CN113996766A - Full-automatic wax mold shell production system and method thereof - Google Patents
Full-automatic wax mold shell production system and method thereof Download PDFInfo
- Publication number
- CN113996766A CN113996766A CN202111288347.7A CN202111288347A CN113996766A CN 113996766 A CN113996766 A CN 113996766A CN 202111288347 A CN202111288347 A CN 202111288347A CN 113996766 A CN113996766 A CN 113996766A
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- Prior art keywords
- robot
- sand
- gripper
- suspension line
- production system
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims abstract description 8
- 239000004576 sand Substances 0.000 claims abstract description 45
- 239000000725 suspension Substances 0.000 claims abstract description 31
- 239000002002 slurry Substances 0.000 claims abstract description 20
- 230000001502 supplementing effect Effects 0.000 claims abstract description 17
- 238000003860 storage Methods 0.000 claims abstract description 9
- 238000005507 spraying Methods 0.000 claims abstract description 8
- 238000007598 dipping method Methods 0.000 claims description 6
- 239000000428 dust Substances 0.000 claims description 5
- 238000005495 investment casting Methods 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract description 3
- 230000004888 barrier function Effects 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000002596 correlated effect Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C13/00—Moulding machines for making moulds or cores of particular shapes
- B22C13/08—Moulding machines for making moulds or cores of particular shapes for shell moulds or shell cores
- B22C13/085—Moulding machines for making moulds or cores of particular shapes for shell moulds or shell cores by investing a lost pattern
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C19/00—Components or accessories for moulding machines
- B22C19/04—Controlling devices specially designed for moulding machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Devices For Molds (AREA)
Abstract
The invention relates to the technical field of investment casting, in particular to a full-automatic wax pattern shell-making production system and a method thereof. A full-automatic wax pattern shell production system, includes: the system comprises a suspension line, a lifting appliance, a robot, a gripper, a slurry barrel, a sand drenching machine, a storage bin, a sand supplementing device and a system control cabinet; a plurality of lifting appliances are connected below the suspension line; the robot is positioned on one side of the suspension line and is connected with a gripper; the pulp barrel and the sand drenching machine are respectively positioned at two sides of the robot; the sand supplementing device is positioned on one side of the sand spraying machine, and a storage bin is arranged above the sand supplementing device; the system control cabinet is used for controlling the work of the suspension line, the robot, the gripper, the slurry barrel, the sand drenching machine and the material supplementing device. The invention realizes the full-automatic shell making of the robot, avoids the contact of workers with severe environment, and can reduce the labor intensity of the workers and improve the production efficiency.
Description
Technical Field
The invention relates to the technical field of investment casting, in particular to a full-automatic wax pattern shell-making production system and a method thereof.
Background
The casting industry is the foundation of modern industry, and precision casting, also known as investment casting, is an important subdivision industry. The precision casting comprises the procedures of wax injection tree combination, wax mold shell making, roasting casting and subsequent cleaning. As an important process, the wax mold shell manufacturing is generally carried out by manually dipping slurry and then spraying sand or floating sand at present, some special mechanical equipment is arranged in the industry, but the wax mold shell manufacturing is semi-automatic production and needs manual assistance, the whole production environment is severe, much dust exists, slurry and sand exist, the module is heavy, and the labor intensity is high.
Therefore, aiming at the problems, a full-automatic wax mold shell manufacturing production system is designed at present, manual work is replaced, and full-automatic shell manufacturing is realized.
Disclosure of Invention
The first technical scheme provided by the invention is as follows:
a full-automatic wax pattern shell production system, includes: the system comprises a suspension line, a lifting appliance, a robot, a gripper, a slurry barrel, a sand drenching machine, a storage bin, a sand supplementing device and a system control cabinet;
a plurality of lifting appliances are connected below the suspension line;
the robot is positioned on one side of the suspension line and is connected with a gripper;
the pulp barrel and the sand drenching machine are respectively positioned at two sides of the robot;
the sand supplementing device is positioned on one side of the sand spraying machine, and a storage bin is arranged above the sand supplementing device;
the system control cabinet is used for controlling the work of the suspension line, the robot, the gripper, the slurry barrel, the sand drenching machine and the material supplementing device.
Specifically, the hand grip is designed with a laser sensor.
Specifically, the full-automatic wax mold shell-making production system is further provided with a dust removal device.
Specifically, the full-automatic wax mold shell production system is further provided with a safety barrier device.
The second technical scheme provided by the invention is as follows:
a full-automatic wax mold shell production method comprises the following steps:
s1: a system control cabinet is arranged, the suspension line and the robot start to operate, and the suspension line suspends the module to operate;
s2: the gripper moves and scans in the direction parallel to the running direction of the suspension line at a specified speed, after the laser sensor senses the lifting appliance, the robot stops moving, the current position is recorded, and the suspension line stops running;
s3: after the gripper catches the module, the gripper is taken away from the lifting appliance, and then the robot controls the gripper to enter the slurry barrel to realize slurry dipping operation;
s4: after the slurry is attached, the robot controls the gripper to move to the sand drenching machine to realize the sand drenching operation;
s5: after the sand spraying operation is finished, the robot controls the grippers to move to the original lifting appliance, the grippers are released, and the module is matched with the lifting appliance;
s6: the gripper returns to the original position, the suspension line continues to run, and the next cycle is started.
The invention has the beneficial effects that:
the invention adopts the robot to replace manual work, realizes full-automatic shell making of the robot, avoids the contact of workers with severe environment, and can reduce the labor intensity of the workers and improve the production efficiency.
Drawings
FIG. 1 is an overall view of the system of the present invention.
Fig. 2 is a view of the production process of the present invention.
Fig. 3 is a view of the gripper picking module of the present invention.
Detailed Description
Embodiments of the present invention are readily implemented by those of ordinary skill in the art to which the invention pertains. However, the present invention may be embodied in many different forms and is not limited to the embodiments described below.
Example one
A full-automatic wax pattern shell production system, includes: the system comprises a suspension line 1, a lifting appliance 2, a robot 3, a gripper 4, a slurry barrel 5, a sand drenching machine 6, a storage bin 7, a sand supplementing device 8 and a system control cabinet;
as shown in fig. 2, a plurality of lifting appliances 2 are connected below the suspension line 1, and the lifting appliances 2 are used for hanging modules; the shape and structure of the lifting appliance 2 are shown in the patent numbers: the technical scheme of ZL202020757589.0 is that the diameter of the lifting appliance is 25mm, the opening of the lifting bowl is 35mm, the module is fixed on the lifting appliance, the matching surface of the lifting appliance and the lifting bowl is similar, and the self-centering function is achieved, namely the lifting appliance can be tightly matched under the action of gravity after being placed into the lifting bowl, and the positions of the lifting appliance are kept consistent;
the robot 3 is positioned on one side of the suspension line 1, the robot 3 is connected with a gripper 4, and the gripper 4 is used for gripping the module to perform slurry dipping and sand spraying;
the pulp barrel 5 and the sand drenching machine 6 are respectively positioned at two sides of the robot 3;
the sand supplementing device 8 is positioned at one side of the sand drenching machine 6, the storage bin 7 is arranged above the sand supplementing device 8, and the storage bin 7 and the sand supplementing device 8 are used for providing raw materials and wind power for the sand drenching machine 6;
the system control cabinet is used for controlling the work of the suspension line 1, the robot 3, the gripper 4, the slurry barrel 5, the sand sprinkling machine 6 and the material supplementing device 8, and the slurry dipping and sand sprinkling operation of the gripper 4 is realized.
Furthermore, a laser sensor is designed on the gripper 4, and the robot 3 moves and scans in the running direction parallel to the suspension line 1 at a specified speed before gripping the module.
Further, the full-automatic wax mold shell-making production system is also provided with a dust removal device for removing fine dust in air.
Further, full-automatic wax matrix system shell production system still sets up safety barrier device, prevents that personnel from being close to full-automatic wax matrix system shell production system, guarantees personal safety.
Example two
A full-automatic wax mold shell production method comprises the following steps:
s1: a system control cabinet is arranged, the suspension line 1 and the robot 3 start to operate, and the suspension line 1 suspends the module to operate;
s2: the gripper 4 moves and scans in the running direction parallel to the suspension line 1 at a specified speed, after the laser sensor senses the lifting appliance 2, the robot 3 stops moving, the current position is recorded, and the suspension line 1 stops running; because the scanning speed is constant, the position of the robot 3, which is stopped at each scanning, is constant relative to the position of the lifting appliance 2, so that the coordinate position of the lifting appliance 2 can be calculated in a correlated manner, the robot 3 can accurately move to a proper grabbing position through incremental movement of the coordinate position, and the robot 3 grabs the lifting appliance 2 to finish production action and reversely puts back the lifting appliance according to the memory position;
s3: the gripper 4 is taken away from the lifting appliance 2 after grabbing the module, and then the robot 3 controls the gripper 4 to enter the slurry barrel 5 to realize slurry dipping operation;
s4: after the slurry is attached, the robot 3 controls the gripper 4 to move to the sand drenching machine 6 to realize the sand drenching operation;
s5: after the sand spraying operation is finished, the robot 3 controls the gripper 4 to move to the original lifting appliance 2, the gripper 4 is released, and the module is matched with the lifting appliance 2;
s6: the gripper 4 returns to the home position and the line 1 continues to run, starting the next cycle.
Claims (5)
1. A full-automatic wax pattern shell production system, includes: the system comprises a suspension line (1), a lifting appliance (2), a robot (3), a gripper (4), a slurry barrel (5), a sand drenching machine (6), a storage bin (7), a sand supplementing device (8) and a system control cabinet;
the method is characterized in that: a plurality of lifting appliances (2) are connected below the suspension line (1);
the robot (3) is positioned on one side of the suspension line (1), and the robot (3) is connected with a gripper (4);
the slurry barrel (5) and the sand drenching machine (6) are respectively positioned at two sides of the robot (3);
the sand supplementing device (8) is positioned on one side of the sand spraying machine (6), and a storage bin (7) is arranged above the sand supplementing device (8);
the system control cabinet is used for controlling the work of the suspension line (1), the robot (3), the gripper (4), the slurry barrel (5), the sand drenching machine (6) and the sand supplementing device (8).
2. The fully automated wax pattern shell production system of claim 1, wherein: and a laser sensor is designed on the gripper (4).
3. The fully automated wax pattern shell production system of claim 1, wherein: the full-automatic wax mold shell manufacturing production system is also provided with a dust removal device.
4. The fully automated wax pattern shell production system of claim 1, wherein: the full-automatic wax mold shell production system is further provided with a safety guardrail device.
5. The fully automated wax pattern shell production system of claim 1, produced by the method comprising the steps of:
s1: a system control cabinet is arranged, the suspension line (1) and the robot (3) start to operate, and the suspension line (1) suspends the module to operate;
s2: the gripper (4) moves and scans in the running direction parallel to the suspension line (1) at a designated speed, after the laser sensor senses the lifting appliance (2), the robot (3) stops moving, the current position is recorded, and the suspension line (1) stops running;
s3: the gripper (4) is taken away from the lifting appliance (2) after grabbing the module, and then the robot (3) controls the gripper (4) to enter the pulp barrel (5) to realize the operation of dipping pulp;
s4: after the slurry is attached, the robot (3) controls the gripper (4) to move to the sand drenching machine (6) to realize the sand drenching operation;
s5: after the sand spraying operation is finished, the robot (3) controls the gripper (4) to move to the original lifting appliance (2), the gripper (4) is released, and the module is matched with the lifting appliance (2);
s6: the gripper (4) returns to the original position, the suspension line (1) continues to run, and the next cycle is continued.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111288347.7A CN113996766A (en) | 2021-11-02 | 2021-11-02 | Full-automatic wax mold shell production system and method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111288347.7A CN113996766A (en) | 2021-11-02 | 2021-11-02 | Full-automatic wax mold shell production system and method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113996766A true CN113996766A (en) | 2022-02-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111288347.7A Pending CN113996766A (en) | 2021-11-02 | 2021-11-02 | Full-automatic wax mold shell production system and method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113996766A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5281021A (en) * | 1975-12-29 | 1977-07-07 | Kawasaki Heavy Ind Ltd | Full mold foundry |
| DD211925A3 (en) * | 1982-08-06 | 1984-07-25 | Guenther Gelzinnus | APPENDIX FOR THE PRODUCTION OF CERAMIC MASK FORMS |
| GB8609534D0 (en) * | 1986-04-18 | 1986-05-21 | Niitavtoprpm | Automated line |
| CN102950261A (en) * | 2011-08-27 | 2013-03-06 | 泰州金鼎精密铸造有限公司 | Automatic sand coating system for silica sol shell molding |
| CN109365750A (en) * | 2018-12-18 | 2019-02-22 | 南通海泰科特精密材料有限公司 | A kind of turbine wax-pattern leaching sand production line |
| TW202120220A (en) * | 2019-11-21 | 2021-06-01 | 大陸商泰州鑫宇精工股份有限公司 | A production working line and a manufacture method for shell making |
| CN113182497A (en) * | 2021-04-30 | 2021-07-30 | 上海炽星新材料科技有限公司 | Working method and structure for realizing automatic assembly line formwork preparation through robot |
-
2021
- 2021-11-02 CN CN202111288347.7A patent/CN113996766A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5281021A (en) * | 1975-12-29 | 1977-07-07 | Kawasaki Heavy Ind Ltd | Full mold foundry |
| DD211925A3 (en) * | 1982-08-06 | 1984-07-25 | Guenther Gelzinnus | APPENDIX FOR THE PRODUCTION OF CERAMIC MASK FORMS |
| GB8609534D0 (en) * | 1986-04-18 | 1986-05-21 | Niitavtoprpm | Automated line |
| CN102950261A (en) * | 2011-08-27 | 2013-03-06 | 泰州金鼎精密铸造有限公司 | Automatic sand coating system for silica sol shell molding |
| CN109365750A (en) * | 2018-12-18 | 2019-02-22 | 南通海泰科特精密材料有限公司 | A kind of turbine wax-pattern leaching sand production line |
| TW202120220A (en) * | 2019-11-21 | 2021-06-01 | 大陸商泰州鑫宇精工股份有限公司 | A production working line and a manufacture method for shell making |
| CN113182497A (en) * | 2021-04-30 | 2021-07-30 | 上海炽星新材料科技有限公司 | Working method and structure for realizing automatic assembly line formwork preparation through robot |
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| PB01 | Publication | ||
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Application publication date: 20220201 |