following steps:
(1) Preparing desulfurization slurry: mixing ferric sulfate, ferrous sulfate and ferrate according to the proportion of 0%, 30% and 70% to prepare a composite reagent, adding water into the composite reagent and a carbide slag-based desulfurizing agent to pulp to prepare desulfurizing slurry, controlling the pH of the desulfurizing slurry in the pulping process to be 12.2, adding the composite reagent according to the proportion of 0.03% of the carbide slag-based desulfurizing agent, and after adding the composite reagent, keeping the parameters such as pH, import and export sulfur content and the like unchanged.
(2) Wet desulfurizing: and (3) sending the desulfurization slurry obtained in the step (1) into a desulfurization reaction tower, carrying out wet desulfurization by contacting and reacting with sulfur-containing flue gas through a spraying system, and dehydrating to obtain the desulfurization gypsum. The pH of the slurry in the desulfurization process is controlled at 5.5, the sulfur content of the inlet flue gas is 1200ppm, the sulfur content of the outlet flue gas is 8ppm, and the content of calcium sulfite in the desulfurized gypsum is reduced from 0.38 percent to 0.30 percent.
Example 4
A composite oxidation method for a wet desulfurization process of a carbide slag-based desulfurizing agent comprises the following steps:
(1) Preparing desulfurization slurry: mixing ferric sulfate, ferrous sulfate and ferrate according to the proportion of 5%, 5% and 90% to prepare a composite reagent, adding water into the composite reagent and a carbide slag-based desulfurizing agent to pulp to prepare desulfurizing slurry, controlling the pH of the desulfurizing slurry in the pulping process to be 12.4, adding the composite reagent according to the proportion of 0.05% of the carbide slag-based desulfurizing agent, and after adding the composite reagent, keeping the parameters such as pH, import and export sulfur content and the like unchanged.
(2) Wet desulfurizing: and (3) sending the desulfurization slurry obtained in the step (1) into a desulfurization reaction tower, carrying out wet desulfurization by contacting and reacting with sulfur-containing flue gas through a spraying system, and dehydrating to obtain the desulfurization gypsum. The pH of the slurry in the desulfurization process is controlled at 5.8, the sulfur content of the inlet flue gas is 1700ppm, the sulfur content of the outlet flue gas is 12ppm, and the content of calcium sulfite in the desulfurized gypsum is reduced from 0.22 percent to 0.12 percent.
Example 5
A composite oxidation method for a wet desulfurization process of a carbide slag-based desulfurizing agent comprises the following steps:
(1) Preparing desulfurization slurry: mixing ferric sulfate, ferrous sulfate and ferrate according to the proportion of 0%, 0% and 100% to prepare a composite reagent, adding water into the composite reagent and a carbide slag-based desulfurizing agent to pulp to prepare desulfurizing slurry, controlling the pH of the desulfurizing slurry in the pulping process to be 12.5, adding the composite reagent according to the proportion of 0.1% of the carbide slag-based desulfurizing agent, and after adding the composite reagent, keeping the parameters such as pH, import and export sulfur content and the like unchanged.
(2) Wet desulfurizing: and (3) sending the desulfurization slurry obtained in the step (1) into a desulfurization reaction tower, carrying out wet desulfurization by contacting and reacting with sulfur-containing flue gas through a spraying system, and dehydrating to obtain the desulfurization gypsum. The pH of the slurry in the desulfurization process is controlled at 6.0, the sulfur content of the inlet flue gas is 4200ppm, the sulfur content of the outlet flue gas is 24ppm, and the content of calcium sulfite in the desulfurized gypsum is reduced from 0.19% to 0.05%.
Example 6
A composite oxidation method for a wet desulfurization process of a carbide slag-based desulfurizing agent comprises the following steps:
(1) Preparing desulfurization slurry: mixing ferric sulfate, ferrous sulfate and ferrate according to the proportion of 5%, 10% and 85% to prepare a composite reagent, adding water into the composite reagent and a carbide slag-based desulfurizing agent to pulp to prepare desulfurizing slurry, controlling the pH of the desulfurizing slurry in the pulping process to be 12.5, adding the composite reagent according to the proportion of 0.07% of the carbide slag-based desulfurizing agent, and after adding the composite reagent, keeping the parameters such as pH, import and export sulfur content and the like unchanged.
(2) Wet desulfurizing: and (3) sending the desulfurization slurry obtained in the step (1) into a desulfurization reaction tower, carrying out wet desulfurization by contacting and reacting with sulfur-containing flue gas through a spraying system, and dehydrating to obtain the desulfurization gypsum. The pH of the slurry in the desulfurization process is controlled at 4.0, the sulfur content of the inlet flue gas is 3200ppm, the sulfur content of the outlet flue gas is 6ppm, and the content of calcium sulfite in the desulfurization gypsum is reduced from 0.85% to 0.61%.
Example 7
A composite oxidation method for a wet desulfurization process of a carbide slag-based desulfurizing agent comprises the following steps:
(1) Preparing desulfurization slurry: mixing ferric sulfate, ferrous sulfate and ferrate according to the proportion of 15%, 10% and 75% to prepare a composite reagent, adding water into the composite reagent and a carbide slag-based desulfurizing agent to pulp to prepare desulfurizing slurry, controlling the pH of the desulfurizing slurry in the pulping process to be 12.4, adding the composite reagent according to the proportion of 0.02% of the carbide slag-based desulfurizing agent, and after adding the composite reagent, keeping the parameters such as pH, import and export sulfur content and the like unchanged.
(2) Wet desulfurizing: and (3) sending the desulfurization slurry obtained in the step (1) into a desulfurization reaction tower, carrying out wet desulfurization by contacting and reacting with sulfur-containing flue gas through a spraying system, and dehydrating to obtain the desulfurization gypsum. The pH of the slurry in the desulfurization process is controlled at 3.8, the sulfur content of the inlet flue gas is 2100ppm, the sulfur content of the outlet flue gas is 5ppm, and the content of calcium sulfite in the desulfurized gypsum is reduced from 0.33% to 0.27%.
The invention prepares the composite medicament of ferric sulfate, ferrous sulfate and ferrate according to a certain proportion, mixes the composite medicament with the desulfurizing agent according to a certain proportion, adds the mixture into a desulfurizing agent pulping tank, and the slurry is in alkaline environment and the oxidizing agent removes reducing impurities and plays a certain role in flocculation impurity removal in the pulping process; in the desulfurization process, the slurry is in an acidic environment, the unreacted oxidant directly oxidizes the sulfite, and the catalyst and the oxidant product provide iron ions and ferrous ions for the reaction of the sulfite and oxygen as the catalyst.
The process utilizes the acid-base change of slurry in the desulfurization process of the carbide slag-based desulfurizing agent, utilizes the difference of the reaction of the composite agent in the acid-base environment, has the effects of removing impurities and enhancing oxidation in the pulping and desulfurization processes, ensures the desulfurization efficiency and improves the quality of the desulfurized gypsum.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be apparent to one skilled in the art that modifications may be made to the technical solutions described in the foregoing embodiments, or equivalents may be substituted for some of the technical features thereof; such modifications and substitutions do not depart from the spirit and scope of the corresponding technical solutions.

Claims (4)

1. The composite oxidation method for the wet desulfurization process of the carbide slag-based desulfurizing agent is characterized by comprising the following steps of:
(1) Preparing desulfurization slurry: adding water into a composite medicament and a carbide slag-based desulfurizing agent to prepare desulfurization slurry, wherein the composite medicament comprises the following components in parts by weight: 0-30 parts of catalyst and 70-100 parts of oxidant;
(2) Wet desulfurizing: feeding the desulfurization slurry obtained in the step (1) into a desulfurization reaction tower, carrying out wet desulfurization by contacting and reacting with sulfur-containing flue gas through a spraying system, and dehydrating to obtain desulfurized gypsum; wherein,
The adding amount of the composite medicament is 0.01-0.1% of the mass of the carbide slag-based desulfurizing agent;
the catalyst comprises one or a combination of two of ferric sulfate and ferrous sulfate, and the oxidant is ferrate;
In the pulping process, the slurry is in an alkaline environment, and the oxidizing agent removes reducing impurities and plays a certain role in flocculation and impurity removal; in the desulfurization process, the slurry is in an acidic environment, the unreacted oxidant directly oxidizes the sulfite, and meanwhile, the catalyst and the oxidant product provide iron ions and ferrous ions for the reaction of the sulfite and oxygen as the catalyst;
the pH value of the desulfurization slurry is controlled to be 12.2-12.5 in the pulping process, and the pH value of the desulfurization slurry is controlled to be 3.8-6.0 in the desulfurization process.
2. The composite oxidation method for a wet desulfurization process of a carbide slag-based desulfurization agent according to claim 1, wherein the carbide slag-based desulfurization agent is obtained by a carbide slag pretreatment, the carbide slag being produced by a dry or wet acetylene production process.
3. The composite oxidation method for a wet desulfurization process of a carbide slag-based desulfurizing agent according to claim 1, wherein the sulfur content of the inlet flue gas of the desulfurization reaction tower is 1200-4600 ppm, and the sulfur content of the outlet flue gas after desulfurization is 5-25 ppm.
4. The composite oxidation method for a wet desulfurization process of a carbide slag-based desulfurization agent according to claim 1, wherein the content of calcium sulfite in the desulfurized gypsum is reduced by 20% to 80%.
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