CN113996576B - Method for continuously and automatically cleaning front and back surfaces of cut leaf bundles in segmented mode - Google Patents
Method for continuously and automatically cleaning front and back surfaces of cut leaf bundles in segmented mode Download PDFInfo
- Publication number
- CN113996576B CN113996576B CN202111268303.8A CN202111268303A CN113996576B CN 113996576 B CN113996576 B CN 113996576B CN 202111268303 A CN202111268303 A CN 202111268303A CN 113996576 B CN113996576 B CN 113996576B
- Authority
- CN
- China
- Prior art keywords
- hair roller
- cleaning
- roller
- bundle
- cutting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 112
- 238000000034 method Methods 0.000 title claims abstract description 31
- 241000748095 Hymenopappus filifolius Species 0.000 title claims description 5
- 210000004209 hair Anatomy 0.000 claims abstract description 169
- 238000005520 cutting process Methods 0.000 claims abstract description 115
- 238000005507 spraying Methods 0.000 claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 17
- 239000007921 spray Substances 0.000 claims description 17
- 210000002268 wool Anatomy 0.000 claims description 16
- 239000007788 liquid Substances 0.000 claims description 9
- 230000002093 peripheral effect Effects 0.000 claims description 9
- 230000007704 transition Effects 0.000 claims description 7
- 230000002441 reversible effect Effects 0.000 abstract description 4
- 230000001680 brushing effect Effects 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 230000000694 effects Effects 0.000 description 7
- 238000001125 extrusion Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000005406 washing Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 230000003247 decreasing effect Effects 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 230000035939 shock Effects 0.000 description 3
- 241000258937 Hemiptera Species 0.000 description 2
- 241000607479 Yersinia pestis Species 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 239000003245 coal Substances 0.000 description 2
- 230000000295 complement effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 235000012055 fruits and vegetables Nutrition 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000002791 soaking Methods 0.000 description 2
- 241001124076 Aphididae Species 0.000 description 1
- 102100020720 Calcium channel flower homolog Human genes 0.000 description 1
- 235000015001 Cucumis melo var inodorus Nutrition 0.000 description 1
- 240000002495 Cucumis melo var. inodorus Species 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 244000052158 Eurya japonica Species 0.000 description 1
- 235000018822 Eurya japonica Nutrition 0.000 description 1
- 241000233866 Fungi Species 0.000 description 1
- 241000238631 Hexapoda Species 0.000 description 1
- 101000932468 Homo sapiens Calcium channel flower homolog Proteins 0.000 description 1
- 206010040943 Skin Ulcer Diseases 0.000 description 1
- 235000020971 citrus fruits Nutrition 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 241000411851 herbal medicine Species 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
- 230000001932 seasonal effect Effects 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 235000015170 shellfish Nutrition 0.000 description 1
- 231100000019 skin ulcer Toxicity 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 238000004506 ultrasonic cleaning Methods 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
Landscapes
- Cleaning In General (AREA)
Abstract
The application provides a segmented continuous automatic cleaning method for front and back sides of a cutting blade bundle, which belongs to the technical field of methods for cleaning and preventing dirt by using rotating components such as brushes or the like. The cleaning is carried out between the hair roller sets, the hair roller sets comprise an upper hair roller set and a lower hair roller set, the upper hair roller set and the lower hair roller set are respectively and independently driven by two motors so as to drive the upper hair roller set and the lower hair roller set to do relative reverse differential rotation, a spraying mechanism is arranged above the upper hair roller set, a cleaning tank with adjustable height is arranged below the lower hair roller set, and the upper surface cleaning and the lower surface cleaning of the to-be-treated cutting blade bundle are respectively completed between the hair roller sets. The cleaning method is applied to cleaning of the cutting bundles, the extruding and friction force of the hair roller brush to the cutting bundles are small, and the damage probability of the cutting bundles can be greatly reduced.
Description
Technical Field
The application relates to a segmented continuous automatic cleaning method for front and back sides of a cutting blade bundle, which belongs to the technical field of methods for cleaning and preventing dirt by using rotating components such as brushes or the like.
Background
Fresh cut branches (leaves) are one of the main categories of flower export products in China, and due to environmental factors, the surfaces of the fresh cut branches (leaves) raw materials may have plant diseases and insect pests left-over and surface attachments such as dust and the like, and the fresh cut branches (leaves) raw materials need to be cleaned.
At present, a fresh cutting branch (leaf) processing production line is lack of proper automatic cleaning equipment, and manual cleaning is mainly relied on at present. The manual cleaning efficiency is low, the labor cost is high, seasonal labor management is difficult, in addition, hand skin ulcers can be caused by long-term contact of hands with water, consistency of the cleaning degree of manual scrubbing is difficult to ensure, and the problems of serious economic loss to enterprises caused by complete shipment due to insufficient cleaning degree of individual fresh branches severely restrict the development of the fresh branch industry.
There are a variety of machines on the market for cleaning fruits and vegetables, such as: high-pressure spray washing, bubble rolling washing, ultrasonic washing and hair roller brushing.
High-pressure spray flushing method: the method is characterized in that a series of effects such as strong impact, extrusion, shearing, crushing and the like are generated when high-speed water jet is used for impacting the surface of an object, and compression, crushing, permeation, stripping and erosion effects are generated on dirt, so that dirt cracks are generated, diffused and staggered, and finally the dirt cracks are separated from the attached surface. The method mainly uses the force generated by water jet to act on the surface of the cutting blade bundle, so if the force does not act on the whole surface of the front and back surfaces, the method can not be completely cleaned.
Bubble rolling and cleaning: compressed gas is introduced into liquid by a high-pressure air blower, so that a large amount of bubbles are generated in water in a soaking tank, the material is strongly impacted by the bubbles, and the material is fully scattered and rolled to finish soaking and cleaning of fruits and vegetables. The cleaning mode has mild acting force, is suitable for cleaning floating dust, is difficult to clean away coal dirt formed by adhering honeydew secreted by pests such as aphids, scale insects, whiteflies and the like to the surfaces of leaves and being infected by fungi.
Ultrasonic cleaning: the liquid is pressed by high frequency to generate vibration, so that molecules in the water generate shock waves, and the shock waves are used for stripping dirt by bubble burst shock waves generated by vibration to a numerical value. The method is used for cleaning the cutting leaf bundles, has high cost and is easy to cause cavitation corrosion on the cutting leaf surfaces.
The hair roller cleaning method comprises the following steps: the dirt on the surface of the emulsified cutting blade is soaked by spray water, and in combination with figure 1, a hair roller pair a which rolls relatively reversely is combined, and a hairbrush on the hair roller pair is driven to continuously rub the upper surface and the lower surface of the cutting blade bundle A, so that the cleaning purpose is achieved by overcoming the adhesion effect of the dirt and the upper surface and the lower surface of the cutting blade, and the cleaning agent is mainly used for sorting and cleaning shellfish marine products, rhizome vegetables, chinese herbal medicines and citrus fruit materials. Because the cutting blade bundles are inconvenient to turn over and have uneven thickness from edge to middle, the cleaning effect of the hair roller cleaning on the cutting blade with coal dirt on the surface is poor near the edge.
Experiments prove that the cleaning mode has poor effect when cleaning the leaf cutting bundles formed by cutting and bundling Eurya japonica and Yang Tongxian branches.
Disclosure of Invention
In view of the above, the present application provides a method for continuously and automatically cleaning the front and back surfaces of a cut-leaf bundle in a sectional manner,
specifically, the application is realized through the following scheme:
the cleaning is carried out between hair roller groups, the hair roller groups comprise an upper hair roller group and a lower hair roller group, the upper hair roller group and the lower hair roller group are respectively driven by two motors to drive the upper hair roller group and the lower hair roller group to do relative reverse differential rotation, a spraying mechanism is arranged above the upper hair roller group, a cleaning tank with adjustable height is arranged below the lower hair roller group, the upper surface cleaning and the lower surface cleaning of the to-be-treated cutting blade bundle are respectively completed between the hair roller groups,
(1) Cleaning the upper surface: the rotating speed of the upper hair roller set is higher than that of the lower hair roller set, the cutting blade bundle is tightly pressed against the lower hair roller, the spraying mechanism works, the spraying function and the upper hair roller repeatedly brush the upper surface of the cutting blade bundle, so that the upper surface of the cutting blade bundle is cleaned, and friction force between the lower hair roller and the lower surface of the cutting blade bundle drives the cutting blade bundle to advance at the peripheral speed of a contact point;
(2) And (3) cleaning the lower surface: the rotating speed of the upper hair roller set is lower than that of the lower hair roller set, the position of the cleaning tank moves upwards relatively, the lower hair roller is immersed in the cleaning liquid of the cleaning tank, the buoyancy force is used for downwards cutting She Shufu to cling to the upper hair roller, friction force between the upper hair roller set and the lower hair roller set drives the peripheral speed of the contact point of the upper hair roller set to slowly advance, and the lower hair roller repeatedly brushes the lower surface of the leaf cutting set at high speed, so that the cleaning of the lower surface of the leaf cutting set is completed.
The cleaning of the upper surface and the lower surface is completed by the two wool roller groups with the reverse differential running state dynamically changed, so that the cleaning of the cutting blade bundle in the transportation process is realized, when the brushing speed of the upper surface is higher than the advancing speed of the cutting blade bundle, the cutting blade bundle is tightly pressed on the lower wool roller under the extrusion force of the upper wool roller and the gravity action of the cutting blade bundle, and the lower wool roller generates enough reaction, namely normal force, on the cutting blade bundle, so that friction exists between the lower wool roller and the lower surface of the cutting blade bundle, and the friction drives the cutting blade bundle to slowly advance at the peripheral speed of a contact point; the upper surface Mao Gungao rotates at a speed, the upper surface of the cutting bundle is repeatedly brushed by the spraying action and the force acting on the upper surface of the cutting bundle, so that the upper surface of the cutting bundle is cleaned, and otherwise, the lower surface of the cutting bundle is cleaned. In the whole process, the upper and lower surfaces of the cutting leaf bundles can be brushed for more times by using fewer hair roller pairs, so that the cleaning degree of the upper and lower surfaces of the cutting leaf bundles is improved; in the cleaning process, the distance between the upper hair roller set and the lower hair roller set is not reduced, but the speed of the upper hair roller set and the lower hair roller set and the distance between the upper hair roller set and the lower hair roller set relative to the cleaning tank are changed, so that the extrusion and friction force of the hair roller brush on the cutting blade bundles are small, and the damage probability of the cutting blade bundles can be greatly reduced.
Further, as preferable:
the hair roller group is provided with a conveying mechanism in front, and the conveying mechanism comprises a conveying belt and a motor for driving the conveying belt to operate so as to realize the input and standing of the cutting blade bundles. More preferably, the conveyor belt is a chain conveyor belt.
The tail end of the hair roller group is provided with a chute so as to lead out the washed leaf cutting bundles.
The upper hair roller set comprises an upper hair roller and a motor, the lower hair roller set comprises a lower hair roller and a motor, and the upper hair roller and the lower hair roller are profiling rollers formed by brushes with different lengths. More preferably, the profiling roller comprises a roller body, a long brush and a short brush, wherein the long brush and the short brush are arranged on the roller body, the roller body is driven by a motor, the long brush and the short brush are alternately arranged, a transition brush is preferably arranged between the long brush and the short brush, and the long brush, the transition brush and the short brush form a smooth wave-shaped structure.
The spraying mechanism comprises a plurality of main spraying heads which are distributed along the length direction of the upper hair roller. More preferably, the automatic cleaning device also comprises an auxiliary spray header, wherein the auxiliary spray header is positioned between the main spray header and the upper hair roller and sprays the upper hair roller one by one so as to match and complement cleaning.
The hair roller sets are provided with a plurality of groups, and each hair roller set is correspondingly provided with a spraying mechanism and a cleaning tank so as to realize multi-channel cleaning of the cutting blade bundles. More preferably, a conveying mechanism is arranged between the adjacent hair roller groups so as to finish transition between the hair roller groups and remove residual cleaning liquid on the cutting blade bundles.
Drawings
FIG. 1 is a schematic diagram of a conventional kiss roll cleaning principle;
FIG. 2 is a schematic illustration of a cleaning process of the present application;
FIG. 3 is a schematic diagram of another expression of the cleaning process of the present application;
FIG. 4 is a schematic view of the cleaning principle of the upper surface of the cutting bundle in the present application;
FIG. 5 is a schematic view of the cleaning principle of the lower surface of the cutting bundle in the present application;
fig. 6 is a schematic view of the structure of the brush roller for cleaning in the present application.
Reference numerals in the drawings: A. cutting leaf bundles; 1. a first motor; 2. a first conveyor belt; 21. a conveying support; 3. a second motor; 4. a hair roller group; 41. a hairing roller; 411. roller 412. Long brush; 413. a short brush; 414. a transition brush; 42. a lower hair roller; 43. a cleaning mechanism; 431. a main spray header; 432. a secondary shower head; 44. a cleaning tank; 45. a washing machine frame; 4a, a hairing roller set; 4b, a lower hairroller set; 5. a third motor; 6. a chute; 7. a second cleaning section; 8. and a third cleaning section.
Detailed Description
Example 1
The embodiment of the sectional continuous automatic cleaning method for the front and back sides of the cutting blade bundles is completed on a device shown in fig. 2, and comprises a first motor 1, a first conveyor belt 2, a second motor 3, a hair roller group 4, a third motor 5 and a chute 6.
The first motor 1 and the second conveyor belt 2 are mounted on the conveyor frame 21, and the first conveyor belt 2 is driven by the first motor 1.
The second motor 3, the hair roller set 4 and the third motor 5 are arranged on the cleaning frame 45, the hair roller set 4 comprises an upper hair roller set 4a and a lower hair roller set 4b, the upper hair roller set 4a is driven by the second motor 3, the lower hair roller set 4b is driven by the third motor 5, and the upper hair roller set 4a comprises a plurality of upper hair rollers 41, and the upper hair rollers 41 are connected together by chain transmission in combination with fig. 4; the lower hair roller group 4b also comprises a plurality of lower hair rollers 42, the plurality of lower hair rollers 42 are connected together through chain transmission, and the upper hair roller 41 and the lower hair roller 42 are arranged up and down and rotate reversely and differentially relative to each other.
The cleaning mechanism 43 is arranged above the upper hairroller set 4a, the cleaning mechanism 43 comprises a plurality of main spray heads 431, and the work of the main spray heads 431 is completed in the first half of the cleaning work.
The cleaning tank 44 is arranged below the lower hair roller 42, and the cleaning tank 44 is vertically displaced relative to the lower hair roller set 4b, so that the lower hair roller set 4b and part of the upper hair roller set 4a are immersed into cleaning liquid (such as water) in the cleaning tank 44, and the second half of the cleaning work is completed in the relative movement between the cleaning tank 44 and the lower hair roller set 4b.
The specific cleaning method comprises the following steps:
(1) Cleaning the upper surface of the cutting bundle A:
to clean stubborn stains on the upper surface of the cutting blade bundle A, repeatedly brushing the upper surface of the cutting blade bundle A, namely, brushing the upper surface at a higher speed than the advancing speed of the cutting blade bundle A. In the present application, as shown in fig. 4, in the pile roller group 4, an upper pile roller 41 and a lower pile roller 42 are arranged up and down, the upper pile roller 41 and the lower pile roller 42 rotate in opposite directions at a differential speed, the upper pile roller 41 rotates at a high speed under the drive of the second motor 3, and the lower pile roller 42 rotates at a low speed under the drive of the third motor 5. Due to the extrusion FN of the upper hair roller 41 13 And the gravity of the cutting bundle A, the cutting bundle A is pressed on the lower hair roller 42, and the lower hair roller 42 generates enough reaction force, namely normal force FN, on the cutting bundle A 23 So that friction force F exists between the brush of the lower hair roller 42 and the lower surface of the cutting blade bundle A f The friction force F f The cutting blade bundle A is driven to slowly advance at the peripheral speed of the contact point. The upper hair roller 41 rotates at a high speed by the spraying action of the main spray header 431 and the force F acting on the upper surface of the cutting bundle A Washing Repeatedly brushing the upper surface of the cutting leaf bundle A to realize the upper surface of the cutting leaf bundle AAnd (5) cleaning the surface. Thus, the upper surface of the cutting bundle A can be brushed more times by using fewer pairs of hair rollers, and the cleaning degree of the upper surface of the cutting bundle A is improved. And because the interval between the upper hair roller group 4a and the lower hair roller group 4b is not reduced, the extrusion and friction force of the hair roller brush to the cutting blade bundle A are smaller, and the damage probability of the cutting blade bundle A can be greatly reduced.
(2) Cleaning the lower surface of the cutting bundle A:
to clean the stubborn stains on the lower surface of the cutting bundle 3, the lower surface of the cutting bundle 3 needs to be repeatedly brushed, namely the brushing speed of the lower surface is higher than the advancing speed of the cutting bundle A. As shown in fig. 5, the interval between the upper hair roller 41 and the lower hair roller 42 is unchanged, the lower hair roller 42 array is immersed in water, the upper hair roller 41 array brushes are immersed in the liquid surface, the upper hair roller 41 rotates at a lower rotation speed, and the lower hair roller 42 rotates at a higher rotation speed. The cutting bundle A floats upwards due to buoyancy and clings to the upper hair roller 41, the upper hair roller 41 presses the cutting bundle A, and a sufficient normal force FN is generated between the upper surface of the cutting bundle A and the upper hair roller 41 23 The brush of the upper hairroller 41 thus generates a sufficient friction force F on the upper surface of the bundle of cutting blades A f The peripheral speed of the contact point of the hair roller 41 above the cutting blade bundle A is made to advance slowly. The lower hair roller 42 is slightly contacted with the lower surface of the cutting blade bundle A, and the lower hair roller 42 rotates at a high speed, so that the brush repeatedly brushes the lower surface of the cutting blade bundle A at a high speed, and the lower surface of the cutting blade bundle A is cleaned.
(3) Supplementary cleaning of the cutting bundle A:
the cutting blade bundle A is not a material with uniform thickness, generally has a structure with thick middle and thin edges, and has coal-contaminated cutting blades on the surface, so that the cleaning effect is poor. The smaller the gap between the hair rollers, the larger the friction force can be provided, and the better the cleaning effect of the contacted area is. However, conventionally, the friction force between the brush and the upper surface of the cutting blade bundle A is increased by adopting a method of reducing the axial distance of the cylindrical hair roller to improve the cleaning rate, so that the conditions of blade falling and blade breakage rate increase are often caused, and a place where cleaning is not finished still exists.
In this application, two complementary cleaning methods are provided for this problem:
in the first embodiment, referring to fig. 4, a sub-shower head 432 is further disposed below the shower head 431, the sub-shower head 432 is disposed above the upper hair roller 41, the upper hair roller 41 is subjected to targeted shower washing, and the shower liquid rotates with the upper hair roller 41 to bring the cleaning liquid onto the cutting blade bundle a for gradual cleaning one by one.
Mode two: the brushes on the upper hair roller 41 and the lower hair roller 42 adopt profiling rollers as shown in fig. 6, a plurality of groups of brushes with different lengths are arranged on the upper hair roller 41, a wave-like structure with the heights increasing, decreasing and increasing … … is formed on the roller body 411 of the upper hair roller 41, the length of the brush 412 is decreased again when the brush is increased to the longest, the length of the brush 413 is decreased again when the brush is shortened again, the long brush 412 and the short brush 413 are alternately arranged, and smooth curve transition is preferably adopted between the long brush 412 and the short brush 413; the lower hair roller 42 may also be similarly configured to accommodate differences in the thickness of the cutting bundle a.
The two modes can be adopted simultaneously, namely, the auxiliary spray header 432 and the holding spray header 431 are used in the first half part of the cleaning work, and the profiling rollers of the upper hair roller 41 and the lower hair roller 42 are used in the whole course.
When the cutting bundle a enters the conveying frame 21 from the left side, and is combined with fig. 2, the first motor 1 drives the first conveying belt 2 to convey the cutting bundle a into the cleaning frame 45, the second motor 3 and the third motor 5 respectively drive the upper hair roller set 4a and the lower hair roller set 4b to rotate with different powers, so that the upper hair roller set and the lower hair roller set form a differential hair roller, the speed of the upper hair roller set 4a is higher than that of the lower hair roller set 4b, the cutting bundle a clings to the lower hair roller set 4b due to gravity, and the cutting bundle a is matched with the spraying mechanism 43, so that the upper surface of the cutting bundle a is effectively cleaned and then is output through the sliding groove 6 behind the hair roller set 4.
As an alternative, the cleaning method of the present application may also be performed as shown in fig. 3: the first motor 1 and the first conveyor belt 2 form a first conveying section, and the second motor 3, the hair roller group 4 and the second motor 5 form a first cleaning section; the second conveying section 7 and the second cleaning section 8 are arranged behind the sliding chute 6, the structure of the second conveying section 7 is similar to that of the first conveying section, the structure of the second cleaning section 8 is similar to that of the first cleaning section, and the cut leaf bundle A cleaned by the first cleaning section is sent into the second cleaning section 8 through the second conveying section 7 to finish secondary cleaning.
Comparative example
The existing hairroller cleaning method is combined with the principle of combining spraying and brushing to brush the surface of a material, as shown in fig. 1. For the bundle a, it is common practice to subject the bundle to a relatively reverse constant velocity rotation (n 1i =n 2i I=1, 2,3 … … n). Because the normal force of the lower surface of the cutting blade bundle A acting on the hair roller is larger, when a pair of hair roller pairs a are arranged up and down, the lower hair roller can provide the normal force FN which is larger for the lower surface of the cutting blade bundle A than for the upper hair roller 23 So that the lower surface of the hair roller can generate larger friction force F on the cutting blade bundle f The cutting blade bundle A is driven to advance together, and the advancing speed of the cutting blade bundle A is approximately equal to the circumferential speed of the contact point of the lower hair roller brush and the cutting blade bundle A. While the upper hair roller brush acts on the normal force FN of the upper surface of the cutting blade bundle 13 The smaller the friction force generated is, the less the upper brush roller is caused to be enough to drive the cutting bundle a forward at the peripheral speed at the brush contact point, but only to brush across the upper surface of the cutting bundle a at that speed. Because the rotating speeds of the upper hair roller and the lower hair roller are equal, the peripheral speeds of the contact points of the upper hair roller and the lower hair roller and the cutting blade bundle A are equal, if the tiny relative sliding between the lower hair roller and the lower surface of the cutting blade bundle A is ignored, the upper hair roller brush advances a little by a little when brushing the cutting blade bundle A, and repeated brushing of the same area of the cutting blade bundle A cannot be realized, so that stubborn stains on the surface of the cutting blade bundle A are difficult to remove.
Claims (4)
1. A sectional continuous automatic cleaning method for the front and back surfaces of a cutting blade bundle is characterized in that cleaning is carried out between wool roller groups, the wool roller groups comprise an upper wool roller group and a lower wool roller group, the upper wool roller group and the lower wool roller group are respectively driven by two motors to drive the upper wool roller group and the lower wool roller group to rotate relatively reversely and differentially, a spraying mechanism is arranged above the upper wool roller group, a cleaning tank with adjustable height is arranged below the lower wool roller group, the cutting blade bundle to be treated respectively completes upper surface cleaning and lower surface cleaning between the wool roller groups,
(1) Cleaning the upper surface: the rotating speed of the upper hair roller set is higher than that of the lower hair roller set, the cutting blade bundle is tightly pressed against the lower hair roller, the spraying mechanism works, the spraying function and the upper hair roller repeatedly brush the upper surface of the cutting blade bundle, so that the upper surface of the cutting blade bundle is cleaned, and friction force between the lower hair roller and the lower surface of the cutting blade bundle drives the cutting blade bundle to advance at the peripheral speed of a contact point;
(2) And (3) cleaning the lower surface: the rotating speed of the upper hair roller set is lower than that of the lower hair roller set, the position of the cleaning tank moves upwards relatively, the lower hair roller is immersed in the cleaning liquid of the cleaning tank, the buoyancy force is used for downwards cutting She Shufu to cling to the upper hair roller, the friction force between the upper hair roller set and the lower hair roller set drives the peripheral speed of the contact point of the upper hair roller set to slowly advance, and the lower hair roller repeatedly brushes the lower surface of the leaf cutting set at high speed to finish cleaning the lower surface of the leaf cutting set;
the hair roller group is characterized in that a conveying mechanism is arranged in front of the hair roller group and comprises a conveying belt and a motor for driving the conveying belt to run, and the conveying belt is a chain type conveying belt;
the upper hair roller group comprises an upper hair roller and a motor, the lower hair roller group comprises a lower hair roller and a motor, the upper hair roller and the lower hair roller are profiling rollers which are formed by brushes with different lengths, the profiling rollers comprise roller bodies, long brushes and short brushes, the roller bodies are driven by the motor, the long brushes and the short brushes are alternately arranged on the roller bodies, transition brushes are arranged between the long brushes and the short brushes, the long brushes, the transition brushes and the short brushes form a smooth wave-shaped structure,
the hair roller sets are provided with a plurality of groups, and each hair roller set is correspondingly provided with a spraying mechanism and a cleaning tank so as to realize multi-channel cleaning of the cutting blade bundles.
2. The method for continuously and automatically cleaning the front and back surfaces of a cutting bundle in a segmented manner according to claim 1, wherein the method comprises the following steps: the tail end of the hair roller group is provided with a chute.
3. The method for continuously and automatically cleaning the front and back surfaces of a cutting bundle in a segmented manner according to claim 1, wherein the method comprises the following steps: the spraying mechanism comprises a plurality of main spraying heads.
4. A method for continuously and sectionally cleaning the front and back surfaces of a cut-leaf bundle according to claim 3, wherein: the automatic hair spraying device also comprises an auxiliary spray header, wherein the auxiliary spray header is positioned between the main spray header and the hair roller and sprays the hair roller one by one.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111268303.8A CN113996576B (en) | 2021-10-29 | 2021-10-29 | Method for continuously and automatically cleaning front and back surfaces of cut leaf bundles in segmented mode |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111268303.8A CN113996576B (en) | 2021-10-29 | 2021-10-29 | Method for continuously and automatically cleaning front and back surfaces of cut leaf bundles in segmented mode |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113996576A CN113996576A (en) | 2022-02-01 |
| CN113996576B true CN113996576B (en) | 2023-05-12 |
Family
ID=79924861
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111268303.8A Active CN113996576B (en) | 2021-10-29 | 2021-10-29 | Method for continuously and automatically cleaning front and back surfaces of cut leaf bundles in segmented mode |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113996576B (en) |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102005057109A1 (en) * | 2005-11-26 | 2007-05-31 | Kunze-Concewitz, Horst, Dipl.-Phys. | Continuous wet chemical processing, e.g. cleaning, etching, stripping, coating or drying of flat, thin, fragile substrates comprises transporting and processing substrates using absorbent rollers |
| CN202842291U (en) * | 2012-08-03 | 2013-04-03 | 河北绿岭果业有限公司 | Walnut cleaning machine |
| CN104041571B (en) * | 2014-07-07 | 2016-02-03 | 河北农业大学 | Scallop cleaning machine |
| CN205912868U (en) * | 2016-06-19 | 2017-02-01 | 马鞍山中安食品科技有限公司 | Fruit vegetables brush roller for cleaning machine |
| JP6335379B1 (en) * | 2017-09-26 | 2018-05-30 | 株式会社木原製作所 | Cleaning device |
| CN209439161U (en) * | 2018-07-04 | 2019-09-27 | 汉能移动能源控股集团有限公司 | Cleaning device |
| CN208743121U (en) * | 2018-09-03 | 2019-04-16 | 海南荟研电子商务有限公司 | A kind of aloe leaf cleaning machine |
| CN209931430U (en) * | 2019-01-08 | 2020-01-14 | 安徽农业大学 | Double-brush roller type fruit cleaning machine |
| CN110250528B (en) * | 2019-07-18 | 2020-12-08 | 张佐寅 | Apple juice preparation facilities |
| CN112275756A (en) * | 2020-09-01 | 2021-01-29 | 宣城开盛新能源科技有限公司 | Wash curved surface photovoltaic glass's scrubbing mechanism |
-
2021
- 2021-10-29 CN CN202111268303.8A patent/CN113996576B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN113996576A (en) | 2022-02-01 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107413737B (en) | Plane glass and curved glass cleaning integrated machine | |
| CN206659063U (en) | A kind of vegetable cleaning device | |
| CN213674334U (en) | Squid slicing and flower cutting equipment | |
| CN210907317U (en) | Vertical belt cleaning device of toughened glass | |
| CN110558363B (en) | Automatic scale removing machine without damaging fish body | |
| CN113996576B (en) | Method for continuously and automatically cleaning front and back surfaces of cut leaf bundles in segmented mode | |
| CN110916208B (en) | Agricultural product processing decorticator | |
| CN208837028U (en) | Equipment is managed on a kind of tuber materials surface only | |
| CN216533714U (en) | Special corn cleaning machine with flexible cleaning brush rod for rolling rod | |
| CN110777551A (en) | Corrugated case recovery processing system | |
| CN209749750U (en) | hair removing machine for vegetables and fruits | |
| CN203459347U (en) | Corn ear washing machine | |
| CN2208455Y (en) | Foods cleaning machine | |
| CN210120889U (en) | Potato epidermis earth separator | |
| CN210610953U (en) | Fruit cleaning tank | |
| CN215785283U (en) | High-pressure roller cleaning device | |
| CN212814165U (en) | Rinsing device for apple selection | |
| CN209788433U (en) | Drum-type shaddock cleaning machine | |
| CN220511935U (en) | Device for cleaning dirt on surface of egg product | |
| CN2899982Y (en) | Cleaner for reed leaf | |
| CN212393737U (en) | Sea bass removes fish scale machine | |
| CN220942315U (en) | Bamboo straw belt cleaning device | |
| CN2287391Y (en) | Food cleaning machine | |
| CN220699705U (en) | Vegetable cutter with inside clearance mechanism | |
| CN217229185U (en) | Non-stick conveying belt |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |